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Arturo Diaz
Halliburton, Houston, TX, USA
Copyright 2015 ARMA, American Rock Mechanics Association
This paper was prepared for presentation at the 49th US Rock Mechanics / Geomechanics Symposium held in San Francisco, CA, USA, 28 June1 July 2015
This paper was selected for presentation at the symposium by an ARMA Technical Program Committee based on a technical and critical review of
the paper by a minimum of two technical reviewers. The material, as presented, does not necessarily reflect any position of ARMA, its officers, or
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ABSTRACT: Various techniques and drilling practices have been developed to remedy drilling problems owing to shale swelling;
however, a quantitative estimation of shale swelling potential has been difficult to establish in the oilfield. The cation exchange
capacity is one parameter that has been shown to control the swelling of shales both qualitatively and quantitatively. A correlation
derived from basic physical principles for the cation exchange capacity (CEC) of shale formations using common log data of
temperature, resistivity, and sonic slowness has been modified using available core and cuttings test data. Cation exchange capacity
is then used to distinguish problematic, smectite-rich shale formations from the trouble-free, illite-rich formations using a threshold
value. An empirical relationship that involves calculated values of CEC and thresholds is then developed to estimate the osmotic
pressure resulting from an imbalance of water activitiesin effect, estimating a higher mud weight needed to stabilize the well.
This methodology was applied to a well drilled in the North Sea combined with mechanical wellbore-stability analysis and shows
good agreement with wellbore enlargement and well events. The technique has multi-fold benefits, including identifying
problematic drilling intervals owing to the abundance of smectite, estimating the minimum mud weight necessary to prevent
drilling problems owing to shale swelling, and ultimately determining whether a well is drillable with a water-based mud system.
1. INTRODUCTION
Wellbore instability is a challenge when drilling through
shale formations with a water-based mud. Shale
instability may lead to stuck pipe, shale sloughing, and a
low-quality or even a lost wellbore. Causes of wellbore
instability in shales may be separated into two main
categoriesmechanical and chemical.
Mechanical wellbore instability in shales results from
mechanical failure of weak rock formations owing to
stresses in the vicinity of the wellbore. Shear failure
along weak bedding planesan example of strength
anisotropy that often afflicts shale formationsalso falls
into this category.
The root of the chemical instability in shales, on the
other hand, is the chemical reactions between waterbased drilling fluids and clays present in shale rocks,
which, in turn, cause swelling, weakening, and
destabilization of the wellbore. While various
operational techniques have been developed to remedy
drilling problems resulting from shale swelling, a
exchange capacity based on physical principles. A reinterpreted calibration is performed on their test results
to find better-fitting parameters to mathematically
express shale conductivity in terms of laboratorymeasured cation exchange capacities, sonic slowness
from logs, total vertical depth, and formation
temperature.
Laboratory experiments performed by Kulkarni et al.
(2012) suggest that the amount of volumetric shale
swelling is related almost linearly with value of cation
exchange capacity, and experimental work by Al-Bazali
(2005) clearly shows that the membrane efficiency of
shale is directly related to the shales cation exchange
capacity.
(1)
is the water
Where, g is the gravitation acceleration,
density, zw is the water depth, is sediments density,
and z is the target depth where the vertical stress is being
estimated.
Common methods for estimating pore pressure include
Eatons and Bowers methods based on the assumed
dependence of porosity indicators, such as sonic,
resistivity, and density logs on effective vertical stress in
shales. Pore pressure is ultimately calibrated to pressure
measurements, mud weights used to drill, and drilling
(2)
Where, is Biots poroelastic coefficient, is Poissons
ratio, E is Youngs modulus, and
and
are the
strains in the maximum and minium horizontal stress
directions, respectively.
The minimum horizontal stress is ultimately calibrated
to closure pressures obtained from well testing, such as a
minifrac or extended LOT (Leak Off Test)
One commonly used empirical method to estimate
maximum horizontal stress magnitude in a normal or
strike-slip faulting-stress regime is expressing it in terms
of minimum horizontal and vertical stress, as in
Equation 3.
=
(3)
or
(4)
(
(
(9)
(5)
= (
(10)
(11)
(6)
(7)
(8)
ln
(12)
(13)
(14)
(
(
ln (
(15)
This swelling pressure converted to a gradient is then
added to the mechanical shear-failure gradient to
estimate the minimum mud weight necessary to drill the
formations trouble free. A justification of the above
claim can be found in detail by Chenevert (1998). As
water is drawn into the shale, its osmotic potential
becomes more positive and is reflected as a positive
swelling pressurean increase in the pore pressure of
the formation. Ultimately, this swelling pressure will
have to be calibrated to the observed drilling events and
caliper data in analogue wellssimilar to the
mechanical shear-failure case. Parameters that need to be
calibrated are CECmin, CECmax, and membrane
5. FIELD APPLICATION
The above concepts were applied in a post-mortem and
pre-drill prediction wellbore stability analysis in the
North Sea drilled with a water-based mud. A wellborestability model, including both mechanical and shale
chemical effects, was possible because of a complete set
of wireline logsgamma ray, density, sonic, resistivity,
and wellbore images, as well as lab test results of cation
exchange capacity and mechanical triaxial tests on shale
cores.
The overburden stress was determined by Equation 1,
and the pore pressure was determined using Eatons
method on resistivity, sonic, and density logs, and
calibrated to well events and pressure measurements.
Rock dynamic elastic properties were determined using
sonic compressive and shear slowness and density logs.
A correlation was established to relate static-rock elastic
properties to the dynamic properties using lab triaxial
test results. Rock-strength parameters, unconfined
compressive strength, and friction angle, on the other
hand, were estimated using an exponential law on sonic
compressive slowness calibrated to mechanical test data.
A normal stress regime was assumed based on
experience and geology of the area. The minimum
horizontal-stress regime was estimated with the plain
strain poroelastic model using Equation 2 and calibrated
to LOTs. The maximum horizontal-stress regime was
estimated using Equation 3 and calibrated to the breakout angle determined from wellbore image log data.
Using these inputs and the modified Lade failure
criterion, a mechanical shear-failure gradient was
determinedone that ignores the swelling of shale
formation. The shear-failure gradient (collapse gradient)
is defined as the minimum mud weight needed to
prevent shear failure in the wellbore wall.
The first step of the shale chemical reactivity wellbore
stability model was estimating the parameters of the
relationship between well logs and cation exchange
capacity of the shale formations. The parameters, b, m,
and n, of Equation 11 were determined using the original
data from tertiary rocks in Louisiana used in the study by
Patchett (1975). A somewhat different set of these
parameters was observed to provide a better correlation
than those originally reported. Figure 1 shows the labmeasured cation exhange capacity values and those
estimated by Equation 11. An error histogram between
the measured and computed CEC values is shown in
23
26
25.5
29.5
28
32
35
30
30
30
25
25
Upper Oligocene
229618
1470
229619
1480
229623
1490
229625
1500
229627
1510
229629
1520
229631
1530
24
25
24
24
25
26
26
Balder Formation
229635
2276
229637
2282
229639
2285
229641
2288
32
32
24
24
20
CEC (meq/100g)
25
30
35
40
800
1000
1200
1400
Depth (m)
Upper Miocene
Middle Miocene
1600
Lower Miocene
Upper Oligocene
1800
Balder Formation
2000
2200
2400
Figure 1: Lab CEC and calculated CEC. Data used are from
Patchett (1975).
Formation
Salinity
Activity
Density
Cenozoic
125,000 ppm
0.914
1.091
Cretaceous
162,000 ppm
0.874
1.120
Jurassic
196,000 ppm
0.840
1.146
Drilling
Fluid (8%
KCl)
80,000 ppm
0.960
1.052
6. SUMMARY
A wellbore-stability model that also considers the
chemical interaction between shale formations and
drilling fluid is possible using common log data. Cation
exchange capacity has proven to be both a qualitative
and quantitative indicator of shale reactivity. Cation
exchange capacity can be used to distinguish
problematic shale formations from the trouble-free ones
using a threshold value. In addition, it may be used to
differentially infer other possible causes of wellbore
instability, such as weak bedding planes. An empirical
relationship that involves calculated values of CEC and
thresholds is developed to estimate osmotic pressure
resulting from an imbalance of water activities. This
methodology was applied to a well drilled in the North
Sea combined with mechanical wellbore-stability
analysis and shows good agreement with wellbore
enlargement and well problems while drilling. The
method identifies potentially problematic intervals and
also provides a quantitative estimate of mud weights
necessary to drill the well safely. A further risk-cost
analysis may then be applied to obtain a better decision
on what drilling fluids system would work best.
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