You are on page 1of 135

SERVICE MANUAL

Data Projector

EB-S7/S8/X7/X8/W7/W8
EH-TW450

CONFIDENTIAL

EB-S7/S8/X7/X8/W7/W8 EH-TW450

CONFIDENTIAL

NOTICE
All rights reserved. No part of this manual may be reproduced, stored in retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without prior written of SEIKO EPSON CORPORATION.
The contents of this manual should be handled with sufficient consideration for confidentiality reasons.
After publication of this manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, note that the descriptions given in this
manual may not coincide with the actual machine.
Other company or product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims
any and all rights in those marks.

General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
Copyright 2009

SEIKO EPSON

SEIKO EPSON CORPORATION.

Revision B

EB-S7/S8/X7/X8/W7/W8 EH-TW450

CONFIDENTIAL

About This Manual


This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the product. The instructions and procedures included
herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.

Manual Configuration
CHAPTER 1. PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product.

CHAPTER 2. TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.

CHAPTER 3. DISASSEMBLY / ASSEMBLY


Describes the step-by-step procedures for disassembling and assembling the product.

CHAPTER 4. MAINTENANCE
Describes the points to be checked and the step-by-step procedures to inspect the troubling location from errors or abnormal phenomena of the
projected image.

CHAPTER 5. APPENDIX
Provides preventive maintenance procedures for servicing the product.

SEIKO EPSON

Revision B

EB-S7/S8/X7/X8/W7/W8 EH-TW450

CONFIDENTIAL

IMPORTANT PRECAUTIONS IN SAFETY AND MAINTENANCE PERFORMANCE


Here describes the important points to keep in mind in repair and maintenance performance.
SYMBOLS
To prevent injury to the repair technicians and to protect the devices, the categorized safety instructions are provided in this manual with the symbols below. Be sure
to read and understand their meanings before proceeding to the next section.

Category

SEIKO EPSON

Symbol

Meaning

Danger

Indicates an extremely hazardous operation which, if ignored or operated


incorrectly, could result in serious or fatal personal injury.

Warning

Indicates a potentially hazardous operation which, if ignored or operated


incorrectly, could result in serious or fatal personal injury.

Caution

Indicates a potentially hazardous operation which, if ignored or operated


incorrectly, could result in minor injury or damage to equipment.

Prohibited
Matter

Indicates a prohibited action or operation in repair and maintenance


performance.

Instruction

Indicates a compulsory action or operation that must be carried out in repair and
maintenance performance.

Revision B

EB-S7/S8/X7/X8/W7/W8 EH-TW450

CONFIDENTIAL

SAFETY INSTRUCTIONS

Never modify the product for any reason whatsoever.


(Except for a case that is under the instructions to do so.)

The precautionary measures itemized below should be fully understood when


performing repair and maintenance procedures.
Never peer through the projection lens during repair/maintenance
work when the power is on.
(Such an action may cause a visual disability because of a very
strong light emission.)
When disassembling/assembling, be sure to turn off the power
switch and pull out the power cable from the projector beforehand.

Never use a deformed plug or a damaged power cable to this


product.
If any deformations or damages are found on the power cable or
plug section, replace it with a new specified power cable.

Never touch the current-carrying part or high temperature section


during a test operation, signal measurement or any other situations
that is necessary to perform the repair/maintenance work with the
power turned on and the cover removed.
Do not wear the metal products such as wrist watch, cuff buttons,
rings, tiepin etc. to avoid getting a electric shock.

Never use the air blowers that contain flammable gas in repair/
maintenance work.

Do not touch the lamp assy. or the parts around it. They are
extremely hot even after completed the cooling down operation, and
may cause a burn injury.
Therefore, leave the unit until it becomes cool enough before
performing maintenance work.
Never let the safety devices mounted in this product inactivated for
any reason whatsoever.

Never modify the safety devices or replace them with the ones that
are not designated for any reason whatsoever.
(Such actions may cause a fire or serious injury.)

SEIKO EPSON

Revision B

EB-S7/S8/X7/X8/W7/W8 EH-TW450

CONFIDENTIAL

Be careful not to drop a metal part such as a screw, a washer, or a


clip into the inside of the product. If such cases should occur
accidentally, never turn on the power supply until all the dropped
parts are found and removed.
Never use or replace with any service parts that is not specified by
EPSON.

After reassembling the product, check the followings before


turning the power on.
All the parts and screws are installed and secured to the
proper positions.
No cables are caught in the metal frames.

Be sure to perform the repair/maintenance work on the even and


stable work bench to prevent the product from dropping down or
mal-operation due to the improper setting of the product.

OTHER CAUTION
Since the lamp of this product contains mercury, be sure to dispose the used lamp
pursuant to the governments law and regulations.

Be sure to wear the gloves during the repair/maintenance work to


avoid injuries by the parts with sharp edges such as metal plate or
the like.
To protect sensitive circuitry, follow the instructions below.
When disassembling or reassembling, be sure to wear static
discharge equipment such as an anti-static wrist strap and a
mat.
When replacing the circuit component such as a board or the
optical engine, be sure to get in contact with the anti-static
case containing the new one to the metal part of this product
before taking it out.
When performing the repair/maintenance work, be sure to use the
specified tools and follow the instructions that are specified in the
documents (service manual etc.) concerning to this product.
When carrying out the test operation, do not block the intake and
exhaust ducts.
(Such an action raises the internal temperature and may cause a
fire or a damages to the internal parts of this product.)

SEIKO EPSON

Revision B

EB-S7/S8/X7/X8/W7/W8 EH-TW450

CONFIDENTIAL

REVISION HISTORY
After first release of this manual, the parts and mechanism may be subject to change for improvement of their performance and the manual may be revised. Be sure
to always keep this manual up to date.

Revision

Date

Page of change

A
B

2009.7.15
2009.10.27

all
P.13-14
P.85
P.88
P.90
P.96
P.99

SEIKO EPSON

Detail of change

First Release
Correction of error in writing of spec.
Addition of CUSHION,FRAME,SHUTTER;B
Addition of CAUTION.
Deletion of screw.
Correction of CAUTION.
Addition of CUSHION,FRAME,SHUTTER;A

Revision B

EB-S7/S8/X7/X8/W7/W8 EH-TW450

CONFIDENTIAL

Contents
Chapter 1 Product Description

Chapter 3 Disassembly and Assembly

1.1 Model Name ......................................................................................................... 11

3.1 Precautions ...........................................................................................................


3.1.1 General Cautions in operation .....................................................................
3.1.2 Precautions...................................................................................................
3.1.3 Workflow.....................................................................................................
3.1.4 Standard Operation Time.............................................................................
3.1.5 Tools ............................................................................................................

1.2 Features................................................................................................................. 12
1.3 Specifications ........................................................................................... 13
1.4 External Dimensions ................................................................................ 15
1.4.1 External Dimensions (Type A: EB-S7/X7/W7) .......................................... 15
1.4.2 External Dimensions (Type B: EB-S8/X8/W8/EH-TW450) ...................... 17

3.2 Flowchart.............................................................................................................. 58

1.5 Ceiling Mount........................................................................................... 19


1.5.1 ELPMB23 (For high ceiling mount; Type A: EB-S7/X7/W7).................... 19
1.5.2 ELPMB23 (For low ceiling mount; Type A: EB-S7/X7/W7)..................... 21
1.5.3 ELPMB23 (For high ceiling mount; Type B: EB-S8/X8/W8/EH-TW450) 22
1.5.4 ELPMB23 (For low ceiling mount; Type B: EB-S8/X8/W8/EH-TW450) . 24

3.3 Disassembly..........................................................................................................
3.3.1 Air Filter ......................................................................................................
3.3.2 Lamp............................................................................................................
3.3.3 Rear Foot .....................................................................................................
3.3.4 Front Foot ....................................................................................................
3.3.5 Upper Case (assembly)................................................................................
3.3.6 TH Board .....................................................................................................
3.3.7 MA Board ....................................................................................................
3.3.8 Inner EX Duct (assembly) ...........................................................................
3.3.9 Lamp Fan.....................................................................................................
3.3.10 INT Duct (assembly) .................................................................................
3.3.11 Optical Engine ...........................................................................................
3.3.12 Speaker ......................................................................................................
3.3.13 Ballast ........................................................................................................
3.3.14 PS Fan........................................................................................................
3.3.15 PS Filter .....................................................................................................
3.3.16 Lower Case ................................................................................................

Chapter 2 Troubleshooting
2.1 Required Tools ..................................................................................................... 26
2.2 Troubleshooting Procedure .................................................................................. 26
2.3 Exterior Check...................................................................................................... 27
2.3.1 Parts Layout Diagrams ................................................................................ 27
2.4 Error Indication and Problem diagnosis ...............................................................
2.4.1 LED Indication ............................................................................................
2.4.2 Troubleshooting based on LED Indications ................................................
2.4.3 Troubleshooting from the Error Codes........................................................
2.4.4 Troubleshooting without Error Indications .................................................
2.4.5 Troubleshooting on image abnormality.......................................................
2.4.6 Cable Connection and Projectors Status ....................................................

55
55
56
56
57
57

33
33
35
38
42
47
49

61
61
63
65
67
68
76
77
81
84
85
87
91
92
94
96
99

3.4 Safety Check after Servicing.............................................................................. 101


3.5 Write the DR Data..............................................................................................
3.5.1 Overview ...................................................................................................
3.5.2 Preparation.................................................................................................
3.5.3 Operating Procedure ..................................................................................

2.5 Operation and Safety Check after repair .............................................................. 52


2.5.1 Each Operation Check ................................................................................. 52

104
104
105
105

3.6 Reference (Part Names given in the SPI)........................................................... 113

SEIKO EPSON

Revision B

EB-S7/S8/X7/X8/W7/W8 EH-TW450

CONFIDENTIAL

Chapter 4 Maintenance
4.1 Precautions ......................................................................................................... 116
4.1.1 General Cautions in operation ................................................................... 116
4.1.2 Tools .......................................................................................................... 117
4.2 Replacing the Internal Parts/Components of Optical Engine.............................
4.2.1 N POLARIZER UNIT;B ...........................................................................
4.2.2 CONDENSER LENS;D/FB/FG / CONDENSER LENS ASSY.;R ..........
4.2.3 GDM/BDM................................................................................................
4.2.4 MIRROR;R................................................................................................
4.2.5 PBS MASK ASSY3/MULTI LENS;A......................................................

118
119
121
123
125
127

Chapter 5 Appendix
5.1 AS (After Service) Menu....................................................................................
5.1.1 How To Display the AS (After Service) Menu .........................................
5.1.2 Displaying the Pages..................................................................................
5.1.3 Initializing (Resetting) the AS Menu Values.............................................

SEIKO EPSON

132
132
132
135

Revision B

CHAPTER

1
PRODUCT DESCRIPTION

CONFIDENTIAL

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

CONFIDENTIAL

1.1 Model Name


EB-S7/S8/X7/X8/W7/W8/EH-TW450 is divided into two groups by mechanical differences. The classified model names are provided below.

Type

Optical Zoom

Native
resolution

Model Name

N/A

SVGA

EB-S7
EB-S72
Power Lite S7

XGA

EB-X7
EB-X72
Power Lite 79

WXGA

EB-W7
Power Lite W7

SVGA

EB-S8
EX31
EB-S82
Power Lite S8+

XGA

EB-X8
EX51
EB-X8e

WXGA

EH-TW450
Power Lite
Home Cinema
705HD

Type A

External View

N/A

Type B
3

SEIKO EPSON

11

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

CONFIDENTIAL

1.2 Features
The EB-S7/S8/X7/X8/W7/W8/EH-TW450 is a portable compact data projector with
the following features:

EB-S7/X7/W7

AV Mute Slide for easy projection and storage


Single foot design for easy leveling adjustment
USB connection for projection (USB Display) is available. (Except EH-TW450)
Auto Iris
Auto Keystone correction
Enhanced security functions
Password protection
Operation Lock
Equipped with anti-theft devices
Security slot
Security cable installation point (Security Bar)

Direct Power On/Off


Project screen for WXGA (EB-W7/W8 only)
Image projection from a USB storage is available (EB-X8/W8/EH-TW450 only)
EB-S8/X8/W8/EH-TW450

USB terminal (Type A) for USB memory (EB-X8/W8/EH-TW450 only)


Size
Dimensions
228 mm (D) x 295 mm (W) x 77 mm (H) (excluding the feet)
Weight:

2.3 Kg/ 5.1lbs

Figure 1-1. External View

SEIKO EPSON

12

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

CONFIDENTIAL

1.3 Specifications
Model
EB-S7

EB-X7

EB-W7

EB-S8

EB-X8

EB-W8

EH-TW450

Item
Size

LCD

Pixel number
Native resolution

Focus
Projection Lens

0.59 inches wide


(with MLA)

0.55 inches (without MLA)

480,000 dots
(800 x 600) x 3

786,432 dots
(1024 x 768) x 3

1,024,000 dots
(1280 x 800) x 3

480,000 dots
(800 x 600) x 3

786,432 dots
(1024 x 768) x 3

1,024,000 dots
(1280 x 800) x 3

SVGA

XGA

WXGA

SVGA

XGA

WXGA

Aspect ratio
Specification
of main parts

0.59 inches wide


(with MLA)

0.55 inches (without MLA)

4:3

16:10

Type

4:3

16:10

Manual focus

Type

Digital zoom

Manual zoom

Digital Zoom

Manual zoom

Ratio

1.0 - 1.35

1.0 - 1.2

1.0 - 1.35

1.0 - 1.2

Zoom
Type

UHE (E-TORL)

Power consumption

175W

200W

Lamp
Normal

4000 H

Eco

5000 H

Life
Normal

Color mode: Dynamic,


Zoom: Wide

Eco

Color mode: Dynamic,


Zoom: Wide

Brightness

2300 ANSI lm

2200 ANSI lm

2500 ANSI lm
1960 ANSI lm

Sound output

1W x1 monaural
Type B x1: for
control only

Type B x1: for USB Display


USB terminal

USB I/O

HDMI terminal
Memory Card Slot

N/A

Type A x1: for USB memory

N/A

Ver. 1.3a x1
N/A
5C to 35C [41F to 95F]

Temperature
Operating Temperature
Humidity

20% to 80%
0 m to 2286 m
<0 ft to 7500 ft>

Normal
Operating Altitude
High altitude mode

Over 1500m <4921 ft>

Start-up period

Approx. 5 seconds

Warm-up period

SEIKO EPSON

30 seconds

13

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

CONFIDENTIAL

Model
EB-S7

EB-X7

EB-W7

EB-S8

EB-X8

EB-W8

EH-TW450

Item
Cool-down period

Instant off
100 - 240 V AC 10%, 50/60 Hz

Power supply voltage


Normal

244 W

280W

Eco

224 W

228W

Lamp ON
100-120V Area
(JAPAN, USA, etc.)

Communication
ON

2.6W

Communication
OFF

0.3W

Standby

Power
Consumption

Normal

234 W

265W

Eco

217 W

220W

Lamp ON
220-240V Area
(Europe, etc.)

Communication
ON

3.9W

Communication
OFF

0.4W

Standby

100 - 240 V AC 50/60 Hz


2.8 - 1.5 A

Rated Voltage & Current


Excluding feet and Projection Lens
Size

228 (D) x 295 (W) x 77 (H)


Unit: mm

Maximum Dimension

228 (D) x 295 (W) x 79 (H)

Weight

Approx. 5.1 lbs/ 2.3 kg


High Brightness mode

34 dB

37 dB

Fan noise
Low Brightness mode

SEIKO EPSON

29 dB

14

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

CONFIDENTIAL

1.4 External Dimensions


1.4.1 External Dimensions (Type A: EB-S7/X7/W7)
41.5

10.4

33.7

32

21.8

139.2
140

38.6

2.5
21.5

13.8

252

50

15.2

70.7

37.5

31.5

15

58.2

13

72

113.4

104.6

80

228

29.6

28.8

4 17

36.4

76.5

56.6

20.9

295

36

25

128
243.5

52

56.8

40

70.7

Unit: mm
100.1

SEIKO EPSON

6.5

39

52.5

92

15

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

1.6

0.41

1.33

1.3

CONFIDENTIAL

0.86

5.48
5.51

1.52

0.1
0.85

0.54

9.92

2.0

0.60

2.78

2.8

1.48

1.24

0.6

2.29

0.5

4.46

5.54

3.1

8.98

1.17

1.13 0.2 0.67

1.43

3.01

2.23

0.82

11.6

1.4

1.0

5.04
9.59

2.0

2.24

1.6

2.78

Unit: inch
3.94

SEIKO EPSON

0.3

1.5

2.07

3.6

16

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

CONFIDENTIAL

1.4.2 External Dimensions (Type B: EB-S8/X8/W8/EH-TW450)


41.5

10.4

33.7

32

139.2

21.8

194

76.5

70.4

56.8

71.7

56.1

38.6

2.5

13.8

21.5

252

72

37.5

31.5

7.1

16

5.5

7.6

38.4

13

113.4

104.6

80

228

29.6

28.8

4 17

36.4

50

15.2

20.9

36

25

128
243.5

295
65.1

54

32

53.8

Unit: mm
6.2

39

52.5

92

290.1

SEIKO EPSON

17

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

1.63

0.41

1.33

1.3

CONFIDENTIAL

5.48

0.86

7.64
2.77

2.24

2.82

2.21

1.52

0.1

0.54

0.85

9.92

2.8

1.48

1.24

0.3

0.6

0.2

0.3

1.51

0.5

4.46

4.12

3.1

1.17

8.98

1.13

0.2

0.67

1.43

3.01

2.0

0.60

0.82

1.4

0.98

5.04
9.59

11.6
2.56

2.1

1.3

0.3

2.12

Unit: inch

0.2

1.5

2.07

3.6

11.4

SEIKO EPSON

18

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

CONFIDENTIAL

1.5 Ceiling Mount


1.5.1 ELPMB23 (For high ceiling mount; Type A: EB-S7/X7/W7)
81.2
61
33.6
8

.6

15

61.5

15.3 46

158.7
46

66

34

71

4.5

14

142.5
176

200

37

18

18

18

18

150

160

139

40

Unit: mm
84

262.5
92

SEIKO EPSON

143

203

19

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

CONFIDENTIAL

3.20
2.4
1.32
0.3

2.6

2.42

0.60 1.8

6.25

1.8

0.2

1.3

2.8

0.2

0.5

0.6

5.61
6.93

7.87

1.5

18

18

18

18

5.91

6.30

1.6

5.47

Unit: inch
3.3

10.3
3.6

SEIKO EPSON

5.63

7.99

20

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

CONFIDENTIAL

1.5.2 ELPMB23 (For low ceiling mount; Type A: EB-S7/X7/W7)


81.2

3.20

.6

0.2
1.8

1.3

6.25

34
176

2.6
200

6.93
6.30

7.87

2.4

60

161

67

2.6

160

6.34

66

0.2

1.8

46

46

158.7

4.5

14

0.5

0.6

15

1.0

50

2.0

50

2.0

25

5.31

1.0

SEIKO EPSON

203

18

18

1.5
1.6

37

Unit: mm

40
92

ELPMB23

18

18

18

18

ELPMB23

18

18

135

25

10.1

257

85

3.3

50

2.0

2.0

26.3

50

668

2.0

ELPFP13: 26.3-36.1mm
ELPFP14: 36.1-46.0mm

50

ELPFP13: 668-918mm
ELPFP14: 918-1168mm

84

143

3.6

21

7.99

Unit: inch
3.3

5.63

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

CONFIDENTIAL

1.5.3 ELPMB23 (For high ceiling mount; Type B: EB-S8/X8/W8/EH-TW450)


81.2
61
33.6
8

.6

15

61.5

15.3 46

158.7
46

66

34

71

4.5

14

142.5
176

200

37

18

18

18

18

150

160

139

40

Unit: mm

262.5
92

SEIKO EPSON

84

143

203

22

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

CONFIDENTIAL

3.20
2.4
1.32
0.3

2.6

2.42

0.60 1.8

6.25

1.8

0.2

1.3

2.8

0.2

0.5

0.6

5.61
6.93

7.87

1.5

18

18

18

18

5.91

6.30

1.6

5.47

Unit: inch
10.3
3.6

SEIKO EPSON

3.3

5.63

7.99

23

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Product Description

CONFIDENTIAL

1.5.4 ELPMB23 (For low ceiling mount; Type B: EB-S8/X8/W8/EH-TW450)


81.2

3.20

.6

0.2
1.8

1.3

6.25

34
176

2.6
200

6.93
6.30

7.87

2.4

60

161

67

2.6

160

6.34

66

0.2

1.8

46

46

158.7

4.5

14

0.5

0.6

15

1.0

50

2.0

50

2.0

25

5.31

1.0

SEIKO EPSON

203

18

18

1.5
1.6

37
40
92

ELPMB23

18

18

18

18

ELPMB23

18

18

135

25

10.1

257

85

3.3

50

2.0

2.0

26.3

50

668

2.0

ELPFP13: 26.3-36.1mm
ELPFP14: 36.1-46.0mm

50

ELPFP13: 668-918mm
ELPFP14: 918-1168mm

84

143

Unit: mm

3.6

24

7.99

3.3

5.63

Unit: inch

Revision B

CHAPTER

2
TROUBLESHOOTING

CONFIDENTIAL

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

2.1 Required Tools

2.2 Troubleshooting Procedure

The following tools and equipment will be required in order to carry out
troubleshooting, and so you should check that they are on hand.

This chapter describes troubleshooting procedure starting from error messages/status to


diagnose problems. Refer to the descriptions and remedies below to specify the
troubled part, and carry out the necessary repair or replacement.

Name

Qt.

Application/Other

Projection screen

To project image on

Host computer

PC cable

To output audio and video data to the projector


(To check the component video input)

Video equipment

Audio and Video cables


(HDMI/Composite/SVideo, and each audio)
Multi meter

1
each
1

Start

Check the parts to be repaired visually.


(See 2.3 Exterior Check (p27).)

To output audio and video data to the projector


(To check the HDMI, composite video, S-Video input)
To measure resistance values and voltages (AC/DC)

Problem diagnosis and troubleshooting

Double-sided tape

q.s.

To secure parts

If LED error indication is indicated,

General tools

1set

Tools given in "3.1.5 Tools (p57)"

=> See 2.4.2 Troubleshooting based on LED Indications (p35).


If you know the error code

Note 1: q.s.: Sufficient quantity


2: When repairing an EB-W7/W8 (16:10 wide panel model), prepare your video source
and device considering the full screen display of 16:10 aspect.

=> See 2.4.3 Troubleshooting from the Error Codes (p38).


If abnormality related to the projectors performance is occurring,
=> See 2.4.4 Troubleshooting without Error Indications (p42).
If image quality is abnormal,
=> See 2.4.5 Troubleshooting on image abnormality (p47).

Reassembly, operation check and Safety check*


*In the case that a safety device (p.101) is repaired
or maintained.

Figure 2-1. Troubleshooting Workflow

SEIKO EPSON

26

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

2.3 Exterior Check

Target part

When repairing this product, carry out exterior check of the target parts/units as
necessary.

AC Inlet

Target part

Interfaces

Check item

Is it fixed correctly?
Air Filter

Any damage/deformation/cracking due to external


forces?

Any burn/deformation on it?

Is it fixed to Upper Case correctly?


Lens Shutter

Any stuck buttons?

Any burn/deformation on the frame?

Is it fixed to Upper Case correctly?

Air Filter Cover

Lamp

Any damage on the latch to operate the Interlock


SW? (Check for it with the cover removed.)

Any deformation/discoloration on the connector?


Any dirt on the glass surface?

Any damage/deformation/cracking due to external


forces?

2.3.1 Parts Layout Diagrams

Is it fixed to Upper Case and Lower Case correctly?

The following are the diagrams to confirm and locate the parts and/or components to be
repaired. The parts name used here indicate the references linked to the page titles for
their disassembling procedures.

Does Focus Ring work smoothly?


Projection Lens

Is it fixed to Upper Case correctly?


Does it work smoothly?

Does Buttons work smoothly?


Lamp Cover

Any dirt on the filter? (check for it with the filter


removed.)
Any dirt/foreign materials on the fan inside the
filter?

Is it fixed to Lower Case and MA Board correctly?


SW Board

Any deformation/discoloration on the connector/


terminals?
Any foreign objects on the connectors/terminals?

Any damage/deformation/cracking due to external


forces?
Is it fixed to Lower Case correctly?

IF Case

Check item
Any deformation/discoloration on the connector/
terminals?
Any damage on the socket?

Check Items

Upper Case

CONFIDENTIAL

Does Zoom Ring work smoothly?


Any dirt/scratches on the projection lens?
Any damage/deformation/cracking due to external
forces?

Lower Case

Any foreign object/dirt on the filter cover or the


vents?
Any foreign object/dirt on IR receivers (RC
Filters)?
Does Front Foot work smoothly to adjust height?

Foot

Do Rear Feet work smoothly to adjust height?


Any Foot Rubber detached?

SEIKO EPSON

27

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

OPTICAL PARTS

Lamp (p63)
Auto Iris (p89)

Optical Engine (p87)

Figure 2-2.

SEIKO EPSON

28

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

POWER SUPPLY

Interlock SW (p96)

Ballast (p92)

PS Filter (p96)

Figure 2-3.

SEIKO EPSON

29

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

COOLING SYSTEM COMPONENTS

Lamp Fan (p84)

PS Fan (p94)

EX Fan (p83)

INT Fan (1) (p86)


INT Fan (2) (p86)

Figure 2-4.

SEIKO EPSON

30

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

SENSORS/SPEAKER
Shutter Switch (Type A; EB-S7X7/W7s case) (p70)
Shutter Switch (Type B; EB-S8/X8/W8 EH-TW450s case) (p72)

RC Board (Rear)

TH Board (p76)
Speaker (p91)

RC Board (p86) (Front)

Figure 2-5.

SEIKO EPSON

31

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

CIRCUIT BOARDS

MA Board (p77)
SW Board (p69)

Figure 2-6.

SEIKO EPSON

32

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

Abnormal Status

2.4 Error Indication and Problem diagnosis

ON

2.4.1 LED Indication

Blink

LED Status

OFF
Error

Problem/Error Status

The control panel on the projector has three LEDs to indicate the projectors operation
status. When errors occur, you can identify error status with those LED indications.
Internal Error
Power

Power LED

Lamp

Temp

Red

Abnormality is detected from the elements


on MA Board.

Power
Internal Error (RAM)
Power
Red

Temperature LED

Power
Red

Lamp

Lamp

Temp

Lamp

Fan Error
Temp Sensor Error

Abnormality is detected from a sensor.

Red

Temp

Power
Red

Lamp LED

Abnormality is detected from a fan.

Lamp

Figure 2-7. LED Indicator


Power

Lamp

Temp
Red

High Temp Error


(overheating)

Lamp problem
Temp Lamp failure

[Phenomenon]
The lamp turns off automatically, and the
projection stops. Left the projector
for 5 minutes untouched, it switches to the
standby mode.
[Status]
The internal temperature rises over the
specified level.
Abnormality occurs to the lamp and

the ignition/illumination processes fail.


Lamp Lid is not securely closed.

Red

SEIKO EPSON

33

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

LED Status

Power

Error

CONFIDENTIAL

Problem/Error Status

Power Supply
(Ballast) Error
Temp
Auto Iris Error

Lamp

Troubleshooting

Abnormality is detected from Ballast.


Abnormality is detected from Auto

Iris.

Red

Sub system ROM


Power

Lamp

Temp Error

Orange

Power

Abnormality is detected from the elements


on a circuit board.

Lamp

Temp

Sub System
Communication Error

Red

Warning Status
ON

Blink

LED Status

Power
Red

Power

Lamp

Lamp
Orange

OFF
Cause

Temp
Orange

Temp

SEIKO EPSON

Varies according to the projector status


Status/Check point

High Temp
Warning

This is not an abnormality. However, if the


temperature rises too high again, projection stops
automatically.
[Remedy]
Check that the air filter and air exhaust vent
are clear, and that the projector is not
positioned against a wall.
If the air filter is clogged, clean or replace it.

Warning to
replace Lamp

Replace lamp with a new one.

34

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

2.4.2 Troubleshooting based on LED Indications


This section describes the LED error indications and corresponding error codes and their remedies.
ON

Blink

OFF
Corresponding error code
and error name

LED Status
Internal Error (1)

Power

Lamp

RO

Remedy

Reference

ROM Error

II

I2C Error

ID

DR Error

RA

RAM Error

Temp

Red

Internal Error (2)

Power
Red

Lamp

Temp

1. Disconnect AC cable once, and reconnect it, then turn the power
back on.

" Troubleshooting from the


2. If the same error occurs, connect the PC to the projector and check Error Code on Electric Circuit
the error code on the AS Menu, then carry out the remedy referring Errors (p41)"
to the reference on the right column.

Internal Error (3)

Power

Lamp

RS

Sub system ROM Error

RP

Sub System Communication Error

Temp

Orange

Internal Error (4)

Power

Lamp

Temp

Red

SEIKO EPSON

35

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

Corresponding error code


and error name

LED Status

CONFIDENTIAL

Remedy

Reference

Fan Error
Sensor Error
FN

Power
Red

Lamp

Fan Error

Temp
Red

SE

Sensor Error

High Temp Error


(overheating)

Power
Red

Lamp

2. If the same error occurs after turning the power on, connect the PC 2. " Troubleshooting from the
to the projector and check the error code on the AS Menu, then
Error Code on Cooling
carry out the remedy referring to the references on the right
System Errors (p40)"
column.

1. Check Air Filter's condition (dirt accumulation, clogging).


When clogging or the like is found, clean/replace the filter.
TH

High Temp Error

AL

Auto Iris Error

Temp
Red

Power Supply Error

1. Check the connections between each fans/sensor and MA Board. If


there is a connection failure, connect it correctly.
1. "3.3 Disassembly (p61)"

1. "3.3.1 Air Filter (p61)"

2. If the same error occurs after turning the power on, connect the PC 2. " Troubleshooting from the
to the projector and check the error code on the AS Menu, then
Error Code on Cooling
carry out the remedy referring to the references on the right
System Errors (p40)"
column.

1. "3.3 Disassembly (p61)"


Power

Lamp
Red

SEIKO EPSON

1. Check the connections of each corresponding cable. If there is a


connection failure, connect it correctly.

Temp

PB

2. " Troubleshooting from the


Error Code on Cooling
System Errors (p40)"

Power Supply (Ballast) Error

36

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

Corresponding error code


and error name

LED Status

LE

Lamp burnt out

LF

Lamp failure

Lamp Error

Power

Lamp

Temp

Red

SEIKO EPSON

CONFIDENTIAL

Remedy

Reference

1. Check the following one by one. After checking and improving, turn
on the power again and check if the same error occurs again.
Lamp Cover status
Secure it if it is loose/open.
Lamp attachment
Check the lamp and secure it if it is loose.
Lamp status (whether the lamp is broken/damaged.)
1. "3.3.2 Lamp (p63)"
Take out and check the lamp for damage.
"3.3.1 Air Filter (p61)"
If the lamp is not cracked: Re-fit the lamp and turn on the power.
2.
" Troubleshooting from the
If the error continues, replace the lamp with a new one.
Error Code on Lamp Errors
If the lamp is broken/damaged, replace it with a new one.
(p39)"
Air Filter's condition (dirt accumulation, clogging)
When clogging or the like is found, clean or replace the filter.
When using the projector at an altitude of 1500 m or more, set High
Altitude Mode to On.
2. If the same error occurs after turning the power on, connect the PC
to the projector and check the error code on the AS Menu, then carry
out the remedy referring to the references on the right column.

37

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

2.4.3 Troubleshooting from the Error Codes


If the projection does not start for some reasons, connect your PC
to the service terminal so as to display the AS menu and check the
error code. To display the AS Menu, see the following: "5.1 AS
(After Service) Menu (p132)"

This section explains the troubleshooting from the error codes displayed on the AS
(after service) Menu to carry out their necessary repair.
Display the AS Menu and switch it to the Error Log window to check the error code,
and locate its remedy from the table below and carry it out.
Start

Check the Error Code in the error log


from AS menu.

Locate the defective parts referring to the


table below with the Error Code.

Repair/replace the defective parts.

Figure 2-8. Flowchart of Troubleshooting

SEIKO EPSON

38

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

TROUBLESHOOTING FROM THE ERROR CODE ON LAMP ERRORS


Error code/error name

LE

Lamp Burnt Out Error

Faulty part/part name

Cause

Remedy

Reference

Lamp

Lamp is broken.

Replace Lamp.

"3.3.2 Lamp (p63)"

Ballast

Ballast is broken.

Replace Ballast.

"3.3.13 Ballast (p92)"

Air Filter

Air Filter is clogging.

Clean Air Filter. Replace it if not improved.

"3.3.1 Air Filter (p61)"

PS Filter

PS Filter is broken.

Replace PS Filter.

"3.3.15 PS Filter (p96)"

Safety Switch (PS Filter)

Safety Switch (PS Filter) is broken.

Replace PS Filter.

"3.3.15 PS Filter (p96)"

Replace Lamp.

"3.3.2 Lamp (p63)"

Replace Ballast.

"3.3.13 Ballast (p92)"

Replace PS Filter.

"3.3.15 PS Filter (p96)"

Lamp

Abnormality of the bulb (arc tube)


occurs.
Lamp is broken.

LF

Lamp Failure

Ballast is broken.
Ballast

PS Filter

SEIKO EPSON

Instability of the Ballasts drive


waveform occurs.
PS Filter is broken.

39

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

TROUBLESHOOTING FROM THE ERROR CODE ON COOLING SYSTEM ERRORS


Error code/error name

TH

Internal Overheat Error

Faulty part/part name

Air Filter is clogging.

Clean Air Filter. Replace it if not improved.

TH Board

TH Board is broken.

Replace the broken TH Board.

Cable is not connected properly.

Connect the cable correctly to MA Board.

Cable is broken.

Replace the broke cable.

Thermistor Error

Clean the vent to remove the foreign material.


Replace the parts with deformed vent.
Connect the fan cable correctly.

The fan cable is broken.

Replace the Fan with a broken cable.

Blades are broken.

Replace the fan with broken blades.

Revolutions of the fan becomes


abnormal.

Replace the abnormal fan.

Accumulation of dust occurs on the


fan.

Clean the fan with foreign material to remove it.

MA Board

Elements for temperature control on


MA Board are broken.

If the error continues after carrying out the remedies


above, replace MA Board because it is broken.

TH Board

TH Board is broken.

Replace TH Board.

Cable is not connected properly.

Connect the cable correctly.

Cable is broken.

Replace the cable.

Elements for temperature control on


MA Board are broken.

If the error continues after carrying out the remedies


above, replace MA Board because it is broken.

PS Fan
EX Fan

"3.3.1 Air Filter (p61)"

"3.3.6 TH Board (p76)"

"3.3.5 Upper Case

(assembly) (p68)"
"3.3.16 Lower Case

(p99)"

"3.3.8.1 EX Fan/EX Fan

Holder/Inner EX Duct
(p83)"
"3.3.9 Lamp Fan (p84)"
"3.3.10 INT Duct
(assembly) (p85)"
"3.3.14 PS Fan (p94)"

"3.3.7 MA Board (p77)"

"3.3.6 TH Board (p76)"

TH Cable

MA Board

SEIKO EPSON

Vent's status becomes worse. (dirt


accumulation/clogging/deformation)
The fan cable is not connected
properly.

Lamp Fan

SE

Reference

TH Cable

INT Fan (x2)

Fan Error

Remedy

Air Filter

Exterior Parts

FN

Cause

40

"3.3.7 MA Board (p77)"

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

TROUBLESHOOTING FROM THE ERROR CODE ON ELECTRIC CIRCUIT ERRORS


Error code/error name
RA

Faulty part/part name

Internal error RAM

Cause

Remedy

Reference

RAM becomes abnormal.


MA Board is broken.
MA Board

RO

Replace MA Board.

Internal error ROM


Flash ROM becomes deteriorated.

Input AC power supply.

Instability of the input AC Power


Supply. (an external factor)

If not appropriate, request the improvement from the


customer.

"3.3.7 MA Board (p77)"

II

Internal error I2C

Environment (Temperature
of the customers operating
environment)

Access timing error (occurs in a low If not appropriate, request the improvement from the
temperature environment (Y43series)) customer.

ID

Internal error DR

MA Board

MA Board is broken.

RS

Sub system ROM Error

Sub System (Electric Circuit


other than MA Board)

Sub System becomes abnormal.

Auto Iris

The cable is not connected correctly.

Connect the cable correctly to MA Board.

"3.3.11.1 Auto Iris (p89)"

MA Board

MA Board is broken.

Replace MA Board.

"3.3.7 MA Board (p77)"

Ballast

Ballast is broken.

RP

Sub system PW Error

AL

Auto Iris Error

PB

Power Supply
(Ballast) Error

SEIKO EPSON

Replace MA Board.

Replace Ballast.
Connect SCI Cable from Ballast to MA Board

"3.3.13 Ballast (p92)"

correctly. If the cable is broken, replace SCI Cable.

41

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

2.4.4 Troubleshooting without Error Indications


This section provides troubleshooting procedures based on observed faults.
TROUBLESHOOTING AT POWER-ON
Error Status

Faulty part/part name

SW Board
The projector does not operate at
all.
(Power indicator lights up
PS Filter
orange.)
Interlock SW (PS Filter)

Cause

Remedy

Reference

SW Board cable is not connected


correctly.

Connect SW Board to MA Board correctly.

SW Board is broken.

Replace SW Board.

"3.3.5.1 SW Board
(p69)"

Replace PS Filter.

"3.3.15 PS Filter (p96)"

PS Filter is broken.
The Interlock SW cable or target parts
are broken.

TROUBLESHOOTING ON IMAGE DISPLAY & QUALITY


Error Status

Faulty part/part name

Cause

Remedy

Input video cable

Connect the selected input video cable correctly.

---

MA Board

Video Input terminal is broken.

Replace MA Board.

"3.3.7 MA Board (p77)"

Focus Ring

Focus Ring is broken.

Replace Focus Ring.

"3.3.11.2 Focus Ring/


Zoom Ring (p90)"

Projection Lens

Projection Lens is broken.

Replace Optical Engine.

"3.3.11 Optical Engine


(p87)"

Zoom Ring

Zoom Ring is broken.

Replace Zoom Ring.

"3.3.11.2 Focus Ring/


Zoom Ring (p90)"

Projection Lens

Projection Lens is broken.

Replace Optical Engine.

"3.3.11 Optical Engine


(p87)"

No image is projected.

Focus cannot be adjusted.

Zoom cannot be adjusted.

SEIKO EPSON

Reference

The selected input video cable is not


connected correctly.

42

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Error Status

Faulty part/part name

Troubleshooting

Cause

CONFIDENTIAL

Remedy

FPC for L/V (R) is not connected


properly.

Connect FPC for L/V (R) to MA Board correctly.

FPC for L/V (R) is broken.

Replace Optical Engine.

MA Board is broken.

Replace MA Board.

FPC for L/V (G) is not connected


properly.

Connect FPC for L/V (G) to MA Board correctly.

FPC for L/V (G) is broken.

Replace Optical Engine.

MA Board is broken.

Replace MA Board.

FPC for L/V (B) is not connected


properly.

Connect FPC for L/V (B) to MA Board correctly.

FPC for L/V (B) is broken.

Replace Optical Engine.

MA Board

MA Board is broken.

Replace MA Board.

Optical parts

Deterioration, mal-alignment, or
contamination of the optical part(s).

Clean or replace the optical part(s).

Optical Engine
Black part of image is reddish.
MA Board

Optical Engine
Black part of image is greenish.

Reference

"3.3.7 MA Board

(p77)"
"3.3.11 Optical

Engine (p87)"
MA Board

Optical Engine
Black part of image is blueish.

Abnormality can be seen on the


projected image.

SEIKO EPSON

43

"2.4.5 Troubleshooting
on image abnormality
(p47)"

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

TROUBLESHOOTING ON AUDIO INPUT/OUTPUT


Error Status

Faulty part/part name

Cause

Remedy

Reference

Cable is not connected properly.

Connect input audio cable correctly.

---

Cable is broken.

Replace input audio cables.

---

Speaker cable is not connected


properly.

Connect Speaker cable to the IF 1 Board correctly.

Input Audio cables

Sound does not come out.

Speaker

"3.3.7 MA Board

(p77)"

Cable is broken.

"3.3.12 Speaker

Replace the Speaker.

(p91)"

Speaker is broken.
Input terminal is broken.
MA Board

AV mute does not function when


Shutter is closed.

SEIKO EPSON

Elements for audio control on MA


Board are broken.

If the error continues after carrying out the remedies above,


replace MA Board because it is broken.

Cable is not connected properly.

Connect the cable to the MA Board correctly.

Shutter Switch is broken.

Replace the Shutter Switch.

Shutter Switch

44

"3.3.7 MA Board (p77)"

"3.3.5.2 Shutter

Switch (Type A; EBS7X7/W7s case)


(p70)"
"3.3.5.3 Shutter
Switch (Type B; EBS8/X8/W8 EHTW450s case)
(p72)"
"3.3.7 MA Board
(p77)"

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

TROUBLESHOOTING ON OPERATION ABNORMALITY


Error Status

Faulty part/part name

Cause

Remedy

Reference

Batteries ran out.

Replace batteries with new ones.

---

Remote Controller is broken.

Replace Remote Controller.

---

Remote Controller

"3.3.16 Lower Case

RC Filter
Operation using Remote
Controller cannot be made.

RC Filter at the front or the rear is


dirty.

LED does not light.


(Power can turn on.)

SEIKO EPSON

(p99)"
"3.3.7 MA Board

(p77)"
RC Board

RC Board is broken.

Replace RC Board.

Cable is not connected properly.

Connect RC Cable B between MA Board and RC Board


correctly.

Cable is broken

Replace RC Cable B.

MA Board

Elements for remote control on MA


Board are broken.

If the error continues after carrying out the remedies above,


replace MA Board because it is broken.

"3.3.7 MA Board (p77)"

SW Board

SW Board is broken.

Replace SW Board.

"3.3.5.1 SW Board
(p69)"

MA Board

Elements for operation control on MA If the error continues after carrying out the remedies above,
Board are broken.
replace MA Board because it is broken.

SW Cable

SW Cable is not connected correctly.

Connect SW Cable correctly.

SW Board

SW Board is broken.

Replace SW Board.

MA Board

Elements for LED display on MA


Board are broken.

If the error continues after carrying out the remedies above,


replace MA Board because it is broken.

RC Cable B

Operation using Control Panel


cannot be made.

Clean RC Filter. Replace it if not improved.

45

"3.3.10.1 INT Fans/INT


Duct A/INT Duct B/RC
Board (p86)"

"3.3.7 MA Board (p77)"

"3.3.5.1 SW Board
(p69)"

"3.3.7 MA Board (p77)"

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

TROUBLESHOOTING ON OTHER ABNORMALITY


Error Status

Faulty part/part name

Cause

Remedy

Lamp

Burn on dust from heat.

Clean the area around Lamp to remove dust or the like.

Cable

Burn on cables from heat.

If burn on cables occurs, replace them with new ones.

Reference

"3.3.7 MA Board (p77)"


Smoke/Abnormal odor
"3.3.15 PS Filter
PS Filter
Ballast

Burn on circuit board from heat.

(p92)"
Pulse transformer vibrates
abnormally.

Replace PS Filter.

"3.3.15 PS Filter (p96)"

Ballast

Ballast vibrates abnormally.

Replace Ballast.

"3.3.13 Ballast (p92)"

Foreign material sticks on a fan.

Clean the fan to remove foreign material.

Fan is contacting other parts.

Check if a fan contacts other parts. In such a case, correct its


installation.

Fans impeller is broken.

Replace the broken fan with a new one.

Screws are loose or fallen off.

Tighten them or reassemble the part.

INT Fan (x2)


Lamp Fan
PS Fan
EX Fan

Operating parts

SEIKO EPSON

(p96)"
"3.3.13 Ballast

PS Filter
Abnormal noises

Abnormal noises

Replace PS Unit or Ballast.

46

"3.3.8.1 EX Fan/EX

Fan Holder/Inner EX
Duct (p83)"
"3.3.9 Lamp Fan
(p84)"
"3.3.10.1 INT Fans/
INT Duct A/INT Duct
B/RC Board (p86)"
"3.3.14 PS Fan
(p94)"
---

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

2.4.5 Troubleshooting on image abnormality


This section describes this projectors possible troubles in image quality, and provides identification and troubleshooting procedures based on the observed phenomena.

Illumination reduction
Phenomenon

Defective part/part name

The projected image became darker.

Cause

Remedy

Reference

Some optical parts might mist for some


reasons.
MULTI LENS;A
"4.2.2 CONDENSER LENS;D/

GDM
RDM

Clean the lenses, mirrors with a


nonwoven fabric wiper or
cotton bud moistened with
ethanol.

MIRRIR:R
CONDENSER LENS;D
CONDENSER LENS;FB
CONDENSER LENS;FG

FB/FG / CONDENSER LENS


ASSY.;R (p121)"
"4.2.3 GDM/BDM (p123)"
"4.2.4 MIRROR;R (p125)"
"4.2.5 PBS MASK ASSY3/
MULTI LENS;A (p127)"

CONDENSER LENS;R

COLOR NON-UNIFORMITY
Phenomenon

Defective part/part name

Cause

Remedy

Reference

Some optical parts may become

Color non-uniformity can be seen partially


in the projected image.

deteriorated due to the prolonged usage.


Some optical parts may be broken.

"4.2.1 N POLARIZER UNIT;B


N POLARIZER UNIT;B

Replace the defective parts with


new ones.

PBS MASK ASSY3

(p119)"
"4.2.5 PBS MASK ASSY3/

MULTI LENS;A (p127)"

SEIKO EPSON

47

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

COLOR BANDING (SHADOW)


Phenomenon

Defective part/part name

Cause

Remedy

Reference

Some optical parts may be displaced due to


some shock or the like.

There occur shadows* on the right and left


side.*

Re-assemble the defective parts.


If the phenomenon not
"4.2.5 PBS MASK ASSY3/MULTI
improved, replace the part with a LENS;A (p127)"
new one.

MULTI LENS;A

* Shadow is a vertical color banding


appearing on the left or right side.

ABNORMAL IMAGE
Phenomenon

Defective part/part name

Some abnormality can be seen in the projected


image.

Cause

Reference

Some optical parts may be detached.

Re-assemble the defective parts.


If the phenomenon not
"4.2.5 PBS MASK ASSY3/MULTI
improved, replace the part with a LENS;A (p127)"
new one.

MULTI LENS;A
PBS MASK ASSY3

SEIKO EPSON

Remedy

48

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

2.4.6 Cable Connection and Projectors Status


This section describes the projectors status when disconnection occurs somewhere between the parts/units and the MA Board. Refer to the following table and check the doubted
connectors are securely connected. If there is a disconnection or a loose connection, connect it correctly.
CN1700

CN603

CN1500

CN707

CN600

CN705

CN704
CN1000

CN1200

CN600
CN706

CN1601

CN1100
CN602

CN1300

CN708

Figure 2-9. Connector layout of the MA Board

SEIKO EPSON

49

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

MAL-CONNECTION ON EACH CONNECTOR (MA BOARD)


Error Information

Connector
No.

Destination

CN1000

Optical Engine
(L/V(R))

When pressing the power button, initialization starts normally, then the projection starts. But
the black part of the projected image is reddish.

CN1100

Optical Engine
(L/V(G))

When pressing the power button, initialization starts normally, then the projection starts. But
the black part of the projected image is greenish.

CN1200

CN1601

Status
Code

---

Reference

Name

---

"Troubleshooting on image
Display & Quality (p.42)"

Optical Engine
(L/V(B))

When pressing the power button, initialization starts normally, then the projection starts. But
the black part of the projected image is bluish. (This phenomenon is not easily recognized on
Logo screen or No Signal screen; therefore try displaying the menu or the like to check for
it.)

Auto Iris

"Troubleshooting from the Error


Code on Electric Circuit Errors
(p.41)"

CN600

Ballast

AI

Auto Iris Error

The power can turn on and Power LED lights orange. When pressing the power button,
initialization starts but instantly the projector changes to the Auto Iris Error mode. The error
message in Auto Iris is displayed on the screen, and it advises the user to turn off the power
and to contact the Epson Service. When pressing the power button, the LEDs indicate the
warning and after a certain period of cooling the power turns off automatically with two
beeps into error stand-by status. The LED Indicators warning display continues until
unplugging the AC cable.

PB

Power Supply
(Ballast) Error

The power can turn on and Power LED lights orange. When pressing the power button,
initialization starts, but instantly the projector changes to the Power Error (Ballast) mode.
The power turns off automatically after a certain period with two beeps into error stand-by
status. The LED Indicators warning display continues until unplugging the AC cable.

"Troubleshooting from the Error


Code on Electric Circuit Errors
(p.41)"

"Troubleshooting on image
Display & Quality (p.42)"
"Troubleshooting at Power-ON
(p.42)"

CN1700

RC Board

---

---

When pressing the power button, initialization starts normally, then the projection starts. But
the control from the front does not function. The control from the rear is still effective. When
checking for this, send the signal to the front of the projector only. Otherwise, this error can
be easily slipped over, so be careful.

CN602

SW Board

---

---

When the AC cable is connected, the power LED lights. The power button does not work or
power cannot turn on.

SEIKO EPSON

50

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Connector
No.

Troubleshooting

CONFIDENTIAL

Error Information
Destination

Status
Code

Reference

Name

"TroubleShooting on Audio
Input/Output (p.44)"

CN603

Shutter Switch

---

CN701

TH Board

SE

CN704

INT Fan (1)

CN705

INT Fan (2)

CN706

EX Fan

CN707

PS Fan

CN708

Lamp Fan

CN1300

Speaker

---

---

When pressing the power button, initialization starts normally, then the projection starts.
Audio controller on screen display appears, but no sound is output from the speaker even if
the audio input is applied.

"TroubleShooting on Audio
Input/Output (p.44)"

CN1500

PS Board

---

---

Even if the AC cable is connected, the power LED does not light. The power button does not
work either.

"Troubleshooting at Power-ON
(p.42)"

SEIKO EPSON

FN

---

The power can turn on and Power LED lights orange.


When pressing the power button, initialization starts normally, then the projection starts. But
even if the lens shutter is closed the AV mute function does not work, but the projection
continues fully and the lamp keeps on. (The AV mute from the Remote Controller is still
effective.)
*Note: In this case, make sure not to keep the shutter closed, otherwise, it may be deformed
or damaged.

Sensor Error

Fan Error

The power can turn on and Power LED lights orange. When pressing the power button,
initialization starts, but instantly the projector changes to the Fan/Sensor Error mode. The
power turns off automatically after a certain period with two beeps into error stand-by status.

Sensor error occurs while initializing and LEDs indicate the error, then the projector turns
into the abnormal stand-by status.

51

"Troubleshooting from the Error


Code on Cooling System Errors
(p.40)"

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

2.5.1 Each Operation Check

2.5 Operation and Safety Check after repair

When repairing this product, carry out the check for each operation if necessary.

INITIALIZATION CHECK
OPERATION CHECK FOR SW BOARD

After repairing this product, carry out the following initialization check. When
repairing a Safety Device, refer to 3.4 Safety Check after Servicing (p101) and carry
out the necessary procedure for safety.
Procedure
1. Connect the power cable.

After repairing SW Board, carry out the check below following the instructions. (See "
Troubleshooting on Operation Abnormality (p45)".)

Check item

Procedure

Does the [Power] LED light orange?

Check item
Does the [Power] button switch on/off the projector?

Does the [Power] LED flash green, then light green?

Does the [Source Search] button switch the sources?


1. Press [Power] button on the projector
to turn it on.
With the [Volume (Left/Right)] buttons, can you
2. Check all the buttons on SW Board control the volume?

2. Press the [Power] button on the


projector.
Does the lamp light?

if they work properly.


Does the [Menu] button display/close the menu?
Does the [Keystone] button correct keystone?

OPERATION CHECK FOR REMOTE CONTROLLER


After repairing the remote controller, carry out the check below following the
instructions. (See " Troubleshooting on Operation Abnormality (p45)".)
Procedure
1. Press [Power] button on the remote
controller to turn the projector on.
2. Check all the buttons on the remote
controller if they work properly.
3. Check if the front and rear receivers
work properly.

SEIKO EPSON

52

Check item
Does the [Power] button on the controller switch on/
off the projector?
Do all the buttons function correctly?
Can the remote controller work approx. 6m away
from the front/rear of the projector?

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Troubleshooting

CONFIDENTIAL

OPERATION CHECK FOR VIDEO INPUT/OUTPUT

OPERATION CHECK FOR AUDIO INPUT/OUTPUT

After repairing the parts related with video input/output, carry out the check below
following the instructions. (See " Troubleshooting on image Display & Quality (p42)".)

After repairing the parts related with audio input/output, carry out the check below
following the instructions. (See " TroubleShooting on Audio Input/Output (p44)".)

Procedure
1. Set the projector on an even
workbench.
2. Press the [Power] button to turn the
power ON.
3. Adjust the height with Foot.
4. Adjust the focus with Focus Ring.
5. Adjust the image size with Zoom
Ring.
6. Adjust keystone with the [Keystone]
buttons.
7. From the menu, select [Position] and
adjust the image position.

Check item

Procedure
1. Connect your PC to audio I/F on MA
Board.
2. Press the [Source Search] button and
switch to the corresponding source.
3. Input audio signal to the projector
from your PC, and output sound
from the built-in speaker.

Does the lamp light?


Is the image projected after the lamp lit?
Is No Signal message displayed on the screen?
Are focusing and zooming available?

4. Check the [A/V Mute] function by


closing/opening Lens Shutter.
5. Check the [A/V Mute] function by
pressing the [A/V Mute] button on
the remote controller.

Do the rings smoothly work?

SEIKO EPSON

Does sound come out from speaker?


Can you control the volume with the volume

buttons on SW Board/Remote Controller?

Is sound turned on/off?

INTERNAL CABLE CONNECTION CHECK

8. Connect all the IF cables and display


an image.
Is image vivid enough?
9. Press the [Source Search] button,
and select the corresponding source.

10.Check the [A/V Mute] function by


closing/opening Lens Shutter.
11.Check the [A/V Mute] function by
pressing the [A/V Mute] button on
Remote Controller.

Check item

Be sure to turn off the power switch and pull out the power cable from the
projector before checking.
Is image turned on/off?

When replacing/removing MA Board, make sure to check all the cables are connected
correctly referring to 2.4.6 Cable Connection and Projectors Status (p49).

53

Revision B

CHAPTER

3
DISASSEMBLY AND ASSEMBLY

CONFIDENTIAL

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.1 Precautions
This section describes cautions before starting disassembling and assembling this
product. Make sure to read the precautions below before starting.

3.1.1 General Cautions in operation


General cautions for disassembling and assembling this product are provided below.
Cautions for each procedure are provided in its corresponding section. Make sure to
refer to them before starting.

Do not touch the lamp or the parts around it. They are extremely hot even
after the cooling down operation completed. If any maintenance work inside
the projector is necessary soon after the projector is in operation, leave the
unit until it becomes cool enough before performing maintenance work.
Never use the air blowers such as a lens cleaner, etc. that contain flammable
gas in repair/maintenance work.

When carrying out any of the following operations, check that there is no
dust or dirt on any component or on any glass surface before installation. If
any contamination is found, clean it off using isopropyl alcohol.
Optical Engine removal
Lamp removal
When the projector is disassembled, the dust in and around parts (such as
those on the fans or air filter) may get transferred to other parts such as the
R, G and B light valves which are the central part of the display mechanism.
This may have an adverse effect on the quality of projected images.
Accordingly, be sure to check whether any of the parts are dusty or dirty,
and use a vacuum cleaner to clean them first before carrying out
disassembly/reassembly work.
After reassembling the product, check the followings before turning the
power on.
All the parts and screws are installed and secured to the proper positions.
No cables are caught in the metal frames.

Do not disassemble any components not as specified in this Service Manual.


The Optical Engine, the circuit boards are very sensitive to static electricity;
therefore, be sure to take appropriate measures to prevent static destruction
such as to place them inside static-proof bags once they have been removed
from the projector.
The Optical Engine is very sensitive to vibration and shocks; therefore,
make sure to handle it with care.
The speaker unit contains a permanent magnet; therefore, make sure to
keep it away from any storage media such as floppy disks or magnetic cards.
Be careful not to drop a metal part such as a screw, a washer, or a clip into
the inside of the product. If such cases should occur accidentally, never turn
on the power supply until all the dropped parts are found and removed.

SEIKO EPSON

55

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

3.1.2 Precautions

3.1.3 Workflow

The precautions given below must be always observed whenever disassembling/


reassembling the projector to ensure the safety of service personnel and maintain the
quality.

CONFIDENTIAL

Disassembly
Disassemble the product
following the given instructions.

Do not wear the metal products such as a wrist watch, cuff buttons, rings,
tie-pin etc. to avoid getting into an unsafe state due to touching the
projector.
When disassembling/assembling the projector, be sure to turn off the power
switch and pull out the power cable from the projector beforehand.

Repair/Maintenance
Perform the repair and cleaning,
etc.

Reassembly
Unless otherwise specified,
reassembly is the reverse of
the disassembly procedure.

When disassembling/assembling the projector, be sure to wear the gloves


and static discharge equipment such as an anti-static wrist strap and a mat.
When replacing the circuit component such as a board or the optical engine,
be sure to contact the anti-static case containing the new one to the metal
part of this product before taking it out.
Disconnect all the interface cables from the projector.
Before disassembling the projector, make sure to clean dust or dirt on the
air filter, the interface section and outer cases using a vacuum cleaner or the
like.

When carrying out repair or


maintenance of a safety device.

Safety Check after servicing


Refer to Safety Check after
servicing(p.101), and carry out
the required safety checks.

Finish

SEIKO EPSON

56

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.1.4 Standard Operation Time

3.1.5 Tools

The standard operation time for each operation is provided at the beginning of each
part. Use the time as a guideline for actual operation.

The following table indicates the tools recommended for use for disassembly,
reassembly and adjustment.

Basis for the standard operation time

Tool Name

A service employee would have sufficient knowledge for the target products
structure, and be able to disassemble/reassemble the product without any
reference to guide books.

Each operation time is the total time of disassembling/removing the target part
following the given shortest procedure, and reassembling it.

Guide to the standard operation time


Standard Operation Time:
The total time to disassemble/
reassemble the target part
following the shortest
procedure.

Shortest Procedure:
The shortest way to remove the
target part.

Qt.

Application

Phillips screwdriver No. 0 (8cm)

Disassembling the focus ring and the


zoom ring

Phillips screwdriver No. 1 (10cm)

Disassembling the outer cases and


inner components

Phillips screwdriver No. 2 (10cm)

Disassembling the outer cases and


inner components

Hexagonal box screwdriver


(5 mm)

Removing the computer interface

Tweezers

Heat-resistant tape

1 pair

Removing the front foot

q.s.*1

Securing cables.
Use commercially available Polyimide
tape generally called KAPTON
TAPE.

Brush

Cleaning away dust

Vacuum cleaner

Cleaning away dust

Lens cleaner

q.s.*1

Gloves

1 pair

---

---

Anti-static wrist band


Lubricant *2

q.s.*1

Cleaning the projection lens

Lubricating the shutter and its frame.


(See 3.3.5.2 Shutter Switch (p.70))

Note : *1 q.s.: Sufficient quantity


*2 Specified Lubricant: Grease G-71 (BLUE) (the lubricant used for EPSON printers
(such as PictureMate 500/Deluxe))

SEIKO EPSON

57

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

3.2 Flowchart

CONFIDENTIAL

CONSUMABLES/OPTIONS

The general disassembly procedure for the EB-S7/S8/X7/X8/W7/W8/EH-TW450


projectors is illustrated in flowchart below. Unless otherwise specified, all reassembly
should be carried out by following the disassembly procedures in reverse, therefore
reassembling procedures are omitted.

Start

The part names in this chapter are simplified. See the


Reference (Part Names given in the SPI) (p.113) for the
corresponding official names.
The parts in yellow are target parts in their category. They
are explained in details in the corresponding sections so as to
reach the parts in the shortest way.
The parts in white are those which are required to be removed
to reach the parts in yellow.

3.3.1 Air Filter (p61)

3.3.2 Lamp (p63)

3.3.3 Rear Foot (p65)

3.3.4 Front Foot (p67)

3.3.2 Lamp (p63)

3.3.5 Upper Case


(assembly) (p68)

3.3.7 MA Board (p77)

3.3.11 Optical Engine


(p87)

3.3.11.2 Focus Ring/


Zoom Ring (p90)

SEIKO EPSON

58

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

HOUSINGS

CONFIDENTIAL

ELECTRIC CIRCUIT PARTS/OPTICAL PART

Start

Start
3.3.1 Air Filter (p61)

3.3.1 Air Filter (p61)

3.3.2 Lamp (p63)

3.3.2 Lamp (p63)

3.3.5 Upper Case


(assembly) (p68)

3.3.6 TH Board (p76)

3.3.5 Upper Case


(assembly) (p68)

3.3.5.1 SW Board
(p69)
3.3.7 MA Board (p77)

3.3.7 MA Board (p77)

3.3.5.2 Shutter Switch


(Type A; EB-S7X7/W7s
case) (p70)

3.3.6 TH Board (p76)

3.3.5.1 SW Board (p69)

3.3.5.2 Shutter Switch


(Type A; EB-S7X7/W7s
case) (p70)
3.3.5.3 Shutter Switch
(Type B; EB-S8/X8/W8 EHTW450s case) (p72)

3.3.5.3 Shutter Switch


(Type B; EB-S8/X8/W8 EHTW450s case) (p72)
3.3.6 TH Board (p76)

3.3.8 Inner EX Duct


(assembly) (p81)

3.3.10 INT Duct (assembly)


(p85)

3.3.5.4 Upper Case (p74)


3.3.8 Inner EX Duct
(assembly) (p81)

3.3.9 Lamp Fan (p84)

3.3.12 Speaker (p91)

3.3.10.1 INT Fans/INT


Duct A/INT Duct B/RC
Board (p86)

3.3.11 Optical Engine


(p87)

3.3.10 INT Duct (assembly)


(p85)

3.3.11 Optical Engine


(p87)

3.3.13 Ballast (p92)

3.3.11.1 Auto Iris (p89)

3.3.12 Speaker (p91)


3.3.14 PS Fan (p94)

3.3.13 Ballast (p92)


3.3.15 PS Filter (p96)

3.3.14 PS Fan (p94)

3.3.15 PS Filter (p96)

3.3.16 Lower Case


(p99)

SEIKO EPSON

59

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

COOLING MECHANISM DEVICES

Start

3.3.1 Air Filter (p61)

3.3.2 Lamp (p63)

3.3.5 Upper Case


(assembly) (p68)

3.3.7 MA Board (p77)

3.3.6 TH Board (p76)

3.3.8 Inner EX Duct


(assembly) (p81)

3.3.6 TH Board (p76)

3.3.10 INT Duct (assembly)


(p85)

3.3.10.1 INT Fans/INT Duct


A/INT Duct B/RC Board
(p86)

3.3.9 Lamp Fan (p84)

3.3.8 Inner EX Duct


(assembly) (p81)

3.3.8.1 EX Fan/EX Fan


Holder/Inner EX Duct (p83)

3.3.11 Optical Engine


(p87)

3.3.13 Ballast (p92)

3.3.14 PS Fan (p94)

SEIKO EPSON

60

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3 Disassembly
This section explains one of the shortest ways to reach the target part to repair. The
parts to be removed in advance are indicated in italic with their reference pages, so
remove those parts referring to their pages before starting.

Air Filter

3.3.1 Air Filter


Standard Operation Time

- Min.

1.

Open the Air Filter Cover.

2.

Release the two dowels on the Air Filter Cover, and remove the Air Filter Cover
from the Upper Case.

3.

Remove the Air Filter.

Air Filter Cover

Dowels

Figure 3-1.

SEIKO EPSON

61

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

Your Air Filter Cover has an identification marking on the backside of it to distinguish
Type A and Type B. When replacing the Air Filter Cover with a new one, make sure to
check the marking and install an Air Filter Cover of the correct type.

A: Type A
B: Type B
(* In this case,
it is a Type B part.)

Air Filter Cover

SEIKO EPSON

62

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

3.3.2 Lamp

2.

CONFIDENTIAL

Loosen the two screws and remove the Lamp.

This part is designated as a Safety Device. When removing/


replacing the part for repair, be sure to refer to 3.4 Safety Check
after Servicing(p.101). According to the instructions in it, handle
the part and perform the procedure after servicing.

Standard Operation Time

1.

Lamp

- Min.

Loosen the screw and remove the Lamp Cover.

Figure 3-3.
Lamp Cover

Figure 3-2.

SEIKO EPSON

63

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

Checking the Caution Label

Your Air Filter Cover has an identification marking on the backside of it to distinguish
Type A and Type B. When replacing the Air Filter Cover with a new one, make sure to
check the marking and install an Air Filter Cover of the correct type.

When replacing the Lamp Cover (with a caution label attached), make sure to
transfer the label to the new one.

A: Type A
B: Type B
(* In this case,
it is a Type A part.)

Check if the caution label is attached on the location shown below.

Lamp Cover

SEIKO EPSON

WARNING LABEL,LAMP
REPLACEMENT

64

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

3.3.3 Rear Foot


Standard Operation Time

1.

CONFIDENTIAL

Turn the Rear Foot counterclockwise to the full and pull the foot off to remove it.

1 Min.

Rear Foot

When removing the Rear Foot, make sure to align the marking on the bottom of
the foot with the IF side first, and then pull it out. Since there are two hooks on
the screw part, the instruction above is so as not to damage the hooks while
aligning them to the grooves on the fixing part of the Lower Case.
Lower Case
(bottom)

Marking
(Some letters such as
E1 are engraved)

IF side

E1

Figure 3-4.
2.

Remove the Foot Rubber from the Rear Foot.

Foot Rubber
Rear Foot

Rear Foot

Figure 3-5.

SEIKO EPSON

65

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

When attaching the Foot Rubber, take care in the following instructions.
Do not touch the double-sided tape of the new Foot Rubber or the
attachment location of the Rear Foot with bare hands.
If the attachment location is dirty, clean it using alcohol before attaching
the Foot Rubber.
After installing the Foot Rubber, make sure to press it hard with your
finger to bond it tightly.

SEIKO EPSON

66

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.4 Front Foot


Standard Operation Time

1.

1 Min.

Insert the tips of tweezers or a similar tool into the holes on both sides of the Front
Foot to release the hooks, and remove the Front Foot.
Tweezers
Front Foot

Hook

Figure 3-6.

SEIKO EPSON

67

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.5 Upper Case (assembly)


Standard Operation Time

4 Min.

In the next step, make sure not to pull away the Upper Case (assembly) too far
because the cables are connected to it.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the four screws on the bottom (Lower Case side).

4.

Remove the five screws on top (Upper Case side).

5.

Unlock the connector of the SW Cable and disconnect the SW Cable.

6.

Disconnect the Shutter Switch cable, and remove the Upper Case (assembly).

Lower Case

Upper Case
(assembly)

SW
Cable

Shutter
Switch
cable

Upper Case
(assembly)

CN603

C.B.P-TITE SCREW,2.5X10,F/ZN-3C

CN602

Figure 3-7.

C.B.P-TITE SCREW,2.5X10,F/ZN-3C

Figure 3-8.

SEIKO EPSON

68

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.5.1 SW Board
Standard Operation Time

SW Board

6 Min.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the two screws (

5.

Remove the SW Cable and SW Shade Sheet from the SW Board.

6.

Remove the two screws (


Button.

7.

Remove the LED Lens from the Upper Case (assembly).

SW Shade Sheet

SW Cable

) and remove the SW Board.

) and remove the SW Button and SW Selection

SW Selection
Button

SW Button
LED Lens

Upper Case
C.B.P-TITE SCREW,2.5X6,F/ZN-3C

Figure 3-9.

SEIKO EPSON

69

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.5.2 Shutter Switch (Type A; EB-S7X7/W7s case)


Standard Operation Time

6 Min.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

Shutter Sheet
Shutter Cushion B
Shutter Cushion A
Lens Shutter

4.
5.

When carrying out the following steps, be careful not to lose the Shutter Ball
or the Shutter Spring.
Take care in handling the Shutter Frame and the Lens Shutter because
grease is applied on them.
Do not touch other parts with greasy hand.
Remove the three screws and remove the Shutter Frame carefully not to lose the
Shutter Spring or the Shutter Ball.

Shutter Frame

Shutter
Switch

Remove the following parts from the Upper Case (assembly).


Shutter Ball
Shutter Spring
Lens Shutter

6.

Remove the Shutter Sheet from the Lens Shutter.

7.

Remove the screw and remove the Shutter Switch from the Shutter Frame.

8.

Remove the Shutter Cushion A and the two Shutter Cushions B from the Shutter
Frame.

Shutter Ball

Shutter Spring

Upper Case

C.P.P-TITE SCREW,2X6,F/ZN-3C
C.B.P-TITE SCREW,2.5X6,F/ZN-3C

Figure 3-10.

SEIKO EPSON

70

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

After replacing the Lens Shutter and the Shutter Frame, or when the sliding
action of the shutter becomes awkward, apply grease in the size of a grain of
rice to the points indicated in the figure below.
Shutter Frame

Lubrication point

Attach the Shutter Cushion B aligning it with the standard lines shown
below.
Shutter Cushion B

Standard line

SEIKO EPSON

71

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.5.3 Shutter Switch (Type B; EB-S8/X8/W8 EH-TW450s case)


Standard Operation Time

6 Min.
Shutter Cushion B

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

Shutter Cushion A
Lens
Shutter

When carrying out the following steps, be careful not to lose the Shutter Ball
or the Shutter Spring.
Take care in handling the Shutter Frame and the Lens Shutter because
grease is applied on them.
Do not touch other parts with greasy hand.

4.

Remove the four screws and remove the Shutter Frame carefully not to lose the
Shutter Spring or the Shutter Ball.

5.

Remove the following parts from the Upper Case (assembly).

Shutter Frame

Shutter
Cushion A

Shutter
Switch

Shutter Spring

Shutter Ball
Shutter Spring
Lens Shutter
6.

Remove the Shutter Sheet from the Lens Shutter.

7.

Remove the screw and remove the Shutter Switch from the Shutter Frame.

8.

Remove the two Shutter Cushions A and the two Shutter Cushions B from the
Shutter Frame.

Shutter Sheet

Shutter Ball

Upper Case

C.P.P-TITE SCREW,2X6,F/ZN-3C
C.B.P-TITE SCREW,2.5X6,F/ZN-3C

Figure 3-11.

SEIKO EPSON

72

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

After replacing the Lens Shutter and the Shutter Frame, or when the sliding
action of the shutter becomes awkward, apply grease in the size of a grain of
rice to the points indicated in the figure below.
Shutter Frame

Lubrication point

SEIKO EPSON

73

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.5.4 Upper Case


Standard Operation Time

10 Min.
Upper Case Cover

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the SW Board.(p.69)

5.

Remove the Shutter Switch.(p.70)

6.

Remove the two screws and remove the Upper Case Cover and the Plate Nut M3
from the Upper Case.

7.

Remove the two screws and remove the EX louver from the Upper Case.

Plate Nut M3
EX louver

Upper Case

C.B.P-TITE SCREW,2.5X6,F/ZN-3C

Figure 3-12.

SEIKO EPSON

74

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

Checking Caution Labels


This part (Caution Label) is designated as a Safety Device. When
removing/replacing the part for repair, be sure to refer to 3.4
Safety Check after Servicing (p.101). According to the
instructions in it, handle the part and perform the procedure after
servicing.

CAUTION LABEL;HOT

When replacing the Upper Case (with caution labels attached), make sure to
transfer the labels to the new one.
Check if each caution label is attached on the location shown below.
WARNING LABEL,LAMP
REPLACEMENT (p.63)

CAUTION LABEL;F

SEIKO EPSON

75

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.6 TH Board
Standard Operation Time

TH Cable

5 Min.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Disconnect the TH Cable from the connector (CN701) on the MA Board.

5.

Remove the screw and remove the TH Board.

6.

Remove the TH Cable from the TH Board.

TH Board

CN701

C.B.P-TITE SCREW,2.5X10,F/ZN-3C

Figure 3-13.

SEIKO EPSON

76

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.7 MA Board
Standard Operation Time

6 Min.

Reference

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

CN No.

When connecting the R/G/B Light Valve cables to the MA Board, make sure
to insert the cables securely into the connectors to the end and lock the
connectors. If there is a loose connection such as a half-way or slant
connection, it may cause short-circuiting, or malfunction.
The MA Board is very sensitive to static electricity; therefore, be sure to
take appropriate measures (wearing an anti-static wrist strap) as described
at the beginning of this chapter to prevent static destruction.

Destination

CN No.

Destination

CN600

Ballast (SCI)

CN708

Lamp Fan

CN602

SW Board

CN1000

Optical Engine (L/V (R))

CN603

Shutter Switch

CN1100

Optical Engine (L/V (G))

CN701

TH Board

CN1200

Optical Engine (L/V (B))

CN704

INT Fan (1)

CN1300

Speaker

CN705

INT Fan (2)

CN1500

PS Board

CN706

EX Fan

CN1601

Auto Iris

CN707

PS Fan

CN1700

RC Board

Disconnect all the cables from the MA Board.

CN1700

CN603

CN1500
CN707

CN705

CN600

CN1100

CN704
CN1200
CN1000

CN706
CN701
CN1601

CN602
CN708
CN1300

Figure 3-14.

SEIKO EPSON

77

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450
5.

Remove the two screws (

6.

Remove the two screws (

Disassembly and Assembly

CONFIDENTIAL

) and remove the MA Board.


) and remove the IF Case from the MA Board.

MA Board

When replacing the MA Board solely, refer to "3.5 Write the DR Data" (p.104)
and make sure to perform the necessary procedure.
IF Case

C.C.SCREW,2.5X6,F/ZN-3C (Step 5)
C.B.P-TITE SCREW,2.5X10,F/ZN-3C (Step 5)
C.B.SCREW,2X6,F/NI (Step 6)

Figure 3-15.

SEIKO EPSON

78

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

When installing the MA Board, make sure to route each cable according to the
following instructions.
SCI Cable, TH Cable, EX Fan cable

CONFIDENTIAL

Speaker cable, SW Cable


Route the Speaker cable in the space inside the MA Boards shield plate as

shown below.

Route the TH Cable and the EX Fan cable with a little slack as shown

MA Boards shield plate

below.
Speaker cable

EX Fan cable
TH Cable

Put the SW Cable under the MA Board as shown below.


Route the cables through the two hooks on the PS Duct.

MA Board

PS Duct

SW Cable

Hooks

SEIKO EPSON

79

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

L/V (G)
Put the FPC of the L/V (G) inside the hole on the MA Board as shown

CONFIDENTIAL

INT Fan cable, RC Cable


Bind the excess portions of the cables together and put them under the

below.

MA Board.
INT Fan cable
L/V (G)

RC Cable
FPC

Hole

Auto Iris cable, Lamp Fan cable


Make sure not to route the cables over the lamp.

Put the cables under MA Board

Auto Iris cable


Lamp Fan cable

SEIKO EPSON

80

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

3.3.8 Inner EX Duct (assembly)


Standard Operation Time

6 Min.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the TH Board. (p.76)

CONFIDENTIAL

5.

Disconnect the EX Fan cable from the connector (CN706) on the MA Board.

6.

Remove the two screws and release the Safety Switch from the Inner EX Duct,
remove the Inner EX Duct (assembly) from the Lower Case.

Safety Switch
EX Fan Holder

Inner EX Duct
CN706

C.B.P-TITE SCREW,2.5X10,F/ZN-3C

Figure 3-16.

SEIKO EPSON

81

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

Secure the safety switch on the EX Fan Holder as shown below.


EX Fan Holder

Set the safety switch into the


space below the rib on the EX
Fan Holder to secure it.

Safety switch

SEIKO EPSON

82

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

3.3.8.1 EX Fan/EX Fan Holder/Inner EX Duct


Standard Operation Time

6.

Remove the four screws, and remove the EX Fan and the EX Fan Holder from the
Inner EX Duct.

7.

Remove the EX Fan Sheet from the EX Fan.

6 Min.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the TH Board. (p.76)

5.

Remove the Inner EX Duct (assembly). (p.81)

CONFIDENTIAL

EX Fan Holder

EX Fan Sheet
Inner EX Duct

EX Fan

C.B.P-TITE SCREW,2.5X10,F/ZN-3C

Figure 3-17.

SEIKO EPSON

83

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.9 Lamp Fan


Standard Operation Time

7 Min.

Secure the Lamp Fan cable with the cushion as shown below.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the MA Board. (p.77)

5.

Remove the Lamp Fan from the Lower Case.

Cushion
Lamp Fan cable

Lamp Fan

Lower Case

Figure 3-18.

SEIKO EPSON

84

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.10 INT Duct (assembly)


Standard Operation Time

INT Duct (assembly)

7 Min.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the MA Board. (p.77)

5.

Remove the screw and remove the INT Duct (assembly) from the Lower Case. (At
this point, this assembly is removed with the RC Board together.)

6.

Remove the CUSHION,FRAME,SHUTTER;B from the DUCT,INTAKE;A.

CUSHION,FRAME,
SHUTTER;B

C.B.P-TITE SCREW,2.5X10,F/ZN-3C

Figure 3-19.

SEIKO EPSON

85

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

3.3.10.1 INT Fans/INT Duct A/INT Duct B/RC Board


Standard Operation Time

9 Min.

CONFIDENTIAL

8.

Remove the two screws (

) and remove the INT Fan (2).

9.

Remove the two screws (

) and remove the INT Duct B.

10. Remove the two screws (

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the MA Board. (p.77)

5.

Remove the INT Duct (assembly). (p.85)

6.

Pull out the RC Cable B from the INT Duct A, and remove the RC Board.

7.

Remove the RC Cable B from the RC Board.

) and remove the INT Fan (1) from the INT Duct A.

INT Duct A

INT Fan (1)

INT Duct B

RC Cable B

RC Board

INT Fan (2)


C.B.P-TITE SCREW,2.5X10,F/ZN-3C

Figure 3-21.

INT Duct A

Figure 3-20.

SEIKO EPSON

86

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.11 Optical Engine


Standard Operation Time

8 Min.

Optical Engine

Do not disassemble the Optical Engine more than necessary.


When replacing a part inside the Optical Engine, refer to Chapter 4
Maintenance (p115) for the procedure.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the MA Board. (p.77)

5.

Remove the three screws and remove the Optical Engine.

6.

Remove the LV Shade Plate from the Optical Engine.

LV Shade Plate

When replacing the Optical Engine alone, refer to "3.5 Write the DR Data"
(p.104) and make sure to perform the necessary procedure.

C.B.P-TITE SCREW,2.5X10,F/ZN-3C

Figure 3-22.

SEIKO EPSON

87

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

Route the Auto Iris cable beside the dowel on the Optical Engine, and secure it
with heat-resistant tape as shown below.

CONFIDENTIAL

Derivation model Optical engine and MAB set. Please confirm it peels off and
there is marking in the label put on , light guide.

Auto Iris cable


Optical Engine
Dowel

Marking

SEIKO EPSON

88

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

3.3.11.1 Auto Iris


Standard Operation Time

10 Min.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the MA Board. (p.77)

5.

Remove the Optical Engine.(p.87)

6.

Align the lever within the two marking lines.

7.

Remove the two screws and remove the Auto Iris.


Optical Engine

Auto Iris

In the next steps on, take care not to deform the wings of the Auto Iris.
Before removing the Auto Iris, make sure to align the Lever within the two
marking lines to keep the wings (see Figure 3-23) shut so as not to damage
the wings at removal.
Auto Iris

CONFIDENTIAL

Wing

OK (within lines)
Lever

Marking

NG (out of lines)
Lever

C.B.P-TITE SCREW,2.5X10,F/ZN-3C

Figure 3-23.
Marking
Lever

SEIKO EPSON

89

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.11.2 Focus Ring/Zoom Ring


Standard Operation Time

9 Min.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the MA Board. (p.77)

5.

Remove the Optical Engine.(p.87)

Zoom Ring
Focus Ring

Optical Engine

In the next steps, make sure to use a screw driver in the correct size so as not to
damage the screw head.
6.

Remove the three screws and remove the Focus Ring.

7.

(Only for B-X7/W7/X8/W8/EH-TW450) Remove the tow screws and remove the
Zoom Ring from the Optical Engine.

C.P.TYPE1 B-TITET-A.SCREW,2X6,F/ZB-3C

Figure 3-24. EB-X7/W7/X8/W8/EH-TW450s Case

Focus Ring

Optical Engine

C.P.TYPE1 B-TITET-A.SCREW,2X6,F/ZB-3C

Figure 3-25. EB-S7/S8s Case

SEIKO EPSON

90

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.12 Speaker
Speaker
Standard Operation Time

8 Min.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the MA Board. (p.77)

5.

Remove the INT Duct (assembly).(p.85)

6.

Remove the Speaker from the Lower Case.

7.

Remove the INT Fan Cushion A from the Lower Case.

INT Fan Cushion A

Figure 3-26.

SEIKO EPSON

91

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.13 Ballast
BA Shield Plate
Standard Operation Time

12 Min.
Lamp connector

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the MA Board. (p.77)

5.

Remove the Optical Engine.(p.87)

6.

Remove the three screws and remove the BA Shield Plate.

7.

Release the lamp connector from the Lower Case.

8.

Disconnect the BA Cable from the Ballast board.

Lamp Cable
BA Insulation
Sheet

SCI Cable

In the next step, make sure to unlock the connector of the SCI Cable. Otherwise,
the cable may get damaged or broken.
9.

Unlock the connector of the SCI Cable, and disconnect the SCI Cable and the
Lamp Cable from the Ballast board, then remove them from the BA Insulation
Sheet.

BA Cable

C.B.SCREW,2X6,F/NI

Figure 3-27.

SEIKO EPSON

92

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

10. Release the three hooks on the PS Case and remove the Ballast.
Ballast

PS Case

Hook

Figure 3-28.

SEIKO EPSON

93

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.14 PS Fan
Standard Operation Time

BA Insulation
Sheet
17 Min.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the MA Board. (p.77)

5.

Remove the Optical Engine.(p.87)

6.

Remove the Ballast.(p.92)

7.

Remove the Inner EX Duct (assembly).(p.81)

8.

Remove the BA Insulation Sheet from the PS Case.

9.

Remove the PS Cable from the two hooks on the PS Case.

PS Shield Plate

Hooks

10. Remove the four screws and remove the PS Shield Plate.

PS Cable

PS Case

C.P.(O)SCREW,4X6,F/NI
C.B.P-TITESCREW,3X6,F/BNI

Figure 3-29.

SEIKO EPSON

94

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

11. Remove the two screws and remove the PS Duct.


12. Remove the two screws and remove the PS Fan from the PS Case.
13. Remove the INT Fan Sheet from the PS Fan.
PS Duct.
PS Fan

INT Fan Sheet

PS Case

C.B.P-TITE SCREW,2.5X10,F/ZN-3C

Figure 3-30.

SEIKO EPSON

95

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.15 PS Filter
PS Case

This part is designated as a Safety Device. When removing/


replacing the part for repair, be sure to refer to 3.4 Safety Check
after Servicing(p.101). According to the instructions in it, handle
the part and perform the procedure after servicing.

Interlock SW

Do not replace the PS Board, the Filter Board or the AC Cable solely, because
they are used in a specific combination (those made by the same maker).
Filter Board
Standard Operation Time

20 Min.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Upper Case (assembly).(p.68)

4.

Remove the MA Board. (p.77)

5.

Remove the Optical Engine.(p.87)

6.

Remove the Ballast.(p.92)

7.

Remove the Inner EX Duct (assembly).(p.81)

8.

Remove the PS Fan.(p.94)

9.

Remove the PS Case.

PS Board

10. Remove the screw (one each) that secures the PS Board and the Filter Board.
11. Remove the Interlock SW.
C.C.SCREW,3X6,F/ZN-3C

Figure 3-31.

SEIKO EPSON

96

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

12. Remove the two screws that secure the AC Inlet Plate, and release the AC Inlet.
13. Remove the screw to disconnect the grounding wire.
14. Remove the PS Filter from the Lower Case.

PS Filter

AC Inlet Plate

AC Inlet

Grounding
wire

Lower Case

C.P.(O)SCREW,4X6,F/NI
C.B.P-TITE SCREW,2.5X10,F/ZN-3C

Figure 3-32.

SEIKO EPSON

97

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

Install the PS Filter following the instructions below.


Secure the two ferrite cores in their sockets on the Lower Case.

CONFIDENTIAL

Route the Lamp Cable and the PS Filter cable as shown below.
Cable to PS Filter

Ferrite cores

Lamp Cable

Heat-resistant tape

Cable to Filter Board

SEIKO EPSON

98

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.3.16 Lower Case


Standard Operation Time

Interlock Sheet

28 Min.

1.

Remove the Air Filter.(p.61)

2.

Remove the Lamp.(p.63)

3.

Remove the Rear Foot.(p.65)

4.

Remove the Front Foot.(p.67)

5.

Remove the Upper Case (assembly).(p.68)

6.

Remove the MA Board.(p.77)

7.

Remove the Inner EX Duct (assembly).(p.81)

8.

Remove the Lamp Fan.(p.84)

9.

Remove the INT Duct (assembly).(p.85)

Lower Shield Plate

PS Insulator
CUSHION,FRAME,
SHUTTER;A

10. Remove the Speaker.(p.91)


11. Remove the Optical Engine.(p.87)
12. Remove the Ballast.(p.92)
13. Remove the PS Fan.(p.94)
14. Remove the PS Filter.(p.96)
15. Remove the following parts from the Lower Case.
PS Insulator
Interlock Sheet
CUSHION,FRAME,SHUTTER;A
16. Remove the screw and remove the Lower Shield Plate.

Lower Case
C.B.P-TITE SCREW,2.5X10,F/ZN-3C

Figure 3-33.

SEIKO EPSON

99

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

17. Remove the five screws and remove the LV Duct.


LV Duct

18. Remove the LV Duct Sheet from the LV Duct.


19. Remove the four Hexagonal Nuts from the Lower Case.
20. Remove the following parts from the Lower Case.
RC Filter
Security Bar

LV Duct Sheet

Security Bar
Hexagonal Nuts
RC Filter
Lower Case

Hexagonal
Nuts

C.B.P-TITE SCREW,2.5X6,F/ZN-3C
6N-A,4,B/NI
H.N.-3,3,F/ZN-3C

Figure 3-34.

SEIKO EPSON

100

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

Method to check the Safety Control Points

3.4 Safety Check after Servicing

Carry out the Check in the order given below.


To Maintain the safeness of the product, make sure to carry out the safety check
following the instruction in this section after repairing the safety device specified
below.

Repair

Insulation resistance test

Definition of Safety Device/Functions

the parts that require attention to the safety precautions of the customer.

the parts that are designated by the public safety regulations or the like.

the processes that require the management to maintain the workers' safety.

Line terminal
Display

Measure switch

The Safety Control Points are:


the processes that Safety Devices/Functions are manufactured, or checked.

Testing apparatus

Ground terminal

personal injuries
damages to the property
abnormal heat generation
smoking
fire
explosion
damage to the part to be installed
disturbance to/from the peripheral device (EMC disturbance)
chemical substances regulated by the law

End

Testing apparatus: Insulation ohmmeter (Rating: 500 V/100 M)

NOTE * : Unsafe state is the state of a part that may cause or contain the risk of the
following:

Illumination check

Safety inspections

the parts that fall into an unsafe state* if their specifications or functions are
nonconforming.

Ground continuity check

Safety Devices/Functions of this product

PS Filter (p.96)

Optical Engine (p.87)

Interlock SW (p.96)

MA Board (p.77)

Caution Labels (p.75)

SEIKO EPSON

Range selection
switch

101

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

Standard

Power supply lines

Insulation resistance should be 10 M or more.

Testing procedure

1.

Insulation resistance test


1. Set the range selection switch to 500 V.
2. Connect the black lead wire to the ground terminal.
3. Connect the red lead wire to the line terminal.

Projector AC inlet

Because high voltage (500 V) is present, do not touch the probe during testing.

(1)
(2)

4. Connect the crocodile clip of the black lead wire to c of the PC


connector. (refer to Fig. 3-35)
5. Insert the probe of the red lead wire into a.
6. Set the measure switch to LOCK, and wait for one minute.
7. Measure the insulation resistance between a and c (1) after one
minute.
8. Measure the insulation resistance between b and c (2) in the same
way as for (1).

Exposed metal part of the device

PC connector

Figure 3-35.

SEIKO EPSON

102

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

2.

Ground continuity check

Testing procedure

Testing apparatus

1.

Insulation resistance test


1. Turn on the power switch.
2. Set the range selection switch to .
3. Connect the black lead wire to the COM terminal.
4. Connect the red lead wire to the V//Hz terminal.
5. Check that the resistance at (1) in the diagram below is 0.5 or less.

Multimeter (with sensitivity down to 0.1 )


Display

Power supply lines

MEASURE SW

DC/AC, SW

Projector AC inlet

Range selection switch

Terminals
PC connector
Exposed metal part of projector
COM

V, , Hz

Figure 3-36.
2.

Standard/Judgment level
Should be no resistance (0.5 or less)

SEIKO EPSON

103

Illumination check
Test conditions: Input a PC or video signal to the LCP and check the
illumination for about 5 minutes.
Judgment
:
Projector should operate normally with no smoke or
fire.

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

3.5 Write the DR Data


3.5.1 Overview
In this projectors case, when either of the Optical Engine or the Main Board is broken, you can replace the broken Optical Engine or MA Board alone if you carry out the following
procedure. In this case (a new combination of them), you will write the DR data adjusted for the characteristics of the Optical Engine (current or replaced) into the newly-combined
MA Board according to the specified procedure. This section describes the specific repair process including how to write the DR data.

DR data

Engine

Factory (ESL)

Optical adjustment

ASP Depository

Engine

Engine

MA Board

DR data inquiry
(Engines S/N required)

MA Board

Replace

Replace

DR data

Troubleshooting

[Engine] broken

Engine

Engine

MA Board

Writing DR data
Engine

Writing DR data
MA Board

Engine
MA Board

[MA Board] broken

MA Board

Distributors service section

Figure 3-37. Conceptual diagram of the replacement using DR data


SEIKO EPSON

104

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

3.5.2 Preparation

3.5.3 Operating Procedure

Obtain the following tools from the Tech Exchange in advance.


Tool Name
CAT

(IRIS/CAT)*1

IRIS_MENT.zip

file*2

Model Group List*2


Note *1:
*2:

CONFIDENTIAL

3.5.3.1 Workflow

Remark

The whole replacing operation work flow is shown below.

Install it in your PC.


Save this file to the specified folder.

START

Necessary for selecting the current model on the CAT, and


also for preparing the correct ASP for the projector to be
repaired.

"3.5.3.2 Check in advance" (p.106)

(Definition file)
Use the latest ones referring to TI08-30e.

"3.5.3.3 Replacing the Optical


Engine" (p.108)

"3.5.3.4 Replacing the MA Board"


(p.110)

END

END

Figure 3-38. Workflow for the replacement using DR data


In the following procedure, refer to the CAT Operation Manual
published as the technical information TI08-30e for more detailed
operation procedures of CAT.

SEIKO EPSON

105

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

3.5.3.2 Check in advance

CONFIDENTIAL

PROCEDURE FOR CHECK IN ADVANCE

This check inspects the Optical Engine and the MA Board to specify the current trouble
is occurring either in the Optical Engine or in the MA Board.

Checking the Engines S/N


1. Write down the serial number (11digits) on the label attached on the Optical
Engine.

START

Take care not to mistake the numbers such as 6 for 5 because


of the font used for the serial number of the Optical Engine. Some
numbers are easily mistaken.
Checking the Engines S/N
Checking the MA Board
Checking the model group list

Locating the trouble


(Engine/MA Board)

Serial Number
Check the part codes of the engine and
MA board, and confirm the model group
using the model group list of the Tech
Exchange.

Locate the broken part (engine or MA


board).

Checking the MA Board


2. Check the label attached on the MA Board for the current model.
3. Confirm the check marks in the marking box.
Go to "3.5.3.3 Replacing the
Optical Engine" (p.108)

Hxxxx-xxxxxxxx is printed on the label. The three or four digits


after H indicate the current model.

Go to "3.5.3.4 Replacing the MA


Board" (p.110)

Marking box

Figure 3-39. Flow for the check in advance

Label

(Continued to the next page)

SEIKO EPSON

106

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

Checking the model group list


4. Referring to the Technical Information (No. TI08-30) and obtain the latest
model group list, then check which group the current MA Board belongs to.

Make sure the group is correct since even among the same
model projectors, various MA Boards may be used.
Even if 3-digit number; HHH of serial number indicated on a
label attached to the optical engine; FYMHHHNNNN, is
different, this engine can be used as the same type of optical
engine as long as the parts compatibility is maintained.

Locating the trouble (Engine/MA Board)


5. Prepare both a good engine and an MA board, and check either of the engine
or the MA board has trouble by changing it with the good one.

SEIKO EPSON

107

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

3.5.3.3 Replacing the Optical Engine

CONFIDENTIAL

OBTAINING THE DR DATA

This section describes how to repair when the optical engine is broken.

Preparing a good engine for replacement


1. Prepare a good Optical Engine belonging to the same model group as the
current MA Board for replacement.
2. Note down the 11-digit serial number of the good engine for replacement.

"3.5.3.2 Check in advance" (p.106)

Preparing a good engine for


replacement

Take care not to mistake the numbers such as 6 for 5 because


of the font used for the serial number of the Optical Engine. Some
numbers are easily mistaken.
Serial Number

Obtaining the DR data

Saving the data to the PC

Replacing it with a good engine


Obtaining the DR data
3. Obtain the corresponding DR data referring to the Technical Information
TI08-30e.

Turning on the projector

Saving the data to the PC


4. Save the DR data file to the following folder in the PC.
C:\IRIS\DRDATA\

Connect the projector to the PC

Writing the DR data

Image/Operation check

RESTORE cannot operate correctly if the DR data is not saved


in the specified folder.
Do not change the name of the DR data file.

(Continued to the next page)

END

Figure 3-40. Engine replacement workflow

SEIKO EPSON

108

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

Replacing it with a good engine


5. Replace the engines and reassemble it until the projector can be powered on
correctly.
Turning on the projector
6. Turn the projector ON.
Connect the projector to the PC
7. Connect the projector to the PC using an RS-232C cable.
Refer to the users manual for communication configuration.

Writing the DR data


8. Start up the CAT.
9. Select the group from [SETUP] - [SELECT MODEL] menu, by referring to
the number; *** and sax, that can be found in a file name;
H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin of supplied DR data.
10. Enter the 11-digit serial number of the engine noted in advance, and run
RESTORE.
Image/Operation check
11. Restart the projector (Power OFF - Power ON) once, and confirm there is no
problem in the projected image and operation.

SEIKO EPSON

109

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

3.5.3.4 Replacing the MA Board

CONFIDENTIAL

BACKING UP THE DR DATA

This section describes how to repair when the MA Board is broken but the projector
can be powered on.

Turning on the projector


1. Turn the projector ON.
Connect the projector to the PC
2. Connect the projector to the PC using an RS-232C cable.

"3.5.3.2 Check in advance" (p.106)

Refer to the users manual for communication configuration.


Turning on the projector

Backing up the DR data using CAT


3. Start up the CAT.
4. Select [SETUP] [SELECT MODEL], and choose the group matched with
the model group list.
5. Run BACKUP.

Connect the projector to the PC

Backing up the DR data


using CAT

BACKUP succeeded

BACKUP failed

Go to " Replacing the MA Board


(when BACKUP succeeded)"
(p.111).

Go to " Replacing the MA Board


(when BACKUP failed)" (p.112).

Even if the model number; Excused that indicated on a label


attached to the MA board, is not matching to the model number
indicated on the serial number label of the optical engine, you can
still execute BACKUP operation by selecting the group in the
Model Group List for [SELECT MODEL] menu.

Figure 3-41. MA Board replacement workflow

SEIKO EPSON

110

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

REPLACING THE MA BOARD (when BACKUP succeeded)

CONFIDENTIAL
Refer to the users manual for communication configuration.

BACKUP succeeded

Writing the DR data


4. Start up the CAT.
5. Select the group from [SETUP] - [SELECT MODEL] menu, by referring to
the number; *** and sax, that can be found in a file name;
H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin of the DR data that stored in
C:\IRIS\DRDATA folder.
6. Enter the 11-digit serial number of the engine noted in advance, and run
RESTORE.

Replacing the MA
Board (when BACKUP

Turning on the projector

Connect the projector to the PC

The DR data is not stored on a brand-new MA board, and due to


this, $$$$$$$$ appear on the menu screen when trying to restore
the DR data, but a restore operation itself can be completed
normally.

Writing the DR data

Image/Operation check
7. Restart the projector (Power OFF - Power ON) once, and confirm there is no
problem in the projected image and operation.

Image/Operation check

END

Figure 3-42. MA Board replacement workflow (when BACKUP succeeded)


Replacing it with a good MA Board
1. Prepare a good MA Board belonging to the same model group, and replace
the boards.
Turning on the projector
2. Turn the projector ON.
Connect the projector to the PC
3. Connect the projector to the PC using an RS-232C cable.

SEIKO EPSON

111

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

CONFIDENTIAL

Obtaining the DR data


1. Obtain the corresponding DR data referring to the Technical Information
TI08-30e.

REPLACING THE MA BOARD (WHEN BACKUP FAILED)


BACKUP failed

Saving the data to the PC


2. Save the DR data file to the following folder in the PC.
C:\IRIS\DRDATA\

Obtaining the DR data

RESTORE cannot operate correctly if the DR data is not saved


in the specified folder.
Do not change the name of the DR data file.

Saving the data to the PC


Replacing it with a good MA Board.
3. Prepare a good MA Board belonging to the same model group, and replace
the boards.

Replacing it with a good


MA Board

Turning on the projector


4. Turn the projector ON.
Connect the projector to the PC
5. Connect the projector to the PC using an RS-232C cable.

Turning on the projector

Refer to the users manual for communication configuration.


Connect the projector to the PC

Writing the DR data


6. Start up the CAT.
7. Select the group from [SETUP] - [SELECT MODEL] menu, by referring to
the number; *** and sax, that can be found in a file name;
H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin of supplied DR data.
8. Enter the 11-digit serial number of the engine noted in advance, and run
RESTORE.

Writing the DR data

Image/Operation check

END

The DR data is not stored on a brand-new MA board, and due to


this, $$$$$$$$ appear on the menu screen when trying to restore
the DR data, but a restore operation itself can be completed
normally.

Figure 3-43. MA Board replacement workflow (when BACKUP failed)

Image/Operation check
9. Restart the projector (Power OFF - Power ON) once, and confirm there is no
problem in the projected image and operation.

SEIKO EPSON

112

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Disassembly and Assembly

3.6 Reference (Part Names given in the SPI)

Names used in this Chapter

Part names used in this chapter are rewritten so as to be read easily in sentences. The
part names used in this manual and the corresponding official names given in SPI are
listed below.

PART NAMES GIVEN IN THE SPI


Names used in this Chapter

CONFIDENTIAL

Official Name given in SPI

Official Name given in SPI

Lamp Cable

CABLE,BALLAST LAMP

Lamp Cover

LID ASSY,LAMP

Lamp Fan

FAN,LAMP

LED Lens

LENS,LED

Lens Shutter

SHUTTER,LENS

Lower Case

CASE,LOWER

AC Inlet Plate

PLATE,FASTEN,AC INLET

Lower Shield Plate

PLATE,SHIELD,LOWER

Air Filter

AIR FILTER ASSY

LV Duct

duct,LV

Air Filter Cover

COVER,AIR FILTER

LV Duct Sheet

SHEET,DUCT,LV

Auto Iris

AUTO IRIS ASSY

LV Shade Plate

PLATE,LIGHT GUIDE SHADE;C

BA Insulation Sheet

SHEET,INSULATION,BALLAST

MA Board

BOARD MA ASSY

BA Shield Plate

SHIELD,PLATE,BALLAST

MA Plate

PLATE,MA

Ballast

BALLAST UNIT

Optical Engine

OPTICAL ENGINE

EX Fan

FAN, EXHAUST

Plate Nut M3

PLATE,NUT;M3

EX Fan Holder

FAN HOLDER,EXHAUST

PS Case

CASE,PS

EX Fan Sheet

SHEET,FAN,EX

PS Duct

DUCT,PS

EX louver

louvered

PS Fan

FAN,PS

Focus Ring

FOCUS RING

PS Filter

PS FILTER ASSY

Foot Rubber

FOOT RUBBER

PS Insulator

SHEET,INSULATION,PS

Front Foot

FOOT UNIT FRONT

PS Shield Plate

SHIELD,PLATE,PS

IF Case

CASE,IF

Inner EX Duct

DUCT,EXHAUST INNER

RC Board

PRINTED CIRCUIT BOARD


ASSEMBLY;RC

INT Duct A

DUCT,INTAKE;A

RC Cable B

CABLE RC;B

INT Duct B

DUCT,INTAKE;B

RC Filter

FILTER,RC;A

INT Fan

FAN,INTAKE

Rear Foot

FOOT,REAR

INT Fan Cushion

CUSHION,INTAKE FAN

SCI Cable

CABLE, SCI

INT Fan Sheet

SHEET,INTAKE FAN

Security Bar

SECURITY BAR

Interlock Sheet

SHEET,INSULATION,INTERLOCK

Shutter Ball

BALL,SHUTTER

Lamp

LAMP ASSY

Shutter Frame

FRAME,SHUTTER

SEIKO EPSON

113

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450
Names used in this Chapter

Disassembly and Assembly


Official Name given in SPI

Shutter Cushion A

CUSHION,FRAME,SHUTTER;A

Shutter Cushion B

CUSHION,FRAME,SHUTTER;B

Shutter Sheet

SHEET,SHUTTER

Shutter Spring

SPRING,SHUTTER

Shutter Switch

SWITCH,SHUTTER

Speaker

SPEAKER UNIT

SW Board

PRINTED CIRCUIT BOARD


ASSEMBLY;SW

SW Button

BUTTON,SW;AE

SW Cable

CABLE,SW;Au

SW Selection Button

BUTTON,SW,SELECTION

SW Shade Sheet

SHEET, SHADE;SW

TH Board

PRINTED CIRCUIT BOARD


ASSEMBLY;TH

TH Cable

CABLE,TH

Upper Case

CASE UPPER

Upper Case Cover

COVER,CASE UPPER

SEIKO EPSON

CONFIDENTIAL

114

Revision B

CHAPTER

4
MAINTENANCE

CONFIDENTIAL

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

CONFIDENTIAL

4.1 Precautions
4.1.1 General Cautions in operation

General cautions for disassembling and assembling this product are provided below.
Cautions for each procedure are provided in its corresponding section. Make sure to
refer to them before starting.

If the image quality is not improved even if the troubled optical parts are
replaced, replace the optical engine with a new one.
When reassembling, make sure to install the removed optical parts in the
original locations.
Do not remove the screws (x4) around the Projection Lens shown in figure
below. After these screws are installed, the engine is optically adjusted.
Removing them may misalign the adjustment.

Do not touch the lamp or the parts around it. They are extremely hot even after
completed the cooling down operation, and may cause a burn injury. Therefore,
leave the unit until it becomes cool enough before performing maintenance
work.

Projection Lens

Screws

When operating the inside of the optical engine, make sure to follow the
instructions given in this chapter.
When disassembling the optical engine, make sure to choose a location with
less influence from dirt and dust.
If there is dirt or dust intruding inside the optical engine, you can clean it by
air-blowing or the like. However; make sure to avoid such cleaning in the
same location for disassembling/repairing the optical engine.
Do not remove any parts except the exchangeable parts shown in this
chapter.
The optical parts secured by adhesive-bonding cannot be replaced;
therefore, if replacing such parts is necessary, replace the optical engine.
When disassembling the optical engine, take care not to damage the parts
attached on the Upper Light Guide Assy.
If you should touch and contaminate an optical parts, clean the part using
ethanol.

SEIKO EPSON

Screws

Figure 4-1.

116

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

CONFIDENTIAL

4.1.2 Tools
The following table indicates the tools recommended for use for disassembly,
reassembly and adjustment.
Table 4-1. List of Tools
Tool Name

Qt.

Availability

Phillips screwdriver No. 1


(10cm)

Disassembling the outer case


and inner components

Phillips screwdriver No. 2


(10cm)

Disassembling the outer case


and inner components

Cleaning the optical parts/


components

Cleaning the optical parts/


components

Cleaning the optical parts/


components

Removing springs

Ethanol
Nonwoven fabric wiper
Cotton bud
Flat-head screwdriver

SEIKO EPSON

Application

117

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

CONFIDENTIAL

4.2 Replacing the Internal Parts/Components of Optical Engine


Before starting this operation, remove the Optical Engine from
the projector, and also remove the Auto Iris from the engine in
advance. (See 3.3.11 Optical Engine (p.87), 3.3.11.1 Auto Iris
(p.89).)

N POLARIZER UNIT;B (p119)

CONDENSER LENS ASSY.;R (p121)

CONDENSER LENS;FB (p121)

BDM (p123)
PBS MASK ASSY3 (p127)
MULTI LENS;A (p127)

MIRROR;R (p125)

CONDENSER LENS;D (p121)

CONDENSER LENS;FG (p121)

GDM (p123)

Figure 4-2. Inside of the Optical Engine

SEIKO EPSON

118

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

4.2.1 N POLARIZER UNIT;B

1.

CONFIDENTIAL
Remove the four screws and remove the Upper Light Guide Assy.
Upper Light Guide Assy

Upper Light Guide Assy


Make sure not to damage the optical part (N POLARIZER ADJUST
ASSY;G (WV ADJUST ASSY)) when disassembling/reassembling. After
removal, so as not to deform the part, make sure to take a protection
measure when keeping it such as to place it upside down as shown below.

N POLARIZER ADJUST ASSY;G


(WV ADJUST ASSY)
Upper Light Guide Assy (Backside)

C.B.P-TITE SCREW,2.5X10,F/ZN-3C

Backside

Figure 4-4.
Figure 4-3.

When reassembling the Upper Light Guide Assy, make sure to re-install the N
POLARIZER ADJUST ASSY;G (WV ADJUST ASSY) into the correct location
taking care not to mis-align the adjusted parts or damage it.

SEIKO EPSON

119

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450
2.

Maintenance

CONFIDENTIAL

Remove the N POLARIZER UNIT;B.


N POLARIZER UNIT;B

Install the N POLARIZER UNIT;B taking care in the following instructions.


Insert it without any gap between the bottom of it and the Lower Light
Guide Assy.

N POLARIZER UNIT;B
Lower Light Guide Assy
No gap in between

Figure 4-6.

Lower Light Guide Assy

Figure 4-5.

SEIKO EPSON

120

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

CONFIDENTIAL

4.2.2 CONDENSER LENS;D/FB/FG / CONDENSER


LENS ASSY.;R
1.

Remove the Upper Light Guide Assy. (p.119)

2.

Remove the CONDENSER LENS;D.

3.

Remove the CONDENSER LENS;FB.

4.

Remove the CONDENSER LENS;FG.

5.

Remove the CONDENSER LENS ASSY.;R.

CONDENSER LENS;FB
CONDENSER LENS;D

CONDENSER LENS;FG
CONDENSER LENS
ASSY.;R

Figure 4-7.

SEIKO EPSON

121

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

When installing the CONDENSER LENS;D/FB/FG/ CONDENSER LENS


ASSY;R, attach the condenser lenses with their convex side facing the
incident side as shown below.

CONFIDENTIAL

Insert the CONDENSER LENS;D/FB/FG/ CONDENSER LENS ASSY;R


without any gap between the bottom of them and the Lower Light Guide
Assy.
Each condenser lens

A CONDENSER LENS;D
B CONDENSER LENS;FB
C CONDENSER LENS;FG
D CONDENSER LENS

ASSY;R

No gap in between
Light path
D
B
Lower Light Guide Assy

Figure 4-9.

A
C

Figure 4-8.

SEIKO EPSON

122

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

CONFIDENTIAL

4.2.3 GDM/BDM
1.

Remove the Upper Light Guide Assy. (p.119)

2.

Remove the GDM.

3.

Remove the two Spring,Mirror Fixing,FIFs.

4.

Remove the BDM.

5.

Remove the Spring,Mirror Fixing,FIFs.

BDM

GDM

Spring,Mirror
Fixing,FIF

Spring,Mirror
Fixing,FIF

Figure 4-10.

SEIKO EPSON

123

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

GDM/BDM
When reassembling, take care in the following instructions.
1.Install the GDM/BDM into the engine with their markings on the edge
coming on top and facing the POP side.

Markings

CONFIDENTIAL

2.Insert the GDM/BDM without any gap between the bottom of them and
the Lower Light Guide Assy.
GDM/BDM
Lower Light
Guide Assy

BDM

No gap in between

Figure 4-12.
3.Insert each spring without any gap between the bottom and the Lower
Light Guide Assy to secure the GDM/BDM.
GDM/BDM

Spring,Mirror Fixing,FIF
GDM

Lower Light Guide Assy

Lower Light
Guide Assy

Figure 4-11.

Figure 4-13.

SEIKO EPSON

124

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

CONFIDENTIAL

4.2.4 MIRROR;R
MIRROR;R

1.

Remove the Upper Light Guide Assy. (p.119)

2.

Remove the two MIRROR;Rs.

3.

Remove the two Spring,Mirror Fixing,FIFs.

Spring,Mirror
Fixing,FIF

Spring,Mirror
Fixing,FIF

Figure 4-14.

SEIKO EPSON

125

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

Install the MIRROR;R according to the following instructions.


1.Install each MIRROR;R to the engine with the reflection surface to the
incident side (inwards).

CONFIDENTIAL

2.Insert the MIRROR;Rs without any gap between the bottom of them and
the Lower Light Guide Assy.
MIRROR;R
Lower Light
Guide Assy

No gap in between
MIRROR;R

Figure 4-16.

Incident side

3.Insert the springs without any gap between the bottom and the Lower
Light Guide Assy to secure the MIRROR;Rs.
Spring,Mirror Fixing,FIF

Reflection surface

MIRROR;R

Incident side
Lower Light
Guide Assy

MIRROR;R

Lower Light Guide Assy

Figure 4-15.
Figure 4-17.

SEIKO EPSON

126

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

4.2.5 PBS MASK ASSY3/MULTI LENS;A


1.

Remove the two screws and remove the COVER,ML.

2.

Remove the PBS MASK ASSY3.

3.

Remove the Spring,Mirror Fixing,FIF.

4.

Remove the SPRING,ML FASTEN.

5.

Remove the MULTI LENS;A.

CONFIDENTIAL

COVER,ML

PBS MASK ASSY3

MULTI LENS;A

Spring,Mirror
Fixing,FIF

SPRING,ML FASTEN
SPRING,ML FASTEN

1
2

Lower Light Guide Assy

C.B.P-TITE SCREW,2.5X10,F/ZN-3C

Figure 4-18.

SEIKO EPSON

127

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

Install the PBS MASK ASSY3 according to the following instructions.


1. Insert it with the marking on top.
Marking

CONFIDENTIAL

3. Insert the Spring,Mirror Fixing,FIF without any gap between the bottom
and the Lower Light Guide Assy to secure the PBS MASK ASSY3.
Spring,Mirror
Fixing,FIF

PBS MASK ASSY3

PBS MASK ASSY3

Lower Light
Guide Assy

Figure 4-19. As seen from the bottom


Figure 4-21.

2. Insert the PBS MASK ASSY3 without any gap between the bottom and
the Lower Light Guide Assy.
PBS MASK ASSY3

Lower Light
Guide Assy

No gap in between

Figure 4-20.

SEIKO EPSON

128

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

Install the MULTI LENS;A with the convex side coming to the outgoing
side (to the Lamp).
MULTI LENS;A

CONFIDENTIAL

Install the SPRING,ML FASTEN as follows:


1. Slide the MULTI LENS;A in the direction of the arrow, and attach the
SPRING,ML FASTEN (1).
2. While pressing the MULTI LENS;A in the direction of the arrow, attach
the SPRING,ML FASTEN (2).
SPRING,ML FASTEN (1)
SPRING,ML FASTEN (2)

MULTI LENS;A
Lower Light
Guide Assy

Outgoing side

Figure 4-22.

Insert the MULTI LENS;A with the inscription on top, and without any
gap between the MULTI LENS;A and the Lower Light Guide Assy.
Inscription

MULTI LENS;A
Lower Light
Guide Assy

309

Figure 4-24.

No gap in between

Figure 4-23.

SEIKO EPSON

129

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Maintenance

When installing the SPRING,ML FASTEN, make sure to install the springs
to the Lower Light Guide Assy without any gap in between.
After installing the spring, confirm there is no gap between the bottom of
MULTI LENS;A and the Lower Light Guide Assy.

MULTI LENS;A

CONFIDENTIAL

The MULTI LENS;A comes in three different types shown below. To replace
your MULTI LENS;A with a correct one, make sure to confirm its marking
and inscription (number) on your lens when replacing it.

Inscription 310

SPRING,ML FASTEN

Inscription 309

Marking
Inscription 309

Figure 4-26.

Lower Light
Guide Assy

SPRING,ML FASTEN

Figure 4-25.

SEIKO EPSON

130

Revision B

CHAPTER

5
APPENDIX

CONFIDENTIAL

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Appendix

5.1 AS (After Service) Menu

CONFIDENTIAL

Component, PC input's case


(1)

XXXXXXXXXX

This menu provides information and settings that are not displayed on the standard
menu.You can check detailed information on the projector with it.

5.1.1 How To Display the AS (After Service) Menu


1.
2.

Press the [Menu] button either on the remote controller or on the projector's
control panel for at least 5 seconds.
Within 4 seconds after pressing the [Menu] button, press the buttons in order
shown below to display the AS Menu.
[Esc] => [Esc] => [Right] => [Left]

5.1.2 Displaying the Pages


The AS Menu consists of 3 or more pages. You can switch the pages with the [Right]
or [Left] buttons either on the projector or the remote controller. The contents of each
page are described on the following pages.
1st Page

No.

The general operational history of the projector is displayed. The contents displayed on
the screen vary according to the input video sources.

SEIKO EPSON

(2)
(3)

Input Signal
: XXXXXXXXXXXXXXXX
Frequency
: H ---.---KHz/ V ---.---Hz
Sync Polarity
: H ---/ V ---Sync Mode
: ---Detected Comp Mode : XXXX
Total Operation Time
: 0H
Lamp Op. Time (C)
: 0H
(H/M/L) : 0H/ ----H/ 0H
Lamp Replacement
: 0Times
Lamp ON/Lamp OFF
: 0Times/ 0Times
Destination
: XXXX
Engine Type
: XXXXXX
P 0Z00023041XV111
O -----------J 0Z1XV100

The contents of this chapter are only for use of Epson Authorized Services. Do
not disclose them to the end-users.

132

Item

No.

(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)

Item

Video source

High/Middle/Low brightness

Current input signal

10

Lamp replacement times

Current horizontal/vertical frequency

11

Lamp ON/OFF times

Horizontal/Vertical synchronization polarity

12

Destination

Synchronization mode

13

Type of Optical Engine

Current detected computer mode

14

PW firmware version

Total operation time


Total lamp operation time (converted into
low brightness operation)

15

Subsystem firmware version

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Appendix

CONFIDENTIAL

2nd page

S-Video/ Video's case

The error log of the projector is displayed.


(1)

XXXXXXXXXXXXXX
Video Signal
: ----------Total Operation Time
: 0H
Lamp Op. Time (C)
: 0H/ 0H
(H/M/L) : 0H/ -----H/ 0H
Lamp Replacement
: 0Times
Lamp ON/Lamp OFF
: 0Times/ 0Times
: XXXXXXXX
Destination
Engine Type
: XXXXXX
P 0Z00023041XV111
O -----------J 0Z1XV100

No.

Item

No.

(4)
(5)

Error
Count

(6)
(7)
(8)
(9)

Control

(10)

POT (h:m:s) ST
00000 0223 01
00000 0001 02
00000 1441 01
00000 0000 02
00000 0000 02
RA00 RO00 II00
RS00 RP0
RP00 DU00
FE00 FP0
FP00

3F5324FF AF3C27B34B0EF3 0F

No.

(11)

(1)

(2)

(3)

(4)
(5)

Description

Error log items. see Table 5-1 "Error log items"

Last 5 error logs are displayed. #2 (top) is the latest.

Error count

Control Data 1

Control Data 2

Item

Video source

Lamp ON/OFF times

Current input Video signal

Destination

Total operation time

Type of Optical Engine

Total lamp operation time (converted


into low brightness operation)

10

PW firmware version

High/Middle/Low brightness
11

Subsystem firmware version

Lamp replacement times

SEIKO EPSON

Error
Log

(2)
(3)

CD TOT (h:m:s) LOT (h:m:s)


: TH 00009 4657 00005 3627
: FN 00008 3534 00005 3404
: LC 00008 4246 00005 0516
: LF 00007 3451 00004 4221
: LF 00007 3451 00004 4221
: TH00 FN01 SE00 LE00 LF02
: ID00 LC01 EC00 CF01 AI00
: WL00 WS01 PB00 IV01 SH00

133

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Appendix

Table 5-1. Error log items


Item

Contents

CONFIDENTIAL

Item
Representation

Contents
TH

Internal overheat

Representation

CD

Error Code

Two alphabets

FN

Fan error

TOT

Total Operation Time

SE

Thermistor error

LOT

Lamp Operation Time

LE

Lamp burnt out

POT

Time after Lamp is ON

h: 5-digit number (0000065535)


Over 65535: 65535 (Not
cleared to 0.)
m: 2-digit number (00-59)
s: 2-digit number (00-59)

LF

Lighting failure

RA

Internal error (RAM)

RO

Internal error (ROM)

II

Internal error (I2C)

ID

Internal error (DR)

LC

Lamp cover open

EC

Electric capacitor error

CF

Cinema filter error

AI

Auto iris error

RS

Sub system ROM error

RP

Sub system communication


error

DU

DVD unit error

WL

Air filter wind lowered

WS

Wind sensor error

PB

Power error (Ballast)

Control data
1

Thermal data of each thermistor

Acquired data of TEMP? of the


ESC/VP21 command

Control data
2

Voltage of each fan

Acquired data of TEMP? of the


ESC/VP21 command

Error Log

ST

PJ (Projector)s status

Acquired data of PWR? of the


ESC/VP21 command

The last 5 error logs are displayed (the latest on top). None is displayed if theres no

error.
In the case of the display in the previous page, the latest error is Internal Overheat.

When error occurred, Total Operation Time was 9 hours 46 minutes 57 seconds, Lamp
Operation Time was 5 hours 36 minutes 27 seconds, the time after the lamp turned ON
was 0 hours 2 minutes 23 seconds, the projectors status was Lamp ON.

Error
Count

The 2nd latest error is Fan Error. When error occurred, Total Operation Time was 8

hours 35 minutes 34 seconds, Lamp Operation Time was 5 hours 34 minutes 4 seconds,
the time after the lamp turned ON was 0 hours 0 minutes 1 second, the projectors status
was Warming up.

2-digit number (00-99)


Over 99: 99
(Not cleared to 0.)

Control

SEIKO EPSON

134

Revision B

EB-S7/S8/X7/X8/W7/W8/EH-TW450

Appendix

3rd page or later

5.1.3 Initializing (Resetting) the AS Menu Values

The error log of the ballast is displayed.


(1)

CONFIDENTIAL

(2)

(3)

(4)

The operational procedures and the values of initialization of the AS Menu are shown
below.

(5)

Type

PB Log 1:
ERR

LOG

Operation

CD TEMP

03041032 FFFF14FF LF F0E1D2C3

Status of ballast error

Page number of ballast error log

Item

Type of error

Acquired data of TEMP? command

Log on ballast error

Press [

] and

N/A

Reset to 0

N/A

Reset to 0

Reset to 0

N/A

Reset to 1
Reset to 0
Add 1 to the
current value

Reset to 1
Reset to 0

N/A
N/A

Reset to 0

N/A

Error Log

N/A

N/A

Error Count
Control

N/A
N/A

N/A
N/A

PB Error Log

N/A

N/A

Item

Lamp Replacement

No.

] and

Clearing the Log


Information
Press [Right] either
on the projector or
the controller for
more than 5 sec.,
then within 3 sec.
press [Enter] for 2
sec. during displaying the menu.

[Source Search] on
the projector for 10
sec. during displaying the menu.

Total Operation
Time
Lamp Operation
Time (C/H/M/L)
Lamp ON
Lamp OFF

Item

Press [

Clearing the AS
Information

[Source Search] on
the projector for 10
sec. during displaying the menu.

B4A59687 0F

No.

Clearing the Lamp


Information

Spacing (Initialized
to the status of
acquiring none)
Reset to 0
N/A
Spacing (Initialized
to the status of
acquiring none)

The last 8 error logs are displayed (the latest on top). None is displayed if theres
no error.

SEIKO EPSON

135

Revision B

You might also like