Reza Khalili, Network Management Forum, 8.

Oktober 2013

RTU500 series ABB migration

solutions
To be always up to date
ABB Network Management Forum
October 14, 2013 | Slide 1

RTU500 series ABB migration solutions

Overview
RTU 540
RTU 560S
RTU 560E
RTU 560
RTU 232
RTU 510
RTU 210
NI23

RTU 511

RTU 211

RTU 200

Indactic 21 (I21)

1970

ABB Group
October 14, 2013 | Slide 2

1980

1990

2000

2010

today

FM 10b/ZM 20

RTU500 series ABB migration solutions

Why migration?

Revival of old installed base

Big saving:

ABB Group
October 14, 2013 | Slide 3

Not to buy complete new system

Minimum down time of running system

No or minimum changes in the control center

No or minimum training requirement

Extension of:

Lifetime of the equipment

Capacity

Features & Functionalities

RTU500 series ABB migration solutions

DIN Rails RTUs in tailored housings
RTU 540
RTU 560S
RTU 560E
RTU 560
RTU 232
RTU 510
RTU 210
NI23

RTU 511

RTU 211

RTU 200

Indactic 21 (I21)

1970

ABB Group
October 14, 2013 | Slide 4

1980

1990

2000

2010

today

FM 10b/ZM 20

RTU500 series ABB migration solutions

RTU211 to RTU511 migration
RTU211

SD card

One to one replacement of CMU

Higher functionality with minimal effort

Re-use of existing wirings, I/O modules,

power supplies, engineering data

Minimum downtime

Take over of engineering data from RTU211

to RTU511 via RTUtil500 wizard

Availability of new functions & features

Extension possibility

Migration Guide RTU211 to RTU511

511CMM01

RTU511

ABB Group
October 14, 2013 | Slide 5

RTU500 series ABB migration solutions

RTU211 to RTU511 migration

ABB Group
October 14, 2013 | Slide 6

Successful pilot projects:

Zambia, ZESCO

Botswana

Germany, City of Kaiserslautern

RTU500 series ABB migration solutions

RTU200/232 to RTU560 migration
RTU 540
RTU 560S
RTU 560E
RTU 560
RTU 232
RTU 510
RTU 210
NI23

RTU 511

RTU 211

RTU 200

Indactic 21 (I21)

1970

ABB Group
October 14, 2013 | Slide 7

1980

1990

2000

2010

today

FM 10b/ZM 20

RTU500 series ABB migration solutions

RTU200/232 to RTU560 migration
RTU200

>>>

RTU232

>>>

RTU560

Evolution

23ZG20
23ZG21

New flexible & scalable platform

The entire evolution of the IO family

RTU500 series ABB migration solutions

RTU200/232 to RTU560 migration

|14
Slide
October
9
2013

Step by step upgrade

Exchange basic rack against rack (560SFR02,

560MPR03)

Exchange 23ZG20/21, 23LK22 against 560CMU05

Import of the existing engineering data to RTUtil560

No modification in the extension racks, IO modules

and process wiring

RTU500 series ABB migration solutions

RTU200/232 to RTU560 migration
RTU200/232

RTU560

RTU500 series ABB migration solutions

Indactic RTU to RTU560 migration
RTU 540
RTU 560S
RTU 560E
RTU 560
RTU 232
RTU 510
RTU 210
NI23

RTU 511

RTU 211

RTU 200

Indactic 21 (I21)

1970

ABB Group
October 14, 2013 | Slide 11

1980

1990

2000

2010

today

FM 10b/ZM 20

RTU500 series ABB migration solutions

ED1000 to RTU560 migration

ABB Group
October 14, 2013 | Slide 12

1:1 retrofit of existing ED1000 racks and I/Os

No change in field cables

Reuse of cabinets with all terminals, switches & fuses, etc.

Minimal engineering effort

Minimum transition downtime from old to new RTUs

RTU500 series ABB migration solutions

ED1000 to RTU560 migration

RTU500 series ABB migration solutions

3rd party RTUs (TG809) to RTU560
TG809

ABB Group
October 14, 2013 | Slide 14

2 RTU560 racks against 1 TG rack

Reuse of cabinets, cables, connectors

Minimum downtime

Migration costs 50% less than new

acquisition

Supporting all existing functions

Providing extended capacity and new

advanced functions

RTU560

RTU500 series ABB migration solutions

3rd party RTUs (TG809) to RTU560

RTU500 series ABB migration solutions

Upgrade within RTU560 family
RTU 540
RTU 560S
RTU 560E
RTU 560
RTU 232
RTU 510
RTU 210
NI23

RTU 511

RTU 211

RTU 200

Indactic 21 (I21)

1970

ABB Group
October 14, 2013 | Slide 16

1980

1990

2000

2010

today

FM 10b/ZM 20

RTU migration solutions

Upgrade within RTU560 family

560ETH03

560CMU04

560CMU05

560CMU02

Release upgrade
Xx.xx 10.xx

560SLI02
Let ABB do it for you. Easy & Quick!
ABB Group
October 14, 2013 | Slide 17

RTU500 series ABB migration solutions

RTU560E
RTU 540
RTU 560S
RTU 560E
RTU 560
RTU 232
RTU 510
RTU 210
NI23

RTU 511

RTU 211

RTU 200

Indactic 21 (I21)

1970

ABB Group
October 14, 2013 | Slide 18

1980

1990

2000

2010

today

FM 10b/ZM 20

RTU500 series ABB migration solutions

RTU560E

ABB Group
October 14, 2013 | Slide 19

Basic module includes,

560CMU80

560PSU80

560MIO80 (16 BI, 8 BO, 4 AI)

Migration solutions:

560CIG10 (+ Extension I/Os)

23KG52 Compact Housing

RTU500 series ABB migration solutions

RTU560S
RTU 540
RTU 560S
RTU 560E
RTU 560
RTU 232
RTU 510
RTU 210
NI23

RTU 511

RTU 211

RTU 200

Indactic 21 (I21)

1970

ABB Group
October 14, 2013 | Slide 20

1980

1990

2000

2010

today

FM 10b/ZM 20

RTU500 series ABB migration solutions

RTU560S

RTU includes:

Integrated battery charger

Integrated V23 modem

I/Os (14 BI, 4 BO, 4 AI, 2 counters)

An effective migration solution will be presented soon from ABB

ABB Group
October 14, 2013 | Slide 21

RTU500 series ABB migration solutions

Why migration?

Revival of old installed base

Big saving:

ABB Group
October 14, 2013 | Slide 22

Not to buy complete new system

Minimum down time of running system

No or minimum changes in the control center

No or minimum training requirement

Extension of:

Lifetime of the equipment

Capacity

Features & Functionalities

RTU500 series ABB migration solutions

Why ABB?

ABB Group
October 14, 2013 | Slide 23

Successful presence in the market over the long time

Always state of the art technology

Migration concepts to:

Use the most from the installed base

Do the least investments

Get the best solutions