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ExperimentalandNumericalModelforThermalDesignofAirCooledCondenser
2015. Ali Hussain Tarrad & Ali Farhan Al-Tameemi. This is a research/review paper, distributed under the terms of the Creative
Commons Attribution-Noncommercial 3.0 Unported License http://creativecommons.org/licenses/by-nc/3.0/), permitting all non
commercial use, distribution, and reproduction inany medium, provided the original work is properly cited.
I.
Introduction
2015
Year
20 15
Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
II.
Experimental Work
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2015
a) Test Rig
12
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Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
13
Figure (1) : A Schematic diagram for the test rig, Altameemi [10]
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Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
14
Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
590
Depth (D), mm
30
Height (H), mm
320
No. of Tubes
110
No. of Tubes/Row
55
No. of Rows
11.25
15
Fin
0.1888
Pitch (), mm
4.18
Length (l), mm
8.05
Thickness(t), mm
0.18
36.12
Material
Tube
388
Height (Ht), mm
2.35
Depth (Dt), mm
12
Thickness (tt), mm
0.24
Material
Inner tube surface
Brass
Smooth
III.
Model Methodology
15
Copper
140
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Year
Core
Value
119
3.935
3.029
0.906
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Parameter
Year
2015
Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
16
Where:
, =
=1+
=1+
(1)
(2.a)
(2.b)
Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
the
= 0.023 0.8
following
(3)
1+
, =
(4)
= 1 +
2
1
2
+ 1 +
= 1 +
(5.a)
(5.b)
(5.c)
( + )
(5.d)
(6)
(7)
(8.a)
(8.b)
ReD 10,000
and L/Di 10
2015
[13]suggested
Year
kruzhilin
= 0.027 0.8
0.7 Pr 16,700
1
3
0.14
ReD 10,000
(9)
and
L/Di 10
Laminar flow:
Below a Reynolds number of about (2000), the
flow in pipes will be considered to fall in the laminar
region. Sieder and Tate (1930) [18] recommends the
following simple correlation:
0.33
= 1.86 ( )0.33
0.14
(10)
0.8
0.2
(11)
Boyko and
correlation:
Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
(12)
Year
2015
18
(13.a)
(13.b)
= ( )
2
, =
(13.c)
(13.d)
= , , , + , 2
4
(14)
= , + 2 , ,
(15)
(16)
Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
(18)
, =
iii.
, = , +
(21)
= , + ,
(23)
(24)
+ ,
(25)
, = 2
(26)
(27) 19
= , + ,
dT
dx
tanh
(28.a)
(28.b)
2015
Year
(17)
= 2 , , + ,
, =
(29)
20 15
Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
2015
Year
ln
e) Model Scheme
The suggested model in the present work was
prepared in the form of a computer program designated
as ACCRP. It was written with the aid of Liberty Basic
Language, [26]. Multi iteration schemes were
implemented to obtain the final rating data of the air
cooled condenser. These were related to the air stream
side and steam flow inside the tubes. A complete
description and flow diagram of this code could be
found in Altameemi [10].
IV.
Model Verification
(32.a)
(32.b)
(32.c)
(32.d)
(33)
(34.b)
= 1 ()
ln
(31.b)
1 [ (1 )]
= =
(31.a)
1 [ (1 )]
(30.b)
= 0.22
Where:
( )1
(30.a)
= , ,
20
= 1
(34.a)
(35)
Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
22
18
Air Velocity (3 m/s)
16
14
Year
2015
12
21
10
19
25
22
28
31
34
37
40
43
46
Figure (6) : Air cooled condenser load variation with entering air dry-bulb temperature
The ACC thermal loads for different
experimental conditions exhibited a maximum deviation
of (+8 %), and a minimum deviation of (-5 %) for air
velocity of (3) m/s.The corresponding values for (6) m/s,
+ 8%
18
16
- 5%
14
12
10
10
12
14
16
18
20
Figure (7) : Comparison of experimental and theoretical ACC thermal load at air velocity of (3) m/s
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20
Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
Year
2015
22
+ 11%
20
18
16
14
12
22
10
12
14
16
18
20
22
24
Figure (8) : Comparison of experimental and theoretical ACC thermal load at air velocity of (6) m/s
Figure (9) shows the comparison between the
measured experimental heat duty and that predicted by
the present modal for the entire operating conditions
considered in the present work. The model predicted the
10
+ 12%
20
-5%
15
10
10
15
20
25
Figure (9) : Comparison of experimental and theoretical ACC thermal load at air velocity of (3) m/s and (6) m/s
b) Exit Air Temperature
Verification of the air exit temperature samples
for (3 and 6) m/s are shown in figure (10). It is obvious
that all of the results are under predicted by (5 %). The
Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
65
60
55
50
- 5%
45
2015
40
Year
35
30
30
35
40
45
50
55
60
65
70
23
Figure (10) : Comparison of experimental and theoretical ACC exit dry-bulb temperature for both test air velocities
at different steam flow rates
It is obvious that the choice of increasing the air
flow rate and flow velocities with (100%) by fanning a
higher air volumetric flow may be considered to achieve
high heat transfer. This is due to the increaseof air side
heat transfer coefficient, especially for hot ambient
condition when performance in a credible manner was
required.The air velocity is an important character in air
cooled condenser overall design and determination of
the face velocity. However it is usually falls within the
range of (1.5) to (4) m/s, Tarrad (2010) [7]. It is
recommended for the face velocity of the air a value
which is not exceeding (3) m/s, for pressure drop
consideration, Wilber and Zammit (2005) [27].
76
74
72
70
68
66
Row 1
64
Row 2
62
60
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
Figure (11) : Overall heat transfer coefficient distribution for ACC under air flow velocity of (3) m/s at inlet air
temperature of (31C) and steam flow rate of (33.4) kg/hr
20 15
70
Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
Year
2015
95
24
90
85
80
75
Row 1
70
Row 2
65
60
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
Figure (12) : Overall heat transfer coefficient distribution for ACC under air flow velocity of (6) m/s at inlet air
temperature of (31 C) and steam flow rate of (33.4) kg/hr
V.
Conclusions
Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
u
Uo
W
xeq
XT
XL
z
Greek Symbols
Fin Efficiency
Subscripts
a
Air
ass.
Assumed Value
att.
Attached
c
Condensate , cold
cBK Boyko-Kruzhilin condensation coefficient
cal.
Calculated Value
cond Condenser, Condensation
e
Exit or Equivalent
eff.
Effective
eq.
Equivalent
est.
f
g
h
i
inc
l
lo
m
max
min
o
r
row
s
t
tr
Tube
m2
J/kg.C
m
m
m/s2
kJ/kg
W/m2 C
W/m2 C
m
W/m C
m
m
kg/s
bar
m
kW
m2
m
C or K
C
m/s
W/m2 C
m
m
m
m
Estimated Value
Fouling , Fin or fluid
gas
Hydraulic diameter, hot fluid
Inside or Inlet
increment
Liquid
Liquid Only
mean
maximum
minimum
Outside
ratio,row
Row Value
Steam Value or Surface
Tube
tube per row
Tube Value
Vapor
Wall Value
20 15
Year
Area
Heat Capacity Ratio
Specific Heat at Constant Pressure
Diameter or Depth
Fin Pitch
Gravitational Acceleration
Specific Enthalpy
Steam Condensing Heat Transfer Coefficient
Outside Heat Transfer Coefficient
Height
Thermal Conductivity
Tube Length
Fin Length
Fluid Mass Flow Rate
Parameter Defined by Equation (32.b), Correlation index
Number
Nusselt Number
Operating Absolute Pressure of Steam
Perimeter of Tube
Prandtle Number
Condensation Load
Reynolds Number
Hollow Fin Cross Sectional Area
Thickness
Fluid Temperature
Temperature Difference
Fluid Velocity
Overall Heat Transfer Coefficient
Air Cooled Condenser Width
Steam Local Quality
Transverse Tube Pitch to the Flow Direction
Longitudinal Tube Pith in Flow Direction
Heat Exchanger Cooled Length
25
A
Cr
cp
D
Fp
g
h
hc
ho
H
k
L
lf
n
N
Nu
p
P
Pr
Re
Sm
t
T
2015
Nomenclature
Experimental and Numerical Model for Thermal Design of Air Cooled Condenser
Abbreviations
ACC
ACCRP
NTU
OHTC
Year
2015
26
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.