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This paper deals with the modeling and simulation of binary liquid-phase adsorption of methyl mercaptan
and hydrogen sulfide from a liquid butane stream by zeolite molecular sieve 13X in a fixed bed. The model
equations account for the effect of axial dispersion and the inter- and intraparticle mass-transfer resistances at
isothermal operating conditions. Orthogonal collocation and Gills fourth-order RungeKutta methods were
used to solve the dimensionless general forms of the 4N-coupled ordinary differential equations for simultaneous
adsorption of the solutes by the adsorbent in a fixed bed. The model predictions were compared to the
commercial-scale plant data of an Iranian petrochemical company (Bandar Imam, Iran), and a fair agreement
was observed for the fixed-bed absorber of 1.7 m in diameter and 5.06 m in height. Moreover, the influences
of the bed Reynolds number, Peclet number, total inlet sulfur concentration, feed temperature, and diameter
of the spherical adsorbent on the breakthrough curve were investigated.
1. Introduction
Adsorption is widely used in the chemical industry for the
separation of solutes from a fluid stream onto a solid surface,
i.e., adsorbent.1 The single-component adsorption from a stream
has been modeled successfully, but such modeling development
for multicomponent systems that have to be applied for industrial
process is scarce. Moreover, the behavior of breakthrough curves
of a multicomponent system is totally different from that of
single-component system. This is because that the adsorption
behavior of various kinds of solutes is entirely different.
The removal of low-concentration sulfur compounds from
hydrocarbon or fuel streams by adsorption onto an adsorbent
in fixed beds is an important commercial treatment process. The
traditional process for the desulfurization of natural gas or
liquefied petroleum gas (LPG) may not reduce the sulfur
contents as low of concentrations.2 Moreover, the literature data
concerning the adsorption of the mercaptans are scarce.3 On
the other hand, the applicability of activated carbon for the
desulfurization of mercaptans strongly depends upon the surface
characteristics and the porous texture.4 Nevertheless, there is a
lot of data regarding the desulfurization of light hydrocarbons
by means of activated carbon,2 but such literature data are scarce
for zeolite molecular sieves; e.g., the adsorption of ethyl
mercaptan and n-butyl mercaptan on MFI zeolite was studied
by Garcia et al.5 and Ruthven et al.6 that presented an
* To whom correspondence should be addressed. Telephone: +98-2166165412. Fax: +98-21-66022853. E-mail: amolaeid@sharif.edu.
(1) Yang, R. T. Adsorbents: Fundamentals and Applications; John Wiley
and Sons: New York, 2003; pp 17.
(2) Weber, G.; Bellat, J. P.; Benoit, F.; Paulin, C. Adsorption 2005, 11,
183189.
(3) Bashkova, S.; Bagreev, A.; Bandosz, T. J. EnViron. Sci. Technol.
2002, 36, 27772782.
(4) Bashkova, S.; Bagreev, A.; Bandosz, T. J. Ind. Eng. Chem. Res.
2002, 41, 43464352.
(5) Garcia, C. L.; Lercher, J. A. J. Phys. Chem. 1991, 95, 1072910736.
( )
Ci
Ci
2Ci
1 - b qi
+ U
- DLi 2 +
) 0
t
z
b
t
z
(i ) CH3SH (1) and H2S (2)) (1)
where Ci, U, z, DLi, b, and qi are the concentration of solutes,
superficial velocity of the flowing fluid in the fixed bed, z direction,
axial diffusivity of solute i, porosity of the fixed bed, and mean
adsorbed amount of solute i, respectively. The following initial and
boundary conditions complete the macrosystem mass balance:
DLi
(i ) 1, 2); t e 0, 0 e z e L
Ci
) U (Ci - Cfi)
z
Ci
) 0
z
(i ) 1, 2); t > 0, z ) L
(1 + a)
kfi
R
(i ) 1, 2)
(5)
(i ) 1, 2)
(6)
q/i
) 0
t
(i ) 1, 2)
(7)
pDpi
(i ) 1, 2); t e 0, r, 0 e z e L
Yi
) kfi(Ci - Yi)
r
(11)
Cts )
(12)
i)1
b
R U i
()
(i ) 1, 2)
(13)
where
Ci ) Ci / Cfi , ) tU / L, ) z / L, Pei ) UL / DLi ,
Yi ) Yi / Cfi (14)
Ci ) 0
Ci ) 1 +
(i ) 1, 2), e 0, 0 e e 1
( )
1 Ci
Pei
Ci
)0
(i ) 1, 2), > 0, ) 0
(i ) 1, 2), > 0, ) 1
(15)
(16)
(17)
[(
) (
Yi
2Y1 2 Y1
2Y2 2 Y2
)
Mi
+
+
S
+
i
i
2
2
)]
(i ) 1, 2)
(18)
where
i )
4Lkfi
Bii
U
gi ) p +
(i ) 1, 2)
/
q/i
q0i
Cfi Y
(i ) 1, 2)
(19)
(20)
g3 )
/
q2/
q02
Cf2 Y
(21)
/
q1/
q01
Cf1 Y
(22)
where p, r, Dpi, and q/i are the porosity of the adsorbent, radial
distance in the adsorbent particles, diffusivity coefficient of solute
i within the adsorbent particles, and instant adsorbed amount of
solute i onto the adsorbent, respectively.
The initial and boundary conditions of eq 7 are as follows:
Yi ) 0
(i ) 1, 2)
When the appropriate isotherm equations (q/i ) are taken for each
adsorbate and eqs 111 are solved, the concentration profiles of
solutes, i.e., methyl mercaptan and hydrogen sulfide, can be
obtained. Then, the total sulfur concentration (Cts) can be determined
by
(4)
where kfi and a are the film mass-transfer coefficient and form factor,
respectively.
The mass balance applied to the adsorbates in the pore fluid gives
(3)
p 2 Yi
Yi
- 2
r Dpi
t
r
r r
(10)
qi
) ki(Ci - Yi)r ) R
t
p
2
q/i
q/i Yj
)
t
Yj t
j)1
(2)
ki )
(i ) 1, 2); t > 0, r ) R, 0 e z e L
2. Mathematical Model
Ci ) 0
Yi
) 0
r
(8)
(13) Tien, C. Adsorption Calculation and Modeling; Butterworth Heinemann: Boston, MA, 1994.
g4 )
(23)
2 ) g4(g3 - g2)
(24)
M1 ) g2g31
(25)
M1
g (g - g4)
1 3 1
(26)
(27)
M2 ) g41 -
Shams et al.
S1
g (g - g4) - 2g4
1 3 1
S2 )
)
Bii )
r
R
(28)
(29)
(i ) 1, 2)
(30)
(i ) 1, 2); e 0, 0 e e 1, 0 e e 1
( )
4 Yi
) (Ci - Yi)
Shi
2Aj,1
(MiY1,1 + SiY2,1)
j
()
kfiR
pDpi
i,j ) Bj,1 +
(31)
4
Shi
Yi,j ) 0
NR+1
e 0, (i ) 1, 2); (j ) 1, 2, ..., NR + 1)
k)1
(40)
> 0, (i ) 1, 2);
(j ) 2, 3, ..., NR + 1) (41)
3. Solution Methodology
Yi
)0
dCi,j
1
)
d
Pei
(i ) 1, 2); > 0, ) 1, 0 e e 1
N+1
j,kCi,k
k)2
(33)
k)2
(i ) 1, 2);
(j ) 2, 3, ..., N + 1) (34)
Ci,1 ) 1 +
( )
N+2
(i ) 1, 2); > 0, ) 0
A1,kCi,k
(36)
k)1
N+2
(i ) 1, 2); > 0, ) 1
N+2,kCi,k ) 0
(37)
k)1
[ (
dYi,j j
)
M
d
i i
2
j
NR+1
k)2
NR+1
2
Bj,kY1,k +
j
NR+1
) ]
j,kY2,k
k)2
0.165e
1 + 0.0139e
(2293 /
k)2
+ i,j
) (
j,kY1,k
NR+1
+ Si
Bj,kY2,k +
k)2
q/2 )
1 + 0.0139e
Y1
Y1 + 0.062e
0.176e
(2293 /
T)
T)
(1845 /
N+1
Ci,j ) 0
(2293 /
q/1 )
(1845 /
Y2
(42)
T)
Y2
Y1 + 0.062e
T)
T)
(1845 /
T)
Y2
(43)
In the present work, because the feed was a dilute solution and
the amount of adsorbed solvent may be constant, thus, the
Langmuir equilibrium isotherms were used.
4.2. Parameters of the Model. To solve the model equations,
we need the thermophysical properties of the feed. The density
of the feed was determined by the PengRobinson equation of
state.19 The axial dispersion coefficient, DLi, was calculated using
the Ruthven correlation,20 whereas the diffusivities in the bulk
of fluid were estimated by the Wilke-Chang equation.21
Furthermore, the pore diffusivities, Dpi, were taken to be constant
in the present work and determined using the Suzuki correlation.22 The film mass transfer coefficients, kfi, were determined
using the correlations developed by Ruthven et al.20 All of these
estimated parameters are summarized in Table 1.
4.3. Commercial-Scale Plant Data. The specifications of
the feed introduced into the fixed bed of zeolite 13X at the
(16) Liapis, A. I.; Rippin, D. W. Chem. Eng. Sci. 1977, 32, 619627.
(17) Villadsen, J. V.; Stewart, W. E. Chem. Eng. Sci. 1967, 22, 1483
1501.
(18) Ruthven, D. M. Principle of Adsorption and Adsorption Processes;
John Wiley and Sons: New York, 1995; pp 106122.
(19) Smith, J. M.; Vanness, H. C.; Abbott, M. M. Introduction to
Chemical Engineering Thermodynamics; McGraw-Hill: Boston, MA, 2001;
pp 98100.
(20) Ruthven, D. M. Encyclopedia of Separation Technology; John Wiley
and Sons: New York, 1997.
(21) Treybal, R. E. Mass Transfer Operations; McGraw-Hill: New York,
1990; pp 3337.
(22) Suzuki, M. Adsorption Engineering; Kodansha Ltd., Tokyo, Japan,
1989; pp 6467.
0.92
2.28
3.02
1.25
2.23
3.15
7.895
1.491
311
15.5
553.3
1.47
5.06
1.7
311
15.5
0.0139
89 000
0.36
0.9
0.0016
Shams et al.
the particle radius increases from 0.8 to 1.6 mm, the steepness
of the breakthrough curve decreases. Also, the break point
increases from 8.52 to 9.84 h. The smaller particle size provides
a faster kinetic equilibrium. This allows for faster cycle times,
with no reduction in the adsorption capacity. On the other hand,
as the diameter of particle increases, the thickness of the stagnant
film around the adsorbent particles increases and, also, the total
length of the path inside the pores increases. Under these
conditions, the overall kinetics of the process is slow, because
the time for a molecule of adsorbate to reach the adsorption
site is longer and the diffusion path along the pores is larger.
4.9. Influence of the Feed Temperature. The model predictions for different operating temperatures including 311 and 330
K were given in Figure 6. As may be noticed, an increase in
the operating temperature from 311 to 330 K causes a decrease
in the break point time from 9.84 to 4.56 h. This behavior is
expected, because the adsorption is an exothermic process and,
hence, as the operating temperature increases, the equilibrium
concentration on the solid phase decreases. This means that the
equilibrium is attained quickly for higher operating temperatures.
5. Conclusions
An investigation was conducted on the modeling and simulation of binary liquid-phase adsorption of methyl mercaptan and
hydrogen sulfide from a liquid butane stream in a fixed bed.
The modeling approach takes into account the effects of axial
dispersion, interparticle mass-transfer resistance, and intraparticle
mass-transfer resistance of the adsorbents. The dimensionless
general forms of governing partial differential equations were
solved by an orthogonal collocation method. The mode predictions were compared to the commercial-scale plant data. It was
found that: (1) An increase in the bed Reynolds number from
58 000 to 142 000 causes a decrease in the breakthrough time
from 11.76 to 6.86 h and, also, the breakthrough curve becomes
steeper. On the other hand, for bed Reynolds numbers larger
than 984 000, the slope of the breakthrough curve remains
almost constant. (2) An increase in the Peclet number as a result
of increasing the fixed-bed height over the range of 18203640
causes an increase in the breakthrough time from 5.88 to 11.64
h and a decrease in the slope of the breakthrough curve. (3)
Decreasing the adsorbent radius from 0.0016 to 0.0008 m as
supplied by the UOP company only decreases the breakthrough
time and may affect the final time of the adsorption cycle. (4)
Increasing the feed temperature decreases the breakthrough time
significantly.
Nomenclature
a ) form factor
Aj,k ) constant generated in the orthogonal collocation method
Bii ) Biot number of component i
Bj,k ) constant generated in the orthogonal collocation method
Cfi ) concentration of solute i in feed
Ci ) concentration of solute i in the fluid phase of the column
Ci ) dimensionless concentration of solute i in the fluid phase (Ci/
Cfi)
Cts ) total sulfur concentration in the fluid phase
dB ) bed diameter
DLi ) axial dispersion coefficient of component i
Dpi ) diffusivity for component i in the pore fluid
kfi ) film mass-transfer coefficient of solute i
ki ) local mass-transfer coefficient of solute i
L ) packed bed height
N ) number of interior collocation points in the axial direction
NR ) number of collocation points in the radial direction
Pei ) Peclet number of component i
/ ) initial concentration of solute i in the solid phase
q0i
qi ) average concentration of solute i in the solid phase
q/i ) equilibrium concentration of solute i in the solid phase
q/i ) dimensionless concentration of solute i in the solid phase
(q/i /q0i)
R ) external radius of the adsorbent