TECHNICAL

MANUAL
31/16 10k Quad B.O.P.
Assemblies:
NE080A31 (Closed Flanges)
NE080A119 (Open Bottom Flange
Nexus Engineering & Machine Inc.
100-175 Clearview Drive
Red Deer, AB T4E 0A1
Phone: 403-314-0607
Fax: 403-347-3393
Website: www.nexusengineering.ca
E-mail: info@nexusengineering.ca

Revision
Description
0
Initial manual
1
Updated
2
Updated BOMs and formatting
ECN2014016: Ram block assembly BOM
3
updates
4
ECN2014031: 3in shear ram screws
5
ECN2013010: Stud callout; BOM numbers
6
BOM fixes, formatting

By
SM
SM
SER

Date
9/1/2011
12/31/2012
4/4/2014

SER

6/12/2014

SER
SER
SER

7/8/2014
12/5/2014
3/31/2015

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1 Table of Contents
1
2
3
4
5
6

TableofContents.....................................................................................................................................2
Introduction.............................................................................................................................................2
TechnicalData.........................................................................................................................................2
Certification.............................................................................................................................................3
Operation.................................................................................................................................................3
Assembly/DisassemblyProcedures......................................................................................................5
6.1
EqualizingBlocks.............................................................................................................................5
6.1.1 EqualizingBlockBillofMaterial..................................................................................................6
6.2
BlankedEqualizingBlock.................................................................................................................6
6.2.1 BlankedEqualizingBlockBillofMaterials..................................................................................7
6.3
BlindRams.......................................................................................................................................7
6.3.1 BlindRamsBillofMaterials........................................................................................................8
6.4
ShearRams......................................................................................................................................8
6.4.1 ShearRamsBillofMaterials.......................................................................................................9
6.5
SlipRams.......................................................................................................................................10
6.5.1 SlipRamsBillofMaterials........................................................................................................10
6.6
PipeRams......................................................................................................................................11
6.6.1 PipeRamsBillofMaterials.......................................................................................................11
6.7
Body&Actuators..........................................................................................................................12
6.7.1 31/1610KQuadBillofMaterials...........................................................................................14
6.7.2 Actuators..................................................................................................................................14
6.7.3 ShearActuators........................................................................................................................17
7 Maintenance..........................................................................................................................................20
8 SealKits..................................................................................................................................................20
8.1
ActuatorSealKit............................................................................................................................21
8.2
ShearActuatorSealKit..................................................................................................................21
8.3
EqualizingValveSealKit................................................................................................................21
8.4
EqualizingValveBlankSealKit......................................................................................................22
8.5
31/1610KQuadBOPSealKit.....................................................................................................22
9 RamBlockSparePartNumbers.............................................................................................................22
9.1
PipeRams......................................................................................................................................22
9.2
SlipRams.......................................................................................................................................23

2 Introduction
TheNexus31/1610KQuadBOPisdesignedforprotectionagainstblowoutsforcoiltubingoperations.
TheBOPramsareoperatedwithhydraulics.Thereisamanualclosefunctiontolocktheactuatorsclosedorused
toclosetheramsintheincidentofhydraulicfailure.TheBOPalsohasasecondhydraulicsystemdesignthatallows
fordisassemblyoftheactuatorsfromthebody.Thisallowsquickaccesstochangeorservicerams.
NexusEngineering&MachineInc.recommendsusingallappropriatepersonalprotectiveequipmentand
followingallimposedsafetyregulations/procedureswhenusingorservicingthisequipment.

3 Technical Data
WorkingPressure:

10,000psimaximum

Bore:

31/16

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OperatingTemperature:

40Deg.Fto320Deg.F(40Deg.Cto160Deg.C)

Top&BottomConnection:

10KBx154StuddedFlange

SideInjectionConnection:

10KBx154StuddedFlangex21502Weco

HydraulicPressure:

3,000psimax

ShearActuatorClosingVolume(perset):

85cu.in.(1.4liters)

ShearActuatorOpeningVolume(perset):

86cu.in.(1.4liters)

Blind,Slip&PipeActuatorClosingVolume(perset):

46cu.in.(0.75liters)

Blind,Slip&PipeActuatorOpeningVolume(perset):

48cu.in.(0.79liters)

HydraulicConnections:

NPT

TubingSizes:

1/4"to2

Service:

H2S

Weight:

1380lb.(bothassemblies)

4 Certification
a. TestingAllBOPsarehydrostaticandfunctiontestedasperAPI6A.
b. H2SServiceMaterialsincontactwithpressuredwellfluidsconformtoNACESpecificationMR0175
forH2SService.
c. ArticServiceInadditiontoNACEspecificationsabovemeetsAPI6ACharpyimpactsat50F

5 Operation
InstallationForproperoperationbesuretoinstalltheBOPcorrectly.Ensurethestudboltsinthetop
andbottomflangehavebeentightened.UseB7MorL7studsand2HMnutsforH2Sservice.UsenewBx154ring
gasketsandtorquestudstorecommendedspecifications.
HydraulicConnectionConnectthehydraulichosestoeachactuatorsetonthefrontoftheBOP.Besure
toconnecteachactuatorsetuptoappropriatehosesasindicatedonthecontrolpaneloftheunit.Itis
recommendedtolabeleachhosesetand/orusedifferentcouplersfortheactuatorsets.
RamOpenandCloseTheQuadBOPishydraulicallyoperated,withinternallocksoneachactuator.The
stemscanbeusedtoensuretheramsaremechanicallylockedafterhydraulicallyclosingthem.Also,intheevent
ofhydraulicfailuretheycanbeusedtoclosetherams.Youcannotopentheactuatorswiththemanuallockstems.
Beforeopeningtheramsmakesurethestemsarefullyretracted.
NOTE:Manuallockstemsarenotintendedforshearingapplications.
RamConfigurationTheQuadBOPstandardramconfigurationismadeupoffourramsets.Pleasenote
thattheramconfigurationcanbechangedaspercustomerrequirements.Tochangetheconfiguration,movethe
actuatorsettotherequiredrambore.
a.

BlindRamstopsetoframs.Theseareusedtosealoffwellborepressure.

b.

ShearRams secondsetoframs.Theseareusedtosheartubing.Pipesizerangeis1.00to2.00

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c.
d.

PipeSlipRamsthirdsetoframs.Theseareusedtogriptubingwhileshearingorareusedinanyother
applicationwherethetubingisrequiredtobeheldinplace.ChangeSlipsforeachpipesize.
PipeSealRamsfourthsetoframs.Theseareusedtosealaroundthetubingtoisolatewellbore
pressurebelowtherams.Changeinnersealandramblockforeachpipesize.

*NOTE:AsperNACEMR0175shearbladesareexemptfromthehardnessrequirementsofSteelasthey
needtobeharderthanthecoilinordertocutit.AsaresulttheyaresusceptibletoStressCorrosionCracking(SCC)
ifexposedtoanH2Senvironmentandshouldbeinspectedoftentocheckforcracking.
EqualizingBlocksEachsealingactuatorsethasanequalizingsystem.Thissystemallowswellbore
pressuretobeequalizedfromthebottomtothetopofthesealingramset.Slipramsetsusuallyhavethe
equalizingsystemblanked.
WhenservicingequipmentabovetheBOP,apressuredifferentialiscreatedbybleedingpressureoffof
thepressureequipmentabovetheBOP.Whentheequipmenthasbeenservicedandyouarereadytocontinuethe
job,theequalizingsystemmustbeusedtopreventapressuresurgewhichwouldbecreatedbyopeningthe
sealingrams.Failuretoequalizemaycausedamagetotheramoractuatorassemblies.
HydraulicActuatorAssemblyOpenandCloseTheQuadBOPisdesignedwithonehydraulicsystem.
ThisislocatedinthefrontoftheBOPandisusedtoopenandclosetherams.Thefollowingstepsareusedwhen
servicingtheramsordisassemblingtheactuators.Werecommendusingahandpump(witha4wayvalve)or
controllingthehydraulicsystemto1500psiwhenfollowingthesesteps.Seriousinjurycanoccurifexcessiveflow
orpressureisused.Toopentheactuatorsfollowthesesteps;
a.
b.
c.
d.
e.
f.

g.
h.

i.
j.
k.
l.

Ensurewellboreorhydrotesthasbeenbledoff.
Bleedoffhydraulicpressureforeachactuatorset.
Disconnectthehoseassemblies.
Removethefour1.257UNCactuatorstudbolts.Makesureeachstudiscompletelyunthreaded.You
canusea7/8Allenheadsocketora7/8Allenwrench(hexkeys)toremoveeachstud.
ConnecthydraulichosesandusetheramclosefunctiontoextendtheactuatorassembliesfromtheBOP
body.Disconnecthydraulichosesoncebothactuatorsareextended.
Removeramblock.Ifyouarehavingtroubleorneedtoextendtheramblockfollowthesesteps.
i.
Removeportplugs.Seeassemblybelow.
ii.
Installa3orlongerpipewith1/8NPTconnectionintotheportplugbore
iii.
Usehydraulicadaptertoconverttohydrauliccoupleryouareusing.
iv.
Connecthandpumptothehydrauliccouplers.
v.
Opentheactuatorassemblywithhydraulicpressure.
Serviceorchangeramblock.
Whenreadytoretracttheramblockensuretheramassemblyisorientateduprightandparalleltothe
rampocketontheBOPbody.Preformsteps(i.)to(v.)inreverseorder.Itisrecommendedthattwo
peoplepreformthisstep.Onetooperatethehydraulicsystem,theothertowatchtheramblockretract
andensureitdoessowithoutdamagingtheactuatorflangeorramblock.Whenfinishedreplaceport
plug.
BeforeinstallingtheactuatorassemblymakesurethesurfaceoftheBOPbodyandactuatorflangeare
cleanandfreeofdebris.
Useathreadcompoundoneachactuatorstudandstarteachactuatorstudbyhandbeforetightening.
Tighteneachstudtoaminimumof400ft.lb.
Repeatthesestepsforeachactuatorassembly.

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InjectionPortOnthesideoftheBOPoppositetheequalizingvalvesisa21502byBx152flange
connectionwhichisusedfordownholeinjection.

6 Assembly / Disassembly Procedures

Whenassembling,itismandatorythatallcomponentsbecleanandfreeofdebris.Sealingsurfacesand
sealsshouldbelubricatedwithagreaseoroil.Unleadedtubingandcasingcompoundormarinethreadcoat
shouldbeusedonthreadedconnections.
Extremecaremustbetakennottodamageorscratchsealingsurfaces.DoNOTusemetalorchaintype
strapsonthesealsurfaces.
Useairtoblowoutallsealingsurfacesandhydraulicportstoremoveanydebris.Visuallycheckpartsand
sealsfordamage.
WheninstallingPolyPaksealsalwayspositiontheOringfacingpressure.Thiswillcreateapositiveseal.
Besuretousethepropersafetyequipmentwhenperformingtheassembly/disassemblyofequipment.

6.1 Equalizing Blocks

ToAssemble:
a.
b.
c.
d.

InstallOring(4)andbackup(7)totheequalizingvalveplug(2).Threadvalveintotheequalizing
block(1)
Assembletheneedleretainerplate(3)totheequalizingblock(1)usingsocketheadcapscrews(10)
InstallOrings(5&6)andbackups(8&9)totheequalizingblock(1).
InstallassemblytoBOPbodywithsocketheadcapscrews(11)andtightenscrewstoamaximumof
30ft.lb.

ToDisassemble:
a.

ReverseAssemblySteps

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6.1.1 Equalizing Block Bill of Material

Assembly No.
ITEM PART NUMBER
1 NE-080-0016
2 NE-080-0017
3 NE-080-0047
4 NS-2012-HS7
5 NS-2120-HS7
6 NS-2116-HS7
7 NS-8012-N90
8 NS-8116-N90
9 NS-8120-N90
10 NF-002-0020-050
11 NF-002-0029-100

NE-080-A014-2
DESCRIPTION
Equalizing Block
Equalizing Valve Plug
Needle Retainer Plate
O-Ring
O-Ring
O-Ring
Backup Ring
Backup Ring
Backup Ring
Socket Head Cap Screw
Socket Head Cap Screw

QTY.
1
1
1
1
1
1
1
1
1
2
4

6.2 Blanked Equalizing Block

ToAssemble:
a.
b.

InstallOrings(2&3)andBackups(4&5)toblankedequalizingblock(1).
InstallassemblytoBOPbodywithsocketheadcapscrews(6)andtightenscrewstoamaximumof30
ft.lb.

ToDisassemble:
a.

ReverseAssemblySteps

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6.2.1 Blanked Equalizing Block Bill of Materials

Assembly No.
ITEM PART NUMBER
1 NE-080-0029
2 NS-2120-HS7
3 NS-2116-HS7
4 NS-8116-N90
5 NS-8120-N90
6 NF-001-0029-100

NE-080-A028-2
DESCRIPTION
Equalizing Block Blank
O-Ring
O-Ring
Backup Ring
Backup Ring
Socket Head Cap Screw

QTY
1
1
1
1
1
4

6.3 Blind Rams

ToAssemble:
a.
b.
c.

Placeinnerseal(#2)intoramblock(#1).RetainwithScrews(#5).
InstallOuterSeal(#3).
InstallKey(#4),retainwithSHCS(#6).

ToDisassemble:
a.

ReverseAssemblySteps.

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6.3.1 Blind Rams Bill of Materials

NE080A32BLIND

6.4 Shear Rams

ToAssemble:
a.
b.
c.

PlaceShearBlade(#2)intoramblock(#1);holesinbladelineupwiththreadedramblockholes.
Installflatsocketcapscrews(#3).
Installshortalignmentkey(#5)inramblocks.Retainwithsocketheadcapscrews(#4).

ToDisassemble:
a.

ReverseAssemblySteps

b.

Visuallycheckbladesfordamageandcracks*.Replacecomponentsthatshowwearordamage.

*NOTE:AsperNACEMR0175shearbladesareexemptfromthehardnessrequirementsofSteelasthey
needtobeharderthanthecoilinordertocutit.AsaresulttheyaresusceptibletoStressCorrosionCracking(SCC)
ifexposedtoanH2Senvironmentandshouldbeinspectedoftentocheckforcracking.

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6.4.1 Shear Rams Bill of Materials

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6.5 Slip Rams

ToAssemble:
a.
b.

Installslip(#2)intoeachramblock(#1)andretainwithscrews(#5).
Installalignmentkey(#3)inramblocks(#1)withsocketheadcapscrews(#4).

ToDisassemble:
a.

ReverseAssemblySteps.

6.5.1 Slip Rams Bill of Materials

Assembly No.
NE080A38
ITEM PART NUMBER
DESCRIPTION
QTY.
1
NE0800164
SlipRamBlock
1
2
NE0800165XXX
SlipInsert
1
3
NE0800139
ShortAlignmentKey
1
4
NF0030016038
SocketHeadCapScrew
2
5
NF0010024050
SocketHeadCapScrew
4
XXXRepresentsCoilSize.Example150is11/2"CoilTubing

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6.6 Pipe Rams

ToAssemble:
a.
b.
c.

Installouterseal(#3)ontoeachramblock(#1).
Placeinnerseal(#4)intoramblock(#1).Installscrews(#2).
Installalignmentkey(#5)inramblocks(#1)withsocketheadcapscrews(#6).

ToDisassemble:
a.

ReverseAssemblySteps.

6.6.1 Pipe Rams Bill of Materials

Assembly No.
NE080A32
ITEM PART NUMBER
DESCRIPTION
QTY.
1
NE0800137XXX
PipeSealRamBlock
1
2
NE0800138
Screw
2
3
NE080300OUT
OuterSeal
1
4
NE080300XXX
InnerSeal
1
5
NE0800139
ShortAlignmentKey
1
6
NF0030016038
SocketHeadCapScrew
2
XXXRepresentsCoilSize.Example150is11/2"CoilTubing

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6.7 Body & Actuators

NOTE:Workinacleanworkarea.Whenassemblingensureallcomponentsarecleanandfreeofany
burrsorroughedges.Sealingsurfacesshouldbelightlyoiledandsealsshouldbelightlygreased.Threadsshouldbe
coatedwithanunleadedcompound.Itisrecommendedtouseamarinethreadcoatcompound.
ToAssemble:(Seedrawingbelow)
a.

b.
c.
d.
e.
f.

g.
h.
i.
j.
k.

SettheMainBody(#1)onapieceofplywoodornonabrasivesurfacewiththebottomconnection
down(Keywaysinramboresshouldbeonthebottomofthebore).Theplywoodornonabrasive
surfaceistopreventdamagetothebottomflange.
InstallBX154topstudsandnuts1B7MorL7(19&18).
InstallBX152sidestudsB7MorL7(#12).
InstallBX152sideflange(#16).UseanewBX152stainlesssteelringgasket(#15),Wecofaceseal
(#14),and2HMNuts(#13).
Installequalizingvalves(#3)andblankvalve(#11).
InstallhydrauliccouplersintoBOPbody.Besuretoinstalleachactuatorsettotheappropriatehoses
asindicatedonthecontrolpaneloftheunit.Itisrecommendedtolabeleachhydraulicsetand/or
usedifferentcouplersfortheactuatorsets.
Assembleoneoftheactuatorsassemblies(#2&#5)locatedatthebottomoftheBOPasdescribed
belowinsection6.7.2.
Continuetoassembleactuatorsincludingshearactuator(#4&#6)untilassemblyiscomplete.See
section6.7.3.
Option:BoltonDeBoosterAssembly(#20)andplumbinwithhighpressuretubing.SeetheDe
Boostermanualforadditionalinformation.
Whenappropriate,installBX154bottomstudsandnuts1B7MorL7(#19&#18).
Whenappropriate,installcorrectrams.

ToDisassemble:
a.
b.
c.
d.
e.
f.

Openallequalizingports.
Ensurethatallramassemblieshavebeenhydraulicallyretracted
MakessurethereisnopressureintheBOPbody
Reverseassemblyproceduresforallactuatorassembles.
Afterdisassemblyinspectallsealingsurfacesforwearsuchaspittingandchecksealsfordamages
suchascuts,nicks,andcracks.
Replacecomponentsthatindicateexcessivewear.

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6.7.1 31/16 10K Quad Bill of Materials

NE080A31
NotetheoptionalDeBoosterassembly(#20).PleasespecifyifDeBoosterisdesiredwhenordering.

6.7.2 Actuators
NOTE:Thereisaleftandrightassemblyforeachactuatorassembly.Besuretocheckorientationofthe
partswhenassembling.Thekeywaysintheactuatorflangewillfacedown.
a.
b.

AssembleOrings(9,and12)withbackupring(15)totheactuatorflange(1or1B)asshown.
Installthepackingstackintotheactuatorflange(1or1B,seedrawingbelow).Installfemaleadapter
(1)thenthreemolyrings(2)andthenmaleadapter(3).

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6.7.2.1 Packing Stack Bill of Materials

Assembly No.
ITEM PART NUMBER
1
NE-080-0150
2
NE-080-0152
3
NE-080-0151

NE-080-A37
DESCRIPTION QTY.
Male Adapter
1
Moly Ring
3
Female Adapter
1

a.
b.
c.
d.

Installretainingring(19).
AssembleQuadring(13)onthepiston(2).
Greaseinsideofpackingset(18)
Guidethepiston(2)intotheactuatorflange(1or1B)asshownandtapthroughusingarubber
mallet.
e. Usingastrapwrenchsoasnottoodamagethesealingsurface;Screwthepistonretainer(6)ontothe
piston(2),makesureitbottomsout.
f. Installsetscrew(20)intopistonretainer(6)tosecuretopiston(2).
g. Threadthemanualstem(3)intothepiston(2).
h. AssembleOrings(10and11)withbackupring(14)totheendcap(4)asshown.
i. Threadtheendcap(4)ontotheactuatorflange(1or1B).
j. AssembleOrings(7)ontheportplugs(5).
k. Threadportplugs(5)intotheactuatorflange(1or1B)
l. AssembleOrings(8)onthehydraulicportadapters(16).
m. Installthehydraulicportadapters(16)intotheactuatorflange(1or1B).
n. Installgreasezerk(21)inactuatorflange(1or1B).
o. Installappropriateramblockintopistonretainer(seeaboveforramassemblies)
p. InsertactuatorontoBOPmainbodyandthreadin11/4socketheadcapscrews.
q. Assembletheotheractuatorassembliesasdescribedinstepsathrur.Refertodrawingbelow(2or3
frommainBOPassemblyabove).
r. Connecthydraulicsystemtoactuatorsandfunctionthecylinderopen/closethreetofourtimesto
fillthecylinderswithhydraulicoilandremoveair.Alsocheckforleaksatthistime.Ifthereareleaks
reversetheassemblystepstofindtheproblem.
s. Makesurecylindersareinleftintheopenposition.Youcancheckthepistonlocationthroughthe
windowsintheendcap.

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6.7.2.2 Actuator Bill of Materials

Assembly No.
ITEM PART NUMBER
1
NE-080-0162
1B NE-080-0147
2
NE-080-0145
3
NE-080-0146
4
NE-080-0144
5
NE-080-0006
6
NE-080-0148
7
NS-2013-HS7
8
NS-2206-HS7
9
NS-2215-HS7
10 NS-2225-HS7
11 NS-2248-HS7
12 NS-2348-HS7
13 NS-4340-QN7
14 NS-8225-N90
15 NS-8348-N90
16 NE-080-0149
17 NF-001-0043-400
18 NE-080-A37
19 NF-500-150
20 NF-203-0016-031
21 NH-100-0002

NE-080-A34 & NE-080-A34L

DESCRIPTION
L.H.S. Actuator Flange
R.H.S. Actuator Flange
Piston
Manual Stem
End Cap
Port Plug
Piston Retainer
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
Quad Ring
Backup Ring
Backup Ring
Hydraulic Port Adapter
Socket Head Cap Screw
Packing Set
Spiral Retaining Ring
Socket Set Screw
Grease Zerk

QTY.
1
1
1
1
1
2
1
2
4
2
1
1
1
1
1
1
2
4
1
1
1
1

6.7.3 Shear Actuators

NOTE:Thereisaleftandrightassemblyforeachactuatorassembly.Besuretocheckorientationofthe
partswhenassembling.Thekeywaysintheactuatorflangewillfacedown.
a.
b.

AssembleOrings(11and13)withbackupring(16)totheactuatorflangeasshown.
Installthepackingstackintotheactuatorflange(1or1B,seedrawingbelow).Installfemaleadapter
(1)thenthreemolyrings(2)andthenmaleadapter(3).

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6.7.3.1 Shear Packing Stack Bill of Materials

Assembly No.
ITEM PART NUMBER
1
NE-080-0159
2
NE-080-0158
3
NE-080-0157

NE-080-A35
DESCRIPTION QTY.
Male Adapter
1
Moly Ring
3
Female Adapter
1

a.
b.
c.
d.

Installretainingring(17).
AssembleQuadring(14)onthepiston(3).
Greaseinsideofpackingset(7)
Guidethepiston(3)intotheactuatorflange(1or1B)asshownandtapthroughusingarubber
mallet.
e. Usingastrapwrenchsoasnottoodamagethesealingsurface;Screwtheshearpistonretainer(5)
ontothepiston(3),makesureitbottomsout.
f. Installsetscrew(20)intopistonretainer(5)tosecuretopiston(3).
g. AssembleOrings(9)ontheportplugs(4).
h. Threadportplugs(4)intotheactuatorflange(1or1B)
i. AssembleOrings(8)onthehydraulicportadapters(6).
j. Installthehydraulicportadapters(6)intotheactuatorflange(1or1B).
k. Installgreasezerk(21)inactuatorflange(1or1B).
l. Install11/4stud(18)intoBOPmainbody(1onmainassemblyabove).
m. Installshearramblockintoshearpistonretainer.Seeaboveassemblyforshearram.
n. Insertactuatorflange(1or1B)onto11/14studs(18).
o. AssembleOrings(10and12)withbackupring(15)totheendcap(2)asshown.
p. Insertendcap(2)ontotheactuatorflange(1or1B).
q. Threadthefournuts(19)ontothestuds(18)andtightento400ft.lb.
r. Assembletheotheractuatorassemblyasdescribedinstepsathrus.Refertodrawingbelow(5and6
onmainBOPassembly).
s. Connecthydraulicsystemtoactuatorsandfunctionthecylinderopen/closethreetofourtimesto
fillthecylinderswithhydraulicoilandremoveair.Alsocheckforleaksatthistime.Ifthereareleaks
reversetheassemblystepstofindtheproblem.
t. Makesurecylindersareleftintheopenposition.Youcancheckthepistonlocationthroughthe
windowsintheendcap.

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6.7.3.2 Shear Actuator Bill of Materials

Assembly No.
NE-080-A36 & NE-080-A36L
ITEM PART NUMBER
DESCRIPTION
QTY.
1
NE-080-0163
L.H.S. Actuator Flange
1
1B NE-080-0153
R.H.S. Actuator Flange
1
2
NE-080-0155
Endcap
1
3
NE-080-0160
Piston
1
4
NE-080-0006
Port Plug
2
5
NE-080-0161
Shear Piston Retainer
1
6
NE-080-0149
Hydraulic Port Adapter
2
7
NE-080-A35
Packing Assembly
1
8
NS-2206-HS7
O-Ring
4
9
NS-2013-HS7
O-Ring
2
10
NS-2219-HS7
O-Ring
1
11
NS-2221-HS7
O-Ring
2
12
NS-2248-HS7
O-Ring
1
13
NS-2348-HS7
O-Ring
1
14
NS-4350-QN7
Quad Ring
1
15
NS-8219-N90
Backup Ring
1
16
NS-8348-N90
Backup Ring
1
17
NF-500-188
Spiral Retaining Ring
1
18
NF-400-0043-1300 Stud Bolt
4
19
NF-180-0043
Heavy Hex Nut
4
20
NF-203-0016-031
Socket Set Screw
1
21
NH-100-0002
Grease Zerk
1

7 Maintenance
ForthebestperformanceitisrecommendedthattheBOPactuatorsbeopened,cleanedandgreased
aftereveryjob.Anydamagedsealorpartshouldbereplaced.
NOTE:IfyourBOPisassembledwiththeoptionalDeBooster,pleaserefertotheDeBoostermanual.

8 Seal Kits
Belowliststheindividualassemblysealkitsandtheirassociatedpartnumbers.Aswellitlistsacomplete
BOPsealkit.Sealkitsareofferedinavarietyofservices.ThesealkitslistedinthismanualareforH2Sservice.
PleasecontactNexusEngineering&Machineifyourequirekitsnotlistedhere.

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8.1 Actuator Seal Kit

Assembly No.
ITEM PART NUMBER
7
NS-2013-HS7
8
NS-2206-HS7
9
NS-2215-HS7
10 NS-2225-HS7
11 NS-2248-HS7
12 NS-2348-HS7
13 NS-4340-QN7
14 NS-8225-N90
15 NS-8348-N90
18 NE-080-A37

NE-080-A34-SK01 - H2S Service

DESCRIPTION
QTY.
O-Ring
2
O-Ring
4
O-Ring
2
O-Ring
1
O-Ring
1
O-Ring
1
Quad Ring
1
Backup Ring
1
Backup Ring
1
Packing Set
1

8.2 Shear Actuator Seal Kit

Assembly No.
ITEM PART NUMBER
7
NE-080-A35
8
NS-2206-HS7
9
NS-2013-HS7
10 NS-2219-HS7
11 NS-2221-HS7
12 NS-2248-HS7
13 NS-2348-HS7
14 NS-4350-QN7
15 NS-8219-N90
16 NS-8348-N90

NE-080-A36-SK01 - H2S Service

DESCRIPTION
QTY.
Packing Set
1
O-Ring
4
O-Ring
2
O-Ring
1
O-Ring
2
O-Ring
1
O-Ring
1
Quad Ring
1
Backup Ring
1
Backup Ring
1

8.3 Equalizing Valve Seal Kit

Assembly No.
ITEM PART NUMBER
4 NS-2012-HS7
5 NS-2120-HS7
6 NS-2116-HS7
7 NS-8012-N90
8 NS-8116-N90
9 NS-8120-N90

NE-080-A14-SK01 - H2S Service

DESCRIPTION
O-Ring
O-Ring
O-Ring
Backup Ring
Backup Ring
Backup Ring

QTY.
1
1
1
1
1
1

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8.4 Equalizing Valve Blank Seal Kit

Assembly No.
ITEM PART NUMBER
2
NS-2120-HS7
3
NS-2116-HS7
4
NS-8116-N90
5
NS-8120-N90

NE-080-A28-SK01 - H2S Service

DESCRIPTION
QTY
O-Ring
1
O-Ring
1
Backup Ring
1
Backup Ring
1

8.5 31/16 10K Quad BOP Seal Kit

Assembly No.
PART NUMBER
NE-080-A34-SK01
NE-080-A14-SK01
NE-080-A36-SK01
NE-080-A28-SK01
NS-21502FS-H2S

NE-080-A31-SK01 - H2S Service

DESCRIPTION
Actuator Assembly Seal Kit
Equalizing Valve Assembly Seal Kit
Shear Actuator Assembly Seal Kit
Equalizing Valve Blank Assembly Seal Kit
Face Seal

QTY.
6
2
2
2
1

9 Ram Block Spare Part Numbers

9.1 Pipe Rams

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PIPE SIZE
BLIND
3/4"
1"
1-1/14"
1-1/2"
1-3/4"
2"

ASSEMBLY #
NE-080-A32-BLIND
NE-080-A32-075
NE-080-A32-100
NE-080-A32-125
NE-080-A32-150
NE-080-A32-175
NE-080-A32-200

RAM BLOCK #
NE-080-0137-BLIND
NE-080-0137-075
NE-080-0137-100
NE-080-0137-125
NE-080-0137-150
NE-080-0137-175
NE-080-0137-200

INNER SEAL #
NE-080-300-BLIND
NE-080-300-075
NE-080-300-100
NE-080-300-125
NE-080-300-150
NE-080-300-175
NE-080-300-200

OUTER SEAL #
NE-080-300-OUT
NE-080-300-OUT
NE-080-300-OUT
NE-080-300-OUT
NE-080-300-OUT
NE-080-300-OUT
NE-080-300-OUT

9.2 Slip Rams

PIPE SIZE
3/4"
1"
1-1/4"
1-1/2"
1-3/4"
2"

ASSEMBLY #
NE-080-A38-075
NE-080-A38-100
NE-080-A38-125
NE-080-A38-150
NE-080-A38-175
NE-080-A38-200

SLIP INSERT #
NE-080-165-075
NE-080-165-100
NE-080-165-125
NE-080-165-150
NE-080-165-175
NE-080-165-200

RAM BLOCK #
NE-080-164
NE-080-164
NE-080-164
NE-080-164
NE-080-164
NE-080-164

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