choice this icon ( MAGMA

5.3 )

After choice

choice Project, Ope

window

Automatically go to
"Geometry" process

Need input CAD data, But current status not have CAD data a
1st make CAD data folder inside Project folder

Open save location

Open save location

Make folder for STL

2nd After making CAD folder

Click CAD
command

After inpu
below

After input condition, CAD file location is not good, therefore Need arrange at location
Z

Part
s

Runne
r
Biscui
t

Y
Case1
Z

+Z directon

Part
s

X
Biscuit center(Plunger center) should be
(0, 0).

PL plane shoud be
0.

Case2
Z

+Z directon

Y
Biscuit center(Plunger center) should be
(0, 0).
Model rotation method

Select all items of need moving.

PL plane shoud be
0.

Select Rotate
selected.

Input lotation value

Z
Gravity direction is from +Z axis
to -Z axis.

X
X
Y

Rotation target is adjustment of gravity direction and parts location,

Parts arrangement should be meet OK condition of above picture.

Select all items of need moving.

OK

Selec

Open small window on MAGMA

Input moving value

After input value, select OK

Rotate Command and Move Relative command has copy mode.

Copy mode
: No copy
original model move or rotate
: Copy Deep
Make copy at specified location.
: Copy refer
Make copy at specified location.
Feature made by copy refer also will be applied design and location

Setting for HPDC inlet

1. make biscuit
Case1
Z

Case A

Case B

1.Select Reference
surface
3.input 0 , X box and Z
box

4.adjust direction
CaseA: select +Y
direction
CaseB: select -Y
direction

Case2
Z

CaseA
1.Select Reference
surface
3.input 0 , Y box and Z
box

CaseB

3.input 0 , Y box and Z

box

4.adjust direction
CaseA: select +X
direction
CaseB: select -X
direction

Common

5. input value
folloing 3D and
Casting parameter

6. input value 50
7. input value 36

After Model location adjust and Make HPDC inlet

CAD data will be applied ID

Overflow

Squeeze reservoir

Parts

Runne
r

Gate
Runne
r

Cooling Pipe
Fix side
Mold

Fix side
Mold

ID List

How to make ID

2. Put ID on target
DATA

1. Drag ID data to CAD

data

Mesh

after changing to meshing

mode,
Click configure, caluculation
and generate mesh tab
After ID making,
click Mesh

1. Mode select

1
4

2. Option select

3. Parameter select

4. Set mesh size

Mesh setting choose "

5. Generate
In case of finished set
Click " Generate ".

6. Mesh size confirma

After generating , con
Update or not .
(IF same design , eve

7. Close " Mesh Gene

After confirmation, Cli

Check mesh Quality

Click mesh quality

Judgement regulation
Table. Mesh quality judgement

Notes:
Thin wall will be allowed at Banana hole and bridge.

Simulation parameter setting

Click "Definition".

1st step : setting of material

definitions.

For Casting material

Choice A383 or ADC12

5th step : s
material

Setting of Die preparation ( setting of spray )

2

2nd step : Open" Die

Preparation".

1st step : Click " Die Preparation".

Select ID for spray and blow.

For example, Insert or
distributor.

Input waiting time

For example, Spra
time

After setting of die preparation, must set "die close".

After setting of " die close ", must set " delay time " .

Setting of Filling ( injection setting ).

1
2
3

Step 1 : Select " Shot Curve Calculato

Shot Curve " .
Step 2 : Select " Shot Curve " and set
(detail is after ).
Step 3 :Select " Venting / Vacuum " an
(detail is after).

Detailed setting of shot curve.

Select " Shot Curve ", and window will be opened.

Setting " Locking Force Calculation " and " Clicl " next "

Click "
next ".

Select " Locking force

Calculation ".

Input " Casting

Pressure ".

Click "
Next ".
Setting of " Shot Chamber Parameters ".

Input Dryshot
stroke

Input port
size.

Setting of Intensification Definition

Control type
Select "Ramp"

Ramp
1. input Starting press
input "Fill pressure" at
2. input Pressure setu
input "Rise up time"
3. Working Pressure
input "Cast Press"
4. Pressure reduction
input Die timer setting

Setting Die open definitions

Setting of " Ejection time"

Setting value is calculated by Cycle time and

Setting of Filling output

Standard setting : ou
each 1%

Standard setting : out

each 1%

Standard setting : All items se

check.

1. choice File
2. choice New
3. Select choice for make
Project *New Project choice
use for make new model design
and all new setting. *New
Project from Version choice use
for make a copy setting from
old version to new project.

1. choice File
2. choice New
3. Select choice for make
Project *New Project choice
use for make new model design
and all new setting. *New
Project from Version choice use
for make a copy setting from
old version to new project.
*New
Version choice use for a copy
setting from old version to next
version.

choice Project, Open this

window

1st change project file

save area

Choice D or F or H drive.
Do not choose C-Drive

This case
choice D-drive
M5.3 folder Other
after choice
click OK

changed save
location

Input Project name

action Item name

After input name,

Push Finish icon

ot have CAD data and CAD data folder

ave location

After input name,

Push Finish icon

ave location

older for STL

Notes:
Ues STL file for MAGMA
Therefore folder name was STL

Save STL file in the

STL Folder

Open file
importer

Choice STL folfer for Simulation

Choice STL for Simulation

After choice STL, Click Open

Notes:
Under 1500 KB files are able to use Multiple select.
Over 1500 KB file need input one by one.

Notes:
Under 1500 KB files are able to use Multiple select.
Over 1500 KB file need input one by one.

After input view image was

below

Part
s

Runne
r
Biscuit or
Plunger

shoud be
0.

shoud be
0.

We can select 1 case for setting STD.

Case1 is OK.
Case2 for next step to professional.

Select Rotate selected.

OK

O
K

Y
N
G
N
G

NG
NG

Selected items, change from gray

color to pink color

Select Move Relative.

ed design and location changing.

Select small trangle near Creat boundary

function

Select HPDC
Inlet

We can select 1 case for setting STD.

Case A is OK.
Case B for next step to professional.

2.Select Reference surface at

working area

We can select 1 case for setting STD.

Case A is OK.
Case B for next step to professional.

2.Select Reference surface at

working area

2.Select Reference surface at

working area

SQ reservoir

Gate

How to make vent surface?

Squeeze reservoir

Where are the position of tempering channel?

SPOTCOOL
OILHEATER
MAINCOOL
Detail manual

to CAD

to meshing

caluculation
mesh tab

1. Mode select

Open Mesh generation

window

Choice Multiple sets

2. Option select
Choice Mesh for Solver 5

3. Parameter select

4. Set mesh size

Mesh setting choose " equidistant ".

5. Generate
n case of finished setting ( Item 1 - 4 ),
Click " Generate ".

input target value every

cell

6. Mesh size confirmation

After generating , confirm at every cell.
Update or not .
(IF same design , every cell is same value)

7. Close " Mesh Generation ".

After confirmation, Click close.

Check here.

Common method : Move to curso

Right click and choice "edit"
2

2nd step : setting of Casting

material

3rd step : setting of Die material

Or Double click

After Action , the window is opene

the window detail is below.

4th step : setting of Cooling

material

5th step : setting of Plunger

material

For material od Mold, Insert and Plunger.

Choice SKD61

command explanation
add die preparation
step
delete selected die
preparation step

delete selected die

preparation step
delete all die preparation
step
move selected die preparation
step up
move selected die preparation
step down

1. put mouse pointer on cell

and double click on left
button.

2. after step 1 , Tab w

shown and select " B
" Spraying".

Input waiting time and duration.

For example, Spray down and spray
time

Select " Beg

End of Die P

input delay time

here.

hot Curve Calculator " in " Method to Define

hot Curve " and set up injection setting

nting / Vacuum " and set up venting detail

ck "
xt ".

How to compare "Machine selection" and "Locking Forc

ing force
.

Input " Casting

Pressure ".

Click "
OK ".

Click "
Next ".

Input material
temp

1. First Phase(Slow Speed setting)

Acceleration profile Select "Constant velocity" or " Constant acce
Final plunger velocity Input " setting of slow speed "

2. Acceleration Phase
Acceleration
Select "Acceleration time" or "Acceleration d
And input setting value

Setting of acceleration start (If select "End", This command is not a

Select "Chamber filled" Metal at gate" or "At
input of plunger position. If select this "At plu

Setting of acceleration end (If select "Start", This command is not a

Select "Runner filled to"or "Casting filled to" o
input of plunger position. If select this "At plu
3. Second Phase( High Speed setting)

Secont phase

Select "velocity" or "User defined filling time"

inlut target value

4. Casting Process Information

Gate area
input Gate area, calculated by CAD

Control type
Select "Ramp"

1. input Starting pressure

nput "Fill pressure" at machine
2. input Pressure setup time
nput "Rise up time"
3. Working Pressure
nput "Cast Press"
4. Pressure reduction time
nput Die timer setting

input Coolig time all ID

ted by Cycle time and Process duration.

Standard setting : All items set

check.

andard setting : out put 0% => 100%,

ach 1%

Standard setting : All items set

check.

andard setting : out put 0% => 100%,

ch 1%

setting : All items set

F or H drive.
se C-Drive

drive
er Other

ce

or setting STD.

professional.

ethod : Move to cursor to item.

and choice "edit"

, the window is opened.

detail is below.

paration

paration

. after step 1 , Tab will be

hown and select " Blowing " or
Spraying".

3. after step 2, same action will

be applied to " Material " and "
Process Control ".

Input Close
timer

Select " Begin of Preparation " or "

End of Die Preparation ".

on" and "Locking Force"

ty" or " Constant acceleration "

me" or "Acceleration distance" or "Acceleration" or " Max machine acceleration"

his command is not activate)

Metal at gate" or "At plunger position"
n. If select this "At plunger position".

his command is not activate)

"or "Casting filled to" or" Metal at gate" or "At plunger position"
n. If select this "At plunger position".

er defined filling time" or "Prooised filling time"

ated by CAD

Scroll + Ctrl + m
change

Left click + Ctrl

roll

Right click + Ctrl

ViewScalinf

Scroll + Ctrl + mouse move => View

change

Ctrl

Left click + Ctrl + mouse move => View

roll

Ctrl

Ctrl
Right click + Ctrl + mouse move =>
ViewScalinf

Ctrl

Ctrl

Edge - edge
Blocked
Thin wall
Air contact

Runner
Allow
Not allow
Not allow
Not allow

Gate
Allow
Not allow
Not allow
Not allow

Product area
Not allow
Not allow
Not allow
Not allow

Overflow
Allow
Not allow
Allow
Not allow

Chill vent
Allow
Allow
Allow
Not allow