Since 1983 FREYLIT has been producing, installing and maintaining the following products :

Mineral Oil and Residual Oil Separators for Industries

Oil Separators for garages and parking lots
Wash Water Recycling Systems
At the heart of our Mineral Oil and Residual Oil Separators
are the polypropylene coalescent plates developed by FREYLIT, which reduce the effluent oil content
down to below 5 ppm.
The Mineral Oil and Residual Oil Separators are used at petrol stations, garages, freight forwarders,
oil depots, airports, harbours, electric power plants, refineries, steel factories, etc. to separate waste
oil from water.
We produce Mineral Oil and Residual Oil Separators with flow rates from 2 litres/second up to
5200 litres/second. The separators are made of durable materials to ensure high quality performance
over a very long lifetime. For more than 25 years we export to over 30 countries in Europe, USA,
Japan, China, Taiwan, and the Middle East. A large number of well know oil corporations, engineering
companies, and industrial clients are using Freylit oil separators. All units are tested to conform to
the European Norm EN858.
FREYLIT supplies Mineral Oil and Residual Oil Separators with tanks made of concrete, steel or
polypropylene.
Alternatively we can supply only installation kits, which are all the necessary oil separator
components inside the tank, and our clients obtain the corresponding tanks locally, build them on
site, or install the installation kit into an existing pit. With the installation kits we provide the
necessary engineering plans and easy installation and operation instructions.
Moreover, we have a second product line making Wash Water Recycling Systems used for cleaning
waste water from all types of vehicle washing operations, be it cars or trains or even airplanes. The
FREYLIT wash water recycling system is recognised as the most efficient state of the art technology
by all reknown oil companies worldwide such as Adnoc, Agip, Aral, BPAmoco, Emarat, Eppco, Esso,
Idemitsu, Mobil, OMV, Q8 , Shell, Texaco, etc. and also automobile traders such as BMW,
DaimlerChrysler, VW, Ford, Ferrari, Daihatsu, etc. in USA, Asia, Europe and the Middle East. With
over 8000 units installed worldwide the FREYLIT system is the system of choice, because of several
advantages, including the reclaim of up to 93% of the wash water normally used.

OILFIELDEffluentWaterTreatmentSystem
PROJECTPROCESS&SYSTEMDESCRIPTION
FREYLIT Coalescent Plates Oil Separator (CPI), Induced Gas Flotation Unit (IGF),
Walnut Shell Filters (WSF)

Inlet Feed Stream Conditions :

ProducedWaterseparatedinthe3PhaseSeparatorUnitsconstitutesthesourceofoilyeffluent
water.Thiswaterwillcontainalow(residual)concentrationofsaltandaresidualcontentofMEG,as
wellasdispersedanddissolvedhydrocarbons.
Thisoilywateristransferredbypositivedisplacementpump(s)totheinletoftheFREYLITCPI
Oil/WaterSeparator,wherefreeoilsareremoved.TheCPIOilSeparatorcomprises,first,asolids
settlementchambertoallowsolidstosettle.Theseareremovedbysandwashingequipment.
Secondly,theoilseparatorhasthecoalescenceplateschamberwithFREYLITinternalscomponents
packageinstalledwherefreeoilsareremoved.
WaterwithresidualdispersedoilcontentflowsonwardsunderpressuretotheInducedGas
Floatation(IGF)Unit.Heremicrofinegasbubblesareusedforcoagulatingfineoildropletsand
reducingtheemulsifiedoils.AlsosuspendedsolidsarereducedintheIGFunit.Theprocessedwater
fromtheIGFunitistransferredbycentrifugalpumpsforfinalPOLISHINGtotheWalnutShellFilters
(WSF).WSForACfiltersavailableforfinalpolishingarefedbytheautomaticallyoperatedfeed
pumps.Aredundantstandbyfiltercanbeactivatedduringtimes,whenotherfiltersinundergoing
maintenanceorisbeingbackflushed.

FREYLIT Umwelttechnik Gmbh

Inkustrasse 1-7,
3400 Klosterneuburg
AUSTRIA
Tel. +43 2243 30833 / Fax +43 2243 30833 14
office@freylit.com / www.freylit.com

Volksbank Ost
Wiener Strae 22, 2320 Schwechat
Euro account no.: 30386430000
IBAN AT24 4361 0303 8643 0000
BIC Code
VOSTAT21XXX
SWIFTCODE VBOEATWWXXX

UID no. ATU38460508

FN 129743Z
EORI-nr. ATEOS1000000924
HFU DGNR 100068545

FREYLIT INDUSTRIAL OIL WATER SEPARATORS

SINCE 1983 FREYLIT HAS BEEN PRODUCING AND INSTALLING A WIDE RANGE OF
OIL WATER SEPARATORS
SPECIAL FEATURES and SPECIAL CHARACTERISTICS of FREYLIT OIL WATER SEPARATORS
COMPARED to OTHER METHODS and COMPETITORS :

CERTIFICATION ,OIL OUTLET CONCENTRATION and REMOVAL SIZES of OIL DROPLETS

COMPETITORS
The American Petroleum Institute Bulletin 421 = API 421
will be used by most of our competitors as specification for their Oil Water Separators
API 421 was originally formulated in the 1970s as a guide for waste water treatment at refineries and
assumes removal of free oil only, with a droplet size of 150-microns and above.
API 421 calls for a coalescing media of parallel inclined plates at 45 to 60 degrees and spaced 0,75 to
1,5 inches apart to separate oil droplets of assumed 60-micron size.
No residual oil content of the water discharged is specified in API 421.
API 421 does not specify a water quality exiting the OWS, but does suggest 50 ppm ( 50 mg/l) of oil
in the water being discharged
FREYLIT
FREYLIT Oil Water Separators are specified and tested according Austrian Norm
NORM B5101 (1990 ) and European Norm EN 858
The Austrian Norm NORM B5101 (1990 ) was the strictest Norm worldwide and specified a water
quality exiting the OWS of 5 ppm ( 5mg/l ) oil in the water being discharged
FREYLIT uses a special computer program to calculate the oil droplets which will be removed out of
the water .
The FREYLIT Separators can remove 100% of all oil droplets which are larger than 25 microns
depending on the design and dimensioning, and 25% of oil droplets with a size of 12 microns .

COALESCING TECHNOLOGY
COMPETITORS
Most of FREYLIT`S competitors use parallel inclined plates as coalescing media
If the space between the inclined plates is to large oil outlet concentration under 50 ppm ( 50 mg/l)
never can be reached because the small oil droplets rise slowly and do not have the chance to touch a
plate.
The below mentioned statement applies only to Oil Separators in an open system in which
oxygen and light can act on the oil-water mixture.
In closed systems (airtight applications) no bacteria and algae can occur.
The following happens if the space between the inclined plates is to small :
Some manufacturers of 45 degree and 60 degree inclined plates state :
If sediment and mud entering the tank with the water the sediment simply slides down each 45 degree
or 60degree plate to the bottom of the tank, however this is not correct .
In oily water environments, bacteria and algae always grows on the surface of the plates and over
time, the algae and bacteria growth makes the space between each plate smaller and smaller so
sediment and mud cannot slide to the bottom of the tank but instead sticks to the algae and bacteria
on the plates.

This causes back pressure and the oil droplets are therefore forced to flow faster across the 45 degree
straight plates.
Since the smaller space is creating back pressure, the oily water flows quicker through the
plates and the plates do not have sufficient time to separate efficiently and the oil outlet
concentrations therefore increase considerably.
FREYLIT
With FREYLIT horizontal wave plate pack separators on the other hand,the oily water always goes
through the corrugated plates colliding with each wave section of the corrugated plates and so the
separation efficiencies are always maintained even with increased back pressure due to algae and
bacteria growth.
Due to the fact that corrugated plates are stacked on top of each other and the resulting shape
(tapered at the corrugation ridges and extended at the corrugation peaks and valleys)
the oil-containing water moves along the corrugated plates at varying speed.
This results in additional particle collisions (possibility to coalesce) of bigger (slower) and smaller
(faster) oil droplets.
As droplets become bigger, on account of these particle collisions, they accelerate their upward
movement, so that they are consequently trapped by the corrugated plates
MATERIAL of COALESCING PLATES
COMPETITORS
Most of FREYLIT`S competitors are using straight parallel inclined plates installed at
45 or 60 degree slope.
Material: Steel, Stainless Steel ore Polypropylene
FREYLIT
FREYLIT manufacture horizontal corrugated ( wave ) coalescent plates
Material: Oleophilic Polypropylene (PP) and Oleophilic Polyoxymethylenhomopolymer (POM )
POM will be used if the temperature of the oil water mixture is higher than 70 Celsius
LIFETIME of the plates MINIMUM 20 Years
UTILIZATION of the PLATE SURFACE
COMPETITORS
INCLINED PLATES : As half of the total surface of any inclined parallel plate media is always angled
upward, rising oil droplets rarely impact the plates.
In other words, half of surface area of any inclined plate media never supports oil droplet coalescing.
FREYLIT
FREYLIT coalescent plates are arranged in horizontal position in order to fully utilize the complete
surface area of each coalescent plate.
MORE ADVANTAGES OF FREYLIT OIL WATER SEPARATORS
1. FREYLIT CAN BUILT THE CONTAINER OF THE OIL WATER SEPARATOR MUCH SMALLER
THAN OUR COMPETITION ( INCLINED PLATE or API separators )TO DELIVER THE SAME
OIL OUTLET CONCENTRATION
2. FREYLIT CAN CHANGE THE DISTANCE BETWEEN THE PLATES BETWEEN
6 mm and 12 mm by simply turning the plates 180 horizontal ,
The FREYLIT plates have, as an integral part of the plate, two different distance holders
poured on each plate that enable the turned plates to be slotted together .
3. FREYLIT has 30 years experience with applications ,dimensioning and delivery of
OIL WATER SEPARATORS

CPI OIL-SEPARATOR

More than 10.000

units in operation!

PLATES

PLATE PACKS

MINERAL OIL AND RESIDUAL CPI OIL WATER SEPARATOR

OIL OUTLET CONCENTRATIONS AFTER THE SEPARATOR down to 5 ppm

CAPACITIES: from 3 l/sec to more than 5.000 l/sec

1 Introduction
1.1 System drawing of FREYLIT CPI Oil Separator
Illustration 1: System drawing CPI Oil Separator

CPI Oil Separator

page 1 of 4

1.2 General
The FREYLIT CPI Oil Separator is a compact unit with an integrated silt chamber, oil
separator and residual oil separator.
By applying the technology of FREYLIT oleophilious, horizontal, non-corroding corrugated
plates made of PP (polypropylene) or POM (polyoxymethylenhomopolymer), much lower
effluent oil content is achieved, while much smaller vessels or concrete tanks, in comparison
with API designs, are needed.
Any oil from chemically produced stable emulsions or soluble oils can not be separated by
mechanical oil separators.
Illustration 2: Corrugated plates

CPI Oil Separator

page 2 of 4

2 Description of the FREYLIT CPI Oil Separator

The oil/water mixture enters the FREYLIT CPI oil separator through an inlet pipe. Since the
design provides for an inlet deflector, the oil/water flow is deflected, which generates a
current in the direction of the oil collection layer (separator surface). Consequently the big oil
drops rise faster towards the oil layer. Then, the water (which still contains oil droplets) flows
through the PLATE PACK SECTION of the separator.
Illustration 3: Flow diagram

CPI Oil Separator

page 3 of 4

Horizontal, oleophilous, NON-ROTTABLE corrugated plates of PP (polypropylene) or POM

(polyoxymethylenhomopolymer) are used to separate the residual oil. The corrugated plates
are stacked on top of each other at a distance of 6 mm, by means of cast-on spacers.
Accordingly, an oil droplet only needs to move upwards by a maximum of 6 mm, before it
contacts the next corrugated plate, which traps the droplet.
As soon as an oil droplet touches a corrugated plate it is separated. The droplet
adheres to the underside of the corrugated plate and, on account of its specific
gravity, it moves along the plate to the apex of the corrugation ridge.
Bore holes in the apices of the corrugation ridges (diameter 15 mm), allow the oil collected in
the apices of the ridges to move upward and reach the oil collection layer. Due to the fact
that corrugated plates, which are tapered at the corrugation ridges, are stacked on top of
each other, the oil-containing water moves along the corrugated plates at varying speed.
This results in additional particle collisions (possibility to coalesce) of bigger and smaller oil
droplets. The droplets become bigger, on account of these particle collisions, which
accelerate their upward movement, so that they are consequently trapped by the corrugated
plates. The plates have a length of 590 mm.

CPI Oil Separator

page 4 of 4

FREYLIT Oil Separators

Client Questionnaire

Company Name:
Address:

RFQ # & Project Name/Reference:

Contact Person:
Phone:

FAX:

e-mail:

Web site:

Briefly describe the process which is the source of the wastewater / effluent stream
containing the oil to be removed. If you have more than one process stream or type of
wastewater, but they are ultimately combined (at present) in your facility prior to treatment or
discharge, please describe them individually (use one sheet per process stream):
Please Sketch Current or Proposed Process

(ATTACH DRAWINGS IF AVAILABLE)

For each effluent stream of oil water, please provide the following information,
as may be available:
Feed flow rate :

360 m/hr minimum

576 m/hr maximum

450 m/hr average

Hours of operation :

24 hrs / day

7 days / week

365 days / yr

Daily Total Flow :

8.640 m minimum

13.824 m maximum

10.800 m average

Temperature range

10 C min

50 C max

Specific Gravity of Oil :

Specific Gravity of
Water :

Continuous Flow ?
__X__Yes _____No

Oil Content :
pH :

6,8

ppm

Min 250 Max 1000

0,845

1,1

kinematic viscosity

absolute viscosity of

of waste water :

waste water :

W density of water :

Oil density of oil :

0,000662 stoke

0,000672 poise

0,998 g/cm

0,85 g/cm

TSS : _______ mg/l

TDS : _______ mg/l

BOD : _________

COD : ________

Particle Size & Distribution___(attach)___

How will the oily water be fed into the oil separator?
a- By natural gravity laminar flow (e.g. surface runoff to underground oil separator)

b- Oily water will be pumped into the oil separator. If so, indicate type of pump to be used
(e.g. centrifugal pump, positive displacement pump, etc.)

Other pertinent information such as the presence of solvents, oxidants, polymers, etc:

Do you currently treat this effluent in any way?

If yes, please describe:

The effluent is not treated.

(ATTACH DRAWINGS IF AVAILABLE)

Project Objectives:
Effluent Oil Content Target:

200

ppm

What min. size of oil droplets must be removed? : ______30______() Microns

Desired Effluent Solids Content:
Is water reuse/recycling desirable?
Additional Comments:

DESIGN CALCULATION according API 421:

Project: CPI Separator flow rate 576 m/hour (2x M+R 80)

Design parameters:
Qm
T
g

design flow rate to the separator

minimum Temperature
acceleration due to gravity
absolute viscosity of wastewater at the design temperature
density of water at the design temperature

O
D
Sw

density of oil at the design temperature

diameter of the oil globule to be removed
specific gravity of the wastewater at the design temperature

So

specific gravity of the oil present in the wastewater at the design temperature
kinematic viscosity of the wastewater at design temperature

conversion
576 m/h
50 C

0,16 m/sec
122 F
981 cm/sec
0,000672 poise (g/(cm x sec))
0,998 g/cm

1,01 CP

0,85 g/cm
0,0045 cm
1,1 0,845 0,000662 stoke (cm/sec)

"=/"

Design results:
Vt

vertical velocity, or rise rate of the design oil globule diameter 0,015 cm
vertical velocity, or rise rate of the design oil globule diameter D
vertical velocity, or rise rate of the design oil globule diameter D using kinematic viscosity
vertical velocity, or rise rate of the design oil globule diamteter 0,015 cm using kinematic viscosity
minimum vertical velosity or rise rate for calculation

VH

horizontal velocity

Ac

minimum vertical cross-sectional area

number of separator channels
depth of channel (typical 1 to 2,4 m)
width of channel (typical 1,8 to 6 m)
ratio between depth and width (between 0,3-0,5)
length of channel (at least 5 times the width)
turbulence and short-circuiting factor (choose from Figure 4 API 421)
factor to choose turbulance factor F
ratio between depth and width (between 0,3-0,5)

n
d
B
L
F
vH/Vt

4,667410714 cm/sec
0,243060268 cm/sec
0,258401624 cm/sec
2,879909366 cm/sec
0,243060268 cm/sec
1,5 cm/sec
10,67
1
2,1
5,2

3,645904018

m
m
m

OK

0,403846154

14,8 m
1,14 6,171308924
OK

0,403846154

Separator configuration result:

L
B
d
n

lenght of separator per channel

width of separator per channel
depth of separator per channel
number of separator channels

AH

minimum horizontal area

AHtats.

actual horizontal area

verification if minimal horizontal area is maintained

26
5,2
2,1
1

m
m
m
-

Verification of the horizontal area:

75,04311651 m
135,2 m
OK

OK
OK

GPM
F
0,0101 poise

Process Calculation for FREYLIT CPI Oil Separator

Project:

CPI Separator flow rate 576 m/hour (2x M+R 80)

Process Calculation Basis for FREYLIT Oil Separator

vr = (g / 18 * n) * (w - o) * d^2
rise velocity of oil droplets
gravitational acceleration constant
viscosity of water at 20C ( normal 0,001kg/m.sec )
specific gravity of water
specific gravity of oil
diameter of oil droplets

vr
g
n
w
o
d

0,0002
9,8100
0,0007
1100,0000
845,0000
27,8262

m/sec
m/sec
kg/m.sec
kg/m
kg/m
Mikron

claculation of oil droplet size which can be separated

1. Volume of coalescent plate packs in m (VP):
lenght of plate pack
width of plate pack
hight of plate pack
number of plate packs in assembly
Reduction factor for deducting plate thickness from total plate pack volume

T
B
H
x
f

0,5850
0,3050
1,7500
24,0000
0,8000

m
m
m
Stk.

VP = T * B * H * X * f
Total volume of needed plate packs

VP

5,9951 m

2. Residence time of oily water in the plate packs (Vz):

Vz = VP / NS
Residence time of oily waste water in the plate packs
Flow Rate of Oil Separator = Nominal Size (NS)

Vz
NS

37,4693 sec
0,1600 m/sec

vr
ps

0,0002 m/sec
0,0060 m

diameter of oil droplets

27,8262 Mikron

CONCLUSION : According to the above formula this oil separator will remove 100% of all oil
droplets which are larger than
28

Mikron

3. Rise velocity of oil droplets (vr) :

vr = ps / Vz
Risevelocity of oil droplets
Distance between colaescent plates

4. Calculation to determine the size (diameter) of oil droplets which can be removed
d = [(vr * 18 * n) / (g * (w - o))]

diameter.

The spezial design of the FREYLIT coalescent plates features smaller plate distance at the crests of the waves than in the troughs. This
produces a pulsating stream, where smaller oil droplets collede to coalesce into lager droplets. This ensures that even smaler oil droplets are
also removed.

DESIGN CALCULATION for FREYLIT CPI Oil Separator:

Project: CPI Separator flow rate 576 m/hour (2x M+R 80)

Design parameters:
Qm
D
T
B
H
x
R

design flow rate to the separator

diameter of the oil globule to be removed
lenght of plate pack
width of plate pack
height of plate pack
total number of plate packs in assembly
plate pack rows per channel

LS

minimum length of silt chamber per channel

BS
dS

minimum width of silt chamber per channel

minimum depth of silt chamber per channel
number of channels
minimum volume of silt chamber per channel, 400 Liters per
each l/sec. flow rate

0,16
28
0,585
0,305
1,75
24
2

m/sec
Mikron
m
m
m
pcs.
-

Silt chamber size:

n
VS

7,8 m
2,23 m
1,85 m
232 m

Separator size:
LCPI
BCPI
dCPI
n
VCPI
ACPI

minimum lenght of separator per channel

minimum width of separator per channel,
20 cm side dams on each side of the plate packs
minimum waterlevel of separator per channel
number of separator channels,
max. 10 plate packs per row
separator volume per channel
separator surface area per channel
min. oil storage capacity per channel

3,2 m
2,23 m
1,85 m
213,2016 m
7,136 m
1,4272 m

total CPI tank size:

L
B
d
n
VCPI

minimum lenght of separator

minimum width of separator
minimum waterlevel of separator
number of separator channels
separator volume

11
4,46
1,85
2
26,4032

m
m
m
m

ACPI

separator surface area

14,272 m

VS

oil storage capacity

minimum volume of silt chamber

2,8544 m
64 m

Plate Pack Calculation

Project: CPI Separator flow rate 576 m/hour (2x M+R 80)

Nennleistung;
flow rate
Plattenabstand;
distance between plates
Gesamtanzahl der Plattenpakete;
total amount of plate packs
Anzahl der Paketreihen;
amount of plate pack rows

160 l/sek

6 mm

24 Stk / pcs

Wellplattenlnge;
lenght of plate pack

585 mm

gewhlte Pakethhe;
selected plate pack hight

17,5 dm

Pakethhe;
plate pack hight

17,5 dm

5,741469825 ft

Anstrmflche;
incident flow area

640,5 dm

68,94284624 ft

Anzahl der Wellplatten;

amount of plates

4704 Stk /pcs

Durchstmungsgeschwindigkeit;
velocity of flow
Plattenoberflche eine Platte;
plate surface one plate
gesamt Plattenpaketoberflche;
total plate pack surface
Plattenpaketvolumen;
plate pack volume
Plattenpaketoberflche pro m;
plate pack surface per m

0,0322 m/s

10,102881 dm

0,10561465 ft/s

1,087465061 ft

475,2395222 m

5115,435645 ft

7,49385 m

264,6428114 ft

63,41727179 m/1 m

19,32958473 ft/1 ft

Comparison
Project: CPI Separator flow rate 576 m/hour (2x M+R 80)

API separator including silt chamber:

LAPI
lenght of separator

26 m

BAPI

width of separator

5,2 m

dAPI

depth of separator

2,1 m

nAPI

number of separator channels

1-

FREYLIT CPI separator including silt chamber:

LCPI
lenght of separator

11 m

BCPI

width of separator

4,46 m

dCPI

waterlevel of separator

1,85 m

nCPI

number of separator channels

2-

size comparison
API Separator

FREYLIT CPI Separator

26

11
5,2

lenght of separator

4,46

width of separator

2,1

1,85

depth of separator

number of separator
channels

Calculation of the separation efficienty of the FREYLIT CPI Oil separator :

Project:

CPI Separator flow rate 576 m/hour (2x M+R 80)

Size (m)
Volume In %
0,010
0,000
0,011
0,000
0,013
0,000
0,015
0,000
0,017
0,000
0,020
0,000
0,023
0,000
0,026
0,000
0,030
0,000
0,035
0,000
0,040
0,000
0,046
0,000
0,052
0,000
0,060
0,000
0,069
0,000
0,079
0,000
0,091
0,000
0,105

Size (m)
Volume In %
0,105
0,000
0,120
0,000
0,138
0,000
0,158
0,000
0,182
0,000
0,209
0,000
0,240
0,000
0,275
0,000
0,316
0,000
0,363
0,000
0,417
0,130
0,479
0,200
0,550
0,280
0,631
0,340
0,724
0,390
0,832
0,420
0,955
0,440
1,096

Size (m)
Volume In %
1,096
0,430
1,259
0,410
1,445
0,380
1,660
0,340
1,905
0,310
2,188
0,280
2,512
0,270
2,884
0,270
3,311
0,290
3,802
0,320
4,365
0,360
5,012
0,400
5,754
0,460
6,607
0,520
7,586
0,610
8,710
0,720
10,000
0,860
11,482

Size (m)
Volume In %
11,482
1,020
13,183
1,190
15,136
1,350
17,378
1,460
19,953
1,510
22,909
1,470
26,303
1,360
30,200
1,240
34,674
1,170
39,811
1,290
45,709
1,710
52,481
2,500
60,256
3,700
69,183
5,200
79,433
6,830
91,201
8,300
104,713
9,320
120,226

Size (m)
Volume In %
120,226
9,650
138,038
9,180
158,489
7,980
181,970
6,230
208,930
4,300
239,883
2,390
275,423
0,200
316,228
0,000
363,078
0,000
416,869
0,000
478,630
0,000
549,541
0,000
630,957
0,000
724,436
0,000
831,764
0,000
954,993
0,000
1096,478
0,000
1258,925

Based on the proces calculation of the FREYLIT CPI Oil separator, all oil droplets can be separated, which are larger than

28,000 m

Based on the present distribution of oil droplets and the process calculation of the FREYLIT CPI Oil separator, a separation eficiency of

% will be
81,190 achieved!

At an influent oil content of

1000,000 mg/l and the present distribution of oil droplets the oil content in the outlet can be reduced to

188,100 mg/l

Company
street
Zip
City
State

Quotation date ___, valid 30 days

Issued by: ______
FREYLIT Quotation

CPI Oil Separator

Class 1, Full Retention
Dear Sirs,

In reference to your request and specifications provided for your project we herewith submit our quotation for the following FREYLIT Oil Separator System:
Project:
CPI Separator flow rate 576 m/hour (2x M+R 80)
28

Based on the proces calculation of the FREYLIT CPI Oil separator, all oil droplets can be separated, which are larger than

microns.

FREYLIT is to supply the CPI coalescent plate packs and other internals to be fitted into concrete or steel basins to be erected by others.
FREYLIT CPI OIL SEPARATOR INTERNALS:
Item #

Quantity

unit

Description

Unit price

Total price

FREYLIT CPI OIL SEPARATOR INTERNALS - PLATE PACK SECTION:

each set of coalescent oil separator installation internals includes the following parts:
Model: EBS-80
Maximum flow rate:
Gravity flow - 288 m/hour

set

2
3

1
1

set
set

12 coalescent plate packs

1750 mm plate pack height
6 mm plate spacing
Coalescent plates material POM
Handles and handle rods support for plate packs, material ___
2 pcs. Side dams, material ___
1 pcs. Top dam, material ___
1 pcs. Down holder for plate pack rows, material ___
1 set bracings, material ___
1 set screws, bolts, nuts & rivets, material ___
12 rubber V-seals with support rods
20 plate divider rods
Documentation
Packaging for CPI internals in wooden crates

0,00

0,00

0,00
0,00

0,00
0,00

Total

Scope of Delivery includes following DOCUMENTATION:

Installation and commissioning instructions (English)
Operation and Maintenance manuals (English)
Design drawings non structural (English)
PRICES & PAYMENT:
Total price for oil separator internals, as described above.
Payment: 50 % down payment after acceptance of the purchase order and 50 % upon delivery to the freight forwarder, or with letter of credit.
DELIVERY TERMS:
Ex works, AUSTRIA

0,00

DELIVERY TIME:
Within 6 to 7 month after receiving P/O
Shipping and Handling:
The equipment will be delivered in the minimum economic number of assemblies taking due account of preservation and transport requirements.
FREYLIT guarantees full manufacturers warranty period of 18month from the date of delivery, or 12months from the date of installation, whichever comes first;
provided that operation and maintenance is performed according to manuals.
Not included in our Scope of Supply to be supplied by contractor/customer:
Reinforced concrete or steel structure located below or above grade, with access manholes, lids, etc.
Inlet and outlet pipes.
Import duties & handling, field unloading.
Installation, start-up & commissioning, operator & maintenance training work .

Please direct any enquiries for clarifications to the undersigned.

We look forward to receiving your order,
Sincerely yours,

FREYLIT Umwelttechnik GmbH

Inkustrasse 1-7
3400 Klosterneuburg
Tel. +43-(0)2243-30833
Fax +43-(0)2243-30833-14
mobile +43-(0)664-4023009
www.freylit.com
markus.meinecke@freylit.com

FREYLIT Large Scale Industrial Oil Separators

The FREYLIT modular plate-pack system the perfect solution for oil
separation in large scale industrial oil separators. In many industries
process waters are contaminated with oil which needs to be removed
before returning the water into the process cycle, for example in steel
mills. Coalescent plate pack separators are the most economic method
of treating such process waters efficiently. Large scale oil separators are
also used for the environmentally friendly disposal of waste waters from
power stations, fuel storage facilities, airports, harbours, marine oil
terminals, etc. FREYLIT oil separators are also used for the recovery of
valuable oil from oil/water mixtures at oil fields.
The separators usually comprise a concrete basin (silt chamber) for the
settlement of solid particles followed by concrete cells for the oil
separators. FREYLIT designs such systems and supplies the necessary
components which are installed inside the concrete basins.
FREYLIT oil separators are designed to the exact specifications and
requirements of our clients, and therefore ensure that desired results are
achieved with the most economical system solution. Flow rates range
from 36 m3/ hour to 10,000 m3/ hour, or even larger. In order to design
the correct dimensions FREYLIT receives the project parameters which
include : flow rates, specific gravity and nature of the oil, operating
temperatures, presence of solids, laminar flow or pumping into the
separator, etc. From this information FREYLIT produces the relevant
design drawings, which serve as the basis for the civil works, and
supplies the necessary components to build the separators. Every
system comes with detailed installation instructions and operation and
maintenance manuals.

REFERENCELISTOFSELECTEDOILYWATERTREATMENTPROJECTS
Capacity
No.

ProjectName

Location
(m3/hr)

FatimaFertilizerPlant

Pakistan

17

ElFeelOilField

Libya

1330

ManzalaiOilField

Pakistan

55

ElWastaniGasField

Egypt

40

CapitalEngineeringBaoSteel

China

2000

DalianPetroleumRefinery

China

1000

PakistanPetroleumCompany

Pakistan

110

HainanPetrochemicalIncorporation

China

30

NorthBaghdadPowerPlant

Iraq

130

10

InternationalAirport

Oslo,Norway

720

11

SichuanDongFengElectricPowerCo.

China

600

12

WuhanIron&SteelCorp.ofChina

China

4000

13

LianyuangSteelCompany

China

6000

14

RehmatGasField

Pakistan

33

15

QinghuangdaoMarineOilTerminal

China

100

16

SafedKohOilField

Pakistan

33

17

GuizhouNanyongPowerPlant

China

30

18

PETROMNationalOilCompany

Romania

200