Professional Documents
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Allen, Jr.
[45]
[54]
Inventor:
Date of Patent:
1300597
12/1972
Dec. 8, 1998
PRODUCTION
[75]
5,845,516
OTHER PUBLICATIONS
TOMCO2 Systems, Sep- 22, 1993, 500 & 1000 Lb/Hr- Dry
ice Extruders (4 pages).
Primary ExaminerWilliam E. Tapolcai
[57]
ABSTRACT
6
[52]
[58]
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. .... ."
. . . . .62/605;
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62/384
[56]
An
increased
pellet
production.
The
improvement
consists
of
References Clted
Us PATENT DOCUMENTS
3,576,112
1835557
437703684
" 62/604
478O119
62/12
5 , 301 , 509
573857023
5,419,138
1/1995 Montemayor et aL __
5/1995 Anderson et al. ..... ..
62/35
62/10
62/35
H d
msta e as a re ro
machlnes~
?n
t.
o conven 1ona
p
1d
H t
also be
yt
ry ice pe e ex rusion
62/35
JENbk)
46
LIQUID CO2
U.S. Patent
Dec. s, 1998
5,845,516
Sheet 1 of7
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TEMPERATURE IN DEGREES F.
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U.S. Patent
Dec. s, 1998
Sheet 2 of7
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5,845,516
CLIQOUI2D
Fig.
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U.S. Patent
Dec. s, 1998
Sheet 4 0f 7
5,845,516
U.S. Patent
Dec. s, 1998
Sheet 7 0f 7
5,845,516
5,845,516
1
the dry ice snoW through a die to form solid pellets. The
10
them for reduction to a reasonable siZe that can be easily 15 located at one end of the cylinder. What normally occurs
20
25
35
ously.
pelletiZer machine.
55
(230)).
pression cylinder) at atmospheric pressure from a nominal
storage pressure of 265 psia, part of the liquid Will turn into
gas and part of the liquid Will solidify. The proportionate
amounts of gaseous CO2 and solid CO2 depend on the
pressure and temperature of the liquid CO2 fed into the
cylinder. The loWer the pressure and temperature, the greater
the proportion of solid CO2 (referred to hereinafter as
during the ?ash operation is that CO2 snoW Will collect in the
cylinder, ?rst by the vent screen at the rear of the cylinder,
and then build in volume toWard the injection point.
HoWever, by ?rst collecting in front of the vent screen, the
CO2 snoW blocks the vapor injection path as the cylinder
?lls. This defeats the process of forming CO2 snoW in tWo
Ways: It takes longer to ?ll the cylinder (or, more often, the
cylinder Will not ?ll completely), and the degas time is
increased (i.e. it takes more time for the pressure built up
during the ?ash operation to return to ambient because the
dry ice.
KnoWn dry ice pelletiZers, such as that disclosed by
Brooke in U.S. Pat. No. 4,780,119, and assigned to
TOMCO2 Equipment Co., commonly use a piston to com
press dry ice snoW into a block, or to compress and extrude
5,845,516
3
mass of solid dry ice, one or more venting ports for the
speed.
Once the puck is formed, in the conventional production
method, liquid CO2 is injected into the cylinder after the
atmosphere).
production;
triple point (at Which CO2 may exist in the solid, liquid, and
gas phases), a pressure sWitch trips and the controller brie?y
stops injection to alloW the pressure to drop back doWn.
piston has been fully retracted (i.e. to the rear of and beyond
the venting ports). CO2 snoW begins to collect near the
venting ports at the rear of the cylinder, and then builds
toWard the injection point. Collection of CO2 snoW near the
venting ports Works to block the CO2 vapor path as the
cylinder ?lls. The result is an incompletely ?lled cylinder
65
retracted.
FIG. 6 is a side, cross-sectional, vieW of a compression
5,845,516
6
through one or more vents (34) after piston (16) retracts; the
remaining snoW can be compressed to form solid dry ice
injection port.
chamber (18).
Located outside cylinder (24) and laterally adjacent to die
(20) is a cutting means (40) operative to reciprocate doWn
Wardly and slide against the exterior surface of die (20) to
15
25
solid dry ice (78) against the movement of the piston (16)
(46) and main CO2 feed tube (92), via secondary feed tubes
(19) and (23) and a control valve body (17), to form a single
45
uniform siZe pellets (44). PLC (60) further controls the CO2
source (46) via valve body (17) by acting to adjust the timing
for liquid carbon dioxide injection into compression cylinder
(24b) via secondary feed tubes (19) and (23). Referring noW
from this frontal vieW, secondary feed tubes (19) and (23)
are used to direct liquid CO2 from CO2 source (46) and main
CO2 feed tube (92) via valve body (17) and control by PLC
(60). The other cylinder (24) is likeWise supplied by sec
ondary feed tubes (25) and (27), valve body (17), main CO2
feed tube (92), and CO2 source (46). PLC (60) directs the
actuation of valve body (17) by Way of electronic lead (66).
65
5,845,516
7
10
coupler (29) via piston rod (26). Extrusion ports (22) are
35
timer Within the PLC (60) begins and CO2 vapor Within
45
device (12)] exerted against piston (16) When piston rod (26)
about one inch per second (loW speed, high pressure mode).
55
piston (16) and Where the PLC (60) stops the piston (16) on
its ?rst compression cycle is adjustable, the objective being
compacted.
location of piston (16) along the length of compression
cylinder (24b) can also be monitored, using shaft position
After the puck (100) has been formed, the PLC (60)
sWitches the pelletiZer back into the high volume, loW
pressure mode using pump actuation lead (88), and piston
(16) is retracted by piston rod (26) at a speed of greater than
65
5,845,516
9
10
(170) and one or more venting ports (34). After piston (16)
passes second injection port (170), and just before full
conventional pelletiZer).
It has been discovered that more effective use of puck
(100) can be made if extrusion die (20) contains a chamfered
45
55
parts;
said cylinder;
(e) extruding solid CO2 from said intrusion end of said
cylinder in response to said moving step;
65
5,845,516
11
12
(h) repeating said injection step With said liquid CO2 after
measured from the distal end but still remains betWeen said
vent opening and said distal end.
6. The method of claim 1 including the step of controlling
retracting.
2. The method of forming pelletiZed dry ice as recited in
claim 1 further including a cutting step to cut extruded solid
opening.
15
piston.