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2.1 Introduction
2.1 .1 Fluidizatio n
.0
4. 4
*4 * l a 44
+ w*i i
; : i1 *'11
, ` 4 *
(a)
(b)
(c)
(d)
(e)
(f )
Figure 2.1 Fluidization states : (a) fixed bed, (b) incipient, (c) bubbling, (d) slugging, (e) transport ,
(f) liquidsolid .
FLUIDIZATION FUNDAMENTALS
umf
39
Gmf
Av
The bed voidage (i .e. the gas volume per unit of the bed volume) at thi s
stage is called the voidage at minimum fluidization conditions, Em f .
For higher mass flow rates, large instabilities will generally develop ,
causing the appearance of up-moving bubbles . The fluidization is then
said to be aggregative, heterogeneous or bubbling (Figure 2.1c). A
minimum bubbling velocity (U mb) and the corresponding bed voidag e
(smb) are defined similarly to the minimum fluidization conditions .
A further increase in the gas mass flow rate may result, especially i n
long, narrow columns, in the formation of slugs . Slugging occurs whe n
several bubbles coalesce, and the resulting cavity occupies the whole crosssection (Figure 2.1d).
At larger Reynolds numbers or, equally, mass flow rates a turbulen t
regime appears characterized by short-lived irregular and intermitten t
slug-like voids and particle clusters moving through the bed . Simultaneously, pressure fluctuations decrease in amplitude and increase in
frequency.
Finally, for sufficiently high velocities, a significant fraction of solid s
will be carried out of the vessel. This regime is termed fast fluidization ,
or lean-phase fluidization (Figure 2 .1e). Should the whole bulk solid s
be continuously renewed, the pneumatic transport domain is reached .
40
Particle dynamic s
Asphere
(2 .2 )
particl e
where Aparticle is the particle surface area, and Asphere is the surface area of a
sphere having the same volume as the particle . Values of Os are therefore in
the interval 0 < * s 1 . The sphericity of pulverized coal is around 0 .696
(Shirai, 1954) .
Heywood (1962) has defined a volumetric shape factor k as follows :
V
k = D3A
(2.3)
i:
FLUIDIZATION FUNDAMENTALS
41
where D A is the diameter of the sphere with the same projected area as th e
particle.
Particle size distribution (PSD). In PFBC, the solid phase is a
mixture of particles of different sizes . The classification of particles into group s
of similar sizes is often effected through a system of sieves with decreasin g
sieve aperture (Figure 2 .2).
If y i is the mass fraction of solids retained by the ith sieve, and Di and
D i_ 1 are, respectively, the diameters of the ith and the previous sieve, the n
a mean diameter can be calculated a s
2.2.1 .2
Dp =
Yi
d.t
with
Di _ 1 +Di
di =
2
It can be readily shown that the mean diameter defined through eqn (2 .4)
is such that the surface-area-to-volume ratio of a particle with size Dp is
equal to that for the whole ensemble .
This mean diameter is called the Sauter mean diameter (SMD) and is
particularly relevant in interphase processes (such as drag forces or hea t
exchange) in which the interface area plays a major role .
For non-spherical particles, it can be shown that, using the sieve metho d
D1
Y1
D2
_ _ *IIA+i w%r*! _
----------- -
-- ----- -
Y2
Y3
Y4
42
Particle drag
2 p9 A P CDIAu 2
(2.6)
where p 9 is the gas density, A P is the projected area of the sphere, Au is the
particle/fluid relative or slip velocity and CD1 is a drag coefficient .
CD1 is a function of the particle relative Reynolds number:
p g 4uD P
Re p -
100
I
10
103
105
C D1
1
STOKES
1
1
10
10 2
Re
Figure 2 .3 Variation of CD1 with Re .
10 6
107
43
FLUIDIZATION FUNDAMENTALS
Re
CD1 =
Re
0/2
P
CD1 = 0.43
(2.8)
Pg(p p 9)
= z
A P C DlP Y Au2
(2.9)
u_D
ts
u is =
2g2
4 g(PP P9 )
P
[ 225
11P 9
if
1" 3
D [ 3.1g (P P Pg)1 11 2
P
uts
P q9
(2.10)
(18/2
44
the time required for a spherical particle to reach u ts starting from rest under
an acceleration g(p p p 9 )/p p , for Rep < 0.4.
For arbitrarily shaped particles, the corresponding correlations can b e
obtained by using, in eqn (2 .9), the appropriate values for CD .
A simpler alternative is the multiplication of the terminal velocity for th e
spherical particle by a sphericity-dependent correction factor :
=rl u ts
ut
(2.11)
= 5.31 4.880,
(2.12)
for ND = 1
for ND = 10 0.5
for ND = 10
for ND = 10 1 . 5
for ND = 10 2
(2.13)
For the Newton regime (the nearly horizontal part of the curve in Figure
2.3, i.e. 750 Re - 3.5 x 105), the terminal velocity for irregularly shape d
particles does not depend strongly on Re, but it does on Mv . Clift et al.
(1978) recommend the correlation by Barker (1951):
ut
= 0.49(Mv +
1)1/36 [
gMvDs
11 2
(1 .08 os)*
0.1<Mv< 7 .6
(2 .14)
4gDp9(ppp)
3u2
= 4 MvG a)
3
45
FLUIDIZATION FUNDAMENTALS
2.2.4
400 0
300 0
2000
Pp Pg
1000
kg/m 3 s
100
1000
Dp m
Figure 2.4 (a) Geldart's (1973) particle classification according to fluidization behaviour .
46
D*
p =
ArI/s
_ D P [P g (Pp
P5 ) g
1/ 3
1- 2
2.
Figure 2.4 (b) Grace's (1986) flow-regimes map .
T
pi
al
at
Pf
di
di
m
te
FLUIDIZATION FUNDAMENTALS
47
2.3
Bubble dynamic s
The fluidizing behaviour of gas particle systems has been set out in th e
preceding section . It was noted here that, for most particles of practica l
interest (and in particular for FBC), bubbles form in the bed for sufficientl y
high gas flow rates .
Bubbles play, in fact, a key role in several important aspects of the fluidize d
bed performance, notably :
(1) Mixing The upward motion of bubbles in a fluidized system greatly
2.3.1
48
a stable jet and a succession of bubbles . Massimilla (1985) indicates that the
flow pattern evolves from the chain-of-bubbles type to the permanent-je t
type as the particle size increases .
Hirsan et al. (1980) have defined three different jet penetration length s
(depicted in Figure 2 .5):
the penetration of bubbles formed at the jet tip finto the bed befor e
losing their momentum, such loss being evinced by the significan t
deviation of the bubble from the vertical direction .
LMAX, the maximum length of the succession of cavities attached to the jet .
LMIN , the jet penetration length .
LB ,
Several correlations have been published for the jet penetration length s
(see Massimilla (1985) for a comprehensive listing) . Inspection of these
correlations reveals that jet penetration :
(1) decreases as particle density and size increases ;
(2) increases with bed pressure .
The effect of orifice diameter D o on L/Do is, however, controversial; while
some correlations show no influence, others show dependence ; and, furthermore ,
this dependence does not always display the same trends . For PFBC, the
correlation by Hirsan et al . (1980) has the merit of using the complete fluidizin g
velocity uef (i.e. the velocity at which the whole bed is fluidized), rather tha n
the minimum fluidizing velocity u,,, f , as independent variable . For widel y
distributed particle sizes (as is the case in FBC) uc f is more significant tha n
and it is also more sensitive to the effect of pressure (u, f is further
discussed below in section 2 .6.1) . This correlation reads
0 .67
Do
= 26.60
9
P PV 9
-0 .2 4
[u
0
P
*f*
LB
LMAX
(2.15)
49
FLUIDIZATION FUNDAMENTALS
DO%
=19 .3
Pu
9
Pp .\/gDn
10 .83[
-0 .5 4
!le
50
rise velocity is
ubo,
= 0.711(gDb ) 1/2
(2.18)
b = 1 .13u bw e -Db/Dv
(2.19)
2.3 .4
(2.20)
A number of models have been proponed for the velocity and pressure field s
f
within and in the vicinity of a bubble in a fluidized bed; see Cheremisinof
(1986) for a summary . One of the earliest, and perhaps more widely used ,
models is that by Davidson and Harrison (1963) . Davidson's model rests o n
the following assumptions :
(a) The dense phase is treated as a continuum that flows around the bubble .
(b) The gas and solid velocity are linked through Darcy's law for porous media :
(u9 up) = kVp
(c)
(d)
(e)
(f)
(g)
(2.21)
With (b), (e) and (d), pressure is the solution of a Laplace equation, wit h
boundary conditions given by assumptions (e), (f) and (g) . For the coordinate
system shown in Figure 2 .7 (which moves with the particle), the solution i s
U mf
k8 mf
(r R
2*cos
(2.22)
FLUIDIZATION FUNDAMENTAL S
3)
ur ,P - - ub (1
COS
6
(2.23)
ua .p = u b (1 + R3) sin B
The gas stream function can be obtained by combining eqns (2 .21), (2.22)
and (2 .23):
((
R 33 2
sin 20
(2.24)
= :f (a 1) { 1
2
mf
11
a=
Ub
Emf
(2.25)
u mf
R
a+22- 1/ 3
R
*a1
(2.26)
The flow pattern is different for a > 1 and a < 1, as evinced by eqn (2 .24)
(see Figure 2.8):
For a < 1, eqn (2 .25) yields Ub < u m f /E m f (i .e . the bubble moves slowe r
than the interstitial gas) . A plot of eqn (2 .24) shows that the fluidizing
gas enters the bubble through the bottom, and leaves through the top .
There is a toroidal region of gas that circulates around bubble equator ,
moving up with it . The size of this torus increases as Ub approaches u m f /E m f .
52
F
P
s
t1
a
a
Figure 2 .8 Gas circulation patterns within the bubble . Left : slow bubble ; right : fast bubble.
For a > 1, the bubble rises faster than the interstitial gas. A bubbl e
cloud appears (of radius R, in eqn (2 .24)), which fully surrounds th e
bubble and is impervious to the gas outside it . R, is infinity fo r
Ub = u,,, f /Emf, and decreases as the bubble velocity increases . The gas in
the bubble circulates (as in the slow bubble case), from bottom to top ,
and returns through the cloud .
Murray (1965) relaxes Davidson's hypothesis on the flow of the particulate
phase by including a momentum equation of the solids . Compared wit h
Davisdon's, Murray's model predicts smaller, non-concentric clouds, whic h
is believed to be closer to reality ; but Davidson's provides a better predictio n
of the pressure field around the particle (Jackson, 1971).
The main qualitative difference between Davidson's or Murray's model s
and reality concerns probably the shape of the lower part of the bubble ,
where the pressure difference between the bubble and the emulsion draw s
gas into the bubble . The ensuing instability results in the kidney-shaped
indentation described in section 2.3 .2. Solids are carried with the gas into
this indentation, forming a wake that travels upwards with the bubble. The
entrainment and shedding of solids by the wake is thought to play a majo r
role in solids mixing in a bubbling fluidized bed (see Rowe and Partridg e
(1962)) .
W
b
= 0.037Rebt
.4,
3 Re b
110
(2.27)
w
(c
al
w1
va
an
D
2.;
BL
m
sal
ins
res
FLUIDIZATION FUNDAMENTALS
2.3.5
53
Bubble siz e
Bubbles are supposedly the driving force of mixing in fluidized beds ; and
hence bubble size (and the closely related bubble velocity) are cardinal
parameters in the characterization of the state of the bed .
Bubble size changes in the bed as a consequence of the coalescence an d
splitting processes . There are a number of correlations in the literature fo r
the axial evolution of bubble size, mainly for group B and D solids (Hori o
and Nonaka, 1987) .
Mori and Wen (1975) suggest tha t
dDb = 0. 3
dZ
(2.28)
D (Dbm D b )
v
and hence
D bm D b = e-0 .3Z/Dv
(2.29)
Dbm Db 0
where D bm is the maximum bubble size, given by Mori and Wen (1975) a s
(cgs units) :
D bm
and
D bo
= 0.652[A v (u u mf )] o . 4
(u
[
um f )A v
(2.30)
0 .4
(2.31)
noT
(2.32)
54
os
m b * ,*
o 1,
llb
ar
(a)
(b )
Figure 2 .9 Bubble split-up; (a) top to bottom, and (b) bottom to top .
by Davidson's model . The gas velocity in the bubble wake tends to dra w
wake particles into the bubble . This circulation velocity u, is roughly th e
same as Ub, the bubble velocity . Hence, if the particle terminal velocity u t is
smaller than Ub, particles will be drawn into the bubble (Figure 2 .9b).
Therefore, the bubble stability criterium according to the `bottom to top '
theory is as follows:
ub <u,
ub = 0.711(gDb)o .5 = ut
ub > ut
(2.33)
Unfortunately, the calculation of the maximum stable size using eqn (2 .33)
is affected by the uncertainties in the knowledge of u t (wide-ranging particl e
sizes, shape factors, clustering, particleparticle interactions) .
Figure 2.10 represents the variation of pressure drop with fluidizing velocit y
in an ideal fluidized bed . While the bed remains fixed, the pressure drop
55
FLUIDIZATION FUNDAMENTALS
Ap
A Pmf
Umb
Um f
(a)
(b )
Figure 2 .10 Pressure drop versus fluidizing velocity ; (a) ideal and (b) real .
increases linearly with velocity, as is the case for a Darcy-type flow. For a
given velocity (u, f in Figure 2 .10a), the drag on the particles is large enoug h
to hold up the bed, and fluidization begins . As velocity increases, interparticl e
distances increase and hence so does the bed height; but pressure drop remain s
constant .
In real beds, the departure from this ideal behaviour takes place in tw o
regions (Figure 2.10b):
= 150 (1
E)
E
(`Ns
p )2
+ 1 .751
e
3
P9
*s
D
(2.34)
where L and e are the bed height and voidage for a superficial velocity
56
and P = p p ggZ. The first term contains the viscous effects whil e
the second is ascribed to fluid inertia . The ratio of the second term to
the first is proportional to the Reynolds number based on u and D p , as
should be expected . The characteristic dynamic pressure p gu 2 can be
used to make Ergun's equation dimensionless :
u,
AP _150(1a)2
1
L
pgu 2
e3
Re osD, *SDp
+1 .751E
E3
(2.35)
Dp
E) Reo,D, +
ArosDp
1 .75
i
ReosD,
E Ar 4sDp
(2.36)
150 (1 E) Reasnp
Re 2
+ 1 .75 E AeOsDP
E3
31
O sDP
SDP
(2 .37)
Allowance has been made in the aboye equations for the presence o f
non-spherical particles, through the form factor Os; and D p can be taken as
the mean diameter for particles with a size distribution .
2.4 .2
Bed voidage
= E
m f pg + (1 Emf )p p
or
Emf
Pp Pi,
Pb
Pp P g
(2.38)
Pp
The bulk density can be calculated from the bed height (Lmf ), its cross-
FLUIDIZATION FUNDAMENTALS
57
sectional arca (A V ) and the mass of solids in the bed (M). Then:
E
mf = 1
AV
(2.39)
MfPn
Values of
2.4.3
E mf
Umf
1 .73
Remf + 150 (1 2 3mf) Re m f Ar = 0
Os Emf
Os Emf
(2.40)
It is important to note that the coefficients in the aboye equation are ver y
sensitive to (even small) changes in s mf . Such changes may be brought abou t
by bed expansion near the minimum-fluidization velocity ; or indeed b y
changes in bed temperature, on which s mf depends (Botterill, 1989) .
u mf from the Ergun equation, with correlations for Emf and * S . The
presence of *s and E mf in eqn (2 .40) for u mf is cumbersome as the uncertaintie s
in their determination are carried over to U m f .
Wen and Yu (1966) have proposed constant values for the coefficients o f
eqn (2 .40). Thus:
2.4 .3.2
14;
O s E mf
2 3mf
'
11
Os Em f
*Emf
*0.94; 0.14
`Ys
58
(2.42)
of course, be used with due care to respect the range of conditions for which
they were obtained.
Thus, Baeyens and Geldart (1973) propose the following correlation fo r
D p > 100 m :
21.7Re2 + 1833Re 1 - 07 - Ar = 0
(2.43)
For Dp < 100m, Abrahamsen and Geldart (1980) suggest the followin g
correlation by Baeyens (1973) (SI units) :
u mf
(2.44)
[31 .62
0.425Ar] 5 - 31 .6
(2.45)
1
2.4.4
FLUIDIZATION FUNDAMENTALS
Frmf Re, f Mu
59
(2.46)
o. s
A
9.8 x 10 4 Ar -o .sz (pr p /p 9 ) o .2a + 35.4
(2.48)
Finally, Abrahamsen and Geldart (1980) have found that fines exert a n
important influence in the fluidization conditions, and propose a correlatio n
for Umb that includes F, the fraction of fines (Dp < 45 pm):
0 .0 6
(2.49 )
Two-phase theory
The attention is now turned to the split of the gas flow between the emulsio n
(i.e. the mixture of particles and interstitial gas) and the bubble phase .
Grace and Clift (1974) have classified the net volume flow rate of ga s
traversing any reactor cross-section into four categories, two of them arising
from bubble flow and the other two from emulsion flow . These are usted below.
Bubble flow:
(1) the upward convection of bubbles, also termed the visible bubbl e
flow (GB);
(2) the flow of gas relative to the bubble (see Davidson's theory i n
section 2 .3.4), also called through flow (G T );
Emulsion:
(1) the flow of gas, relative to the particles, through the interstices o f
the emulsion phase (G1 );
(2) the net flux of interstices moving with the particles (Ge).
n
:d
60
that required for minimum fluidization passes through the bed as bubbles :
GB = Av(u
umf)
(2 .51 )
+ uBTB +
?E (1 - B)
(2.52)
Experimental results indicate that eqn (2 .51), although widely used, tend s
to overestimate the bubble flow . Almstedt and Ljunsgrom (1987) and Almsted t
(1987) have found large deviations from the visible bubble flow rate predicte d
by the two-phase theory . Design factors like the internals, tube bank
configuration and bed geometry play a major role in visible bubble flow rate .
At the same time, the quantitative impact of operating variables like pressur e
and temperature has not been fully established . Clift and Grace (1985) sugges t
that this difference results in increased through-flow and interstitial flow .
To correct GB, an alternative equation to eqn (2 .51) is used, as follows :
GB = Y(u umf) x Av
(2.53)
Entrainment and elutriation are phenomena taking place in the vessel spac e
located aboye the dense phase and known as the freeboard (Figure 2 .11).
Particles from the dense phase cross the (not always sharply defined) interfac e
and enter the freeboard . This is known as entrainment, and is caused b y
bubbles bursting at the interface and projecting particles into the freeboard .
As particles move upwards in the freeboard against the gravitational force ,
they lose momentum, and eventually fali back onto the bed if their termina l
velocity is greater than the gas velocity in the freeboard . Thus, the fractio n
of solids in the freeboard decreases with height as increasingly smaller particle s
reverse their velocity, until it finally becomes constant (this has been depicte d
in Figure 2 .11) . The height at which this happens is called the transpor t
disengaging height, (TDH); and this process of segregation of finer and coarse r
particles is called elutriation .
Although there is widespread agreemen t
in the role that bubble eruption plays on entrainment, there is som e
controversy on the detailed mechanism ; and it has been variously suggeste d
that particles are splashed from the bubble wake or from the bubble roof .
2.4.6.1 The splash zone mechanism .
61
FLUIDIZATION FUNDAMENTALS
%
b
FRACTION OF SOLIDS
which particles of a given size D . are removed from the bed is proportional
to the mass fraction of particles with that size in the bed . Thu s
dyi M
dt
it
e
d
Ki Av yt
(2.54)
62
(2 .55)
(2.56)
where Ei (0) is the flux of solids of size Di ejected at z = 0 (the bed surface),
and Ei(oo) is the elutriation flux, given b y
(2.57)
E i( oo ) = Kiyi
The net flux can be obtained by summing up eqn (2 .56) for each size
component i . Since, it is argued, a is a weak function of Di , the followin g
expression is obtained :
E(z) = E(oo) + E(0)e - Z
(2 .58)
(2.59)
1
c
63
FLUIDIZATION FUNDAMENTALS
By taking z TDH such that E(z) E(co) < 0.O1E(oo) one readily obtain s
1
z TDH aln
E(0) E(oo )
0.01E(co )
(2.60)
Wen and Chen point out that the value of a is in the range 3 .54 .6/m,
with a recommended value of 4/m . They also suggest the following correlation
for estimating E(0):
EO)
E"
3 .5 n 0 . 5
= 3 .07 x 10-9 P9R29 (u u,,,f ) 2 .5 in kg/m 5 s
(2.61)
Av -D e
with De, being the equivalent diameter of the bubble at the bed surface .
2 .5 Dynamic similarit y
In order to study the fluidized bed hydrodynamics the following approache s
can be followed .
The partial differential conservation equations for a two-phase flo w
system with appropriate boundary and initial conditions can be solved .
Global relationships among variables can be obtained through the us e
of integral equations applied to the bed control volume.
Full size experiments can be conducted and measurements can be carrie d
out for a limited range of operating conditions .
A judicious combination of dimensional analysis establishing welldefined scaling rules and small-scale experiments can be used t o
extrapolate laboratory results to large commercial units at high temperatur e
and, in some cases, high pressure .
The two-phase-flow governing equations are still open to some mino r
controversies . If the disperse phase is treated as a continuum, forms of th e
conservation equations have been presented, for example, by Anderson and
Jackson (1967) and Whitaker (1966) . Should the flow be turbulent, timeaveraged versions of these equations have been established by Aliod and
Dopazo (1990) and Balzer and Simonin (1993) . Fueyo (1990) has develope d
a two-fluid metodology in which the two-phase, turbulent flow is represente d
in terms of alternating particle-rich and particle-lean parcels . Such a strategy
can be easily adapted to model the exchange processes between bubbles an d
dense phase in a fluidized bed .
It is pertinent to remark that average moment equations using, for example ,
k-a or Reynolds-stress turbulence-models may well prove to be insufficien t
for a detailed simulation of fluidized bed dynamics . The correct predictio n
of bubble formation and evolution will most probably require the solutio n
64
2.5 .1
p 9 uD p
gDv
p9 uDv Pp
QS
P 9 Pp u
(2 .62)
FLUIDIZATION FUNDAMENTALS
65
u2
Pp D v
QS
gDv umf pg L pp u-
PSD
(2.63)
In what Glicksman et al. (1994) cala the viscous limit, the ratio pp/pp is
excluded from the previous list .
C 9D v/
uDp
m
(Pg UDv)
( pg ) m
gD v/
)e'
(2.64)
(PUDv)(P)
((Qs )
P Pg cu m
( u) 2
D pm
D ym
_ ( V ) ZJ3 =
(2.65)
Ppm _ Pg m
Ppc
Pg c
Pc M c
Vc
P. Mm
Tm\' +n
(2.66)
M m and M e are the mean molecular masses of the fluidization gases use d
in the model and the commercial unit, respectively .
The previous relations explicitly yield the influence of pressure, temperatur e
and type of gas upon the scaling rules .
66
U mf
(Dp
f
ose.f
Pyl2
+ 15012E3,mf (
s
f p9
9Dp9(
p9) 2
.6 7
FLUIDIZATION FUNDAMENTALS
67
(2 .68)
Knowlton (1977) points out that u mf has little meaning in beds with wid e
size distribution, since the fluidization of smaller particles occurs at lowe r
velocities, resulting in partial fluidization and segregation of finer materia l
to the bed surface. Knowlton suggests, for such systems, the use of a complete
fluidizing velocity (u cf ), or the velocity at which the whole bed is fluidized .
He indicates that u, f can be calculated by computing the minimum fluidizin g
velocity u m fi for each size-interval i, and then taking U, f as the weighted
average of all the u m fi using the mass fraction of particles in the size interva l
as weights :
Ucf
Yi umfi
(2.69 )
For the calculation of u m fj, he uses the Wen and Yu (1966) correlatio n
(eqn 2.42). He found good agreement between the calculated u c f and
experimental results for siderite and lignite particles with pressures rangin g
from 103 kPa to 8.27 MPa at ambient temperature .
2.6.2
Knowlton (1977) has studied the effect of pressure on bed expansion at ucf
for widely sized solids with average sizes of approximately 250m. He
concludes that there is no clear correlation between pressure increases an d
bed expansion .
Sobreiro and Monteiro (1982) have investigated the behaviour of (mainly)
group B powders at pressures up to 3 .5 MPa. Their work suggests that emf
is independent of pressure, while mb increases with pressure for particles clos e
to the AB boundary . King and Harrison (1982), who worked with grou p
A and group B particles, report similar trends ; and so do Jacob and Weime r
(1987, 1988) for group A powders . Weimer and Quarderer (1984) studied th e
effect of temperature as well as pressure on the fluidization of a group A
powder . Their results corroborate the aboye trends in respect of pressure;
and additionally conclude that an increase in gas temperature (or for that
matter) also increases e .
In a recent work with larger particles (1 .51 mm SMD), Bouratona et al .
(1993) suggest that e is determined by a single non-dimensional parameter
68
Y, given by
y=
^gu 3
(2 .70)
9p
As indicated in the introduction to this section, the main effect of high pressur e
fluidization is on the size of bubbles . It has been generally established that
increased pressure results in smaller, more frequent bubbles ; and that thes e
effects are more pronounced for smaller group A particles than for large r
group B ones .
Chan et al. (1987) have studied the effect of pressures up to 3 .2 MPa in
bubble size, frequency and velocity for group A and group B powders . Their
findings confirm the general trends outlined in the preceding paragraph .
From their data, they suggest the following correlation (imperial units) fo r
the bubble diameter :
Db
1.O96L0 .64D* .064(u umf )0 .65
pg < 0.61b/ft 3
(2 .71)
^ 0 .088 ^0..045
1 .43
P
Db
1 .43
pg
> 0 .61b/ft 3
(2.72)
2.
h(
in
th
oI
ve
ch
ar
co
mD
2.6 .4
be
se c
co'
bo
im
FLUIDIZATION FUNDAMENTALS
69
Chan and Knowlton (1984) have studied the effect of pressure (up t o
3.1 MPa) on TDH for a group B solid, and found a linear increase in TD H
with pressure . They also report that all the (until then) published correlation s
fail to predict TDH accurately enough .
2.6 .5
Equation (2 .65) has shown that the bed dimensions, particle size, operatin g
superficial velocity and the volumetric flux of solids scale with powers of th e
kinetic viscosity ratios . It is a common practice to conduct exhaustive testin g
in laboratory models, aiming at rational projections of these data to full siz e
units under real operating conditions . Glicksman et al. (1994) show that i t
is feasible to scale down the hydrodynamics of atmospheric FBC to laborator y
models with dimensions one fourth or one fifth of those of the commercia l
unit, operating with air at ambient temperature . On the other hand, a similar
attempt for pressurized fluidized bed combustors is not an easy task . With
the scaling rules previously discussed, a laboratory model of a typical PFB C
at 1 .2 MPa and 860C, operating with air at ambient temperature an d
atmospheric pressure, turns out to be approximately the same size as the
commercial combustor . Using fluids with smaller kinematic viscosities doe s
allow a significant reduction in the model dimensions. One-half to one-thir d
size reductions can be readily obtained by changing the model fluid .
2.7
Heat-transfer concepts
Fluidized beds display rather uniform temperature profiles and very efficien t
heat transfer characteristics with quite high thermal conductivity . This is due
in bubbling beds to the intense mixing induced by the bubbles, or rather b y
the underlying flow"pattern, which leads to heat transfer coefficients of th e
order of 200500 W/m2 (Grace, 1986) . These peculiarities make fluidized bed s
very attractive for combusting conditions .
Combusting beds transfer heat to walls . In order to estimate heat exchang e
characteristics, quantitative information on bed/surface heat transfer coefficients
are required, apart from the radiative properties .
Heat transfer is strongly linked to the bed hydrodynamics . Energyconservation partial differential equations could be added to the mass an d
momentum equations ; and this system, supplemented with appropriat e
boundary conditions, could, in principle, be solved numerically .
It is important to remark that hydrodynamic similarity, as explained i n
section 2 .5, does not imply thermal similarity . Thermal dimensionless group s
could be readily obtained from the dimensionless energy equation . Maintainin g
both dynamic and thermal similarity is in general difficult to achieve, if no t
impossible .
It is apparent that even a superficial review of the heat transfer literature
70
in fluidized beds is well beyond the scope of this chapter . Only a few
phenomenological ideas and the basic thermal dimensionless groups ar e
presented in this section ; and some thermal scaling rules are discussed .
2.7 .1
Phenomenology
(2.74)
where q is the heat flux in W/m2, h is the overall average heat transfe r
coefficient in W/m 2K and AT is a characteristic temperature differenc e
between the bed and the wall.
A dimensionless Nusselt number is defined a s
Nu = hDp
kg
(2.75)
(2 .76)
where hp and hg stand for the average heat transfer coefficient when eithe r
the particulate or the gas phase, respectively, is in contact with the wall . y
is the intermittency factor or the average fraction of the wall area occupie d
by the particulate phase . For dense beds the first term in eqn (2 .76) may
dominate, while for small solids concentrations or in the freeboard regio n
the second term may become important .
2.7 .2
C,
vg Cpp kp
,
ag C pg k g
T aT 3 Dp TW
DI L H
,
,
, eW , eB,
heat transfer dimensionles s
kg
ZR
kg
TC
D v 'Dv,
surface geometry, turbulent heat transfer dimensionless parameters (2.77)
, y, ,
B
ti .
h,
71
FLUIDIZATION FUNDAMENTALS
h Q stands for either hp or h9 , ag = kg/ g Cpg is the gas thermal diffusivity, v g/ag
)
r
2
2
ppCppuDp _ D p /ap
kPLH
LH /u
where L H is the characteristic heat exchange length along the flow, and ap
is the particle thermal diffusivity . D p2 /ap is the time required by a particle to
modify its temperature by a prescribed amount over a distance of the orde r
of Dp due solely to thermal diffusive effects . LH /u is the residence time ove r
the heat transfer surface . 6 is the Stefan-Boltzmann constant, and the grou p
6T 3 Dp
;)
o
e
1s
le
11
6)
Y
ry
)n
kg
77)
AT
kg AT/Dp T
(2.79)
:ss
6T4
;ss
he
(2.78)
kg
-1
(
kg )
hwDp
kg (heDp)
(2.80)
hw and he are the wall and dense-phase average heat transfer coefficients,
72
(2.82)
2.7.4
From the analysis of extensive data sets, Linst and Glicksman (1993 )
approximate the gas-phase Nusselt number by the expressio n
h9Dp
(Ph41)v
= f
, Prg , void geometry
k9
(2.84)
73
FLUIDIZATION FUNDAMENTALS
Pr,
g
(2.85)
kp , keTTT , Ee
kg g
k
For bubbling dense beds or for PFBC, the first term in eqn (2 .76) will dominate
over the second one . Moreover, assuming that the emulsion Nusselt numbe r
in eqn (2 .80) is the dominant contribution and considering the model heattransfer implied by eqn (2 .81) with the radiative correction, k e + k already
discussed, thermal similarity would require (Glicksman et al., 1994):
5 1
C e (t\
V`t-
R/
1'2 r(ke
1I 2
+ kr )kp
5 HOT BE D
kg
1/2
Ee
(T
r R/
1/2
r(kkkp)J
L
9
(2 .86)
*COLD BED
After simplification and given the dynamic similarity between the two beds ,
eqn (2.86) reduces to
D QT 3
+ p
[Pr9
C pg
kg
kg
= Pr
]HOT BED
(2.87)
g Cpg k g
COLD BED
At the other end, if the wall Nusselt number in eqn (2 .80) is the dominant
contribution, thermal similarity can be guaranteed when the group h w D p /kg ,
given by eqn (2 .82), is identical for the cold model and for the hot unit .
1)
).
le
al
)n
ic
al
ic
3e
in
ng
is
74
2.9 Nomenclature
The main symbols used in this chapter are usted below . For each symbol ,
the information usted includes the symbol meaning, its SI units and, i f
appropriate, the equation in which the symbol is defined or first used .
2.9.1
Lati n
Ap
Constant
Area
Particle area
Ar
Archimedes number, =
CD
CD1
Cp
D1
1/m
m2
m2
(eqn 2.56)
9 = Ga Mv
pP9( P9)Dp
P
(eqn 2.8)
J/kgK (eqn 2.77)
kgm/s2 (eqn 2.6)
DA
Db
D
D
bm
bo
Di
Do
Dp
DS
E i (z
Ei ( 0
E i (c
F
Fr
g
Gas
h
k
k
k
Ki
L
LB
L
L
L
mf
MA :
MIN
M
M
Mv
ND
NN
P
DA
75
FLUIDIZATION FUNDAMENTAL S
DA
Gravitational acceleratio n
Galileo number based on Ds, = Ds p g/ 2
Heat transfer coefficien t
Darcy constant
Volumetric shape factor
Conductivity
Elutriation constan t
Bed height
Bubble penetration lengt h
Bed height at minimum fluidizatio n
conditions
Length of the succession of cavities at th e
distributor orific e
Jet penetration length
Mass of solids in the be d
Molecular weight
Density ratio, Mv = ( p p p 9 )/p 9
Dimensionless diameter group ,
1,
if
k
K.
L
LB
L,,,f
L MAX
L M,N
M
M
Mv
ND
N D = C D Re, =
NDA
ND based on DA
Nu
Nusselt number
Pressure
P=pp9Lg
P
P
(eqn 2.4)
(eqn 2.56)
Froude number, = -
k
k
m
kg/m 2
(eqn 2.30)
(eqn 2.31 )
(eqn 2 .5)
u
Dpg
Fr
Ga s
h
m
m
m
m
m
m
m
m/s 2
W/m2 s (eqn 2.74)
(eqn 2.3)
W/mK
kg/m 2s (eqn 2.54)
m
m
(eqn 2.15)
m
m
(eqn 2.16)
m
kg
kg/kmo l
3 Mv gDZp9 = 3 A r
(eqn 2.75)
Pa
Pa
(eqn 2.34)
76
PL
Pr
Rb
R,
Rep
Re s
Re t
TDH
Au
u
Ub
ubc
u,,,f
ut
v
Prandtl number, _
ag
Bubble radiu s
Bubble-cloud radius
Particle Reynolds number
Reynolds number based on D s and th e
superficial gas velocity
Reynolds number based on u t
Transport disengaging height
Slip velocity, = (up ug
Velocity
Bubble rising velocity
Rising velocity of an isolated bubble
Minimum bubbling velocity
Particle terminal velocity
Terminal velocity of a spherical, isolated
particle
Gas velocity at the distributor orifice
Particle volume
Bubble wake volume
Mass fraction of particles of size D . in the
uts
uo
Vp
Vw
Yi
(eqns 2 .71
and 2.72)
(eqn 2.77)
m
m
(eqn 2.24)
(eqn 2.7)
r,
m
m/s
m/s
m/s
m/s
m/s
m/s
m/s
(eqn 2.19)
(eqn 2.17)
(eqn 2.1)
(eqns 2 .1 1
and 2.14)
(eqn 2.10)
m/s
m3
m3
kg/kg
m
m
R
Al
Al
Al .
bed
z
Z
P
s
t
o.
(eqn 2.28)
Al:
An
Ba(
Bae
Bai
2.9.2
a
e
1
P
v
P
a
i
Os
2.9.3
i
Greek
Thermal diffusivity
Bed voidage
Emissivity
Sphericity correction for ut
Gas dynamic viscosity
Gas kinematic viscosity
Density
Stefan-Boltzmann constant, = 5 .669 x 10 -8
Characteristic time
Sphericity
Subscripts/superscripts
Isolated particle
Ba r
Ba<
Bat
Bot
m2/s
I7
(eqn 2 .11 )
kg/m es
m2/s
kg/m 3
W/m 2 K4
s
(eqn 2.78)
(eqn 2.2)
P
Bo L
A
Br o
Cha
Ch a
Che
M
Chi t
In
N.
Chit1
Clift .
Cl
Clift.
FLUIDIZATION FUNDAMENTALS
77
Bubble
Bed
Commercial uni t
Complete fluidizatio n
Emulsio n
Ga s
Relative to particles of diameter D .
Model
Minimum bubblin g
Minimum fluidizatio n
Particle
Sphere
Termina l
Orifice
Vesse l
Wall
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78
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FLUIDIZATION FUNDAMENTALS
nt
ig,
on
;o ,
*o .
Ed .
in
set.
R.
194.
79