Professional Documents
Culture Documents
AIAA 2011-841
Nomenclature
CG
CL
AC
Cl
Cd
AOA
BWB
1
2
=
=
=
=
=
=
=
center of gravity
center of lift
aerodynamic center
lift coefficient
drag coefficient
Angle of Attack
Blended Wing Body
Senior Aerospace Student, Engineering Department, 150 W. University Blvd, Student National Member.
Graduate Student, Engineering Department, 150 W. University Blvd, Student National Member.
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American Institute of Aeronautics and Astronautics
Copyright 2011 by Daniel Thompson, Joshuo Feys, Michael Filewich, Sharif Abdel-Magid, Dennis Dalli, Fumitaka Goto. Published by the American Institute of Aeronautics and Astronautics,
I. Introduction
Presently, the airplane as we know it does a very good job at transporting people and cargo from point A to point
B; however, there is room for improvement. Due to a tough economic environment, efficiency is taking an
increasingly prominent role in aircraft design. In the past 30 years, major technological advancements have been
achieved in propulsion systems, structures, and electronics; however, there hasn't been a major technological
breakthrough in aerodynamic geometry for a few decades. Airplane aerodynamics are constantly tweaked, but the
general layout of an airplane has hardly deviated from blueprints that were made with a slide rule. As a result we
have made it our objective to design, construct, and fly a Blended Wing Body UAV. This design is fundamentally
superior to conventional tube and wing airframes, due to the elimination of a non-lifting fuselage and unnecessary
surfaces on the aircraft, and better integration of the propulsion system into the airframe. Our goal is to create not
only a functional flying prototype, but also an airframe that is fully mission-capable as a UAV. This airframe will
serve as a technology demonstration to prove why Blended Wing Bodies are the aircraft of the future.
The BWB incorporates numerous groundbreaking technologies; however all the advantages of a blended wing
aircraft come at the cost of a few disadvantages. The first of which is that it does not incorporate a tail section which
leads to potential flight stability issues especially in the pitch regime. No tail section means it will be difficult to
balance out the moments due to the pressure distribution over the lift generating airfoils. This is because of the
inherent small moment arm on a BWB for the rear most control surfaces. It is possible to correct this complication
through the use of custom airfoils, proper center of gravity placement, and the use of many control surfaces.
There may also be complications to pressurize the cabin. The issue lies within the shape, because typical aircrafts
have a cylindrical shape which requires less strength and is easier to pressurize as appose to the interior shape of a
BWB. This is very minuet, but is being taken into consideration. Furthermore, the commercial use of a BWB will
need to take some getting used to on behalf of the payload/passengers. BWB aircrafts will not incorporate personal
windows based upon its shape. The norm for passengers is having the ability to see outside the plane, but by not
having this ability could lead to passenger discomfort. There could also be a passenger motion sickness issue for
people sitting further out from the center of the plane, because when the BWB rolls, these people will feel much
more physical motion. Overall, despite these few disadvantages, BWB aircrafts remain supreme to the conventional
aircraft, solely due to the fact that given the same wingspan the BWB is conclusively more efficient and economical.
Currently, the main development and research of blended wing aircraft is being conducted by Boeing Phantom
Works along with NASA. Boeing has designed and successfully test-flown their X-48B hybrid wing aircraft. The X48B was a proof of aerodynamic concept that demonstrated phenomenal aerodynamic supremacy, implementing
stability and control similar to that of standard aircraft. Numerous propulsion types/system designs for BWB
aircrafts are being researched. Certain companies are designing ways to include the use of embedded engines.
Currently in industry, blended wing aircrafts are not commercially on the market. Today airplanes are still designed
with tubular fuselages and wings. The delta wing, such as the B2, is the only type of design being used today that is
somewhat similar to the BWB concept. Boeing does plan to create a full size commercial blended wing aircraft, but
it may take a few decades. They are confident in the idea of BWB based on the proof of concept X-48B aircraft. We
are confident the future of commercial aircraft will be the blended wing body. The Boeing BWB was just a proof of
concept; we want to use our knowledge and create a UAV that is not only a proof of superiority among aircraft but
also create a fully functional and useable UAV.
III. Goals
The following describes our goals that were set for the completion of our project. For more detail refer to the
System Requirements Review. The deliverables for this project will be an aircraft that meets the criteria of our
system specifications.
A. Timeline
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B. Project Reviews
The project is being organized into your Standard framework of a professional design process:
SRR (Systems Requirement Review)
Can be changed at any time
PDR (Preliminary Design Review)
Trade Studies
TIM (Technical Interchange Meeting)
Where we hold a meeting, and answer action items
CDR (Cumulative Design Review)
Is a PDR re-design, answering all of the action items
PRR (Production Readiness Review)
Organizing all the info in PowerPoint Presentations (PowerPoint Engineering)
To show the planes readiness for flight, we will have a Qual Program, meaning a program that puts our plane
through testing meeting certain standards (ex. - MIL-STD 1540). Then, we start producing the airplane, using an
Acceptance Test Procedure (ATP).
Systems Requirements Review
Goals
Performance Parameters
Blended Wing Body design
Zero emissions from takeoff to touchdown
Practical design (cargo, mission capable)
Fully electric battery power
Real-world usability
Propulsion: Two electric motors
Environmentally friendly
Fly full waypoint missions
High lift capability
Carry 100% of empty weight in cargo
High efficiency
Cruise Speed: 70 knots (~ 36m/s)
Wingspan: 5 meters
Takeoff weight (empty): ~ 25 kg
Takeoff weight (max):
~ 50 kg
Max range:
~ 60 km
Max flight time:
~ 35 minutes
Test model size: 1.5m wingspan
Emergency systems:
Applications:
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IV. Design
A. Introduction
Every airplane goes through many design changes before it is finally produced. The steps between the first ideas
for an airplane and the time when it is put into production make up the design process. Along the way, engineers
think about four main areas of aeronautical design: Aerodynamics, Propulsion, Structures and Materials.
Usually an airplane is designed to fulfill a given mission. Once this goal is decided, the craft is given a set of
specifications that need to be met (cargo, volume, lift capacity, speed, range, etc.). From this point we started to
branch out and conceptualize the different aspects of the airplane. The order of our design process can be seen in the
following flowchart (Fig. 3).
The biggest stability issue with a tailless aircraft is pitch stability. The first thing that MUST be done for the
aircraft to be statically and dynamically stable is to make sure that the center of gravity of the aircraft is located in
front of the center of pressure of the entire aircraft. In addition, the airfoils on a BWB must be completely different
than a conventional aircraft in order to allow for pitch stability. We must use low cambered airfoils so that the
aerodynamic moment is kept to a minimum. Normally airfoils are highly cambered so they can generate a lot of lift,
but this comes at the expense of high negative moment which would have to be counterbalanced. So our goal when
designing the airfoils for this airplane was to create high lift to drag ratios for airfoils that have a very low moment.
Every airfoil used in our plane was custom designed through research, and basis off similar airfoil design and data.
We also performed hundreds of trial and error 2D and 3D CFD tests to come up with the most appropriate airfoil
solutions. In order for the airfoils to make useful lift they still had
to have some amount of camber, so we employed aspects of the
airfoil design that would still keep the overall moment low. The
first was making the position of max camber far forward on the
airfoil chord. One negative of this is that it moves the center of
pressure more forward which hurts aircraft stability; so a design
tradeoff must be made. The second design feature was using
reflex at the trailing edge of the airfoil which helped negate the
inherent negative moment that airfoils have. Using reflexed
airfoils greatly helped the stability of the aircraft, as there is no tail
section on our plane that would normally counter the heavy
negative moment of a cambered airfoil.
Figure 5. Aluminum airfoil profiles.
Another method we used to counter the lifting airfoils negative aerodynamic moments and solve aircraft
instability was to employ aerodynamic twist and physical twist in our wings. Aerodynamic twist is where the airfoil
geometry changes as you progress toward the wingtip, usually in order to change the zero lift angle of attack for that
section of the wing; and physical twist is an actual measured twist (in radians or degrees) of the wing along its
horizontal span axis. The aerodynamic geometry of our airplane is comprised of five different airfoils and the
transitions between them. One feature our aircraft incorporates to aid in pitch stability is a transition to a custom
upside-down airfoil at the wing tip which makes negative lift when the airplane is flying steady level (Fig. 6). This
creates a downward force behind the CG which adds positive moment force to the entire aircraft. We also used a
physical twist in the wing so that the very tips of the wings are at a negative 4o AOA, which also aids in adding a
positive moment around the CG for steady level flight. The inverted airfoil profile at the wing tips provided a
stability solution with much less drag on the plane than if we were to use a standard airfoil coupled with much more
negative angle wing twist. The airfoils at the center body section of the aircraft had to be designed as thicker airfoils
so that the airplane could have a significant interior volume in order to accommodate the cargo it will need to carry.
The thicker center body also helps improve structural strength. The center airfoil section is at 18 percent chord
thickness, which we found as basically the upper limit of airfoil thickness before the drag starts to get significantly
too high for the airfoil. The side airfoil profile as
you progress from the center to the wing tip can be
seen in Fig. 6. We also incorporated a 2 degree
AOA in the wing root airfoil, so that this area would
be the first to stall. Forcing the armpits of the wings
to stall first allows for very favorable stall
characteristics and helps prevent entering a spin.
Figure 6. SolidWorks side profile view of UAV.
Another aerodynamic design aspect we had to incorporate was the wing sweep of 33 degrees. Sweeping the
wings back helps with roll stability and it moves the center of pressure farther backward which allows for more
lenient cargo placement areas. The wing sweep also moves the control surfaces further back and allows the plane to
fly better at faster speeds. The plane also has an overall positive dihedral which also aids in roll stability. Winglets
are incorporated at the wing tips to eliminate wing tip vortices that cause induced drag on the airplane. Our winglets
will be slightly oversize so that they can be also used as rudder surfaces for the yaw control. On the tips of the
winglets we incorporated c-wings which are inward facing small surfaces which can be hand adjusted to dial in
the pitch properties of the aircraft by creating more or less overall moment around the CG. Designing a BWB to
maximize the lift to drag ratio, while at the same time keeping the aircraft stable, is a difficult design process that
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runs in a never ending circle. Improving one aerodynamic design aspect will always hurt more than one other; so
important tradeoffs must be made. Our entire plane overall has a high lift to drag ratio for its size, and even though
the Cls for each airfoil are not as high as conventional airplanes, the shape and form of our aircraft allow for its high
lift, low total drag and high efficiency.
0o
5o
15o
20o
25o
30o
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The other key factor when designing the structure of the plane was to make sure that the aircraft not only flies well,
but is also easy to build and maintain. The less time it takes to build an airplane, the less it costs to make. The main
body of our plane was constructed as two single-part shells (Top and Bottom). The material choice for the center
body shells was 12 ounce carbon fiber cloth infused with epoxy resin and inch foam coring. The two center body
layups were created in their molds using vacuum bagging to provide the best and strongest layup possible. The
composite cloth in the body shell layup is at a 45 degree fiber orientation in order to best withstand the structural
loadings. A small section of the top center body half was made with fiberglass for the GPS and other antennas. The
main structural spar bulkhead is also
be made from graphite (carbon) fiber
and thick foam core, and as can be
seen in Fig. 10, it runs across the
center body following the shape of the
top and bottom body shells. The main
Figure 10. Interior Components Layout.
spar also serves as the connection
points for the wings and it is bonded to
the inside airframe surface with carbon
fiber. Secondary short body spars are
also included to help transfer the
landing gear loads to the airframe; they
are made from a carbon and plywood
sandwich structure.
Figure 10. Top Down Layout of Major Systems.
The wings were cut from 1.5 pound density foam which serves as the structural core of the wings. The foam is
lightweight and its properties perfectly fit the material characteristics we were looking for. Wire cutting the foam
wing core also allows for an easy manufacturing process. The foam by itself cannot withstand the stresses that the
wings will be experiencing. Therefore, the wings were cut in half (from the root to the tip) and a shear web spar was
installed between the cut. The shear web was made of carbon composite for the first 15 inches then fiberglass for the
remaining length of the wing; with both materials at a cloth bias of 45 degrees so that the wings are able to take high
shear loads and stresses present during flight conditions. The shear web attaches to a 6mm thick carbon flange which
attaches to the main body spar at the connection point. A fiberglass layup was also applied over the wings and we
used different types of glass cloth at certain points to create a structure that withstands the necessary forces while
also being as light as possible. We also incorporated hard points, which are areas in the composite cloth structure
of the airframe where we used composite materials such as cast nylon rod, or carbon-infused extruded Peek to
strengthen the areas that are used as
attachment points. Such areas are
sections of the spars where the
titanium wing bolts go, the landing
gear mounting points, and the holes
in the wing flange. The wings are
attached to the body with three
titanium bolts for each wing that
run through hard points, and a
fourth fastening point at the trailing
Figure 11 and 12. ANSYS simulation results, body, wing flange.
edge of the wing root.
Structural analysis was undertaken in ANSYS (as seen in Fig. 11 and 12) on the 3D model of our full size
aircraft. We wanted to get an idea of how strong the wing mounting flanges and spars needed to be in order to
handle the forces that might be encountered in flight. The simulation was set in a way that the body was clamped at
the middle section and a force of 2500 N (10gs) was applied at the wingtip, which is slightly past the limit of what
we engineered our plane to handle. This would be a worst case scenario that could happen to the structure of the
aircraft during flight.
According to the ANSYS results, the major stress concentrations occurred at the spars connection points as
shown in Fig. 12. We used titanium bolts, which withstand high loads extremely well, to fasten the wing to the
center body. From the results, we learned that if we push the plane to 10gs we might fracture the wing flanges and
compromise the structural integrity of the UAV.
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In the interest of overall efficiency, the fans are halfway embedded into the fuselage in order to reduce drag. In
order to optimize the thrust output of the EDFs at cruise speed, we designed various inlet ducts for the embedded
propulsion system to be used on the UAV. Static and dynamic wind tunnel testing was done on 4 inlet designs, and a
podded setup as control. A digital thrust stand was used along with a pitot-static tube inside the wind tunnel to
measure thrust force and dynamic pressure at the inlet. Results show that there is a significant difference in dynamic
thrust and inlet pressure depending on which inlet design is selected. The optimum design was a diffuser shaped
inlet, which reduces the intake velocity right before entering the fan, hence producing the most static and dynamic
thrust. Static thrust is the maximum amount of thrust an air breathing engine can theoretically produce. Static Thrust
can be calculated by using Eq. (1) below:
(1)
Where FStatic is the static thrust, is the mass flow rate of the air through the fan, and Vexit is the velocity of the
airflow leaving the engine. Dynamic Thrust can be calculated with a similar method using Eq. (2) below:
(2)
Where FDynamic is the dynamic thrust and Vinlet is the velocity of the air entering the engine. In Eq. (2), Vinlet is not
equal to zero. Note that FDynamic will always be lower than FStatic. The best way to minimize this decline is to slow
down the fluid before it reaches the inlet of the fan, reducing Vinlet. The fluid velocity at a given point is directly
related to the dynamic pressure q of the fluid at that point. By measuring the dynamic pressure variations, we can
calculate the variations in flow velocity.
(3)
Where is the fluid density and V is the free stream fluid velocity. The plot below shows each duct's ability to
recover the static thrust (100% thrust) throughout the dynamic range, and Dynamic pressure at the inlet of the fan at
various airspeeds. Duct 1 performs the best by slowing down the flow into the fan as it increases the flow area like a
NACA-style scoop. It manages to recover 85.3% of the original static thrust, as opposed to the ductless recovery
which only leaves 81.2% of the original thrust. All other ducts behaved as expected, with the straight duct 2
following duct 1 closely, and ducts 3 and 4 finishing last, but still performing better than the ductless setup.
Duct1
5.00%
Duct2
3.80%
Duct3
1.60%
Duct 4
1.50%
Control
0.00%
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V. Assembly
To begin the build process, we first cut the wing section airfoil shapes from aluminum. These aluminum airfoil
templates were used to wire cut the foam core wing stages. These wing sections were glued together and put on a
plywood jig to hold them in the right orientation. The wings were then cut in half to insert a composite shear web
spar that runs the length of each wing which is made from carbon at the root section, and fiberglass toward the tip.
The wings then received a series of fiberglass layups: 4-ounce cloth on the full top and bottom surfaces, an 11-ounce
unidirectional cloth over the leading edge, trailing edge and top and bottom of the shear web, and an additional 9ounce twill weave cloth over the wing surface near the root area. These cloth variations are what defined the
structural geometry of the wing as seen in Fig.
14. Once the wing is complete the control
surfaces were cut from it and flanges and
hinges were made for them. We constructed
two female molds for the top and bottom
halves of the center body. The molds are used
to create each of the two carbon composite
shell halves of the center body. Both the top
and bottom halves of the airplane have a
inch foam core integrated within the carbon.
Molding each half of the center body as one
full component allows for exceptional
structural efficiency and strength.
Figure 14. Wing Structural Layout.
Once the outer shells are complete, the main composite bulkhead spar and landing gear main spars were
constructed. The main bulkhead spar, which is also the wing attachment spar, was molded from 12-ounce carbon
cloth with a inch foam core by the use of a male mold. The landing gear spars were made from a plywood and
carbon sandwich structure. Hard points for the main wing bolts and landing gear attachments were molded into their
respective spars and the spars were fitted to the center body. At this point we began testing the individual
components and subsystems of the airplane, and began integrating them into the airframe in their respective
locations. The small hatches were then made in the skin of the center body as to leave access to each of the internal
components. We then sealed the upper and lower halves of the plane together and began ground testing.
VI. Conclusion
This project is a combination of a diverse set of minds focused on one goal. This plane combines knowledge of
modern aeronautics, improvement on them, and future innovation. The ultimate goal is to revolutionize the way we
fly around the globe; to be more efficient, and smarter, with how we fly. Carrying more while being more efficient
is the way of the future, and we want to be at the forefront of this aeronautical advancement. For once you have
tasted flight you will forever walk the earth with your eyes turned skywards, for there you have been, and there you
will always long to return Leonardo da Vinci.
VII. References
Electronic Publications
1
Kathy Barnstorff, NASA Langley Research Center, The X-48B Blended Wing Body,
http://www.nasa.gov/vision/earth/improvingflight/x48b.html
Computer Software
2
SOLIDWORKS Software Package, Ver. 2008 Microware, Dassault systems 1995-2007
3
ANSYS software package, Ver 12.0
4
Fluent and Gambit software package
Articles
5
Wings, April 1999, Vol. 29, No. 2, Sentry Magazines, Granada Hills, CA, pp. 8-19.
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