Ad fe” Ar nee "I Dia. Spreader Bar & "Dog Bone” Link Analysis ends Page to 7 “The following calculations wil consider the operational loading and stresses imposed on @ Spreader Bar System Comprising Socket end cape wih central hinge pin, "Dog Bone" link and tubulr Spacers “The snaiysis willbe governed by ASME BTH 1 - 2005: Design of Betow te Hook Lifting Devices ‘A deta used inthe generation ofthis design have been provided by Energy Transportation inc. ‘NI Components ofthe “Spreader Assembly wl be designed to BTH-t withthe folowing designations Design Category of Liter; A Loading apptatin predictable, envicnmertl condor not severe Service Clas ofLiter: 0 Limtfor design category A Design Factor (Nd): 2.0. Static strength design factor for Category A ‘nl use of he spreader assembly ins defined conguratons is therefore ited tothe conditions defined by BTH- forthe design category use. ‘span (Sp) ol Gonoral Arrangoment of Spreader Assembly “The following calculations wil frst consider the Limit Capac ofthe indvdvl components, comprising = Dog Bone" End Links Designed tf 200 ton Crosby 2160 Wise body Shackles "Socket End Caps" Designed wth contra pin for attachment ofthe dog bone inks "Pipe insert Designed fram 12" ia, Sch 80 Pipe, Variation of lenge from 10-60” “2 Dia. Spreader Bar & "Dog Hone” Link Analysis ends NA ‘ent: Energy Transporation nc. SS“Dl, Spreader Bar & Dog Bone™ Link Analysis ends “The folowing calcations wil consider the operational loading and stresses imposed on a Spreader Bar System Comprising Socket end caps wth central hinge pin, "Dog Bone” ink and tubular Spacers “The anahsis wil be govered by ASME BTH- 1 ~2006: Design of Below he Hook Lifing Devies ‘A delat used inthe generation of thie design have been proved by Energy Transporation in. ‘Al Components ofthe "Spreader Assemiy"wilbe designed to BTH- with he folowing designations Design Category of Liter: A Loacng application predictable, envionmenta condtans no severe Serve Class of Liter: 0 Limtfr design category A Design Factor (NA): 20 State srength design fair fr Category A ‘Ase of he spreader assembly nts defined configurations fs terefr tts tothe cantons dened by STH forthe design category ised Geometrical ayut of the ‘Dog Bone spreader end assembly Ccaneraon of the principal loading relate to app Le Load (L) and upper sing angles (0) ar shown bow ‘otal ive load on Spreader (TL) = 315.00 ips Angle of upper sings (0) = 80.00 degs. Binding angle of "Dog Bone" = 68.40 dogs, Vertical loading st spreader end (L Compression load (CL) = 183.28 kips 157.50 kips stearloadonpin (SPH) = 15578 hips Bending Moms in"Dog Bone” MS1) = 753.74 kipsin firing mom. (41) = 945.38 kpain Bending Mom) in"Dog Bone"(MS2)= 0.00 Kpsin Tension in“Dog Bone" (TL) = 1694 kips Mom. reaction in Dog Bone” (MRS) = 57.98 kips Upper ope load (RL)= 181.87 kips 62.36 kps 90.83 ks Lower Hor. Reaction (LL3) Upper Hor: Reaction (LL2) Upper Mom, Reaction (MR2)= 84.55 kis 1 ome Point ioad (PL1) = 31.05 ips "Dog Bone" centers (1)= 13.00 in, Hor. Offset= 12.087 in Ver. Offet= 4786 in otal Arrangoment of the End Cape, showing load and moments reacted through the assembly ‘The lowest of he ming capactos ofthe components has been used to establish the maximum starting condition forthe following analysis tt canbe seen thatthe “Dog Bone" ink i restcted by the end pate ofthe end cap this creates an ational ‘moment in the assembly which wl be included in he calculations fr the pipe inset. “The ‘Dog Bone” is subjetto bending at the central pin locaton in combination wih tension and shear. “The pivot pin is subjected to shear action from the compressive loads plus a rection othe binding moment appied a8 a regu of the resticton to rotation An ee ce cot eer tmmpoe [Soe ee{© Dia, Spreader Bar &-Dog Bone” Link Analysis ends Page: aot Consider*Dog Bone" End Lug Capacity ‘Check he capact ofa hole in plate ge fring, o ASME BTH 1 - 2005 ‘WL of Lug = 200.0t0n8 t Lt Ons eeu ft Capacity ofthe Lug"SWL" (L)= 400.00 Kips. N o 7 n ° Design Factor (Na) = 2.00 Lug material; to ASTM -AS72 Grade 50 Fy= 5000 Ks. Fu= 65.00 ks in material; Shackle Pin forged steel Fy= 7000 kel Fu= 9000 ksi Pinhole (Oh)= 4250 0 Piola. (Op)= 4.128 Pate thickness ()= 2.50 9 Height io pin hole (h) = 12.00 in ‘Outer Lug Dia. (0}= 12.00 in Washer Plate dia. (@)= 8.00 in "Angle of Pull(Q)* 90.00 dog grass (= (R.)= 6.00 in Edge distance (a)= 3.88 in Edge distance be)= 3.88 in 0.260 in hearpioneoffet (Z)= 0.00 in 0.438 in {ig body width W)= 900 in 4.25Fy/NB Horizontal oad (H) = 0.00 Kips p= 3125s Sdeload C0%L(S)= 0.00 ips Pinshear planes = 2.00 ‘Aowable tense stengh trough he pinhole (PO= (Ful 2Ne x (2 beh Eflectve wth each sie ofp hole (bet) = te smaller of: 4t 400.00 ps ‘Alowabe Single plane fact strrgt beyond ole (Pb) = (Fu) x (1.13R-Db2}(0.92e!sba/Oh) xt For paren plato ony (PO)= 40049 kis OK > 400.00 ps bett ‘Alowable Double plane shear strength beyond hole (Py) = (0.7Fu/ 1.2Na) Av For parent plate (Av) = 2(R4OW2}c0s 457} = 22.064 i? For parent plate onl (Pv)= 417.86 kis OK> 400.00 Kips ‘Atowable Bearing load between pin and plate (Pp) = Op x (1+ 2) x Fp or parent plate and washers (Pp)= 495050 kips OK > 400.00 kp Consider loa in washer plates proportional tothe relative thicknesses “Therefore load in each washer (043753376) x 100 = 13% of loading Consider the weld capacity to restrain the shear ofthe washer loading Weld length= nxd= 25.198. in OAT in 4443 i Weld shearstress = 11.70 ksi < 1750 ‘Allon 0 be welded wih E7Ooc electrodes Fun) = 70.00 ksi Fv (weld materi) = 06 Exc! 12xNG= 17.50 ks "HF Dia. Spreader Bar &-Dog Bone” Link Analysis ends WA ‘cont; Energy Transporation nc] Proect Ho. £11478 Dus. w2wa011 boc. no] 1147e.c.100 — |Rev/Dete| R016. 2641]Paged 3of"2" Dia Spreader Bar & "Dog Bone” Link Ansiysis ends Page: cane, Consider Capacity of Contral Pin Hole as 8 Lug ‘Check the capecyof ale in plate edge for iting, to ASME BTH 1 - 2005 Design Capaciy of Lug = 125.0tons Design Capacity ofthe Lug (L)= 280.00 kips. Design Category= A ‘Service Ciass= 0 Design Factor (Nd)= 2.00 SrearPinee Lug material; to ASTM - A572 Grade 50 , aa Fy= 5000 i ‘ ' a Fu= 6500 ks. 7 ‘Pin material; Shackle Pin forged stel . Fy= 7000 ks, I L Fas 9000 ks. 5x xt Pin hole(Oh)= 2600 in , un Pina. (Op)= 2375 in MN Plate thickness (= 2.50 in U Height to pinhole ha) = 13.00 in 1 ‘Outer Lig Dia.(0)= 9.00 in 7 Washer Plate dia (d)= 6.50 in a ’Angle of Pull()= 90.00 deg. = Lagradhis()=(R)= —4.50'n age distance (a)= 3.25 in Edge distance (be) = 3.25 in 0.250 in Shear plane oft Z)= 0.07 we 0438 in tog body width (W)= 9.00 in Max. bearing stress (Fp)= 1.25 Fy/ Nd Horizontal load (H) = 0.00 Kips p= 81.25 ks Side load Moment reaction (SU2)= 57.98 kins ‘Pin shear planes = 2.00 ‘Alowable tensile strength trough the pin hole (PD) = (Fut 2Nd) x (2t bet) Etfective wth each side of pn hole (bef) = the smaler oft < be, or 0.8 be (FulFy) ¥(Ohvbe) < be a= 1000 >be eff = 0.8 be (FuFy) V\Ohvbe) "222 20.00 kis ‘Alowable Single pane rack. strength beyond hole (Pb) = (Fu 2NK x (1.19(R-DN2)(0.82bee/DH) x Forparentpat ony (Po)= 321.98 Ks OK > 250.0 koa ‘Atowabe Double plane shear srengh beyond hoe (Pv) = (0.7Fu!1.2N8) AV For parent pat (Av) = 2(ROW2)008 45-21 = 17.7306 in? For parent pat ony (Pv)= 330.143 Kips OK> 250.00 pa [Alowable Bearing load between pin and plate (Pp) = Dp x + tw) xP For parent ple and washers (Pp)= 250488 Kips OK> 250,00 Kips Consider loadin washer plates propartiona tothe relative thicknesses ‘Therefore load in each washer (0.437503 375) x 100= 13% oflosding Consider the weld capacily to restrain the shear ofthe washer loading Weld engih = xxd= 20423 in Effective with offlot= Sin 45° xeg= 0.177 in ‘Shear area ofweld= 3610 in? Weald shearstress = 9.00 ks < 1750 ‘Allon to be welded with E7Oxx electrodes (Fuw) = 70.00 ksi Fu (weld material) = 08 Bex! 12xNd= 1750 ka NA ‘cont: Energy Taneporation ie] Project No, E-11476 Project “2 Dia, Spreader Sat & Dog Bone” Link Anaiysis ends ‘she By “un | daw: —sasn0tt —[ooe.no] t147ec.t00 _|RevsDato|R0/6-26-11|Page) Sof 7“E ia, Spreeder Bar & Dog Bone™ Link Analyls ends Page: sr T Consider plate stresses atthe central pin hole ofthe “Dog Bone”. Consider Pin capacity in contral Lug PinDia.(Op)= 238 in, ‘Alowable shear sess =(Fv)=Fy/3Nd= 20.21 ksi shear Area (Av) = 443. it ‘Shear stress on pin (u) = (SL/2)"2 72Av= 13.08 Kips ‘Shear Planes = 2.00 ‘Shear Capecty ofpin= 179.07 Kips. Modus ofpin x0p'32= (S)= 1.318 in? ‘Alowe bending sress (Ft) = 125 Fy/Nd= 4375 ksi Max.8.M.on pin = (w!8.+Re)= 7547 Kips ‘Max Perm. BM on pin=8xFb= 57.55. kipsin. ‘Total Bending Stes on Pin (b)= 57.38 ksi Bearing length ofpin()= 338 in. Pe Pin support diet. CL of suppor plates (Ps)= 4.29 in eae Cantievar arm of pin (c)= 048 in ener Pin reaction at suppor (R= 115.96 /2)= 5798. Kips Load on Pin= 115.96 kps_ (iit of Dog-Bone” bending) UDLonpinfrom Max. Load (w)= 34:96 Kipfin, 1 Consider properties of the Not Section at the central pin hole, e a Gross Area (At)* 19:75 in? Limitoad of Dog-bone in pure tension (At x)= 493.75. ips, (gis iit conciton) bx 16751 int Max. BM. (xdrection Straightening Mom.= 753.74 kpsin. (rom page 2) sx= 3722 nF bys 1607 int Max. BM. y drection from"S* main Lug= 0.00 Kips. (rom page 2) y= 082 i? Consider Axial Tension stress TUA' = (fe)= 858 ksi < 25.00 (based on mit capac of assemby) Strong Avs bending (i= 2025 kal < 91.25 Weak Axs bending (W)= 000 ksi < (91.25, Sheer Stress (SL2)/A1=()= 294 ks 1443 ‘Atowable bending stess=(FD)=125Fy/NS= 3125 Ks (ong ot for sod ectanauir ba) where Lb xd {# hee Se RS mie Sata Mase >a El OLB wenn SP es Ot 1858 < 7585. Nonberisnmcange na enpeson < BS: Momeitccraatnioure oxrserey= 1508 OO7XEIFy= 48:33, TL oP cL (ps) feet) (ps) 31500 10.00 153.29 51500 15.00 15229 31600 20.00 19329 31500 25.00 15329 31600 30.00 15329 300.00 36.00 14599 245.00 40.00 11923, 49500 4500 9488 160.00 50.00 76.43 For equation (3-32) rqounrrecene Na (1 4(@peuev40Cer <3? /40Cc*) = Fa = For th) < Co (67) (1.15 nd (k= Fa = For (tn > Co ta (is 500 589 509 589 589 581 458 364 290 fasFa + (Cm vito + foy?VI1- (fae) FD < 1.00 For equation (88) falfFyiNa) + (to? + fo?) Fb < 1.00 ‘Spreaders free to rotate and folow the tne of ggg, there wl be no y axis being inthe above ® 3) 481 503 535 875 624 659 645 ea7 eat Fe co) 15781 "70.08 39.40 2522 51 4287 9.85 778 630 32) ‘<0 os2 056 a2 ont Bs 0.98 0.99 0.09 1.00 633) “10 049 050 ost 053 055 055 050 04s 043 forthe above Cm= 1.00 OE /1.15Nd (kin = Fe’ = See above For compact Tube, 1.1xFy/Né=Fo= 22.10 i Pronce ia Spender ar Dog Bor Link Aa nd ate WA cient EnurgyTeporatonne, [renters er am ones azo [cones varecamo [RewiOww: novez5it [Pue: of 7‘Dla. Spreeder Bat & “Dog Bone” Link Anaya ends Page! rot 7 ‘Summary of capacities “Dog Bone" ik Maxinum apacy of End Ee: inion: 40.00 ips Maximum capay of cara ee side ad 25000. os xara nso copay fn in ad 469975 tps Haxiru beng capacity shut cen in 75874 nin, exsru compression on seater om Canal pn 11596 pe (beng tenon iy Conta Fa hear apacty opin double she) 17907 Ke, beng capac ofp 11806 ps. (Ut condon Pipe Inserts. capacty of srader eraser ied by Do bone beng Capacly fa spreader rg 10 eet 90 ee 21500 ps Tol Lows) Capea of spreader 38 fetong £0000 is (Total Load Capac spreader 40 et rg 24500 Ks (TotalLoad Capacity of spreader 45 fet ng 195.00 pe ToL) capay of spreader 50 rg 16000 ps Total Load) Popa On Sener Bar "og Bone Lk raid Comey Cnt eewpyTaneoraaone [gh en “uo Yous wanners [boc no; sree [Revioaw rorsant [Poon To 7