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DEPARTMENT OF DEFENSE
STANDARD PRACTICE
ELECTRIC PLANT INSTALLATION
STANDARD METHODS FOR
SURFACE SHIPS AND SUBMARINES
(CABLEWAYS)
SECTION 4 OF 5 SECTIONS
AMSC N/A
DISTRIBUTION STATEMENT B.
AREA GDRQ
Distribution limited to U.S. Government agencies
only for administrative and operational use. Other
requests for this directive must be referred to
NAVSEA (SEA 05Q).
u
SECTION 4
CABLEWAYS
1. This Military Standard is approved for use by the Naval Sea Systems Command,
Department of the Navy, and is available for use by all Departments and Agencies
of the Department of Defenses
2. Beneficial comments (recommendations, additions, deletions) and any pertinent
data which may be of u6e in improving this document should be addressed to:
Commander, Naval Sea Systems Command, SEA 55~Z3,Department of the Navy,
Washington, DC 20362-5101 by using the self-addressed Standardization Document
Improvement Proposal (DD Form 1426) appearing at the end of this document or by
letter.
DOD-STD-2003-4( NAVY)
24 June 1987
=----
FOREWORD
10 The criteria contained herein for the installation of the electrical plant
on ships of the United States Navy supersede the data contained in Sections 1
through 5 of NAVSHIPS Drawing 9000-S6202-73980, NAVSEA Drawing No. 803-5001027
and NAVSEA PUBLICATION S9300-AW-EDG-O10/EPISM.
2. This standard disseminates up-to-date information detailing Requirements for
Standard Installation Methods Employed for Submarine and Surface Ship Electrical
Distribution Systems.
3. These criteria apply to work on a specific ship or ships only when invoked
by the Ship Specifications or similar contractual documents
4. Although these criteria are primarily for application to new construction,
their use may be considered in the conversion or alteration of existing ships.
In such cases the degree of applicability of these criteria will be specified
by the activity preparing the instructions for the work.
5. Considering the rmgnitude of this standard, along with the changing requirements imposed on the Electric Plant, it is inevitable that changes will be
required to up-date these criteria. Therefore, as comments arise they should be
forwarded to Naval Sea Systems Command (NAVSEA) 5523 to keep this standard as
Reviaionu will be accomplished
current as possible through subsequent revisions.
by the issuance of additional or revised figures to be inserted in the basic
Superstandard sections.
Document Improvement Proposal Form DD 1426 attached.
seded pages may be retained for reference if so desired.
6. This standard is available in a 8-1/2 X 11 hard copy, in microfilm aperture
It is available in 8-1/2 X 11 hard copy from
cards, or in microfiche.
Commanding Officer, Naval Publications and Forma Center, 5801 Tabor Avenue,
Philadelphia, PA 19120. Microfilm aperture card or microfiche are available
from Commanding Officer, Portsmouth Naval Shipyard, Code 202.2, Portsmouth, NH
03801. All revisions on microfilm aperture cards, or on microfiche are auto(Tel: (207)
matically distributed to a ~reviously approved distribution list.
439-1000, Ext. 1718, Autovon 684-1718). Activities having a requirement to be
placed on the distribution or for additional copies should forward these requests
Naval Sea Systems Command, SEA 5523, Department of the Navy,
to Commnder,
Washington, DC 203620510,1., Aperture cards have been distributed to those
activities presently, on the distribution for NAVSEAStandard
and Type Drawing
microfilm aperture card sete~ Microfiche has been distributed to all active
ships.
DOD-STD-2003-4(NAVY)
24 June 1987
w
CONTENTS
Page
Paragraph 1.
1.1
1.1.1
1
1
1
2.
2.1
2.1.1
2.1.2
2.2
*
*98** * * O O
REFERENCED DOCUMENTS
Government documents ................................
Specifications and standards ........................
*O
.
Other Government publications and documents
Order of precedence . ................................
1
1
1
2
2
3.
3.1
3.2
DEFINITIONS
.
* ..
*. * ..**.* 9**w
*b..
Cableway tier . ......................................
Double banking ......................................
2
2
2
4.
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.1.9
4.1.10
4.1.11
4.1.12
4.1.13
4*1.14
4.1.15
4.2
*
0 **
GENEWIL REQUIREMENTS 0***** *9* 0 * * O *
Location of cable runs ..............................
Vertical cable runs .................................
Emergency diesel generator seawater booster pumps ...
Interior communications and weapons control .........
Control from more than one location .................
Weather exposure . ...................................
Circuit trunking i...................................
Armored cable . ......................................
Deadended cable .....................................
Gun mounts ..........................................
Rotating missile launchers ..........................
Ballistic structures . ...............................
*.
..
*..0 * s
Bulkheads and overheads
Magnetic minesweeping generators ....................
Sonar system cables .................................
Hyperbolic missile stowage areas ....................
Spare cable space allowance .........................
2
2
2
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
6
6
7
7
CONTENTS - Continued
1
J
?%!2
Paragraph 5.4
5.5
5.6
5.7
5.7.1
5.7.2
5.7.2.1
5.7.2.2
5.7.3
5.7.3.1
5.7.3.2
5.7.3.2.1
5.7.3.3
5.7.3.4
5.7.3.5
5.7.3.6
5.7.3.7
5.7.3.8
5.7.4
6.
601
6.2
6.3
4A1
4A2
4A3
4A1O
4Al 1
4A12
e9* * * 9*
6
** * **se **~o *.** . -=
NOTES
Intended use . ......................................
Designation of Electric Plant Installation Standard
Methods figures ...................................
Subject term (key word) listing ......-....CS..CD*..
I
,
8
9
9
9
9
10
10
10
10
10
11
12
12
12
12
12
13
13
13
13
13
13
4A9
4A4
,4A5
4A6
4A?
4A8
14
15
16
17
18
19
20
21
22
23
24
25
DOD-STD-20034(NAVY)
24 June 1987
w
CONTENTS - Continued
Group A - Cableways
(Submarines)
(Continued)
E%!2
Figure
4Al3
4A14
26
27
4B16
4B17
4B18
4B19
4B20
4B21
4B22
4B24
4B23
4B25
4B26
4B27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
DowSTD-2003-4
24 June 1987
i
-%.4-
(NAVY)
CONTENTS - Continued
Group B - Cableways
EYE
Figure
4B28
4B29
4B30
=--,=
4B31
4B32
4B33
4B34
4B35
4B36
4B37
4B38
4B39
4B40
4B41
4B42
4B43
4B44
4845
4B46
4B47
4B48
4B49
4B50
4B51
4B52
4B53
4B54
4B55
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
4CI
4C2
4C3
4C4
4C5
Single cablewayon
steel stanchions .................
Single cabl-ay on steel stanchions .................
-Single cable~ay:;oqsteel structure) ..................
Single cableway on steel structure ..................
Single cableway on steel and aluminum decks and
bulkheads ..........................................
83
84
85
86
87
DOD-STD-2003-4( NAVY)
24 June 1987
CONTENTS - Continued
Group C - Cableways (General) (Continued)
E!Ei!2
Figure
4C6
4C7
4C8
4C9
4C1O
4C11
4C12
4C13
4C14
4C15
4C16
4C17
4C18
4C19
4C20
4C21
4C22
4C23
4C24
4C25
4C26
4C27
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
**
Protection of cables penetrating watertight decks
Protection of cables penetrating watertight decks . ..
Protection of cables penetrating NTW deck ...........
Protection of cables from mechanical injury .........
Protection of degaussing cables from mechanical
injury .............OOO.OO..O.O.. ..............O....
Protection of cables on mast (surface ships) ........
000000
Protection of cables on masts (surface ships)
Protection of cables on mast (surface ships) ........
Protection of cables in hanger spaces (surface
ships) .~*...OS..S... .~.c.e~.~.o.~o .s...~~~~~~~~. ...
Protection of cables in hanger spaces (surface
110
111
112
113
114
115
116
117
118
119
DOD-STD-2003-4 (NAVY)
24 June 1987
1.
.,
SCOPE
1.1 Purpose. The purpose of DOD-STD-2003-4( NA~) is to disseminate up-todate information for cableways on surface ships and submarines.
These installation standards shall be used by all
1.1.1 Application.
These standards do not identify ship or type, but do
installing activities.
establish minimum standards of acceptance for NAVSEA ships. It is the responsibility of the user activity to determine which standard satisfies their
It does not authorize relaxation of any requirement specifically
requirements.
invoked by new construction, conversion, overhaul, or refurbishment contracts.
In instances where deviated design requirements (for example, ship type, ship
class, and so forth) conflict with the requirements of this standard, the
requirements of this standard shall govern. Any deviation for electric plant
installation identified in this standard shall be submitted to NAVSEA 5622 for
resolution.
2*
2.1
REFERENCED DOCUMENTS
Government documents.
- Shock Tests, H.I. (High-Impact); Shipboard Machinery, Equipment and Systems, Requirements for,
MIL-C-915
- Cable and Cord, Electrical, for Shipboard use>
General Specification for.
MIL-I-3064
- Insulation, Electrical, Plastic-Sealer.
MIL-T-16366
- Terminals, Electrical Lug and Conductor Splices,
Crimp Style.
MIL-S-214149
- Studs, Arc Welding, and Arc Shields (Ferrules),
General Specification for.
MIL-C-24640
I- Cable, Electrical; Lightweight For Shipboard Use,
General Speckfication for.
MIL-C-24643
- Cable andiCord, E1ectrlcal, Low Smoke, For Shipboard Use, Gener&l Specification for.
STANDARDS
MILITARY
MIL-STD-167-1 - Mechanical Vibrations of Shipboard Equipment
(vpe X - Environmental and Type II - Internally
Excited).
MIL-STD-278
- Welding and Casting Standard.
+./
DOD-STD-2003-4 (NAVY)
24 June 1987
DEFINITIONS
GENERAL REQUIREMENTS
DOD-STD-2003-4( NAVY)
24 June 1987
Q.-,
4.1.6 Circuit trunkin~. Location and. arrangement of cable runs shall provide circuit trunking avoiding physical interferences with piping and ventilation
ducts. Spaces considered harmful to cable or subject to explosion hazards shall
be avoided.
Cableways shall be arranged so that ventilation will.be adequate for
maintaining the minimum practicable temperature ,of cables within the cableway.
Cableways shall be located so the cables will not be disturbed by disassembly or
removal of machinery.
4.1.7 hmored cable. Armored cable is required to be used on all nuclear
ships for propulsion plant and reactor compartments and is desirable in all other
areas unless technically prohibited.
The use of armored cable on non-nuclear
ships is optional and to be determined by the building shipyard, except armored
cables shall not be installed in weather locations due to EMC considerations.
4.1.8 Deadended cable. Cables installed through error or rendered useless
as a result of modification shall be removed.
4.1.9 Gun mounts.
Cables to gun mounts and directors shall be routed from
the deck below through the center column in accordance with NAVSEA standard
methods.
Watertight integrity shall be maintained.
Cable shall be located and
installed to avoid the poss$b+lityof
chafing. N&n-flexing cables shall terminate in submersible or watertight, changeqyer connection boxes at the point of
connection to the flexible cables. Length of flexible cables between changeover
connection boxes and the slack cable enclosure ,ehall be kept to a minimum.
The
slack cable enclosure shall be entered through ,stuffing tubes. In compartments
containing hydraulic systems, the cable installation shall not Impair the airtightness or watertightness of decks and bulkheads forming the boundaries of the
compartment.
L,.
DOD-STD-2003-4( NAVY)
24 June 1987
(b)
DoD-STD-2003-4(NAVY)
24 June 1987
u
that for future addition of cable, double banking will be allowed. During the
design phase, the contractor shall provide cableway space in excess of the spare
20 percent in order to accommodate cables added as a result of developments
occurring during the construction period~ Through horizontal cable runs in
Through vertical runs
aircraft carrie~sf hanger spaces will not be permitted.
such as those from the second deck to the gallery or flight deck levels shall
be grouped to reduce the number of protective casings required and shall be
protected from fire by NAVSEA standard methods.
5.
5.1
DETAILED REQUIREMENTS
Cable slack.
(a)
(b)
(c)
(d)
(e)
>-i
(f)
are as follows:
(c)
5.3
Protection of cable.
(
Protection afforded by the ship structure shall be
5.3.1 Battle damage~
Cables shall not be run on the exterior
used to the greatest extent practicable.
of deck houses or similar structure
above the main deck (Including the island
structure of aircraft carriera) except where necessary because of the location
of the equipment served.
DOD-STD-2003-4 (NAVY)
24 June 1987
%./
DOD-STD-2003-4( NAVY)
24 June 1987
%/
only in those spaces w-hich are not provided with a means for flooding, and then
only when temperature calculations show that the spaces have sufficient radiation
area to maintain an ambient temperature at or below the temperature in whfch the
cable was selected to operate. Cables shall be supported clear of decks and bulkheads to avoid condensate which might form on such surfaces~
Cable runs shall be
5.3.6 Cable installations in hazardous locations.
avoided through hazardous spaces such as the following (except such cable runs
that terminate in or cannot be routed around these spaces):
(a)
(b)
(c)
(d)
(e)
(f)
(d
(h)
L-
- ------
(d)
------
... ----
---
-.
..-
--
p...
v.
--------
Asawun
WA
.. - __ ________ _--------
_-
DOD-STD-2003-4 (NAVY)
24 June 1987
Where hose clamp cable retention devices are used, channel rubber is not required,
except when coaxial cable would otherwise be in contact with the hose clamp cable
retention device. ~or cablewaye that have only armored cables in contact with
the banding strap, channel rubber 16 not required.
5.4 Installation of propulsion system cables. Propulsion system cables
shall be installed in cableways separate from those used for other electrical
system cables. Direct current or alternating current propulsion system cables
shall be arranged and installed in such manner as to minimize heating of adjacent
structural material by induced currents. Alternating current propulsion cables
installed on insulating hangers shall be grounded at approximately the midpoint
of the cable run. Propulsion system cables shall not be installed in bilges.
When cables are located near dripping water,or oil, they shall be protected by
drip covers.
These protective covers shall be spaced away from the cables so as
not to restrict ventilation.
Cables entering propulsion ~ystem equipment from
above or from the sides shall enter through Btuffing tubes and shall be braced
and secured to prevent di810dgment under vibration, shock and magnetic stresses.
The ends of propulsion system cable8 9,000 circular roils and larger shall be
sealed with solderlesa waterseal type lug terminals in accordance with
HIL-T-16366.
5.5 Cable handling and stowage. All cables except flexing service and silicone rubber insulated type of KIL-C-915, MIL-C-24$43 and MIL-C-24640 shall be
given the following special handling at temperatures below 35 degrees Fahrenheit
(*F):
d
(a)
(b)
(c)
(d)
(e)
(f)
DOD-STD-2003-4(NAVY)
24 June 1987
-+=----
5.6 Cable tags. All permanently installed cables shall be tagged to each
point of connection, and on both sides of decks and bulkheads except as follows:
(a)
(b)
(c)
(d)
Cable tags shall be in accordance with DDS 305-1. Capital letters shall be used
on cable tags; height of all letters and numbers shall be not less than 3/16 inch$
and letters and numbers shall be embossed to at least i/64 inch above the surface~
5.7 Cable hangers and supports.
following requirements.
(a)
.
~._-
(b)
(c)
(d)
(e)
(f)
(g)
(h)
(i)
(j)
(k)
MIL-S-901 shock.
MIL-STD-167-1 vibration~
Minimum weight.
Minimum maintenance on cable supporting systems.
Facilitate cabling procedures.
Convenience of semicing system.
Fireproof except in specific areas such as wooden ships.
Material used is non-toxic under all conditions.
Free of sharp protrusions, corners, items, and so forth,
dangerous to personnel.
Shall be designed to permit repair with local market items.
It is not intended that extensive back-up stocks be
supplied for item by item replacement~
Compatible with and non-damaging to cables.
.-.
. ----
--- - . . . . . _ _.
DoD-sTD-2o03-4 (NAVy)
24 June 1987
w,
for each type hanger supplied.
Retesting shall be required when design, manufacturing process, or material is changed. Testing of a hanger with lesser tiers
or lesser dimensions and spacing shall not be extended or exempt from testing for
other hangers.
The cable supports when tested shall be loaded w$th maximum
design cable load. Material is not satisfactory unless it has successfully
passed these tests. Shock tests shall be in accordance with MIL-S-901, class I.
Cable supporting devices shall be arranged for testing as follows:
5.7.2.1 Multiple cable test racks (1S inches free length of cable support).
If multiple cable rackB are being tested for ability of cable support member only
to withstand shock and vibration as fully loaded, a minimum of three supporting
stations with 32-inch, 21-inch or 16-inch spacing shall be provided. The maximum number of the largest cables that can be accommodated on these racks shall be
applied.
Cable overhang at each end shall be 16 inches or one-half the distance
between supports.
If tiers of multiple cable racks and supporting devices for
attachments to shipst structure are to be tested for capability to withstand
shock and vibration, a duplicate of the assembly proposed for shipboard installation with a minimum of three supporting stations with 32-inch, 21-inch or 16-inch
spacing shall be provided.
The maximum number of the largest cables that can be
accommodated on these racks shall be applied.
Cable overhang at each end shall
.
be 16 inches.
xJ.:
dg:;
n
5.7.2.2
Single cable supports. All single cable supports shall be tested.
These shall be arranged using a minimum of three supporting stations spaced 32
inches, 21 inches or 16 inches apart. Cable overhang shall be 16 inches. Maximum size cables shall be mounted with these single cable supports. Two, three
or four cables supported as shown on figure 4C5, or by use of retainer bars or
straps, shall be arranged for tests in a manner similar to that for single cables.
A single tier of cables shall be arranged ae described for multiple cable racks.
5*7.3
Installation.
5.7.3.1
Spacing. Spacing of steel and aluminum cable supports shall be 32
inches except as follows:
(a)
(b)
(c)
5.7.3.2
Cable racks. A maximum of five single tiers of cables may be
supported from an overhead in one cable rack.
Aluminum
tiers
ahailbe
limlted
to three.
A maximum of two tiers of cables my be supported from bulkheads in
.-i.
? .k$?
%9/
.
DoD-sTD-2003-4 (NAVY)
24 June 1987
L--
in main
one cable rack. Eight tiers of double banked cables may....lbe~~upported
4.,.,.
h eking
cableways in machinery spaces and boiler rooms~ when appr~~ee. by NAVSEA.
plates are not required for cable support except that wh~n,ib~lkheads are 1/16inch thick or less and cable run is over 4 inch width,.bqc!ci~g washers shall be
used. Multiple tiers of cable shall not exceed two on bulkheads except in congested locations, in which case 3 tiers may be used on request and ,subject to
Cable support angles shall be secured,.~o
NAVSEA approval.
.... , ship structure by 180
degree weld except that in the following cases, the weld~shall be 360 degrees:
...
(a)
(b)
(c)
Support components.
5.7.3.2.1
following materials:
Nonmagnetic vessels
Inboard
Outboard
Hangers - aluminum
Supports - aluminum
Ferrules - CRES or aluminum
Bolts and nuts - CRES or aluminum
Banding - aluminum
~-.-
Hanger8 - aluminum
Supports - aluminum
Ferrules - CRES
Bolts and nuts - CRES
Banding - CRES
Other vessels
Inboard
Hangers - aluminum or steel_L/
Supports - aluminum or steel
Bolts and nuts - steel-zinc plated
Banding - steel-zinc plated
outboard
Hangers - alwninum or steel&/
Supports - aluminum or steel
Bolts and nuts - CRES
Banding - CRES
. .
..
I
1
DOIHIW2003-4(NAVY)
24 June 1987
5.7.3.3 Double banking of cable. Not more than one row of cables shall be
ingtalled on a cable hanger.
Where space is limited, and if specific approval
has been obtained, double banking of cables on hangers will be permitted provided
the clearance between the top of the upper layer of cables and the hanger above
shall be at least 3/8 inch.
u
.
-
5.7.3.5
Plastic sealer. After the cables are properly secured, plastic
sealer electrical insulation, HIL-I-3064, type HF, shall be used to seal the space
around the cable as follows:
(a)
(b)
5.7.3.6
~~~
,>
i
DOD-STD-2003-4 (NAVY)
24 June 1987
5.7.3.8
Collar studs.
NOTES
6.1 Intended use. This section specifies the requirements for Submarine
and Surface Ship Cableways and Protection Methods to be employed both on surface
ships
and submarines.
Standard Methods identified for electric plant installa.
tion
are
intended
for
new construction
only.
(Cableways) Group A.
B.
c*
D.
Cableways (Submarines)
Cableways (Surface Ships)
Cableways (General)
Cable Protection
The methods shown on the figures are identified by the following alphanumeric
designation system:
METHOD 4A142
4
~~~t
Method (always the last number)
Sequential number (old sheet number)
Group number
Military standard section 4
Preparing activity:
Navy - Sll
(Project GDRQ-N066-4)
y
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