INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
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UENR3860-02
October 2014

312D2 and 313D2 Excavator

Hydraulic System
312D2:
EAB1-UP
DGF1-UP
WHJ1-UP
TJY1-UP

313D2:
ZAA1-UP
PLD1-UP

2014 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Part
Number

Machine
Location

Schematic
Location

Accumulator Gp - Hydraulic (Charged)

164-6981

B-4

Control Gp - Joystick (LH)

297-0533

A-8

Control Gp - Joystick (RH)

297-0532

A-7

Filter & Valve Gp - Pilot (Hydraulic Oil)

158-8987

B-3

Filter Gp - Oil (Hydraulic, Case Drain)

289-8194

A-3

Filter Gp - Oil (Hydraulic, Main Return)

259-0869

A-4

Manifold Gp - Control (Pilot Oil)

215-5037

B-5

Motor Gp - Piston (Left)

357-1821

F-8

Motor Gp - Piston (Right)

357-1821

F-7

Motor Gp - Swing

170-9893

10

F-6

Pump Gp - Piston

391-9442

11

A-3

Radiator & Hydraulic Oil Cooler Gp

390-8828

12

C-2

Screen Gp - Hydraulic

394-4278

13

A-4

Switch As - Pressure (Implement)

309-5768

14

E-5

Swivel Gp

162-4696

15

E-7

Tank & Filter Gp - Hydraulic

395-1575

16

A-4

Valve Gp - Check (Cololer Bypass)

171-0002

17

C-2

Valve Gp - Main Control

420-2241

18

D-4

Valve Gp - Pilot
Valve Gp - Pressure Reducing (Boom, Swing
Priority)
Valve Gp - Shuttle (B)

369-8503

19

B-8

310-0210

20

C-3

164-6979

21

C-6

Valve Gp - Travel Counterbalance (Left)

349-9520

22

E-8

Valve Gp - Travel Counterbalance (Right)

349-9520

23

E-7

Description

TAP LOCATION
Tap
Number

Description

Schematic
Location

AA

Idler Pump Delivery Pressure

B-3

BB

Drive Pump Delivery Pressure

A-3

CC

Power Shift Pressure

A-2

DD

Pump Case Pressure

A-2

PG

Pilot Pump Delivery Pressure

A-3

Oil Sampling Port

A-3

SOS

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

VARIABLE and PRESSURE

COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

(9) MOTOR GP
PISTON (RIGHT)
357-1821

TRAVEL MOTOR (LEFT)

(8) MOTOR GP
PISTON (LEFT)
357-1821

(10) MOTOR GP
SWING
369-9604
TRAVEL MOTOR (RIGHT)
PR

SWING MOTOR

DR

Pp3

Pp3

T1

T1

T2

T2
BG

B
AG

BG

AL1
BL1

BR1

AR3

BR3

STICK CYLINDER

BUCKET CYLINDER

BOOM CYLINDER

AR2

AR1

BL2

AL4

(14) SWITCH AS
PRESSURE
(IMPLEMENT)
309-5768

(22) VALVE GP
TRAVEL
COUNTERBALANCE
(LEFT)
349-9520

AL2

MU

BR2

BG

BL4

AG

(15) SWIVEL GP
162-4696

(23) VALVE GP
TRAVEL
COUNTERBALANCE
(RIGHT)
199-0504

bR2
BR3

bR3

AR3

(18) VALVE GP
MAIN CONTROL
420-2241 bL1
bR1

BR2
AR2

BR1

bR5

PA1

bR4

(OUT)

AR1

bL2

BL1
AL1

AL2

bL4

BL2

BL4

(FWD)

AL3

(UP)

(UP)

(FWD)

BL3

dB

bL6
(OUT) (CLOSE)

BUCKET

TRAVEL(R)

TRAVEL(L)

SWING

ATCH

STICK(1)

BOOM(1)

(R)

bL3

CP2

bL5

PSW PTA

AL4

R2

STICK(R)

HL

STICK(2)

BOOM(2)

HR

R1
(IN)

(L)

dA1

CP1

aR5

(BACK)
dA

dST1

PR

PP

aR3

aL1

aR1

aR2

(21) VALVE GP
SHUTTLE (B)
164-6979
bR1

(FWD)

(FWD)

T2

T4

T3

T1

(BACK)

(BACK)

Pi1

aL1

PSA2

P-IN

TRAVEL
SPEED
CHANGE
SOL.

(DOWN)

aL5

pB1

dB1

DR1

2
T-OUT2

SWING
BREAK
SOL.

TT

TP

aL4

(20) VALVE GP
PRESSURE REDUCING
(BOOM, SWING PRIORITY)
310-0210

A1

B1

B2

P1

P1

DR4

Pi2

DR5

T-OUT1

(12) RADIATOR & HYDRAULIC

OIL COOLER GP
390-8828

OUT

PAC
DR3

A2

P2

AA

(4) FILTER AND VALVE GP

PILOT (HYDRAULIC OIL)
158-8987

1
5

(17) VALVE GP
CHECK
(COOLER BYPASS)
171-0002

DR2

3
1

(OPEN)

aL2

PSA1

(IN)
aL6

aL3

HYD
LOCK
SOL.

DR6

LINE PATTERNS

M4

A3

PS

Pressure Line

M2

Pilot / Load Sensing Pressure

Drain / Return Lines
Component Group

IN

A2

Pn2

Attachment
Air Line

PR

CALLOUTS

(2) CONTROL GP
JOYSTICK (LH)
297-0533

JL1
(OUT)

bR3

JR3
(DOWN)

JLT

STICK

bR2
JL2
(R)

SWING

JLP

STICK
JL3
(IN)
aR3

aL2

JRP

BOOM

SWING

JL4
(L)
aR2

PL

TRAVEL(R)

TRAVEL(L)

(19) VALVE GP
PILOT
369-8503

7
6

bL1
P2

aR1

(DOWN)

(BACK)

(7) MANIFOLD GP
CONTROL (PILOT OIL)
215-5037

BUCKET
aL4

JR2
(CLOSE)
bL4

(3) CONTROL GP
JOYSTICK (RH)
297-0532

(1) ACCUMULATOR GP
HYDRAULIC (CHARGED)
164-6981

JR4
(OPEN)

BUCKET
JRT

BOOM
JR1
(UP)
bL2

(13) SCREEN GP
HYDRAULIC
394-4278
(6) FILTER GP
OIL (HYDRAULIC,
MAIN RETURN)
259-0869
(16) TANK AND FILTER GP
HYDRAULIC
395-1575

PG

YY

PC

PG

SOS

(5) FILTER GP
OIL (HYDRAULIC,
CASE DRAIN)
289-8194

S1

DrM

M
Dr

S2

M5

A1
PL

(11) PUMP GP
PISTON
391-9442

DD

CC

Pn1
M1

BB

M3

Taps (Pressure, Sampling, Sensor - by letter)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT PUMP OUTPUT
DRIVE PUMP OUTPUT
LEFT TRAVEL CONTROL AND LEFT TRAVEL CIRCUIT
POWER SHIFT CONTROL CIRCUIT
SUPPLY LINE
STICK CONTROL AND STICK CYLINDER CIRCUIT
ATTACHMENT CIRCUIT
SWING CONTROL AND SWING MOTOR CIRCUIT
DRAIN / RETURN LINE
SWING BREAK CONTROL CIRCUIT
IDLE PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
RIGHT TRAVEL CONTROL AND RIGHT TRAVEL CIRCUIT
BOOM CONTROL AND BOOM CYLINDER CIRCUIT

PM
THIS SCHEMATIC IS FOR THE 312D2 AND 313D2 EXCAVATOR HYDRAULIC SYSTEM
MEDIA NUMBER: UENR3860-02
SCHEMATIC PART NUMBER: 389-2422, CHANGE: 03, VERSION: MM
Components are shown installed on a fully operable machine with the key and engine off with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

MACHINE COMPONENT LOCATIONS

VIEW ALL CALLOUTS

12
8
10
15
16
13
6

22
23

CAB TOP VIEW

VIEW ALL CALLOUTS

19

MAIN CONTROL VALVE

VIEW ALL CALLOUTS

18

14

21

20

17

MAIN PUMP
VIEW ALL CALLOUTS

CC

BB

11

AA

SOS

PG

DD