Professional Documents
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Low voltage
Motors for explosive atmospheres
04
General information
16
Technical specication
27
53
83
113
161
210
211
General information
ATEX Directives 94/9/EC (95) and 1999/92/EC (137)
The ATEX Directives harmonize safety rules in line with the
free trading principles of the European Community.
Responsibilities are split between the manufacturers and end
users. Manufacturers have to comply with the Essential Health
and Safety Requirements of the Products Directive 94/9/EC,
or ATEX 95; and end users must prepare an Explosion
Protection Document based on risk assessments of their
work places and work equipment to full the minimum
requirements listed in the Worker Protection Directive
1999/92/EC or ATEX 137.
IECEx System
The IECEx System is a certification system which verifies
compliance with IEC (International Electrotechnical
Commission) standards relating to safety in explosive
atmospheres. It covers equipment, service facilities and the
competency of personnel.
IEC/EN 60079-1
IEC/EN 60079-7
IEC/EN 60079-15
IEC/EN 60079-31
IEC/EN 60079-14
IEC/EN 60079-17
IEC/EN 60079-19
IEC 60050-426
IEC/EN 60079-10
IEC 60079-10-1
IEC 60079-10-2
Explosive atmospheres
There are systems in place worldwide to classify explosive
atmospheres by zones, according to the risk posed by
explosive gas (G) or dust (D).
Ex d(e) II...
Gb
Ex e II...
Gb
Ex p II...
Gb
Ex t III...
Db
Ex nA II...
Gc
Ex t III...
Dc
Standard
IEC 60079-0
EN 60079-0
Group
I
Installation
Zone acc. to
IEC 60079-10-x
EN 60079-10-x
ATEX Directive
94/9/EC
Equipment group
I
Protection level
very high
high
Zones
NA
(Mines)
EPL
Ma
Mb
II
Ga
Gb
very high
high
0
1
Gc
enhanced
Da
Db
Dc
very high
high
enhanced
20
21
22
Main motor
protection
types
Equipment category
M1
M2
NA
1G
2G
NA
Ex d/Ex de
II
3G
Ex p, Ex e
Ex nA
(Surface)
1D
2D
3D
NA
Ex tb IP 65
Ex tc
(Mines)
(Gas)
III
(Dust)
IP 65/IP 55
Classication
Gas classification
Gas subdivision
Tempera-
Ignition
Max. permitted
ture class
temp. of gas/
temp. of equip-
Gas examples
vapor C
ment C
T1
> 450
450
Hydrogen
T2
300
Ethanol
T3
200
Hydrogen sulde
T4
135
Diethyl ether
T5
100
T6
85
Carbon disulde
IIA
IIB
IIC
CE marking
0081
Ex d IIB T4 Gb
II 2G
Identification
of the notified body
responsible for the
approval. 0081 is the
identification number of LCIE
The European Commission
mark for Ex products
Equipment group: II for surface industry
Equipment category: 2G for gas
environment demanding a high
level of protection
Ex d IIB T4 Gb
Protection type Ex d = flameproof
Equipment group IIB for gas group B
Temperature class T4 = max. permitted 135 C
Equipment protection level = level b for gas
ATEX directive
marking
Equipment
protection
marking
Environment
EN 60079-1
EN 60079-7
EN 60079-15
Flameproof enclosure
Increased safety
Non-sparking
Category 2G
Category 2G
Category 3G
...
II 2G
...
II 2G
II 3G
Ex d IIB T4 Gb
Ex e IIC T3 Gb
Ex nA IIC T3 Gc
Zone 1
Zone 1
Zone 2
Flameproof enclosure Ex d
and Ex de
The motor enclosure is designed in such a way that no
internal explosion can be transmitted to the explosive
atmosphere surrounding the motor. The enclosure must
withstand, without damage, any pressure levels caused by
an internal explosion. The shape, length and gap of joints of
part assemblies, at shaft openings, cable entries, etc., shall
be designed to allow for throttling and cooling of hot gases
escaping outside. The standards emphasize the impact of an
explosive atmosphere (for instance, explosion pressure) over
constructional requirements of such apparatus.
Dual certification
Ex d/de motors can also be used for Dust/Ex t applications in
zone 21. The following combinations are possible:
Figure 1.
O = Temperature 0 C
A = Max. ambient temperature, reference 40 C
B = Temperature at rated load and under worst voltage
conditions
C = Max temperature as permitted by the insul. class
D = Max limit temperature as set by the nature of the
potentially explosive atmosphere
E = Temperature-rise curve of motor at rated output and
under worst voltage conditions
F = Temp. rise curve under stalled rotor conditions
tE = Stalled rotor time
Non-sparking design, Ex nA
The use of this type of protection is allowed in hazardous
areas corresponding to zone 2. The design is known as nonsparking because the motor must be designed in such a
way that no sparks can occur in any conditions, when used
within the ratings speci ed by the manufacturer, and that
no excessive temperatures occur under normal operating
conditions, which excludes thermal requirements due to
starting or accidental stalling.
Ex nA motors are certied according to the ATEX 95 Directive
with a voluntary type examination certi cate, and according
to the IEC Ex System with a normal certi cate.
ABB also provides self-certi ed non-sparking motors, with a
manufacturer Declaration of Conformity.
Dual certication
Ex nA motors with a cast iron frame can also be used for Dust/
Ex t applications in zone 22. The following combinations are
possible:
Ex tc IIIB T125 C Dc, IP 55 for zone 22 + Ex nA IIC T3
Ex tc IIIC T125 C Dc, IP 65 for zone 22 + Ex nA IIC T3
1. Type of dust:
Will a cloud of dust be present around the product or
will a layer of dust build up on the product and if so, what
will be the maximum thickness of the layer between two
cleaning/maintenance procedures.
2. Characteristics of the dust:
Is the dust electrically conductive or non-conductive?
3. Ignition temperature of the dust:
T Cl: Ignition temperature of dust in a cloud or
T 5mm: Ignition temperature of a 5 mm dust layer
Selection and installation of the product according to IEC/
EN60079 part 14: Electrical installations design, selection
and erection. Please see the tables on the pages 12 and 13.
Dust subdivisions
Dust classification
Food/Feeder
TCL (cloud)
T5mm (layer)
Surface temperature
Wheat
350
270
layer below 5 mm
195
Barley, corn
Sugar
Wood
Charcoal
Hard coal
PVC
Synth. rubber
Sulfur
380
350
330
520
460
450
470
240
280
430
280
230
240
330
220
250
205
233
205
195
165
255
145
160
IIIA
IIIB
IIIC
combustible yings
non-conductive dust
conductive dust
industry
Natural materials
Chemicals
CE Conformity marking
0081
CE marking
II 2 D
Ex tc IIIC T125 C Dc
Protection
by enclosure
Identification
of the notified body
responsible for the
approval. 0081 is the
identification number of LCIE
Ex tc IIIC T125 C Dc
Protection
by enclosure
Equipment group IIIC
for conductive dust
Temperature class
Equipment protection level = level c for dust
Category 2D
ATEX directive
marking
Equipment
protection
marking
IP class
marking
Environment
...
Category 2D
II 2D
...
Category 3D
II 2D
Category 3D
II 3D
II 3D
Ex tb IIIC
T125C Db
Ex tb IIIB
T125C Db
Ex tc IIIC
T125C Dc
Ex tc IIIB
T125C Dc
IP65
IP65
IP65
IP55
Conductive
dust
Non-conductive
dust
Conductive
dust
Non-conductive
dust
Zone 21
Zone 21
Zone 22
Zone 22