Professional Documents
Culture Documents
ECE 006
FEEDBACK AND CONTROL SYSTEMS
Submitted by:
ACLAN, Rose Ann C.
BALDO, Jerlyn Mae B.
CABUDOL, Christian John F.
CANTA, Alain John C.
PECOLERA, Paola Luz S.
Submitted to:
Engr. Michael Allan G. Ramos
Process Area
Feedstock Vaporization
100
200
300
400
500
600
700
Feedstock Vaporization
Catalytic Reaction containing copper on silica The mixture is passed into a fluidized bed
gel catalyst
reactor (R-201) containing copper on silica gel
catalyst, operated at a pressure, above the bed,
of 20 psig (140 kN/m2 ).
Aniline Water condensation
E-101
Vaporizer
FIC
TIC
101
101
FT
1 01
3
TT
1 01
CV 102
CV 101
C- 101
V- 102
E - 101
V-101
1
GV 101
HV 101
GV 102
HV 102
P 101
P 102
EQUIPMENT TAG
EQUIPMENT DESCRIPTION
EQUIPMENT TYPE
E - 101
Nitrobenzene Vaporizer
Vaporizer
C- 101
Compressor
E-101
Vaporizer
FIC
TIC
101
101
FT
1 01
3
TT
101
CV 102
CV 101
C- 101
V- 102
E - 101
V-101
1
GV 101
HV 101
GV 102
HV 102
P 101
P 102
The E-101 is used to vaporized the liquid nitrobenzene and hydrogen gas with a stoichiometric ratio of
3:1.
STREAM 2 CONTROL
The liquid nitrobenzene from V-101 is pumped through P-101 to E-101. Stream 1 is vaporized with
Stream 2. If unexpected malfunction of P-101 arises, P-102 will be used to avoid interruption of the
operation. The temperature in stream 3 is detected by a built-in sensor and then transmitted to TIC-101
and it is then computed with the flowrate transmitted by FT-101 to FC-101. The computed value will be
pneumatically connected to CV-101 in order to adjust the flowrate of the entering
gas at E-101,
thus maintaining the temperature of the mixture.
STREAM 3
R-201
C-201
Compressor
PIC
201
RV 201
PT
201
Cooling Water In
CV- 201
V 202
C- 201
TAL
TAH
201
201
TIC
201
4
TT
201
Vaporized Nitrobenzene and Hydrogen gas
3
Cooling Water Out
V 201
R- 201
EQUIPMENT TAG
EQUIPMENT DESCRIPTION
EQUIPMENT TYPE
R 201
R-201
C-201
Compressor
PIC
201
RV 201
PT
201
Cooling Water In
CV- 201
V 202
C- 201
TAL
TAH
201
201
TIC
201
4
TT
201
Vaporized Nitrobenzene and Hydrogen gas
3
Cooling Water Out
V 201
R- 201
The R-201 is used to obtain crude aniline from hydrogenation of the vaporized mixture of
nitrobenzene and
gas. The SiO2 is used as a catalyst to increase the rate of reaction.
STREAM 3 CONTROL
The compressed vaporized mixture enters R-201 together with cooling water to remove excess heat
of reaction. The reactor has a maintaining pressure and temperature of 20 psi g (140kPa) and 270C,
respectively. The pressure from R-201 is transmitted by PT-201 to PIC-201. RV-201 is used to control
the pressure of R-201.
STREAM 4 CONTROL
The flow rate of the cooling water that is entering the R-201 is controlled by CV-201. The control
needed is identified through the temperature transmitted by TT-201, which alarms using TAL-201 and
TAH-201, to TIC-201 to maintain the required temperature in R-201.
The crude aniline that is in vapor phase and by-products will be fed to compressor at stream 5 and the
excess hydrogen is recycled.
HE 301
CONDENSER
C-301
COMPRESSOR
PIC
PT
301
301
TIC
301
HE - 301
TT
301
6
Cooling Water In
CV 302
V 302
To Phase Separator
Impurities
C - 301
GV 301
HV 301
GV 302
HV 302
P 301
P 302
EQUIPMENT TAG
EQUIPMENT DESCRIPTION
EQUIPMENT TYPE
HE-301
Condenser
Heat Exchanger
HE 301
CONDENSER
C-301
COMPRESSOR
PIC
PT
301
301
Reactor Product G as
V 301
TIC
301
HE - 301
TT
301
6
Cooling Water In
CV 302
V 302
To Phase Separator
Impurities
C - 301
GV 301
HV 301
GV 302
HV 302
P 301
P 302
STREAM 5 CONTROL
The entering pressure of the crude aniline is transmitted by P-301 to PIC-301to be controlled by CV-302
located at the outflow of condenser.
STREAM 8 CONTROL
The temperature of the condensed crude aniline is transmitted by TT-301 to TIC-301. This will be controlled
to CV-301 that is placed at the outlet of cooling water at stream 6. The condensate is pumped by the motor
P 301 to phase separator and if unexpected malfunction occur, P 302 will function to avoid delay of
operation.
V-401
PS 401
Phase Separator
AQEOUS SOLUTION
VESSEL
V-401
9
LV 401
LC
401
Distillation Column 1
PS - 401
GV 402
HV 401
GV 403
HV 402
P 401
P 402
EQUIPMENT TAG
EQUIPMENT DESCRIPTION
EQUIPMENT TYPE
T-501
Phase Separator
Separator
V-401
PS 401
Phase Separator
AQEOUS SOLUTION
VESSEL
V-401
9
LV 401
LC
401
Distillation Column 1
PS - 401
GV 402
HV 401
GV 403
HV 402
Condensate Products
GV 401
P 401
P 402
The PS-401 separates the crude aniline from the by-products. Most by-products are delivered at the V-401
and the crude aniline and portions of by-products are pumped by motor P-401 to Distillation Column 1 and
if unexpected malfunction occur, P 402 will function to avoid delay of operation.
STREAM 8 CONTROL
The level is controlled at PS-401 through LC-401 by LV-401 located at the stream 9.
T 501
Distillation Column
E 501
Reboiler
HE 501
Condenser
V -502
Waste Tank
V 501
HE 501
V 501
11
FT
50
2
15
V 502
14
FC
502
10
Condensate Products
CV 502
16
FC
501
Distillation Column 2
GV 502
HV 501
GV 503
HV 502
P 501
V 502
T 501
FT50
1
12
13
STEAM IN
P 502
CV 501
E 501
STEAM OUT
EQUIPMENT TAG
EQUIPMENT DESCRIPTION
EQUIPMENT TYPE
T-501
Distillation Column 1
Distillation Column
T 501
Distillation Column
E 501
Reboiler
HE 501
Condenser
V -502
Waste Tank
V 501
HE 501
V 501
11
FT
50
2
15
V 502
14
FC
502
10
CV 502
16
FC
501
Distillation Column 2
GV 502
HV 501
GV 503
HV 502
P 501
V 502
T 501
FT50
1
12
13
STEAM IN
P 502
CV 501
E 501
STEAM OUT
The T-501 separates 4 components such as water, cyclohexylamine, nitrobenzene and crude aniline. The
high volatile components such as water and cyclohexylamine will enter the condenser at stream 11. It is
then fed at the V-501 which separates organic phase and aqueous phase. A purge is taken from the
organic stream to remove the cyclohexylamine and the remainder is recycled at stream 14. The low
volatile components such as nitrobenzene and crude aniline enters reboiler at stream 13 and enters
back at T 501.
STREAM 10 CONTROL
The inlet flowrate of the feed from T-501 is transmitted by FT-502 to FC-502 and is controlled using
CV-502.
STREAM 12 CONTROL
The inlet flowrate of the steam is transmitted by FT-501 to FC-501 and is controlled using CV-501.
T 601
Distillation Column
HE 601
Condenser
V -602
Bottoms
Storage Tank
V -601
Reflux Drum
V 601
21
HE 601
V601
17
FT
602
22
FC
602
23
16
Condensate Products
CV 602
Stripper
20
FC
601
V 602
HV 601
GV 603
HV 602
P 601
T 601
FT601
GV 602
19
18
STEAM IN
CV 601
E 601
P 602
STEAM OUT
V602
EQUIPMENT TAG
EQUIPMENT DESCRIPTION
EQUIPMENT TYPE
T-601
Distillation Column 2
Distillation Column
E 601
Reboiler
T 601
Distillation Column
HE 601
Condenser
V -602
Bottoms
Storage Tank
V -601
Reflux Drum
V 601
21
HE 601
V601
17
FT
602
22
FC
602
23
16
CV 602
Stripper
20
FC
601
V 602
HV 601
GV 603
HV 602
P 601
T 601
FT601
GV 602
19
18
STEAM IN
CV 601
E 601
P 602
STEAM OUT
V602
The T-601 separates 2 components such as nitrobenzene and crude aniline. The high volatile component
such as crude aniline will enter the condenser at stream 17. It is then fed at the V-601 wherein a high
purity of aniline may be assumed and can be bypassed to the pure aniline tank and some are recycled to
T-601 at stream 20. A percentage of the feed which contains 87.5% pure aniline entering T-601
deposited at the bottom is stored at V-602. The low volatile component such as nitrobenzene enters
reboiler at stream 13 and enters back at T 501.
STREAM 16 CONTROL
The inlet flowrate of the feed from T-601 is transmitted by FT-602 to FC-602 and is controlled using
CV-602.
STREAM 18 CONTROL
The inlet flowrate of the steam is transmitted by FT-601 to FC-601 and is controlled using CV-601.
V -701
Pure Aniline
Storage
HE 701
Condenser
V -702
Reflux Drum
V -703
Waste Tank
V 703
27
CV
702
26
HE7
01
25
V 702
Steam In
PC
702
PC
29
24
Steam out
Aniline and water from
Distillation 2
23
CV
701
LC
701
T-701
28
GV 602
HV 601
GV 603
HV 602
P 702
P 702
V 701
EQUIPMENT TAG
EQUIPMENT DESCRIPTION
EQUIPMENT TYPE
T-701
Aniline-water Stripper
Stripper Column
T 701
Aniline Water
Stripper
V -701
Pure Aniline
Storage
HE 701
Condenser
V -702
Reflux Drum
V -703
Waste Tank
V 703
27
CV
702
26
HE7
01
25
V 702
Steam In
PC
702
PC
29
24
Steam out
Aniline and water from
Distillation 2
23
CV
701
LC
701
T-701
28
GV 602
HV 601
GV 603
HV 602
V 701
P 702
P 702
The T-601 is used to recover aniline from steam stripping the water and impurities
STREAM 23 CONTROL
The level at T-701 is controlled through LC-701 by controlling the flow rate using CV-701 located at
the outlet at stream 28. Pressure is also controlled through PC-702 by controlling the flowrate using
CV-702 located at the stream 27.