Atlanta Servo Drive System 060812

Table of Contents
Page
High-Performance Servo-Worm Reducers
17
Input and Output Couplings for Servo-Worm Reducers
18
Selection and Ratings for Servo-Worm Reducers
19
22
Mounting, Maintenance and Spare Parts for Servo-Worm Reducers
23
24
Pinion and Output Shafts for Servo-Worm Reducers
25
28
Compression Couplings for Pinions
28
Preloaded Split-Pinion Output Shafts for Servo-Worm Reducers
28.1 28.2
Hardened & Ground Straight and Helical Pinions
29
33
Milled Straight Pinions
34
43
ISO Tolerances
44
Straight and Helical Racks
45
Guide Bushings for Round Racks
60
Ratings of Rack & Pinion Drives
61
Torque Capacity of Keyway Connections
65
Calculations and Selection of Rack & Pinion Drives
66
67
Lubrication of Rack & Pinion Drives
69
72
Mounting and Maintenance of Rack & Pinion Drives
73
Servo Motor Mounting Guide for Servo-Worm Reducers
74
60
65
84
Order Code Examples
Example for Servo-Worm Reducers:
58 4 5 2 20
Servo-Worm
Reducers
Keyway
Output
Center Distance
a = 80 mm
Motor Mounting
Type
Ratio
i = 19.5
Motor Mounting
Type
Ratio
i = 19.5
58 8 5 2 20
Servo-Worm
Reducers
Compression
Output
Center Distance
a = 80 mm
Example for Racks:
28 2 0 025
Style and Quality

Level
Module (Pitch)
Mounting Holes
Rack Length
Complete Product Range
Standard Drive Elements

Chain Sprockets
With various number of teeth for precision roller chain, pitch
between 6 mm and 1 , for single and multiple chains, as
disks and with one-sided hub. Also sprockets with vecobloc
tensioning bushings.
Mounting Hubs
For sprockets
Precision Roller Chains
In accordance with DIN 8180/87, angled side links, and sliding rails as chain guides.
Chain Tensioners
With special ball bearings, eccentric tensioning rings, etc.
Worm Gearmotors
Available ready-to-mount. With output shafts or hollow bores,
in center distances 40 mm to 125 mm, and ratios from 7:1 to
82:1. Also accessories for input and output drives.
Bevel Gearboxes
With single or dual output shafts, with straight and spiralbevel gears. Ratios from 1:1 to 5:1.
Screw Jack Gearboxes
With fixed and rotating spindles, for lifting forces from 450 to
22,500 lb., oil-cooled or grease lubricated.
Linear Lifting Drives
For use in scissor-lift tables to replace hydraulic cylinders.
Up to 22,500 lb. capacity.
Frictional Hubs
For limiting torque.
Standard Elements for Servo-Systems

High-performance servo-worm reducers with low backlash
and adjustable gearing, center distances 50 mm to 125 mm,
ratios from 4.75:1 to 52:1. Accessories including input and
output couplings, pinion output shafts and racks with straight
and helical, hardened & ground teeth.
Milled Straight Pinions

In modules 1.0 to 8.0, with various number of teeth. Modules
1.0 to 3.0 also available in plastic.
Special versions of all drive components

according to customer drawings
Tensioning Units
With maintenance-free, silent rubber spring system.
Hardened & Ground Straight and Helical Pinions

Case-hardened and ground, in modules 2.0 to 8.0.
Milled Straight and Helical Racks
In modules 1.0 to 8.0, soft and induction-hardened, up to 2,000
mm in length. Module 1.0 to 3.0 also available in plastic.
Hardened & Ground Straight and Helical Racks
In modules 2.0 to 8.0, from 250 mm to 1,000 mm in length.
Bevel Gear Sets
In modules 1.0 to 5.0 in ratios from 1:1 to 5:1. Modules 1.0
and 1.5 also available in plastic.
Standard Worm Gearboxes
Center distances from 40 mm to 125 mm, and ratios from 7:1
to 109:1. Hardened & ground worm and special bronze wheel.
Splined Shafts, Straight and Involute Splines
Including corresponding sleeve and hubs.
Trapezoidal Thread Spindles
And nuts, from 12 mm to 70 mm thread diameter, left and
right-hand threads, in standard lengths.
Ballscrew Spindles
And nuts, rolled and hardened, from 16 mm to 63 mm diameter, in standard lengths.
Shaft Couplings
Rigid and flexible, for torques from 0.1 to 3,100 lb.ft.
Universal Joints
Ball and universal joints in accordance with DIN 808. Single
and double versions from 8 mm to 80 mm shaft diameter.
Timing Belt Drives
HTD profile and trapezoidal profile in accordance with DIN/
ISO 5294/96. Various number of teeth and belt lengths available.
And/or own design.

Gears and change gears
With milled or ground teeth up to module 12 and module 8.0
respectively.
Chain Sprockets
For precision roller chains, with 4 mm up to 1 pitch in
accordance with DIN 8180/8187/8188 BSA and ASA, for
bushed roller chains according to DIN 8164, plate-link chains
according to DIN 8150, and for special chains (transport and
conveyor chains, etc.).
Bevel Gears
With straight teeth, crowned according to Gleason, up to module 8.0.
Worm Gear Sets
With milled or ground teeth, up to module 10.0.
Racks
In modules 1.0 to 8.0, up to 3,000 mm in length.
Splined shafts and sleeves
In accordance with DIN 5463/5472, milled and ground.
Involute spline shafts
In accordance with DIN 5480/5482.
Ring Gears with Internal Teeth
Up to module 5.0.
Cylindrical gearboxes
Bevel Gearboxes
Speed-change Gearboxes
Worm Gearboxes
Planetary Gearboxes
Spindle Lifting Gearboxes
5
Description
ATLANTA High-Performance Servo-Worm Reducers were
specifically developed for use with the latest servo motor technology in applications that demand precise positioning and
repeatability. Typical applications include traveling gantries,
horizontal & vertical axis drives, pick & place robots, and replacements for long ball-screw axis drives. These applications often occur in the Material Handling, Automation, CNC
Machine Tool and Robotics Industries.
To reach the high level of precision that servo systems demand, several design improvements over traditional worm
gear reducers were required. The worm & wheel gear designs were improved by increasing their quality levels and
optimizing their tooth profiles for minimum backlash. A simple
method of adjusting the backlash of the gear set was also
developed, which changed the centerline distance of the gear
set by means of two eccentric output bearing covers. A pair
of precision angular contact bearings were added to the input shaft to eliminate any axial play at the worm gear. Robust
tapered roller bearings were added to the output shaft to allow for high radial and axial loads. With these design improvements, we can consistently offer our units with an angular backlash of less than 2 arc-minutes, and the advantage of in the field adjustable backlash.
The assembled unit is comprised of precision-machined parts

made from high-quality materials, which provide the unit with
its high accuracy and quality level. The unit housing is aluminum for its lightweight and good heat dissipation. All faces
of the housing are machined to allow for unit mounting in any
position. The worm is case-hardened steel; the wheel is
bronze, shrunk on a steel splined hollow shaft. The internal
lubricant is Shell Tivela synthetic oil (ISO V.G. 220) for minimal wear.
The servo motor connection is simple with a zero-backlash
motor coupling, which adapts the servo motor shaft to the
splined input shaft. The connection flange properly aligns the
motor shaft with the input shaft, making mounting quick and
easy. Various couplings and mounting flanges are available
for assembly with virtually all servo motors. The output shaft
of the worm reducer is available with a keyway or a compression-type coupling. We also offer a line of accessories to adapt
this output to straight shafting, rack & pinions, or other gearing types; see page 25.
All dimensions are in millimeters and are subject to change. For ISO tolerance values, see page 44.
80
16
3.5
18
10
M8x16
Counter bore
for M8
Size 3, Center Distance: ao= 50 mm
f1
95
50
62H8
160
+0,12
100
M8x16
e
45
14.7h8
138
0...0.5
f1
85
y
100
118
k
28.3
25H6
8P8
Fig. 1 Output bore with key connection
80
16
70H8
160
50
+0,12
f1
95
45
100
M8x16
14.7h8
138
18
10
M8x16
Counter bore
for M8
40
85
y
118
k
f1
100
137
25H6
30h8
Fig. 2 Output bore with compression connection

Order code
Fig.1
Ratio i
DG7
f1
Wt. (lb)
Fig. 2
58 43 105
58 43 107
58 43 109
58 43 115
58 43 120
58 43 129
58 43 139
58 43 150
58 83 105
58 83 107
58 83 109
58 83 115
58 83 120
58 83 129
58 83 139
58 83 150
4.75
6.75
9.25
14.50
19.50
29.00
39.00
50.00
58 43 205
58 43 207
58 43 209
58 43 215
58 43 220
58 43 229
58 43 239
58 43 250
58 83 205
58 83 207
58 83 209
58 83 215
58 83 220
58 83 229
58 83 239
58 83 250
4.75
6.75
9.25
14.50
19.50
29.00
39.00
50.00
58 43 305
58 43 307
58 43 309
58 43 315
58 43 320
58 43 329
58 43 339
58 43 350
58 83 305
58 83 307
58 83 309
58 83 315
58 83 320
58 83 329
58 83 339
58 83 350
4.75
6.75
9.25
14.50
19.50
29.00
39.00
50.00
58 43 405
58 43 407
58 43 409
58 43 415
58 43 420
58 43 429
58 43 439
58 43 450
58 83 405
58 83 407
58 83 409
58 83 415
58 83 420
58 83 429
58 83 439
58 83 450
4.75
6.75
9.25
14.50
19.50
29.00
39.00
50.00
58 43 505
58 43 507
58 43 509
58 43 515
58 43 520
58 43 529
58 43 539
58 43 550
58 83 505
58 83 507
58 83 509
58 83 515
58 83 520
58 83 529
58 83 539
58 83 550
4.75
6.75
9.25
14.50
19.50
29.00
39.00
50.00
58 43 805
58 43 807
58 43 809
58 43 815
58 43 820
58 43 829
58 43 839
58 43 850
58 83 805
58 83 807
58 83 809
58 83 815
58 83 820
58 83 829
58 83 839
58 83 850
4.75
6.75
9.25
14.50
19.50
29.00
39.00
50.00
58 43 905
58 43 907
58 43 909
58 43 915
58 43 920
58 43 929
58 43 939
58 43 950
58 83 905
58 83 907
58 83 909
58 83 915
58 83 920
58 83 929
58 83 939
58 83 950
4.75
6.75
9.25
14.50
19.50
29.00
39.00
50.00
95
50
80
95
60
95
110
222
222
222
232
234
238
238
152
152
152
162
164
168
168
42
42
42
52
54
58
58
100
100
100
105
100
115
115
115
95
100
115
75
130
130
M8
M6
M6
M8
M5
M8
M8
15.4
15.4
15.4
15.4
15.4
17.6
17.6
Jred
in.lb.s x 10-
0.427
0.366
0.309
0.248
0.173
0.238
0.204
0.189
0.427
0.366
0.309
0.248
0.173
0.238
0.204
0.189
0.427
0.366
0.309
0.248
0.173
0.238
0.204
0.189
0.427
0.366
0.309
0.248
0.173
0.238
0.204
0.189
0.427
0.366
0.309
0.248
0.173
0.238
0.204
0.189
0.427
0.366
0.309
0.248
0.173
0.238
0.204
0.189
0.427
0.366
0.309
0.248
0.173
0.238
0.204
0.189
ao = 40 mm and other ratios available upon request
105
25
r
4.5
18
11
M10x15
f1
115
63
72H8
195
+0,2
125
M10x15
52
24.7h8
175
0...0.5
110
y
f1
130
145
k
31.3
28H6
8P8

45
105
25
M10x15
90H8
f1
195
115
63+0,2
125
M10x15
24.7h8
e
52
175
11
18
110
y
145
f1
130
168
k
28H6
36h8
10

Order code
Fig.1
Ratio i
DG7
f1
Wt. (lb)
Fig. 2
58 44 005
58 44 007
58 44 009
58 44 015
58 44 020
58 44 029
58 44 039
58 44 052
58 84 005
58 84 007
58 84 009
58 84 015
58 84 020
58 84 029
58 84 039
58 84 052
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 44 105
58 44 107
58 44 109
58 44 115
58 44 120
58 44 129
58 44 139
58 44 152
58 84 105
58 84 107
58 84 109
58 84 115
58 84 120
58 84 129
58 84 139
58 84 152
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 44 205
58 44 207
58 44 209
58 44 215
58 44 220
58 44 229
58 44 239
58 44 252
58 84 205
58 84 207
58 84 209
58 84 215
58 84 220
58 84 229
58 84 239
58 84 252
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 44 305
58 44 307
58 44 309
58 44 315
58 44 320
58 44 329
58 44 339
58 44 352
58 84 305
58 84 307
58 84 309
58 84 315
58 84 320
58 84 329
58 84 339
58 84 352
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 44 405
58 44 407
58 44 409
58 44 415
58 44 420
58 44 429
58 44 439
58 44 452
58 84 405
58 84 407
58 84 409
58 84 415
58 84 420
58 84 429
58 84 439
58 84 452
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 44 505
58 44 507
58 44 509
58 44 515
58 44 520
58 44 529
58 44 539
58 44 552
58 84 505
58 84 507
58 84 509
58 84 515
58 84 520
58 84 529
58 84 539
58 84 552
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 44 605
58 44 607
58 44 609
58 44 615
58 44 620
58 44 629
58 44 639
58 44 652
58 84 605
58 84 607
58 84 609
58 84 615
58 84 620
58 84 629
58 84 639
58 84 652
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 44 905
58 44 907
58 44 909
58 44 915
58 44 920
58 44 929
58 44 939
58 44 952
58 84 905
58 84 907
58 84 909
58 84 915
58 84 920
58 84 929
58 84 939
58 84 952
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
110
95
130
95
95
110
110
130
270
265
270
265
270
265
270
290
185
180
185
180
185
180
185
205
53
48
53
48
53
48
53
73
140
100
140
115
140
115
115
195
165
115
165
130
165
130
130
215
M10
M8
M10
M8
M10
M8
M8
M12
27.5
26.4
27.5
26.4
27.5
26.4
27.5
26.4
Jred
in.lb.s x 10-
1.643
1.214
0.870
0.849
0.614
0.882
0.894
0.469
1.643
1.214
0.870
0.849
0.614
0.882
0.894
0.469
1.643
1.214
0.870
0.948
0.614
0.882
1.894
0.469
1.643
1.214
0.870
0.849
0.614
0.882
0.894
0.469
1.643
1.214
0.870
0.849
0.614
0.882
0.894
0.469
1.643
1.214
0.870
0.849
0.614
0.882
0.894
0.469
1.643
1.214
0.870
0.849
0.614
0.882
0.894
0.469
1.643
1.214
0.870
0.849
0.614
0.882
0.894
0.469
11

125
r
35
5.5
18
11
M12x18
f1
145
80
80H8
245
+0,2
170
M12x18
65
37.7h8
225
0...0.5
135
y
f1
155
175
k
39.3
36H6
10P8
50
125
35
M12x18
105H8
G
245
f1
145
80
+0,2
170
M12x18
37.7h8
225
18
11
65
135
y
175
f1
155
205
36H6

50H8
12

Order code
Fig.1
Ratio i
DG7
f1
Wt. (lb)
Fig. 2
58 45 005
58 45 007
58 45 009
58 45 015
58 45 020
58 45 029
58 45 039
58 45 052
58 85 005
58 85 007
58 85 009
58 85 015
58 85 020
58 85 029
58 85 039
58 85 052
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 45 105
58 45 107
58 45 109
58 45 115
58 45 120
58 45 129
58 45 139
58 45 152
58 85 105
58 85 107
58 85 109
58 85 115
58 85 120
58 85 129
58 85 139
58 85 152
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 45 205
58 45 207
58 45 209
58 45 215
58 45 220
58 45 229
58 45 239
58 45 252
58 85 205
58 85 207
58 85 209
58 85 215
58 85 220
58 85 229
58 85 239
58 85 252
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 45 405
58 45 407
58 45 409
58 45 415
58 45 420
58 45 429
58 45 439
58 45 452
58 85 405
58 85 407
58 85 409
58 85 415
58 85 420
58 85 429
58 85 439
58 85 452
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 45 705
58 45 707
58 45 709
58 45 715
58 45 720
58 45 729
58 45 739
58 45 752
58 85 705
58 85 707
58 85 709
58 85 715
58 85 720
58 85 729
58 85 739
58 85 752
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 45 805
58 45 807
58 45 809
58 45 815
58 45 820
58 45 829
58 45 839
58 45 852
58 85 805
58 85 807
58 85 809
58 85 815
58 85 820
58 85 829
58 85 839
58 85 852
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 45 905
58 45 907
58 45 909
58 45 915
58 45 920
58 45 929
58 45 939
58 45 952
58 85 905
58 85 907
58 85 909
58 85 915
58 85 920
58 85 929
58 85 939
58 85 952
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
110
180
130
130
180
180
130
332.5
362.5
332.5
352.5
367.5
352.5
352.5
230
260
230
250
265
250
250
55
85
55
75
90
75
75
140
193
140
155
192
193
193
165
215
165
165
215
215
215
M10
M12
M10
M10
M12
M12
M12
50.6
50.6
50.6
52.8
66
55
55
Jred
in.lb.s x 10-
5.370
5.390
4.217
4.698
3.482
3.584
3.699
3.287
5.370
5.390
4.217
4.698
3.482
3.584
3.699
3.287
5.370
5.390
4.217
4.698
3.482
3.584
3.699
3.287
5.370
5.390
4.217
4.698
3.482
3.584
3.699
3.287
5.370
5.390
4.217
4.698
3.482
3.584
3.699
3.287
5.370
5.390
4.217
4.698
3.482
3.584
3.699
3.287
5.370
5.390
4.217
4.698
3.482
3.584
3.699
3.287
13
145
r
40
M12x24
20
14
5.5
f1
170
100
100H8
290
+0,25
210
M12x24
70
37.7h8
265
0...0.5
180
y
f1
175
225
k
51.8
48H6
14P8
70
145
r
40
M12x24
125H8
290
f1
170
100
+0,25
210
M12x24
37.7h8
e
70
265
20
14
6.5
180
y
225
f1
175
233
k
48H6
62h8
14

Order code
Fig.1
Ratio i
DG7
f1
Wt. (lb)
Fig. 2
58 46 005
58 46 007
58 46 009
58 46 015
58 46 020
58 46 029
58 46 039
58 46 052
58 86 005
58 86 007
58 86 009
58 86 015
58 86 020
58 86 029
58 86 039
58 86 052
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 46 205
58 46 207
58 46 209
58 46 215
58 46 220
58 46 229
58 46 239
58 46 252
58 86 205
58 86 207
58 86 209
58 86 215
58 86 220
58 86 229
58 86 239
58 86 252
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 46 705
58 46 707
58 46 709
58 46 715
58 46 720
58 46 729
58 46 739
58 46 752
58 86 705
58 86 707
58 86 709
58 86 715
58 86 720
58 86 729
58 86 739
58 86 752
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 46 805
58 46 807
58 46 809
58 46 815
58 46 820
58 46 829
58 46 839
58 46 852
58 86 805
58 86 807
58 86 809
58 86 815
58 86 820
58 86 829
58 86 839
58 86 852
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 46 905
58 46 907
58 46 909
58 46 915
58 46 920
58 46 929
58 46 939
58 46 952
58 86 905
58 86 907
58 86 909
58 86 915
58 86 920
58 86 929
58 86 939
58 86 952
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
110
130
180
180
130
365
365
390
385
385
240
240
275
260
260
55
55
90
75
75
140
140
192
190
195
165
165
215
215
215
M10
M10
M12
M12
M12
66
66
77
72.6
72.6
Jred
in.lb.s x 10-
14.798
11.402
7.166
6.389
4.782
4.178
7.461
8.620
14.798
11.402
7.166
6.389
4.782
4.178
7.461
8.620
14.798
11.402
7.166
6.389
4.782
4.178
7.461
8.620
14.798
11.402
7.166
6.389
4.782
4.178
7.461
8.620
14.798
11.402
7.166
6.389
4.782
4.178
7.461
8.620
15
180
r
30
M16x32
26
18
f1
220
125
160H7
370
+0,25
280
M16x32
95
37.7h8
335
0...0.5
215
y
f1
210
270
k
64.4
60H6
18P8
85
180
r
30
M16x32
160H8
370
f1
220
125
+0,25
280
M16x32
37.7h8
e
95
335
26
18
215
y
270
f1
210
280
k
60H6
80h8
16

Order code
Fig.1
Ratio i
DG7
f1
Wt. (lb)
Fig. 2
58 47 005
58 47 007
58 47 009
58 47 015
58 47 020
58 47 029
58 47 039
58 47 052
58 87 005
58 87 007
58 87 009
58 87 015
58 87 020
58 87 029
58 87 039
58 87 052
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
58 47 105
58 47 107
58 47 109
58 47 115
58 47 120
58 47 129
58 47 139
58 47 152
58 87 105
58 87 107
58 87 109
58 87 115
58 87 120
58 87 129
58 87 139
58 87 152
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
180
180
468
484
315.5
331.5
75
91
200
200
215
215
M12
M12
154
154
Jred
in.lb.s x 10-
41.186
31.788
20.643
22.633
14.580
20.743
13.593
9.995
41.186
31.788
20.643
22.633
14.580
20.743
13.593
9.995
17
Servo-Worm Reducer Couplings
Input Couplings for Motor Connection

Rigid type, nitrided, preassembled for motor shafts without key
l1
l2
d1
D1
l3
d2
DIN
5480
Order code
Coupling
65 43 110
65 43 111
65 43 114
65 43 116
65 43 119
65 43 914
65 43 919
65 43 924
65 44 024
65 44 114
65 44 116
65 44 119
65 44 219
65 44 919
65 44 928
65 44 932
65 46 024
65 46 834
65 46 938
65 46 928
65 46 932
65 47 948
1)
9 71 80 010
9 71 80 011
9 71 80 014
9 71 80 016
9 71 80 019
9 71 80 014
9 71 80 019
9 71 80 024
9 71 80 024
9 71 80 014
9 71 80 016
9 71 80 019
9 71 80 019
9 71 80 019
9 71 80 028
9 71 80 032
9 71 80 024
9 71 81 035
9 71 80 038
9 71 80 028
9 71 80 032
9 71 80 048
d1
10
11
14
16
19
14
19
24
24
14
16
19
19
19
28
32
24
1 3/8"
38
28
32
48
Bore on motor side has

clamping elements to connect
motor shaft to coupling.
D2
Bore on reducer side has

involute spline corresponding
to DIN 5480 for push-fitting
l4
L2
Reference diameter for mounting
L1
d2
D1
D2
l1
l2
l3
l4
L1
L2
15x1.25x10
15x1.25x10
15x1.25x10
15x1.25x10
15x1.25x10
15x1.25x10
15x1.25x10
15x1.25x29
25x1.25x18
25x1.25x18
25x1.25x18
25x1.25x18
25x1.25x18
25x1.25x18
25x1.25x18
25x1.25x18
38x1.25x29
38x1.25x29
38x1.25x29
38x1.25x29
38x1.25x29
38x1.25x29
48
48
48
48
48
48
48
50
50
55
55
55
55
55
70
70
55
80
80
70
70
103
29
29
29
29
29
29
29
29
29
32
32
32
32
32
48
48
58
58
48
48
74
22
20.5
24
27
24
26
23
34
41.5
24
34
33
27
31
48
43
38.5
63
62
47
43
58
17
17
19
16
16
19
17
22
24
23.5
23.5
26.5
26.5
26.5
26
23
31
34
34
34
34
31
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
6
6
6
6
6
8
44
64
50
50
40
64
55
56
66.5
64
64
63
74
78
83
78
72.5
100
100
90
86
89
18
18
18
18
18
18
18
40
59.5
21
21
21
21
21
25
25
40
40
25
25
42
4xM5
4xM5
4xM5
4xM5
4xM5
4xM5
4xM5
4xM6
4xM6
4xM6
4xM6
4xM6
4xM6
4xM6
5xM6
5xM6
5xM6
6xM6
6xM6
5xM6
5xM6
6xM8
Torque
Jred
Wt. (lb)
lb.ft. in.lb.s x 10-
5.2
5.2
5.2
5.2
5.2
5.2
5.2
7.4
7.4
7.4
7.4
7.4
7.4
7.4
7.4
7.4
7.4
7.4
7.4
7.4
7.4
18.4
0.739
0.864
0.739
0.729
0.707
0.872
0.755
0.921
2.326
1.456
1.435
1.414
1.507
1.555
5.308
5.240
3.940
14.443
14.372
5.206
5.119
37.046
0.88
1.10
1.00
1.00
0.88
1.10
1.00
1.14
1.65
1.10
1.10
1.10
1.10
1.21
1.87
1.76
1.98
4.29
4.14
1.98
1.87
6.82
1) Spare part of clamping element
Output Compression Couplings

for Connecting Output Pinion Shafts to Servo-Worm series 58 8.
L1
Supplied as
complete set
L2
L3
J
i2
d2
Order code
80 83 030
80 84 036
80 85 050
80 86 062
80 87 080
18
a0
50 mm
63 mm
80 mm
100 mm
125 mm
d1
d3
Jred =
d1
d2
d3
L1
L2
L3
30
36
50
62
80
25
28
36
48
60
44
52
70
86
100
60
72
90
110
145
25
27.5
31.5
34.5
38.0
21.5
23.5
27.5
30.5
32.5
9
10
12
13
14
16
18
22
23
25
7 x M5
5 x M6
8 x M6
10 x M6
7 x M8
Torque
J
Wt. (lb)
3.0
8.9
8.9
8.9
22.1
1.545
3.566
10.020
24.016
78.650
0.66
0.88
1.76
2.86
4.18
Ratings for High-Performance Servo-Worm Reducers
The values in the table are based upon servo operation and 12,000 hour life at rated torque. For continuous operation,
thermal limitations must be considered; please consult the factory. T2 max peak torque values are based on the ultimate
strength of the gear teeth and should not be used solely in selecting a unit.
P1 = Input power in horsepower; T2 = Output torque in lb.ft.; h = Unit efficiency at input speed
Order code
a0
(mm)
i
ratio
T2 max.
(lb.ft.)
P1
(hp)
T2
(lb.ft.)
P1
(hp)
T2
(lb.ft.)
Input speed (rpm)

1000
1500
P1
T2
P1
T2
(hp) (lb.ft.) (hp) (lb.ft.)
500
750
3000
P1
T2
(hp) (lb.ft.)
4000
P1
T2
(hp) (lb.ft.)
5000
h
P1
T2
at
(hp) (lb.ft.) 1500
8.31
5.90
4.76
3.35
2.21
1.65
1.34
0.97
9.79
6.97
5.50
4.22
2.82
1.89
1.68
1.21
58
58
58
58
58
58
58
58
43
43
43
43
43
43
43
43
_05
_07
_09
_15
_20
_29
_39
_50
58
58
58
58
58
58
58
58
83
83
83
83
83
83
83
83
_05
_07
_09
_15
_20
_29
_39
_50
50
4.75
6.75
9.25
14.50
19.50
29.00
39.00
50.00
400
290
200
250
180
220
140
110
1.09
0.67
0.43
0.35
0.21
0.19
0.16
0.11
47.9
41.3
35.4
42.0
33.2
35.4
39.1
31.0
1.61
1.03
0.67
0.54
0.34
0.27
0.23
0.16
47.9
43.5
37.6
35.4
35.4
38.4
41.3
32.5
2.28
1.48
0.94
0.76
0.46
0.39
0.32
0.21
51.6
46.5
39.8
47.9
36.9
40.6
44.3
34.7
3.38
2.35
1.48
1.19
0.74
0.59
0.50
0.34
51.6
50.9
42.8
51.6
40.6
44.3
47.9
36.9
6.71
4.69
3.42
2.44
1.61
1.25
1.03
0.68
58
58
58
58
58
58
58
58
44
44
44
44
44
44
44
44
_05
_07
_09
_15
_20
_29
_39
_52
58
58
58
58
58
58
58
58
84
84
84
84
84
84
84
84
_05
_07
_09
_15
_20
_29
_39
_52
63
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
730
550
360
440
360
480
330
220
2.82
2.01
0.99
0.99
0.52
0.64
0.40
0.21
125.4
125.4
84.8
121.7
84.8
129.1
103.3
70.1
4.43
3.15
1.58
1.60
0.82
1.01
0.59
0.34
132.8
132.8
92.2
132.8
92.2
140.1
110.6
77.4
5.90
4.16
2.19
2.07
1.14
1.39
0.82
0.47
132.8
132.8
95.9
132.8
95.9
151.2
118.0
84.8
8.19
5.70
3.38
3.29
1.72
2.08
1.30
0.74
125.4
125.4
99.6
132.8
99.6
162.3
129.1
92.2
13.81
9.66
6.61
5.61
4.00
3.45
2.52
1.61
107.0 17.70 99.6

107.0 12.47 99.6
99.6 8.52 92.9
125.4 7.04 118.0
121.7 5.14 114.3
143.8 4.32 136.5
140.1 3.42 140.1
110.6 2.19 118.0
0.92
0.91
0.90
0.84
0.83
0.77
0.73
0.68
58
58
58
58
58
58
58
58
45
45
45
45
45
45
45
45
_05
_07
_09
_15
_20
_29
_39
_52
58
58
58
58
58
58
58
58
85
85
85
85
85
85
85
85
_05
_07
_09
_15
_20
_29
_39
_52
80
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
1475
1030
810
950
730
880
627
440
6.97
4.83
3.19
2.66
1.66
1.85
1.17
0.51
309.8
309.8
272.9
331.9
272.9
383.6
317.2
177.0
9.25
6.52
4.73
3.89
2.68
2.74
1.81
0.76
280.3
280.3
272.9
331.9
295.0
405.7
339.3
191.8
11.44
8.23
6.07
4.79
3.49
3.38
2.48
1.07
265.5 15.56 243.4

265.5 11.32 243.4
265.5 8.34 243.4
309.8 6.17 272.9
295.0 4.83 280.3
390.9 4.45 361.4
361.4 3.37 354.6
202.8 1.64 221.3
26.15
18.79
13.81
9.39
7.68
7.27
5.40
3.30
206.5
206.5
206.5
217.6
236.0
309.8
302.4
243.4
0.94
0.91
0.90
0.87
0.86
0.80
0.77
0.74
58
58
58
58
58
58
58
58
46
46
46
46
46
46
46
46
_05
_07
_09
_15
_20
_29
_39
_52
58
58
58
58
58
58
58
58
86
86
86
86
86
86
86
86
_05
_07
_09
_15
_20
_29
_39
_52
100
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
2430
1690
1400
1510
1320
1700
1210
810
14.44
9.70
7.16
5.63
4.05
3.97
2.78
1.56
649.1
612.2
612.2
686.0
663.8
848.2
796.6
560.6
19.07
12.87
9.52
7.78
5.73
5.39
3.86
2.44
590.1
553.2
553.2
649.1
641.7
789.2
759.7
604.8
23.83
16.23
12.20
9.12
6.97
6.26
4.87
3.23
553.2
531.1
531.1
597.5
597.5
745.0
737.6
627.0
15.56
22.39
16.49
12.07
8.94
8.01
6.07
4.13
505.3
486.8
486.8
531.1
531.1
627.0
663.8
579.0
54.14
38.89
28.43
19.18
14.89
13.83
10.03
6.71
427.8
427.8
427.8
457.3
457.3
590.1
575.3
501.6
0.94
0.92
0.91
0.87
0.87
0.77
0.80
0.77
58 87 _05
58 87 _07
58 87 _09
58 87 _15
58 87 _20
58 87 _29
58 87 _39
58 87 _52
125
4.75
6.75
9.25
14.50
19.50
29.00
39.00
52.00
5150
4760
3250
4320
2880
4200
2800
1850
28.43
20.20
14.46
11.02
8.07
7.95
5.82
3.74
1290
1217
1180
1328
1290
1623
1549
1328
38.15
26.59
19.19
14.62
10.94
10.78
7.86
5.07
1180
1106
1070
1217
1180
1512
1438
1254
47.18
33.10
23.31
20.42
13.01
12.58
9.12
6.26
1106
1033
996
1291
1106
1438
1365
1180
63.01
45.58
32.05
25.64
18.00
17.21
12.24
8.10
996
959
885
1106
1033
1328
1254
1106
78.85 885 1)
73.67 848 2)
53.13
775
43.41
959
30.15
885
28.03 1143
20.50 1106
13.33
959
0.91
0.89
0.87
0.79
0.78
0.67
0.65
0.65
58 47 _05
58 47 _07
58 47 _09
58 47 _15
58 47 _20
58 47 _29
58 47 _39
58 47 _52
51.6
50.9
51.6
55.3
47.9
51.6
55.3
44.3
47.9
47.9
51.6
55.3
47.9
51.6
55.3
44.3
45.0
45.0
47.9
55.3
47.9
47.9
55.3
44.3
0.92
0.91
0.89
0.83
0.81
0.75
0.70
0.64
1) For 125 mm, 4.75 ratio, stated power and torque correspond to a maximum input speed of 2,200 rpm
2) For 125 mm, 6.75 ratio, stated power and torque correspond to a maximum input speed of 2,800 rpm
19
Calculations and Selection of High-Performance

Servo-Worm Reducers
The values given in the ratings table on page 19 are based

on uniform, smooth servo-operation. Since, in practice, applications are very diverse, it is essential to consider the given
conditions by using the appropriate factors (see below). A
maximum unit temperature of 176 F should not be exceeded.
Formulas for determining power and torque with a rack & pinion drive on output:
= t
b
[in/s]
= W
g
[lb.s/in]
FT
= mg+ma
(for lifting axis)
[lb]
FT
= mg+ma
(for driving axis)
[lb]
FT (d/25.4)
24
60
n
=
n2
(d/25.4) p
n
igear = 1
n2
T2table
T2perm =
KA S bB
T2req =
[lb.ft]
[rpm]
[lb.ft.]
The unit should be selected that T2perm. > T2req

T2req n2
5250 h
P1req. =
[hp]
Symbols
a
bB
d
FT
g
i
KA
m
n1
n2
P1
S
tb
T2perm
T2req
T2table
v
W
20
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
acceleration or deceleration rate

operating time factor
pitch diameter of pinion
tangential acceleration force
acceleration due to gravity
gearbox ratio
load factor
mass being moved
input speed of gearbox
output speed of gearbox
input power
safety factor
acceleration time
corrected acceleration torque
acceleration torque
rated output torque of reducer
maximum linear speed
weight being moved
gearbox efficiency at input speed
coefficient of friction of axis
3.1415
[in/s2]
[mm]
[lb.]
[386 in/s2]
[lb.s2/in]
[rpm]
[rpm]
[hp]
[s]
[lb.ft.]
[lb.ft.]
[lb.ft.]
[in/s]
[lb]
Load Factor KA
Drive
Type of load from the machines to be driven

uniform
medium shocks heavy shocks
uniform
1.00
1.25
1.75
light shocks
1.25
1.50
2.00
medium shocks
1.50
1.75
2.25
Operating Time Factor bB

Operating time
48 h
812 h
>12 h
Operating time
factor
1.00
1.20
1.35
Safety Coefficient S
The safety factor should be selected based on experience,
typically S = 1.1 to 1.4.

Servo-Worm Reducers
Calculating Example
Your Calculations
Values Given
Values Given
x
Driving Axis
Lifting Axis
Driving Axis
Lifting Axis
Weight to be moved:
W = 660 lb
Weight to be moved:
W =
Linear speed:
= 42.5 in/s
Linear speed:
[in/s]
Acceleration time:
tb
= 0.27 s
Acceleration time:
tb
[s]
Acceleration due to gravity: g
= 386 in/s
Coefficient of friction:
Pinion pitch diameter:
= 63.66 mm
Load factor:
KA = 1.25
Load factor:
KA =
Operation time factor:
bB = 1.2
Operation time factor:
bB =
Safety factor:
Safety factor:
Input speed from motor:
n1 = 3000 rpm
Input speed from motor:
n1 =
= 1.2
Motor type:
Motor type:
Motor manufacturer:
Motor manufacturer:
Calculations
Calculations
a
m
n
42.5
=
= 157.4 in/s
tb
0.27
= W = 660 = 1.71 lb.s/in
g
386
a
m
[lb]
386
[in/s]
[mm]
=
[rpm]
= n =
tb
W
=
=
g
[in/s]
[lb.s/in]
FT
= mg+ma = 1.71386+1.71157.4 = 929.4 lb
FT
= mg+ma =
[lb]
FT
= mg+ma (for driving axis only)
FT
= mg+ma =
[lb]
929.4 (63.66/25.4)
T2req = FT (d/25.4) =
= 97.0 lb.ft.
24
24
n2
60 42.5
60 n
=
= 323.9 rpm
(63.66/25.4) p
(d/25.4) p
T2req =
FT (d/25.4)
=
24
[lb.ft.]
n2
60 n
=
(d/25.4) p
[rpm]
n1
=
n2
igear = n1 = 3,000 @ 9,25

n2
323.9
igear =
Assuming 58_5_09 reducer with T2table = 206.5 lb.ft.
Permissible torque T2table, see page 19
T
206.5
T2perm = 2table
=
= 114.7 lb.ft.
1.25 1.2 1.2
KA S bB
T2table
T2perm =
=
KA S bB
[lb.ft.]
The unit should be selected such that T2perm. > T2req

T2perm > T2req = 114.7 lb.ft. > 97.0 lb.ft.
P1req =
T2req n2
= 97.0 323.9 = 9.21 hp
5250 h
5250 0.65
T2perm > T2req =

P1req =
T2req n2
=
5250 h
[lb.ft.]
=
[hp]
Selection: 58_5_09 Servo-Worm Reducer, page 12, 20 29 ___ pinion shaft, page 25
21

Servo-Worm Reducers
Efficiency of Servo-Worm Reducers with driving worm and under full load.
100
100
90
90
i = 4,75
i = 6,75
80
i = 14,5
80
i = 19,5
70
70
i = 9,25
Efficiency
60
60
i = 29
i = 39
50
50
i = 50
40
40
30
30
20
20
125
250
500
750
1000
1500
3000
5000
Input speed [rpm]
Additional forces on output
The distances given are reference values. You should consider the values produced from the type of rack & pinion connected to the output (see
bottom of page 67). It is assumed that the point of action of the force is
the center of the shaft. In cases where additional axial and radial forces
occur, over and above the values in the table, please consult the factory.
FrZ
FaZ
Center distance
a0 (mm)
50
63
80
100
125
Overhung distance:
l (mm)
90
140
110
160
125
175
140
190
175
220
810
405
520
405
1125
560
790
560
1890
900
1350
900
2250
1125
1690
1125
4720
2250
3600
2250
Max. additional force:

Radial Frz
Axial Faz
22
[lb]
[lb]
Mounting, Maintenance and Spare Parts for

Servo-Worm Reducers
Mounting Instructions
Servo-Worm Reducers
Five mounting faces with tapped holes are provided for mounting in any position. In order to accommodate all external forces
(see page 22), we recommend mounting the unit on the largest contact face, i.e. one of the two cover sides. Mounting
the unit so the input worm shaft is vertical or under the output
shaft is ideal for lubrication; mounting the unit so the input
worm shaft is above the output shaft will reduce the driving
capacity of the unit by about 10 %.
Input Motor Coupling
The input motor coupling is delivered pre-assembled. Before
attaching it to the motor shaft, all contact surfaces must be
cleaned and protected by applying a thin oil film. An internal
snap ring inside the coupling positions it on the motor shaft,
preventing any axial movement of the coupling. To assemble
the coupling onto the motor shaft, following these recommendations:
1. Slide the coupling onto the motor shaft until it bottoms out
on the snap ring.
2. Tighten the clamping screws slightly and check the coupling for runout.
3. Tighten the screws alternating crosswise using the torque
value shown in the table opposite, ensuring that the gap
between the coupling and contact face remains even.
4. A final check of the runout is recommended at the end of
the coupling.
Order Code
65 43 ..
65 44 ..
65 46 ..
65 47 ..
Torque
5.2 lb.ft.
7.4 lb.ft.
7.4 lb.ft.
18.5 lb.ft.
Mae / Dimensions in mm
Servo-Motor
Insert the motor with the mounted coupling into the pilot diameter of the motor mounting flange and bolt it to the gearbox. This should be done with the gearbox input shaft vertically up and the motor shaft vertically down.
Output Pinion Shafts
Clean the pinion shaft and hollow shaft extension and then
grease or oil them lightly.
For output shafts with the key connection, the internal snap
ring, washer and screw provided serve to lock the output shaft
axially. Insert the internal snap ring in the groove of the hollow shaft and slide the output drive shaft into the desired side
of the hollow shaft until it bottoms out. The washer and screw
are attached to the output shaft from the other side of the
gearbox. The internal snap ring must be clamped between
the washer and the end of the output shaft.
Compression Coupling
Slide the compression coupling onto the hollow shaft extension of the gearbox (do not tighten the screws beforehand!).
Insert the output shaft into the desired side of the hollow shaft
until it bottoms out. Tighten the screws one after the other
(not alternating crosswise) in several passes to the torque
indicated in the table.
Order Code
80 83 030
80 84 036
80 85 050
80 86 062
80 87 080
Torque
3 lb.ft.
9 lb.ft.
9 lb.ft.
9 lb.ft.
22 lb.ft.
23
Mounting, Maintenance and Spare Parts for

Servo-Worm Reducers
Maintenance
Adjustment of Angular Backlash of Gearbox
The units are assembled at the factory with the minimum
amount of backlash. After prolonged use, the backlash level
may increase due to wear. It can be reset to the factory setting by moving the eccentrically supported output shaft (the
worm wheel). To achieve this, we recommend the following:
1. Unscrew the hexagon socket head screws of the two end
covers, without removing the screws, in order to avoid oil
leakage.
2. Turn both end covers towards the next higher number
marked on the housing, ensuring that both covers are
moved by the same amount.
3. Check the backlash by turning the worm shaft until the
worm wheel has made at least one complete revolution.
If necessary, adjust the end covers further by one step.
4. Evenly retighten the hexagon socket head screws alternately crosswise. A slight change in the gear center distance (in relation to the rest of the unit) must be compensated by adjusting the mounting of the gearbox.
Lubricant Change
At the factory, the units are filled with a synthetic lubricant
and test run. They are delivered ready for use. A check of the
lubricant level once a month more frequently during the
first weeks of operation is recommended. Under normal
load conditions and with single shift working, it is recommended that the lubricant be changed every four years; with
2 or 3 shift working, the lubricant should be changed annually. To do this, the unit must be emptied, flushed through
and then refilled to the oil-level hole approximately in the
middle of the gearbox, using one of the lubricants listed below. Important: Synthetic lubricants must not be mixed with
mineral oils. For oil quantities, see table below.
We recommend the following synthetic lubricants:
Shell Tivela WB, BP Energol SG-XP 220,
ARAL Degol GS 220, Klber Synth GH 6 220.
Shell Tivela WB, 1 liter Order Code: 65 90 000.
Center distance
ao = 50 mm
ao = 63 mm
ao = 80 mm
ao = 100 mm
ao = 125 mm
Oil quantity
0.3 liter
0.5 liter
1.2 liters
2.0 liters
4.0 liters
Spare Parts
Description
Pieces per unit

a = 50
Order code
a = 63
Order code
a = 80
Order code
a = 100
Order code
a = 125
Order code
24
Input
Radial seal
Output
Radial seal
Special angular
contact ball bearing
Deep groove
ball bearing
Tapered roller
bearing
A20x47x7
921 33 069
A40x62x7
921 33 122
7204 B
911 92 001
6303
911 04 030
32008
911 41 040
A25x62x10
921 33 086
A45x72x8
921 03 133
7305 B
911 92 002
6205
911 03 050
33109
911 39 001
A50x90x10
921 33 144
A50x80x8
921 03 143
7308 B
911 92 003
6307
911 04 070
33210
911 40 090
A50x90x10
921 33 144
A70x100x10
921 03 186
7308 B
911 92 003
6307
911 04 070
33014
911 38 005
A45x65x10
921 33 132
A85x130x10
921 00 202
7311 B
911 92 011
6310
911 04 100
33217
911 43 085
Mae / Dimensions in mm
Pinion and Output Shafts for Key Connection on

Servo-Worm Reducers
Straight Pinion Shaft,

20 pressure angle, hardened & ground teeth, crowned, 16MnCr5 (AISI 51L17)
l2
l3
Quality
6 e 25
(~AGMA 12)
d
dk
d2
l1
d1
b
L1
Order
code
20 28 332
20 28 321
20 28 432
20 28 421
20 28 417
20 28 521
20 28 517
20 28 617
20 28 630
20 28 613
20 28 715
20 28 713
Gearbox
Module
No. of
teeth
2
3
2
3
4
3
4
4
4
5
5
6
32
21
32
21
17
21
17
17
30
13
15
13
0.500
0.500
0.500
size
50
50
63
63
63
80
80
100
100
100
125
125
dk
dh6
d2
L1
64
63
64
63
68
63
68
68
120
65
75
78
68
69
68
69
76
69
76
76
128
80
90
96
25
30
25
30
40
30
40
40
40
50
50
60
25
25
28
28
28
36
36
48
48
48
60
60
38
38
42
42
42
48
48
57
57
57
68
68
140
142
164.5
167
172
185
190
215
215
225
272
282
I1
63
63
80
80
80
100
100
125
125
125
150
150
I2
I3
13.0
13.0
14.5
14.5
14.5
12.5
12.5
9.0
9.0
9.0
10.0
10.0
53
55
57.5
60
65
62
67
72
72
82
90
100
8
8
8
8
8
10
10
14
14
14
18
18
28
28
31
31
31
39
39
51.5
51.5
51.5
64
64
G
M
M
M
M
M
M
M
M
M
M
M
M
8
8
8
8
8
12
12
12
12
12
16
16
Wt. (lb)
2.75
2.93
3.30
3.52
4.40
5.50
5.83
8.91
14.08
9.24
15.27
16.39
Helical Pinion Shaft,

19 31 42 left-hand, 20 pressure angle, hardened & ground teeth, crowned, 16MnCr5 (AISI 51L17)
l2
l3
Quality
6 e 25
(~AGMA 12)
d
dk
d2
l1
d1
b
L1
Order
code
20 29 330
20 29 320
20 29 430
20 29 420
20 29 415
20 29 520
20 29 515
20 29 615
20 29 630
20 29 612
20 29 715
20 29 713
Gearbox Module
size
50
50
63
63
63
80
80
100
100
100
125
125
2
3
2
3
4
3
4
4
4
5
5
6
No. of
teeth
dk
dh6
d2
L1
30
20
30
20
15
20
15
15
30
12
15
13
0.434
0.500
0.500
63.66
63 66
63.66
63.66
63.66
63.66
63.66
63.66
127.32
63.66
79.58
82.76
67.7
69 7
67.7
69.7
71.7
69.7
71.7
71.7
135.3
78.0
94.5
100.7
25
30
25
30
40
30
40
40
40
50
50
60
25
25
28
28
28
36
36
48
48
48
60
60
38
38
42
42
42
48
48
57
57
57
68
70
140
142
164.5
167
172
185
190
215
215
225
272
282
I1
63
63
80
80
80
100
100
125
125
125
150
150
I2
I3
13
13
14.5
14.5
14.5
12.5
12.5
9.0
9.0
9.0
10.0
10.0
53
55
57.5
60
65
62
67
72
72
82
90
100
8
8
8
8
8
10
10
14
14
14
18
18
28
28
31
31
31
39
39
51.5
51.5
51.5
64
64
M
M
M
M
M
M
M
M
M
M
M
M
8
8
8
8
8
12
12
12
12
12
16
16
Wt. (lb)
2.75
2.93
3.30
3.52
4.07
5.28
5.50
8.58
15.18
9.24
15.93
17.36
Calculation of center distance a between rack & pinion.
ho
zm +xm+h
a=
o
2 cos
z
m
ho
x
=
=
=
=
=
number of teeth
module
helix angle
distance from pitch line to back face of rack
profile modification factor
25
Pinion and Output Shafts for Key Connection on

Servo-Worm Reducers
Output Shaft,
short barrel. material: 16Mn Cr5 (AISI 51L17)
L1
b2
d2
Order
code
65 03 040
65 04 040
65 05 040
65 06 040
65 07 040
d1
b1
l6
case-hardened
incl. keyway
u1
d3
l4
l5
d3
t2
l2
t1
l1
u2
l3
Center
distance
d1j6
dh6
d3
L1
I1
50 mm
63 mm
80 mm
100 mm
125 mm
25
28
36
48
60
25
30
35
45
55
40
45
48
60
74
160
185
203.5
248.5
316
63
80
100
125
150
I2
I3
13
14.5 Dep.
12.5
on
9
pairing
10
l4
l5
l6
u1
u2
t1
t2
b1
b2
Wt. (lb)
50
50
50
70
100
48
48
48
68
99
87
107
123
143
182
8
8
10
14
16
8
8
10
14
18
28
31
39
51.5
59
28
33
38
48.5
64
20
20
20
40
20
8
8
11.5
11.5
16
1.98
2.42
4.40
8.80
18.92
Output Shaft,
long barrel, material: 16Mn Cr5 (AISI 51L17)
L1
65 03 140
65 04 140
65 05 140
65 06 140
26
d3
d1
b1
l6
case-hardened
incl. keyway
u1
d3
t2
d2
Order
code
b2
l4
l5
l2
t1
l1
u2
l3
Center
distance
d1j6
dh6
d3
L1
I1
50 mm
63 mm
80 mm
100 mm
25
28
36
48
25
30
35
45
40
45
48
60
210
235
253.5
298.5
63
80
100
125
I2
I3
13
14.5 Dep.
12.5
on
9
pairing
l4
l5
l6
u1
u2
t1
t2
b1
b2
Wt. (lb)
50
50
50
70
48
48
48
68
87
107
123
143
8
8
10
14
8
8
10
14
28
31
39
51.5
28
33
38
48.5
20
20
20
40
8
8
115
115
2.86
3.74
5.94
11.00
Pinion and Output Shafts for Compression Connection on

Servo-Worm Reducers
Straight Pinion Shaft,
Quality
6 e 25
(~AGMA 12)
d
dk
d1
d2
20 pressure angle, hardened & ground teeth, crowned, 16MnCr5 (AISI 51L17)
b
l3
L1
Order
code
20 88 332
20 88 321
20 88 432
20 88 421
20 88 417
20 88 521
20 88 517
20 88 617
20 88 630
20 88 613
20 88 715
20 88 713
Gearbox Module No.of

size
teeth
50
50
63
63
63
80
80
100
100
100
125
125
2
3
2
3
4
3
4
4
4
5
5
6
32
21
32
21
17
21
17
17
30
13
15
13
0.500
0.500
0.500
dk
dh6
d2
L1
I3
Wt. (lb)
64
63
64
63
68
63
68
68
120
65
75
78
68
69
68
69
76
69
76
76
128
80
90
96
25
30
25
30
40
30
40
40
40
50
50
60
25
25
28
28
28
36
36
48
48
48
60
60
38
38
42
42
42
48
48
57
57
57
68
68
140
142
164.5
167
172
185
190
215
215
225
255
265
34
36.5
38.5
41
46
37.5
42.5
43.5
43.5
53.5
55
65
2.75
2.93
3.30
3.52
4.40
5.50
5.83
8.91
14.08
9.02
13.86
15.05
Helical Pinion Shaft,

Quality
6 e 25
(~AGMA 12)
d
dk
d1
d2
19 31 42 left-hand, 20 pressure angle, hardened & ground teeth, crowned, 16MnCr5 (AISI 51L17)
b
l3
L1
Order
code
20 89 330
20 89 320
20 89 430
20 89 420
20 89 415
20 89 520
20 89 515
20 89 615
20 89 630
20 89 612
20 89 715
20 89 713
Gearbox Module No.of

size
teeth
50
50
63
63
63
80
80
100
100
100
125
125
2
3
2
3
4
3
4
4
4
5
5
6
30
20
30
20
15
20
15
15
30
12
15
13
dk
dh6
d2
L1
I3
Wt. (lb)
0.434
0.500
0.500
63.66
63.66
63.66
63.66
63.66
63.66
63.66
63.66
127.32
63.66
79.58
82.76
67.7
69.7
67.7
69.7
71.7
69.7
71.7
71.7
135.3
78.0
94.5
100.7
25
30
25
30
40
30
40
40
40
50
50
60
25
25
28
28
28
36
36
48
48
48
60
60
38
38
42
42
42
48
48
57
57
57
70
70
140
142
164.5
167
172
185
190
215
215
225
255
265
34
36.5
38.5
41
46
37.5
42.5
43.5
43.5
53.5
55
65
2.75
2.93
3.30
3.52
4.07
5.28
5.50
8.58
15.18
9.04
14.45
15.69
ho
zm +xm+h
a=
o
2 cos
z
m
ho
x
=
=
=
=
=
number of teeth
module
helix angle
27
Pinion and Output Shafts for Compression Connection on

Servo-Worm Reducers
Output Shaft,
short barrel, material: 16Mn Cr5 (AISI 51L17)
L1
b2
l4
l5
d3
d2
b1
l6
Order
code
65 03 080
65 04 080
65 05 080
65 06 080
65 07 080
case-hardened
incl. keyway
d3
d1
t2
u2
Center
distance
50 mm
63 mm
80 mm
100 mm
125 mm
l3
d1j6
dh6
d3
L1
I3
l4
l5
l6
u2
t2
b1
b2
Wt. (lb)
25
28
36
48
60
25
30
35
45
55
40
45
48
60
74
160
189
216
251.5
309
Dep.
on
pairing
50
50
50
70
100
48
48
48
68
99
105.5
130
160.5
175
200
8
8
10
14
16
28
33
38
48.5
64
20
20
20
40
20
8
8
11.5
11.5
16
1.76
2.20
3.96
8.36
17.60
Output Shaft,
long barrel, material: 16Mn Cr5 (AISI 51L17)
L1
case-hardened
incl. keyway
d3
d3
d1
t2
d2
b1
l6
Order
code
65 03 180
65 04 180
65 05 180
65 06 180
b2
l4
l5
u2
Center
distance
50 mm
63 mm
80 mm
100 mm
l3
d1j6
dh6
d3
L1
I3
l4
l5
l6
u2
t2
b1
b2
Wt. (lb)
25
28
36
48
25
30
35
45
40
45
48
60
210
239
266
301.5
Dep.
on
pairing
50
50
50
70
48
48
48
68
105.5
130
160.5
175
8
8
10
14
28
33
38
48.5
20
20
20
40
8
8
11.5
11.5
2.64
3.52
5.50
10.56
Output Compression Couplings,

for connecting Output Pinion Shafts and Pinions with Hubs
L1
Supplied as
complete set
L2
L3
J
i2
d2
Order code
80 83 030
80 84 036
80 80 044
80 85 050
80 80 055
80 86 062
80 80 068
80 87 080
80 80 110
28
d1
d3
Jred =
T2 max
lb.ft.
d1
d2
d3
74
273
384
568
494
974
1158
1807
5163
30
36
44
50
55
62
68
80
110
16
22
25
30
32
40
45
55
75
44
52
61
70
75
86
86
100
136
60
72
80
90
100
110
115
145
185
L1
L2
L3
25
27.5
29.5
31.5
34.5
34.5
34.5
38.0
57.0
21.5
23.5
25.5
27.5
30.5
30.5
30.5
32.5
50.0
9
10
11
12
13
13
13
14
22
16
18
20
22
23
23
23
25
39
7 x M5
5 x M6
7 x M6
8 x M6
8 x M6
10 x M6
10 x M6
7 x M8
9 x M10
Torque
J
Wt. (lb)
3.0
8.9
8.9
8.9
8.9
8.9
8.9
22.1
43.5
1.545
3.566
5.774
10.020
16.575
24.016
28.008
78.650
311.08
0.66
0.88
1.32
1.76
2.42
2.86
3.08
4.18
12.98
Preloaded Split-Pinion Output Shafts for Compression

Connection on Servo-Worm Reducers
Helical Split-Pinion Shaft,

19 31 42 left-hand, 20 pressure angle, ground teeth, 16MnCr5 (AISI 51L17)
d1
d3
dk
d2
Quality
7 e 25
(~AGMA 11)
1
b1
b1
b
L1
l
L
Order
code
Reducer
Size
Output
Coupling
T2 (lb.ft.) T2 max (lb.ft.)

without
with max
preload
preload
z
No. of
teeth
dk
b1
d1h6
d2
d3
L1
Wt. (lb)
Module 2.0
74 92 330
74 92 430
58 83 ... 80 83 030
58 84 ... 80 84 036
99.6
99.6
49.8
49.8
30
30
63.66
63.66
67.7
67.7
31
31
15
15
25
28
45
45
50
50
37.5
42.0
106.0
126.0
163.5
188.0
1.41
3.85
58 83 ... 80 83 030
58 84 ... 80 84 036
58 85 ... 80 85 050
99.6
184.4
184.4
92.2
92.2
92.2
20
20
20
63.66
63.66
63.66
69.7
69.7
69.7
31
31
31
15
15
15
25
28
36
45
45
50
50
50
50
37.5
42.0
38.5
106.0
126.0
147.5
163.5
188.0
212.0
3.19
3.74
5.39
58 85 ... 80 85 050
284.0
142.0
15
63.66
71.7
41
20
36
50
50
43.5
147.5
212.0
5.50
Module 3.0
74 93 320
74 93 420
74 93 520
Module 4.0
74 94 515
Maximum Preload Torque Tv max

Module
Tv max (lb.ft.)
Disc
spring layers
Tightening of
adjusting nut
2.0
3.0
4.0
49.8
92.2
142.0
Single
Double
Triple
14 graduation marks
6 graduation marks
10 graduation marks
Note: Higher preload values

are possible by means of multiple spring layers, but the
transmittable torque T2max will
be reduced. Disc springs can
also be ordered separately.
ho
28.1
a=
zm +xm+h
o
2 cos
z
m
ho
x
ho
2.0
3.0
4.0
53.83
57.83
66.83
22.0
26.0
35.0
=
=
=
=
=
number of teeth
module
helix angle
All dimensions are in millimeters and are subject to change.
Operation and Adjustment of

Preloaded Split-Pinion Output Shafts
Description of Operation
Preloaded split-pinions are typically used to eliminate axis backlash for high accuracy positioning applications. The pinions
effectively eliminate the backlash between the rack & pinion by using two pinions one to drive the axis and one to preload
the axis to eliminate the backlash. Eliminating the system backlash preserves accurate axis positioning during the transition
period between acceleration/steady state and deceleration, when the rack & pinion flank contact and load reverses direction.
To insure no backlash develops, the preload torque must be set higher than the deceleration torque.
Split-pinion shafts consist of an output shaft, a helical split-pinion and a preload section. The split pinion is manufactured as
a set with an axial gap of 1.0 mm. By reducing this distance between the pinion halves (by axial movement of the outer
pinion), the backlash is reduced and the preload is initiated when the teeth are in mesh with the rack. A specific preload torque
between the rack and split-pinion can be produced with the preload section.
Adjusting Instructions
The preload section consists of:
An adjusting nut, which is locked to prevent turning by means of a safety washer
and set screw.
A disc spring assembly
A thrust plate
Before tightening the adjusting nut, the center distance between the rack and splitpinion should be set so that the backlash is less than 0.1 mm (0.004). A good tooth
contact pattern must be obtained as with ordinary rack and pinion drives. Then, after
loosening the set screw, the adjusting nut can be tightened until no backlash remains, i.e. until both tooth flanks of the split-pinion are in contact with the rack. This
can be checked with a dial indicator on the tooth flanks.
1 mm without pre-load
The outside of the thrust plate is provided with 24 marks and the adjusting nut with 4
marks (graduations).
The next step is to begin to turn the adjusting nut by a certain number of graduation
marks (TS) to produce the desired preload torque value. It is not always necessary
to set the maximum preload torque value as shown in the table on the previous
page. These values can be used as a starting point if the preload torque required (for
the desired positioning accuracy) is not known. The preload torque value may have
to be changed to obtain the desired performance. If, for example, a preload torque
value of 50% T2max is sufficient in the application, the transmittable torque T2max
value in the table can be exceeded by 50%.
For more information, please consult the factory.
Lubrication Recommendations
It is recommended that an automatic lubrication system, such as the ones shown on pages 69 72, be used to lubricate the
split-pinion and rack. The felt gear applicator can mesh directly with the split-pinion, since the elasticity of the felt teeth can
handle the maximum backlash compensation.
28.2
Hardened & Ground Straight Pinions

Module 2.0
Straight Pinions,
20 pressure angle, hardened & ground teeth, with bore H6 and keyway, 16MnCr5 (AISI 51L17)
u
0.01 A
0.1 B
0.05 A
b2
Quality
7 e 25
(~AGMA 11)
b2
d1
b1
Fig. 1
Order
code
dN h8
Fig. 1 + 3
Keyway middle of tooth gap
Fig.
dk
dN
dk
b1
No of
teeth
z
dk
16
18
20
22
22
22
25
25
25
25
25
28
28
28
28
28
32
32
32
32
32
32
32
32
36
36
36
36
36
40
40
40
40
40
40
40
45
45
50
50
50
32
36
40
44
44
44
50
50
50
50
50
56
56
56
56
56
64
64
64
64
64
64
64
64
72
72
72
72
72
80
80
80
80
80
80
80
90
90
100
100
100
36
40
44
48
48
48
54
54
54
54
54
60
60
60
60
60
68
68
68
68
68
68
68
68
76
76
76
76
76
84
84
84
84
84
84
84
94
94
104
104
104
Fig. 3
d1H6
dN
b1
b2
15
20
20
15
20
25
16
20
22
25
30
20
25
30
30
35
16
20
22
25
30
30
32
35
25
30
35
40
45
25
30
32
35
40
45
45
35
45
35
45
45
25
25
30
25
30
36
30
30
36
36
45
30
36
50
45
48
30
30
36
36
50
45
55
48
36
45
48
62
58
36
45
55
48
62
68
58
48
58
48
58
68
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
30.0
30.0
30.0
30.0
30.0
30.0
54.0
30.0
56.0
30.0
30.0
30.0
30.0
60.0
30.0
30.0
54.0
30.0
56.0
30.0
60.0
30.0
65.0
30.0
30.0
30.0
30.0
65.0
30.0
30.0
30.0
65.0
30.0
65.0
65.0
30.0
30.0
30.0
30.0
30.0
65.0
Wt. (lb)
17.3
22.8
22.8
17.3
22.8
28.3
18.3
22.8
24.8
28.3
33.3
22.8
28.3
33.3
33.3
38.3
18.3
22.8
24.8
28.3
33.3
33.3
35.3
38.3
28.3
33.3
38.3
43.3
48.8
28.3
33.3
35.3
38.3
43.3
48.8
48.8
38.3
48.8
38.3
48.8
48.8
0.22
0.44
0.44
0.66
0.66
0.44
0.66
0.88
0.88
0.66
0.66
1.10
0.88
0.88
0.88
1.32
1.32
1.32
1.32
1.32
1.32
1.32
1.10
1.10
1.76
1.54
1.54
1.10
1.32
2.20
2.20
1.98
1.98
1.54
2.86
1.76
2.64
2.42
3.30
3.08
4.40
Compression
Coupling
On page 28
Module 2
24 21 216
24 22 218
24 22 220
24 21 222
24 22 222
24 23 222
24 26 225
24 22 225
24 20 425
24 23 225
24 24 225
24 22 228
24 23 228
24 22 428
24 24 228
24 25 228
24 26 232
24 22 232
24 20 432
24 23 232
24 22 432
24 24 232
24 23 432
24 25 232
24 23 236
24 24 236
24 25 236
24 25 436
24 27 236
24 23 240
24 24 240
24 23 440
24 25 240
24 25 440
24 26 440
24 27 240
24 25 245
24 27 245
24 25 250
24 27 250
24 26 450
1
1
1
1
1
1
3
1
3
1
1
1
1
3
1
1
3
1
3
1
3
1
3
1
1
1
1
3
1
1
1
3
1
3
3
1
1
1
1
1
3
5
6
6
5
6
8
5
6
6
8
8
6
8
8
8
10
5
6
6
8
8
8
10
10
8
8
10
12
14
8
8
10
10
12
14
14
10
14
10
14
14
80 83 030
80 84 036
80 85 050
80 83 030
80 84 036
80 85 050
80 80 055
80 86 062
80 80 055
80 86 062
80 80 068
80 80 068
29

Module 3.0
Straight Pinions,
20 pressure angle, hardened & ground teeth, with bore H6 with keyway, 16MnCr5 (AISI 51L17)
u
0.01 A
0.1 B
Quality
7 e 25
(~AGMA 11)
b2
d1
b1
dN h8
Fig. 1 + 3
Fig.
dk
dN
dk
b1
Fig. 1
Order
code
0.05 A
b2
Fig. 3
No of
teeth
z
dk
d1H6
dN
b1
b2
Wt. (lb)
18
20
20
20
22
22
22
22
22
22
22
22
25
25
25
25
25
28
28
28
28
28
28
28
28
28
28
32
32
32
32
32
36
36
36
40
40
54
60
60
60
66
66
66
66
66
66
66
66
75
75
75
75
75
84
84
84
84
84
84
84
84
84
84
96
96
96
96
96
108
108
108
120
120
60
66
66
66
72
72
72
72
72
72
72
72
81
81
81
81
81
90
90
90
90
90
90
90
90
90
90
102
102
102
102
102
114
114
114
126
126
25
25
30
35
22
25
25
30
30
32
35
35
25
30
35
40
45
22
25
25
30
30
32
35
35
45
45
25
30
35
40
45
35
45
45
35
45
36
36
45
48
36
44
36
50
45
55
55
48
36
45
48
62
58
36
44
36
50
45
55
55
48
68
58
36
45
48
62
58
48
68
58
48
58
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
30.0
30.0
30.0
30.0
56.0
60.0
30.0
60.0
30.0
65.0
65.0
30.0
30.0
30.0
30.0
65.0
30.0
56.0
60.0
30.0
60.0
30.0
65.0
65.0
30.0
65.0
30.0
30.0
30.0
30.0
65.0
30.0
30.0
65.0
30.0
30.0
30.0
8
8
8
10
6
8
8
8
8
10
10
10
8
8
10
12
14
6
8
8
8
8
10
10
10
14
14
8
8
10
12
14
10
14
14
10
14
28.3
28.3
33.3
38.3
24.8
28.3
28.3
33.3
33.3
38.3
38.3
38.3
28.3
33.3
38.3
43.3
48.8
24.8
28.3
28.3
33.3
33.3
38.3
38.3
38.3
48.8
48.8
28.3
33.3
38.3
43.3
48.8
38.5
48.8
48.8
38.5
48.8
0.88
1.10
1.10
0.88
1.76
1.98
1.32
1.98
1.32
2.20
1.98
1.32
1.98
1.76
1.76
2.64
1.32
2.86
3.08
2.42
3.08
2.42
3.30
3.08
2.20
3.30
1.98
3.30
3.08
3.08
3.96
2.86
3.96
4.84
3.74
5.06
4.62
Compression
Coupling
On page 28
Module 3
24 33 218
24 33 220
24 34 220
24 35 220
24 30 422
24 31 422
24 33 222
24 32 422
24 34 222
24 33 422
24 34 422
24 35 222
24 33 225
24 34 225
24 35 225
24 35 425
24 37 225
24 30 428
24 31 428
24 33 228
24 32 428
24 34 228
24 33 428
24 34 428
24 35 228
24 36 428
24 37 228
24 33 232
24 34 232
24 35 232
24 35 432
24 37 232
24 35 236
24 36 436
24 37 236
24 35 240
24 37 240
30
1
1
1
1
3
3
1
3
1
3
3
1
1
1
1
3
1
3
3
1
3
1
3
3
1
3
1
1
1
1
3
1
1
3
1
1
1
80 84 036
80 80 044
80 85 050
80 80 055
80 80 055
80 86 062
80 84 036
80 80 044
80 85 050
80 80 055
80 80 055
80 80 068
80 86 062
80 80 068

Module 4.0 to 6.0
Straight Pinions,
20 pressure angle, hardened & ground teeth, with bore H6 with keyway, 16MnCr5 (AISI 51L17)
u
0.01 A
0.05 A
Quality
7 e 25
(~AGMA 11)
b2
d1
b1
Fig. 1 + 3
Fig.
dN h8
dk
dN
dk
b1
Fig. 1
Order
code
0.1 B
B
b2
Fig. 3
No of
teeth
z
dk
d1H6
3
1
3
3
1
1
1
3
3
1
3
3
1
3
1
1
3
1
1
3
3
1
1
3
20
20
20
20
20
22
22
22
25
25
25
25
25
25
28
28
28
32
32
32
32
40
40
40
80
80
80
80
80
88
88
88
100
100
100
100
100
100
112
112
112
128
128
128
128
160
160
160
88
88
88
88
88
96
96
96
108
108
108
108
108
108
120
120
120
136
136
136
136
168
168
168
3
3
3
3
3
21
21
25
25
25
105
105
125
125
125
3
3
3
3
21
21
25
25
126
126
150
150
dN
b1
b2
32
35
35
40
45
35
45
45
32
35
35
40
45
55
35
45
45
35
45
55
75
45
60
75
55
52
55
62
65
52
65
68
55
52
55
62
65
80
52
65
68
52
65
80
110
65
80
110
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
75.0
50.0
75.0
75.0
50.0
50.0
50.0
75.0
75.0
50.0
75.0
75.0
50.0
80.0
50.0
50.0
75.0
50.0
50.0
80.0
100.0
50.0
50.0
100.0
115
115
135
135
135
45
55
45
55
75
68
80
68
80
110
50
50
50
50
50
138
138
162
162
55
75
55
75
80
110
80
110
60
60
60
60
Compression
Coupling
On page 28
Wt. (lb)
10
10
10
12
14
10
14
14
10
10
10
12
14
16
10
14
14
10
14
16
20
14
18
20
35.3
38.3
38.3
43.3
48.8
38.3
48.8
48.8
35.3
38.3
38.3
43.3
48.8
59.3
38.3
48.8
48.8
38.3
48.8
59.3
80.4
48.8
64.3
80.4
3.74
2.86
3.74
3.74
2.64
3.74
3.30
4.40
5.72
4.84
5.50
5.50
4.40
5.50
6.38
5.94
6.82
8.36
8.14
9.02
11.0
12.98
12.32
16.06
80 80 055
85.0
90.0
85.0
90.0
110.0
14
16
14
16
20
48.8
59.3
48.8
59.3
80.4
8.14
8.14
11.44
11.22
10.34
80 80 068
80 87 080
80 80 068
80 87 080
80 80 110
100.0
120.0
100.0
120.0
16
20
16
20
59.3
80.4
59.3
80.4
12.32
10.34
17.60
15.62
80 87 080
80 80 110
80 87 080
80 80 110
Module 4
24 43 420
24 45 220
24 44 420
24 45 420
24 47 220
24 45 222
24 47 222
24 46 422
24 43 425
24 45 225
24 44 425
24 45 425
24 47 225
24 47 425
24 45 228
24 47 228
24 46 428
24 45 232
24 47 232
24 47 432
24 48 432
24 47 240
24 49 240
24 48 440
80 80 055
80 86 062
80 80 068
80 80 055
80 80 055
80 86 062
80 87 080
80 80 068
80 87 080
80 80 110
80 80 110
Module 5
24 56 421
24 57 421
24 56 425
24 57 425
24 58 425
Module 6
24 67 421
24 68 421
24 67 425
24 68 425
31
Hardened & Ground Helical Pinions

Module 2.0 and 3.0
Helical Pinions,
19 31 42 left-hand, hardened & ground teeth, with bore H6 with keyway, 16MnCr5 (AISI 51L17)
0.01 A
0.5 B
b2
0.05 A
Quality
7 e 25
(~AGMA 11)
b2
b1
d1
Fig. 1
Order
code
Fig.
dN h8
dk
dN
dk
b1
Fig. 1 + 3
Fig. 3
No of
teeth
z
d*p
dk
d1H6
dN
b1
b2
Wt. (lb)
Module 2
24 22 520
24 23 520
24 26 521
24 20 321
24 22 525
24 23 525
24 25 528
24 26 530
24 22 530
24 20 330
24 23 530
24 22 330
24 23 330
24 22 532
24 23 532
24 25 532
24 25 536
24 23 339
24 25 540
1
1
1
3
1
1
1
1
1
3
1
3
3
1
1
1
1
3
1
20
20
21
21
25
25
28
30
30
30
30
30
30
32
32
32
36
39
40
42.44
42.44
44.56
44.56
53.05
53.05
59.42
63.66
63.66
63.66
63.66
63.66
63.66
67.91
67.91
67.91
76.39
82.76
84.88
133.33
133.33
140.00
140.00
166.67
166.67
186.67
200.00
200.00
200.00
200.00
200.00
200.00
213.33
213.33
213.33
240.00
260.00
266.67
46.4
46.4
48.6
48.6
57.1
57.1
63.4
67.7
67.7
67.7
67.7
67.7
67.7
71.9
71.9
71.9
80.4
86.8
88.9
20
22
16
22
20
25
35
16
20
22
25
30
32
20
25
35
35
32
35
30
30
25
36
30
36
48
25
30
36
36
50
55
30
36
48
48
55
48
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
30
30
30
56
30
30
30
30
30
56
30
60
65
30
30
30
30
65
30
6
6
5
6
6
8
10
5
6
6
8
8
10
6
8
10
10
10
10
22.8
24.8
18.3
24.8
22.8
28.3
38.3
18.3
22.8
24.8
28.3
33.3
35.3
22.8
28.3
38.3
38.3
35.3
38.3
0.66
0.66
0.66
0.44
0.88
0.88
0.88
1.54
1.32
1.32
1.76
1.76
1.76
1.76
1.54
1.32
1.76
2.86
2.42
Module 3
24 30 320
24 31 320
24 34 520
24 32 320
24 33 320
24 35 520
24 33 522
24 34 522
24 35 522
24 30 325
24 33 525
24 31 325
24 34 525
24 32 325
24 33 325
24 35 525
24 34 325
24 36 525
3
3
1
3
3
1
1
1
1
3
1
3
1
3
3
1
3
1
20
20
20
20
20
20
22
22
22
25
25
25
25
25
25
25
25
25
63.66
63.66
63.66
63.66
63.66
63.66
70.03
70.03
70.03
79.58
79.58
79.58
79.58
79.58
79.58
79.58
79.58
79.58
200.00
200.00
200.00
200.00
200.00
200.00
220.00
220.00
220.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
250.00
69.7
69.7
69.7
69.7
69.7
69.7
76.0
76.0
76.0
85.6
85.6
85.6
85.6
85.6
85.6
85.6
85.6
85.6
22
25
30
30
32
35
25
30
35
22
25
25
30
30
32
35
35
40
36
44
45
50
55
48
36
45
48
36
36
44
45
50
55
48
55
70
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
28
56
60
30
60
65
30
30
30
30
56
30
60
30
60
65
30
65
50
6
8
8
8
10
10
8
8
10
6
8
8
8
8
10
10
10
12
24.8
28.3
33.3
33.3
35.3
38.3
28.3
33.3
38.3
24.8
28.3
28.3
33.3
33.3
35.3
38.3
38.3
43.3
1.32
1.54
1.76
1.76
1.76
1.54
1.76
1.54
1.54
2.20
2.20
2.42
2.20
2.62
2.62
1.98
2.42
2.42
32
Compression
Coupling
On page 28
80 84 036
80 84 036
80 85 050
80 80 055
80 80 055
80 84 036
80 80 044
80 85 050
80 80 055
80 84 036
80 80 044
80 85 050
80 80 055
80 80 055
Hardened & Ground Helical Pinions

Module 4.0 to 8.0
Helical Pinions,
19 31 42 left-hand, hardened & ground teeth, with bore H6 with keyway, 16MnCr5 (AISI 51L17)
0.01 A
0.5 B
b2
0.05 A
Quality
7 e 25
(~AGMA 11)
b2
b1
d1
Fig. 1
Order
code
Fig.
ddNNh8
dk
dN
dk
b1
Fig. 1 + 3
Fig. 3
No of
teeth
z
d*p
dk
d1H6
dN
b1
b2
Wt. (lb)
Compression
Coupling
On page 28
Module 4
24 45 515
24 43 318
24 45 520
24 47 520
24 43 321
24 44 321
24 45 321
24 46 321
24 45 522
24 47 522
24 43 324
24 44 324
24 45 324
24 46 324
24 47 324
24 45 525
24 47 525
1
3
1
1
3
3
3
3
1
1
3
3
3
3
3
1
1
15
18
20
20
21
21
21
21
22
22
24
24
24
24
24
25
25
63.66
76.39
84.88
84.88
89.13
89.13
89.13
89.13
93.37
93.37
101.86
101.86
101.86
101.86
101.86
106.10
106.10
200.00
240.00
266.67
266.67
280.00
280.00
280.00
280.00
293.33
293.33
320.00
320.00
320.00
320.00
320.00
333.33
333.33
71.7
84.4
92.9
92.9
97.1
97.1
97.1
97.1
101.4
101.4
109.9
109.9
109.9
109.9
109.9
114.1
114.1
35
32
35
45
32
35
40
45
35
45
32
35
40
45
55
35
45
52
55
52
65
55
55
62
68
52
65
55
55
62
68
80
52
65
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
40
50
75
50
50
75
75
75
75
50
50
75
75
75
75
80
50
50
10
10
10
14
10
10
12
14
10
14
10
10
12
14
16
10
14
38.3
35.3
38.3
48.8
35.3
38.3
43.3
48.8
38.3
48.8
35.3
38.3
43.3
48.8
59.3
38.3
48.8
3.08
3.30
4.18
3.52
4.40
4.18
4.18
3.74
5.06
4.40
5.72
5.50
5.50
5.06
5.28
6.82
6.16
Module 5
24 56 318
24 56 324
24 57 324
24 58 324
3
3
3
3
18
24
24
24
95.49
127.32
127.32
127.32
300.00
400.00
400.00
400.00
105.5
137.3
137.3
137.3
45
45
55
75
68
68
80
110
50
50
50
50
85
85
90
110
14
14
16
20
48.8
48.8
59.3
79.9
5.94
10.78
10.78
12.32
80 80 068
80 80 068
80 87 080
80 80 110
Module 6
24 67 320
24 68 320
24 67 325
24 68 325
3
3
3
3
20
20
25
25
127.32
127.32
159.16
159.16
400.00
400.00
500.00
500.00
139.3
139.3
171.2
171.2
55
75
55
75
80
110
80
110
60
60
60
60
100
120
100
120
16
20
16
20
59.3
79.9
59.3
79.9
12.54
13.86
19.80
21.12
80 87 080
80 80 110
80 87 080
80 80 110
Module 8
24 88 318
18
152.79
480
168.8
75
110
80
140
20
79.9
23.76
80 80 110
80 80 055
80 80 055
80 80 055
80 86 062
80 80 068
80 80 055
80 80 055
80 86 062
80 80 068
80 87 080
33
Soft Milled Straight Pinions

Module 1.0
Straight Pinions,
milled teeth, 20 pressure angle
Fig. 1
Order code
Plastic
21 10 012
21 10 013
21 10 014
21 10 015
21 10 016
21 10 017
21 10 018
21 10 019
21 10 020
21 10 021
21 10 022
21 10 023
21 10 024
21 10 025
21 10 030
21 10 035
21 10 038
21 10 040
21 10 045
21 10 048
21 10 050
21 10 057
21 10 060
23 10 076
23 10 080
23 10 095
23 10 100
23 10 114
22 10 012
22 10 013
22 10 014
22 10 015
22 10 016
22 10 017
22 10 018
22 10 019
22 10 020
22 10 021
22 10 022
22 10 023
22 10 024
22 10 025
22 10 030
22 10 035
22 10 038
22 10 040
22 10 045
22 10 048
22 10 050
22 10 057
22 10 060
d
dk
Plastic
Quality
9 bc 26
(~AGMA 9)
15
15
Steel
Steel
Quality
8 e 25
(~AGMA 10)
d
dk
dN
d1
d1
25
Fig. 2
Fig.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
No of
teeth z
12
13
14
15
16
17
18
19
20
21
22
23
24
25
30
35
38
40
45
48
50
57
60
76
80
95
100
114
dk
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
23.0
24.0
25.0
30.0
35.0
38.0
40.0
45.0
48.0
50.0
57.0
60.0
76.0
80.0
95.0
100.0
114.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
23.0
24.0
25.0
26.0
27.0
32.0
37.0
40.0
42.0
47.0
50.0
52.0
59.0
62.0
78.0
82.0
97.0
102.0
116.0
d1
dN
d3
Wt. (lb)
Steel
Wt. (lb)
Plastic
6
6
6
6
6
6
6
6
6
6
6
6
9
9
9
9
9
9
9
9
9
9
9
10
10
10
10
10
9
9
11
12
12
14
15
15
16
16
18
18
20
20
20
25
25
25
30
30
30
40
40
0.02
0.02
0.04
0.04
0.07
0.07
0.09
0.09
0.11
0.11
0.13
0.13
0.15
0.15
0.22
0.31
0.37
0.40
0.55
0.57
0.62
0.81
0.88
1.21
1.32
1.87
2.09
2.64
0.004
0.006
0.007
0.009
0.010
0.011
0.013
0.018
0.022
0.026
0.031
0.033
0.037
0.044
0.055
0.062
0.070
0.077
0.099
0.106
0.110
0.150
0.165
Additional machining (boring, adding keyway, threading, etc.) is possible with quick turn around time.
34

Module 1.5
Straight Pinions,
30
Steel
Cast Iron
Quality
Quality
8 e 25
8 e 26
(~AGMA 10) (~AGMA 10)
d3
d
dk
dN
d1
d
dk
d
dk
dN
d1
d1
Plastic
Quality
9 bc 26
(~AGMA 9)
17
17
17
Fig. 1
Steel
21 15 012
21 15 013
21 15 014
21 15 015
21 15 016
21 15 017
21 15 018
21 15 019
21 15 020
21 15 021
21 15 022
21 15 023
21 15 024
21 15 025
21 15 030
21 15 035
21 15 038
21 15 040
21 15 045
21 15 048
21 15 050
21 15 057
21 15 060
23 15 076
23 15 080
23 15 595
Fig. 2
Order code
Grey cast iron
Plastic
23 15 095
23 15 100
23 15 114
22 15 012
22 15 013
22 15 014
22 15 015
22 15 016
22 15 017
22 15 018
22 15 019
22 15 020
22 15 021
22 15 022
22 15 023
22 15 024
22 15 025
22 15 030
22 15 035
22 15 038
22 15 040
22 15 045
22 15 048
22 15 050
22 15 057
22 15 060
Fig. 3
Fig.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
3
3
3
No of
teeth z
12
13
14
15
16
17
18
19
20
21
22
23
24
25
30
35
38
40
45
48
50
57
60
76
80
95
95
100
114
Wt. (lb)
d
dk
d1
dN
d3
Steel
18.0
19.5
21.0
22.5
24.0
25.5
27.0
28.5
30.0
31.5
33.0
34.5
36.0
37.5
45.0
52.5
57.0
60.0
67.5
72.0
75.0
85.5
90.0
114.0
120.0
142.5
142.5
150.0
171.0
21.0
22.5
24.0
25.5
27.0
28.5
30.0
31.5
33.0
34.5
36.0
37.5
39.0
40.5
48.0
55.5
60.0
63.0
70.5
75.0
78.0
88.5
93.0
117.0
123.0
145.5
145.5
153.0
174.0
6
6
6
6
6
9
9
9
9
9
9
9
9
9
9
9
9
9
12
12
12
12
12
16
16
20
16
16
16
14
14
16
18
18
20
20
20
25
25
25
25
25
25
30
40
40
40
50
50
50
60
60
70
70
70
114
122
146
6.0
6.0
6.5
0.07
0.07
0.09
0.11
0.15
0.18
0.20
0.22
0.29
0.31
0.33
0.35
0.37
0.40
0.51
0.88
0.88
1.01
1.34
1.54
1.65
2.20
2.55
3.08
3.30
4.62
Wt. (lb)
Wt. (lb)
Grey cast iron Plastic
4.40
5.06
5.50
0.012
0.012
0.015
0.020
0.028
0.032
0.035
0.040
0.052
0.056
0.059
0.064
0.068
0.072
0.092
0.108
0.161
0.184
0.244
0.279
0.299
0.400
0.464
35

Module 2.0
Straight Pinions,
35
Steel
Cast Iron
Quality
Quality
8 e 25
8 e 26
(~AGMA 10) (~AGMA 10)
d3
d
dk
d2
d1
d
dk
d
dk
dN
d1
d1
Plastic
Quality
9 bc 26
(~AGMA 9)
20
20
20
Fig. 1
Steel
21 20 012
21 20 013
21 20 014
21 20 015
21 20 016
21 20 017
21 20 018
21 20 019
21 20 020
21 20 021
21 20 022
21 20 023
21 20 024
21 20 025
21 20 030
21 20 035
21 20 038
21 20 040
21 20 045
21 20 048
21 20 050
21 20 057
21 20 060
23 20 576
23 20 580
23 20 595
Fig. 2
Order code
Grey cast iron
Plastic
23 20 076
23 20 080
23 20 095
23 20 100
23 20 114
22 20 012
22 20 013
22 20 014
22 20 015
22 20 016
22 20 017
22 20 018
22 20 019
22 20 020
22 20 021
22 20 022
22 20 023
22 20 024
22 20 025
22 20 030
Fig. 3
Fig.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
3
3
3
3
3
No of
teeth z
12
13
14
15
16
17
18
19
20
21
22
23
24
25
30
35
38
40
45
48
50
57
60
76
80
95
76
80
95
100
114
Wt. (lb)
d
dk
d1
dN
d3
Steel
24.0
26.0
28.0
30.0
32.0
34.0
36.0
38.0
40.0
42.0
44.0
46.0
48.0
50.0
60.0
70.0
76.0
80.0
90.0
96.0
100.0
114.0
120.0
152.0
160.0
190.0
152.0
160.0
190.0
200.0
228.0
28.0
30.0
32.0
34.0
36.0
38.0
40.0
42.0
44.0
46.0
48.0
50.0
52.0
54.0
64.0
74.0
80.0
84.0
94.0
100.0
104.0
118.0
124.0
156.0
164.0
194.0
156.0
164.0
194.0
204.0
232.0
9
9
9
9
9
9
9
9
9
9
9
9
12
12
12
12
12
12
12
15
15
15
15
20
20
20
16
16
16
16
16
18.0
19.0
19.0
24.5
25.0
25.0
25.0
25.0
30.0
30.0
30.0
30.0
35.0
35.0
40.0
50.0
50.0
50.0
60.0
70.0
70.0
70.0
70.0
70.0
70.0
80.0
80.0
80.0
126
134
164
174
200
7.5
7.5
7.5
7.5
7.5
0.15
0.26
0.31
0.33
0.37
0.40
0.42
0.44
0.48
0.57
0.59
0.62
0.79
0.86
1.10
1.47
1.98
2.09
2.75
3.30
3.52
4.40
5.28
6.16
6.82
9.68
Wt. (lb)
Wt. (lb)
3.96
4.18
4.84
5.50
5.94
0.033
0.040
0.044
0.046
0.051
0.070
0.079
0.086
0.103
0.112
0.121
0.130
0.143
0.154
0.231
36

Module 2.5
Straight Pinions,
40
Steel
Cast Iron
Quality
Quality
8 e 25
8 e 26
(~AGMA 10) (~AGMA 10)
d3
d
dk
dN
d1
d
dk
d
dk
dN
d1
d1
Plastic
Quality
9 bc 26
(~AGMA 9)
25
25
25
Fig. 1
Steel
21 25 012
21 25 013
21 25 014
21 25 015
21 25 016
21 25 017
21 25 018
21 25 019
21 25 020
21 25 021
21 25 022
21 25 023
21 25 024
21 25 025
21 25 030
21 25 035
21 25 038
21 25 040
21 25 045
21 25 048
21 25 050
21 25 057
21 25 060
23 25 576
23 25 580
23 25 595
Fig. 2
Order code
Grey cast iron
Plastic
23 25 076
23 25 080
23 25 095
23 25 100
23 25 114
22 25 012
22 25 013
22 25 014
22 25 015
22 25 016
22 25 017
22 25 018
22 25 019
22 25 020
22 25 021
22 25 022
22 25 023
22 25 024
22 25 025
22 25 030
Fig. 3
Fig.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
3
3
3
3
3
No of
teeth z
12
13
14
15
16
17
18
19
20
21
22
23
24
25
30
35
38
40
45
48
50
57
60
76
80
95
76
80
95
100
114
Wt. (lb)
d
dk
d1
dN
d3
Steel
30.0
32.5
35.0
37.5
40.0
42.5
45.0
47.5
50.5
52.5
55.0
57.5
60.0
62.5
75.0
87.5
95.0
100.0
112.5
120.0
125.0
142.5
150.0
190.0
200.0
237.5
190.0
200.0
237.5
250.0
285.0
35.0
37.5
40.0
42.5
45.0
47.5
50.0
52.5
55.5
57.5
60.0
62.5
65.0
67.5
80.0
92.5
100.0
105.0
117.5
125.0
130.0
147.5
155.0
195.0
205.0
242.5
195.0
205.0
242.5
255.0
290.0
9
9
9
9
9
9
9
12
12
12
12
12
12
12
12
12
12
12
15
15
15
15
15
20
25
25
20
20
20
20
20
20.0
20.0
25.0
25.0
30.0
30.0
35.0
35.0
35.0
35.0
40.0
40.0
40.0
45.0
50.0
60.0
60.0
70.0
70.0
80.0
80.0
90.0
90.0
80.0
80.0
90.0
90.0
90.0
160
166
198
210
240
8.0
8.0
8.0
8.0
8.0
0.35
0.40
0.48
0.55
0.68
0.77
0.90
0.95
1.03
1.10
1.17
1.36
1.45
1.65
2.13
3.28
3.78
4.05
5.19
6.05
6.47
8.07
8.80
12.10
13.42
18.92
Wt. (lb)
Wt. (lb)
5.50
5.94
8.14
9.68
11.22
0.064
0.070
0.088
0.099
0.123
0.139
0.163
0.172
0.187
0.198
0.211
0.246
0.264
0.299
0.387
37

Module 3.0
Straight Pinions,
50
Steel
Cast Iron
Quality
Quality
8 e 25
8 e 26
(~AGMA 10) (~AGMA 10)
d3
d
dk
dN
d1
d
dk
d
dk
dN
d1
d1
Plastic
Quality
9 bc 26
(~AGMA 9)
30
30
30
Fig. 1
Steel
21 30 012
21 30 013
21 30 014
21 30 015
21 30 016
21 30 017
21 30 018
21 30 019
21 30 020
21 30 021
21 30 022
21 30 023
21 30 024
21 30 025
21 30 027
21 30 030
21 30 035
21 30 038
21 30 040
23 30 545
23 30 548
23 30 550
23 30 552
23 30 556
23 30 560
23 30 576
23 30 580
23 30 595
Fig. 2
Order code
Grey cast iron
Plastic
23 30 050
23 30 060
23 30 076
23 30 080
23 30 095
23 30 100
23 30 114
22 30 012
22 30 013
22 30 014
22 30 015
22 30 016
22 30 017
22 30 018
22 30 019
22 30 020
22 30 021
22 30 022
22 30 023
22 30 024
22 30 025
Fig. 3
Fig.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
No of
teeth z
12
13
14
15
16
17
18
19
20
21
22
23
24
25
27
30
35
38
40
45
48
50
52
56
60
76
80
95
50
60
76
80
95
100
114
Wt. (lb)
d
dk
d1
dN
d3
Steel
36
39
42
45
48
51
54
57
60
63
66
69
72
75
81
90
105
114
120
135
144
150
156
168
180
228
240
285
150
180
228
240
285
300
342
42
45
48
51
54
57
60
63
66
69
72
75
78
81
87
96
111
120
126
141
150
156
162
174
186
234
246
291
156
186
234
246
291
306
348
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
20
20
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
35
35
42
45
45
45
45
50
50
50
60
60
60
80
80
80
80
80
90
90
100
100
100
122
152
200
212
254
268
310
9.5
9.5
9.5
9.5
10.5
12.5
12.5
0.55
0.66
0.75
0.90
1.12
1.47
1.54
1.65
1.80
1.96
2.31
2.42
2.64
2.97
3.52
3.96
5.94
6.60
7.26
7.26
8.36
9.02
9.90
11.44
13.20
21.10
23.30
33.00
Wt. (lb)
Wt. (lb)
5.50
7.04
9.24
9.90
14.08
16.72
19.80
0.099
0.119
0.134
0.163
0.202
0.266
0.279
0.299
0.328
0.354
0.418
0.440
0.480
0.539
38

Module 4.0
Straight Pinions,
60
Steel
Cast Iron
Quality
Quality
8 e 25
8 e 26
(~AGMA 10) (~AGMA 10)
d3
d
dk
dN
d1
d
dk
d
dk
dN
d1
d1
40
40
40
Fig. 1
Steel
21 40 012
21 40 013
21 40 014
21 40 015
21 40 016
21 40 017
21 40 018
21 40 019
21 40 020
21 40 021
21 40 022
21 40 023
21 40 024
21 40 025
21 40 030
23 40 538
23 40 540
23 40 545
23 40 548
23 40 550
23 40 552
23 40 556
23 40 560
23 40 576
23 40 580
23 40 595
Fig. 2
Order code
Grey cast iron
Plastic
23 40 038
23 40 040
23 40 050
23 40 060
23 40 076
23 40 080
23 40 095
23 40 100
23 40 114
Fig. 3
Fig.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
No of
teeth z
12
13
14
15
16
17
18
19
20
21
22
23
24
25
30
38
40
45
48
50
52
56
60
76
80
95
38
40
50
60
76
80
95
100
114
Wt. (lb)
d
dk
d1
dN
d3
Steel
48
52
56
60
64
68
72
76
80
84
88
92
96
100
120
152
160
180
192
200
208
224
240
304
320
380
152
160
200
240
304
320
380
400
456
56
60
64
68
72
76
80
84
88
92
96
100
104
108
128
160
168
188
200
208
216
232
248
312
328
388
160
168
208
248
312
328
388
408
464
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
35
35
45
45
45
50
50
60
60
70
70
75
75
75
75
80
80
90
90
100
100
110
110
110
116
124
164
200
264
280
340
360
415
12.5
12.5
12.5
12.5
12.5
13.5
13.5
13.5
13.5
1.28
1.58
1.98
2.20
2.42
2.86
3.08
3.74
3.96
4.84
5.50
5.72
6.05
6.38
8.80
12.54
13.86
17.60
19.80
21.60
23.30
27.10
31.20
49.90
55.40
78.30
Wt. (lb)
Wt. (lb)
8.58
9.24
12.32
16.06
20.90
23.50
31.50
34.10
43.30
39

Module 5.0
Straight Pinions,
70
Steel
Cast Iron
Quality
Quality
8 e 25
8 e 26
(~AGMA 10) (~AGMA 10)
d3
d
dk
d2
d1
d
dk
d
dk
dN
d1
d1
50
50
50
Fig. 1
Steel
21 50 012
21 50 013
21 50 014
21 50 015
21 50 016
21 50 017
21 50 018
21 50 019
21 50 020
21 50 021
21 50 022
21 50 023
21 50 024
21 50 025
21 50 030
23 50 536
23 50 538
23 50 540
23 50 545
23 50 548
23 50 550
23 50 552
23 50 556
23 50 560
23 50 576
23 50 580
23 50 595
Fig. 2
Order code
Grey cast iron
Plastic
23 50 038
23 50 040
23 50 050
23 50 060
23 50 076
23 50 080
23 50 095
23 50 100
23 50 114
23 50 150
Fig. 3
Fig.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
No of
teeth z
12
13
14
15
16
17
18
19
20
21
22
23
24
25
30
36
38
40
45
48
50
52
56
60
76
80
95
38
40
50
60
76
80
95
100
114
150
Wt. (lb)
d
dk
d1
dN
d3
Steel
60
65
70
75
80
85
90
95
100
105
110
115
120
125
150
180
190
200
225
240
250
260
280
300
380
400
475
190
200
250
300
380
400
475
500
570
750
70
75
80
85
90
95
100
105
110
115
120
125
130
135
160
190
200
210
235
250
260
270
290
310
390
410
485
200
210
260
310
390
410
485
510
580
760
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
30
30
30
30
30
30
30
30
30
30
30
30
40
40
40
40
40
40
40
40
40
40
45
45
55
60
60
70
70
70
70
70
80
80
80
80
90
100
100
100
100
120
130
130
180
180
180
160
165
215
260
340
360
430
450
510
700
14
14
16
16
16
16
16
22
22
22
2.64
3.04
3.92
4.40
4.62
4.84
5.68
6.16
6.82
8.36
9.46
10.34
11.00
11.88
16.94
21.80
24.40
27.10
34.30
38.90
42.20
45.80
53.00
60.90
97.70
108.20
152.90
Wt. (lb)
Wt. (lb)
14.96
16.28
21.10
27.70
40.00
41.80
57.20
67.50
85.10
127.60
40

Module 6.0 and 8.0
Module 6.0 Straight Pinions,

80
Steel
Cast Iron
Quality
Quality
8 e 25
8 e 26
(~AGMA 10) (~AGMA 10)
d3
d
dk
dN
d1
d
dk
d
dk
dN
d1
d1
60
60
60
Fig. 1
Steel
21 60 015
21 60 019
21 60 021
21 60 025
23 60 530
23 60 536
23 60 538
23 60 540
Fig. 2
Order code
Grey cast iron
Plastic
23 60 030
23 60 038
23 60 050
23 60 076
Fig. 3
Fig.
1
1
1
1
2
2
2
2
3
3
3
3
No of
teeth z
dk
d1
dN
d3
Wt. (lb)
Steel
15
19
21
25
30
36
38
40
30
38
50
76
90
114
126
150
180
216
228
240
180
228
300
456
102
126
138
162
192
228
240
252
192
240
312
468
20
20
20
20
30
30
30
30
40
40
40
40
60
80
90
110
100
100
120
130
132
180
252
408
20
20
20
20
7.04
11.88
14.74
21.10
26.20
37.80
42.20
46.60
Wt. (lb)
Wt. (lb)
19.36
26.60
41.80
80.10
Module 8.0 Straight Pinions,

milled teeth, 20 pressure angle, quality 8 e 25 (~AGMA 10)
d
dk
dN
d1
120
80
Order code
Steel
21 80 012
21 80 015
21 80 020
21 80 025
No of
teeth
dk
d1
dN
d3
Wt. (lb)
12
15
20
25
96
120
160
200
112
136
176
216
40
40
40
40
75
90
120
150
10.12
16.94
26.80
52.40
41
Soft Milled Straight Pinions, Stainless Steel

Module 1.0 to 3.0
Straight Pinions,
milled teeth, 20 pressure angle, material X 8 CrNi S 18-9 (AISI 303)
b2
d
dk
dN
d1
Quality
8 e 25
(~AGMA 10)
b1
Order code
No of
teeth z
dk
d1
dN
b1
b2
Wt. (lb)
12
15
18
20
25
30
40
50
60
70
80
100
12.0
15.0
18.0
20.0
25.0
30.0
40.0
50.0
60.0
70.0
80.0
100.0
14.0
17.0
20.0
22.0
27.0
32.0
42.0
52.0
62.0
72.0
82.0
102.0
4
5
6
6
8
8
8
10
10
10
10
12
10
12
15
15
20
25
25
30
40
40
50
60
10
10
10
10
10
10
10
10
10
10
10
10
16
16
16
16
16
18
18
20
22
22
22
22
0.022
0.044
0.066
0.088
0.110
0.176
0.264
0.440
0.660
0.880
1.210
1.870
12
15
18
20
25
30
40
50
60
18.0
22.5
27.0
30.0
37.5
45.0
60.0
75.0
90.0
21.0
25.5
30.0
33.0
40.5
48.0
63.0
78.0
93.0
8
10
10
10
10
10
10
10
12
15
18
22
25
25
30
40
50
60
15
15
15
15
15
15
15
15
15
25
25
25
25
30
30
30
30
30
0.066
0.110
0.176
0.220
0.374
0.572
1.100
1.606
2.420
12
15
18
20
25
30
40
50
60
24.0
30.0
36.0
40.0
50.0
60.0
80.0
100.0
120.0
28.0
34.0
40.0
44.0
54.0
64.0
84.0
104.0
124.0
10
12
12
12
12
12
12
12
12
20
25
30
30
30
40
50
50
70
20
20
20
20
20
20
20
20
20
31
31
31
31
31
31
31
31
31
0.154
0.264
0.396
0.484
0.550
1.056
1.870
2.640
4.070
12
15
18
20
25
30
40
50
36.0
45.0
54.0
60.0
75.0
90.0
120.0
150.0
42.0
51.0
60.0
66.0
81.0
96.0
126.0
156.0
12
12
12
15
15
20
20
20
25
35
45
45
50
50
70
80
30
30
30
30
30
30
30
30
40
40
40
40
40
40
45
45
0.462
0.836
1.320
1.496
2.310
5.940
7.700
9.240
Module 1
06 10 012
06 10 015
06 10 018
06 10 020
06 10 025
06 10 030
06 10 040
06 10 050
06 10 060
06 10 070
06 10 080
06 10 100
Module 1.5
06 15 012
06 15 015
06 15 018
06 15 020
06 15 025
06 15 030
06 15 040
06 15 050
06 15 060
Module 2
06 20 212
06 20 215
06 20 218
06 20 220
06 20 225
06 20 230
06 20 240
06 20 250
06 20 260
Module 3
06 30 212
06 30 215
06 30 218
06 30 220
06 30 225
06 30 230
06 30 240
06 30 250
42

5 mm and 10 mm Circular Pitch
Straight Pinions,
milled teeth, 20 pressure angle, C45 (AISI 10L45)
b2
d
dk
dN
d1
Quality
8 e 25
(~AGMA 10)
b1
Order code
Module
m
No of
teeth z
dk
d1
dN
b1
b2
12
15
18
20
25
30
40
50
60
19.1
23.9
28.6
31.8
39.8
47.7
63.6
79.6
95.5
22.3
27.0
31.8
35.0
43.0
50.9
66.8
82.7
98.6
6
6
8
8
8
10
10
12
12
14
18
20
20
25
30
40
50
60
12
12
12
12
12
12
12
12
12
25
25
25
25
25
25
25
25
25
0.066
0.132
0.154
0.220
0.308
0.440
0.792
1.232
1.804
12
15
18
20
25
30
40
38.2
47.7
57.3
63.7
79.6
95.5
127.3
44.6
54.1
63.7
70.0
85.9
101.9
133.7
10
12
15
15
15
20
20
25
30
40
40
50
60
80
25
25
25
25
25
25
25
40
40
40
40
40
40
40
0.484
0.836
1.100
1.320
2.110
3.210
5.900
Wt. (lb)
5 mm Circular Pitch
07 06 012
07 06 015
07 06 018
07 06 020
07 06 025
07 06 030
07 06 040
07 06 050
07 06 060
1.591
1.591
1.591
1.591
1.591
1.591
1.591
1.591
1.591
10 mm Circular Pitch
07 08 012
07 08 015
07 08 018
07 08 020
07 08 025
07 08 030
07 08 040
3.183
3.183
3.183
3.183
3.183
3.183
3.183
43
ISO Tolerances
The following table lists the corresponding values to the ISO tolerances shown through out the catalog. These tolerances
should be taken into consideration when designing mating parts.
Dimension
h6
H6
h8
H8
h9
h11
j6
G7
P8
r6
>6 to 10
>10 to 18
>18 to 30
>30 to 50
-0.000 to 0.009 -0.000 to 0.011 -0.000 to 0.013 -0.000 to 0.016
+0.000 to +0.011 +0.000 to +0.013 +0.000 to +0.016
-0.000 to 0.027 -0.000 to 0.033 -0.000 to 0.039
-0.000 to -0.036 -0.000 to 0.043 -0.000 to 0.052
-0.000 to 0.110 -0.000 to 0.130 -0.000 to 0.160
-0.004 to +0.009 -0.005 to +0.011

+0.005 to +0.020 +0.006 to +0.024 +0.007 to +0.028 +0.009 to +0.034
-0.015 to -0.037 -0.018 to 0.045
+0.023 to +0.034 +0.028 to +0.041 +0.034 to +0.050
>50 to 80
>80 to 120
>120 to 180
+0.000 to +0.019 +0.000 to +0.022 +0.000 to +0.025

-0.000 to 0.046 -0.000 to 0.054
+0.000 to +0.046 +0.000 to +0.054 +0.000 to +0.063
-0.007 to +0.012
+0.010 to +0.040 +0.012 to +0.047 +0.014 to +0.054
+0.043 to +0.060
44
Range of Racks
Series
Style
Module
Heat Treatment
Quality Level*
Page
28 .. ...
Straight
2, 3, 4, 5, 6
Hardened & Ground
6 h 25 (~AGMA 12)
46
33 .. ...
Straight
2, 3, 4, 5
Quenched & Tempered
8 e 27 (~AGMA 10)
47
25 .. ...
Straight
1, 1.5, 2, 2.5, 3, 4, 5, 6, 8
Soft
9 e 27 (~AGMA 9)
48
34 .. ...
Straight
2, 3, 4, 5, 6
Induction Hardened
10 e 27 (~AGMA 8)
49
27 .. ...
Straight
1, 1.5, 2, 2.5, 3, 4, 5, 6, 8
Induction Hardened
10 e 27 (~AGMA 8)
50
36 .. ...
Straight
1, 1.5, 2, 3
Soft, Stainless
8 e 27 (~AGMA 10)
51
37 0. ...
Straight
5, 10 mm circular pitch
Soft
9 e 27 (~AGMA 9)
52
26 .. ...
Straight
1, 1.5, 2, 2.5, 3
Plastic
10 e 27 (~AGMA 8)
53
29 .. ...
Helical
2, 3, 4, 5, 6
Hardened & Ground
6 h 25 (~AGMA 12)
54
38 .. ...
Helical
2, 3, 4, 5
Quenched & Tempered
8 e 27 (~AGMA 10)
55
39 .. ...
Helical
2, 3, 4, 5, 6
Induction Hardened
10 e 27 (~AGMA 8)
56
36 9. ..
Straight
1, 1.5, 2, 3
Soft, Stainless
8 e 27 (~AGMA 10)
57
35 .1 ...
Straight
1, 1.5, 2, 3, 4
Quenched & Tempered
8 e 27 (~AGMA 10)
58
35 .0 ...
Straight
1, 1.5, 2, 2.5, 3, 4, 5
Soft
9 e 27 (~AGMA 9)
59
37 9. ...
Straight
5, 10 mm circular pitch
Soft
9 e 27 (~AGMA 9)
60
80 .. ...
Guide Bushings
60
* Approximate AGMA quality level is given in parenthesis.
45
Hardened & Ground Straight Racks

(~AGMA 12)
Straight Racks,
20 pressure angle, hardened & ground teeth
L1
f x45
Ra 0.8
hk
l1
h0
l
Quality
6 h 25
(~AGMA 12)
Ra 1.6
a1
d3
h
d1
d2
Order
code
28 20 025
28 21 025
28 20 050
28 21 050
28 20 100
28 21 100
28 30 025
28 31 025
28 30 050
28 31 050
28 30 100
28 31 100
28 40 025
28 41 025
28 40 050
28 41 050
28 40 100
28 41 100
Module
L1
No. of
teeth
hk
ho
2.0
2.0
2.0
2.0
2.0
2.0
3.0
3.0
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
4.0
4.0
251.3
251.3
502.7
502.7
1005.3
1005.3
254.5
254.5
508.9
508.9
1017.9
1017.9
251.3
251.3
502.7
502.7
1005.3
1005.3
40
40
80
80
160
160
27
27
54
54
108
108
20
20
40
40
80
80
24
24
24
24
24
24
29
29
29
29
29
29
39
39
39
39
39
39
24
24
24
24
24
24
29
29
29
29
29
29
39
39
39
39
39
39
22.0
22.0
22.0
22.0
22.0
22.0
26.0
26.0
26.0
26.0
26.0
26.0
35.0
35.0
35.0
35.0
35.0
35.0
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
62.8 125.66
62.8 125.66
62.8 125.66
63.6 127.23
63.6 127.23
63.6 127.23
62.8 125.66
62.8 125.66
62.8 125.66
No. of
holes
d1
d2
2
8
7 11
7
Without mounting holes
4
8
7 11
7
8
8
7 11
7
2
9 10 15
9
4
9 10 15
9
8
9 10 15
9
2
12 10 15
9
4
12 10 15
9
8
12 10 15
9
a1
I1
d3
GTf
/300 1)
Wt.
(lb)
31.3
188.7
31.3
440.1
31.3
942.7
34.4
185.7
34.4
440.1
34.4
949.1
37.5
176.3
37.5
427.7
37.5
930.3
5.7
5.7
5.7
7.7
7.7
7.7
7.7
7.7
7.7
7.7
7.7
7.7
0.022
0.022
0.022
0.022
0.022
0.022
0.024
0.024
0.024
0.024
0.024
0.024
0.025
0.025
0.025
0.025
0.025
0.025
2.20
2.20
4.62
4.62
9.24
9.24
3.30
3.30
6.60
6.60
13.20
13.20
5.72
5.72
11.70
11.70
23.10
23.10
Material 16Mn Cr5 (AISI 51L17), case-hardened teeth induction hardened to ~60 Rc; ground on all sides after hardening.
Since only the teeth are induction-hardened, subsequent drilling and pinning is possible.
Order
code
28 50 055
28 51 055
28 50 105
28 51 105
28 60 055
28 61 055
28 60 105
28 61 105
Module
L1
No. of
teeth
hk
ho
5.0
5.0
5.0
5.0
6.0
6.0
6.0
6.0
502.6
502.6
1005.3
1005.3
508.9
508.9
1017.8
1017.8
32
32
64
64
27
27
54
54
49
49
49
49
59
59
59
59
39
39
39
39
49
49
49
49
34
34
34
34
43
43
43
43
3
3
3
3
3
3
3
3
62.8 125.66
62.8 125.66
63.6 127.23
63.6 127.23
No. of
holes
d1
d2
4
12 14 20 13
8
12 14 20 13
4
16 18 26 17
8
16 18 26 17
a1
I1
d3
GTf
/300 1)
Wt.
(lb)
30.1
442.4
11.7
30.1
945.0
11.7
31.4
446.1
15.7
31.4
955.0
15.7
0.025
0.025
0.025
0.025
0.026
0.026
0.026
0.026
14.74
14.74
29.50
29.50
22.90
22.90
44.40
44.40
Material C45k (AISI 10L45) carbon steel with a tensile strength of ~650 N/mm2 (~94.3 kpsi). Teeth induction-hardened to 50
55 Rc; ground on all sides after hardening. Since only teeth are induction-hardened, subsequent drilling and pinning is
possible.
Ends of racks are designed so that several racks can be mounted end-to-end to obtain any desired length.
1) GTf /300 = total pitch deviation (per 300 mm) of measure length of the rack compared to the theoretical length L300, with L300 = (m / cos ) p z300).
To insure continuous lubrication of rack and pinion drives, we recommend to use automatic lubricators as described on page 69!
46
Quenched & Tempered Straight Racks

(~AGMA 10)
Straight Racks,
L1
h
a1
f x 45
h0
h
Quality
8 e 27
(~AGMA 10)
hk
Ra 3.2
l1
d3
d1
d2
Order
code
33 21 050
33 20 050
33 21 100
33 20 100
33 31 050
33 30 050
33 31 100
33 30 100
33 41 050
33 40 050
33 41 100
33 40 100
33 51 050
33 50 050
33 51 100
33 50 100
Module
L1
No. of
teeth
hk
ho
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
502.65
502.65
1005.31
1005.31
508.94
508.94
1017.88
1017.88
502.65
502.65
1005.31
1005.31
502.65
502.65
1005.31
1005.31
80
80
160
160
54
54
108
108
40
40
80
80
32
32
64
64
25
25
25
25
30
30
30
30
40
40
40
40
49
49
49
49
24
24
24
24
29
29
29
29
39
39
39
39
39
39
39
39
22
22
22
22
26
26
26
26
35
35
35
35
34
34
34
34
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
62.83
125.66
62.83
125.66
63.62
127.23
63.62
127.23
62.83
125.66
62.83
125.66
62.83
125.66
62.83
125.66
No. of
holes
d1
d2
4
8
7 11
7
8
8
7 11
7
4
9 10 15
9
8
9 10 15
9
4
12 10 15
9
8
12 10 15
9
4
12 14 20 13
8
12 14 20 13
a1
I1
d3
GTf
/300 1)
Wt.
(lb)
31.3
440.1
5.7
31.3
942.7
5.7
34.4
440.1
7.7
34.4
949.1
7.7
37.5
427.7
7.7
37.5
930.3
7.7
30.2
442.3
11.7
30.2
945.0
11.7
0.044
0.044
0.044
0.044
0.046
0.046
0.046
0.046
0.048
0.048
0.048
0.048
0.050
0.050
0.050
0.050
4.84
4.84
9.46
9.46
6.82
6.82
13.64
13.64
12.10
12.10
24.20
24.20
15.00
15.00
44.90
44.90
Material is high-quality, specially treated steel with a tensile strength of ~900 N/mm2 (~130.6 kpsi). Back and contact faces
of rack are ground.
47
Soft Straight Racks

(~AGMA 9)
Straight Racks,
hk
L1
ho
Order
code
25 10 025
25 10 050
25 10 100
25 15 025
25 15 050
25 15 100
25 15 200
25 20 025
25 20 050
25 20 100
25 20 150
25 20 200
25 20 300
25 25 025
25 25 050
25 25 100
25 25 200
25 30 025
25 30 051
25 30 101
25 30 150
25 30 201
25 30 300
25 40 025
25 40 050
25 40 100
25 40 150
25 40 201
25 40 300
25 50 025
25 50 050
25 50 100
25 50 200
25 60 051
25 60 101
25 60 201
25 80 100
25 80 200
Order
code
25 30 050
25 30 100
25 30 200
25 40 200
25 60 050
25 60 100
25 60 200
Module
L1
No. of
teeth
hk
1
1
1
1.5
1.5
1.5
1.5
2
2
2
2
2
2
2.5
2.5
2.5
2.5
3
3
3
3
3
3
4
4
4
4
4
4
5
5
5
5
6
6
6
8
8
251.33
499.51
999.03
249.76
499.51
999.03
1998.05
251.33
502.65
999.03
1507.96
1998.05
3015.93
251.33
502.65
997.46
2002.77
254.47
508.94
1017.88
1526.81
2035.75
3053.63
251.33
502.65
1005.31
1507.96
2010.62
3015.93
251.33
502.65
1005.31
2010.62
508.94
1017.88
2035.75
1005.31
2010.62
80
159
318
53
106
212
424
40
80
159
240
318
480
32
64
127
255
27
54
108
162
216
324
20
40
80
120
160
240
16
32
64
128
27
54
108
40
80
Module
L1
No. of
teeth
hk
ho
3
3
3
4
6
6
6
499.51
999.03
1998.05
1998.05
490.09
999.03
1998.05
53
106
212
159
26
53
106
30
30
30
40
60
60
60
30
30
30
40
50
50
50
27
27
27
36
44
44
44
15
15
15
15
15
15
17
17
17
17
17
17
17
17
20
20
20
20
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
25
30
30
30
30
30
30
30
30
30
30
30
30
40
40
40
40
40
40
40
40
40
40
40
40
50
40
50
40
50
40
50
40
60
50
60
50
60
50
79.5 79.5
79.5 79.5
ho
No. of
holes
d1
Quality
9 e 27
(~AGMA 9)
d2
a1
I1
d3
14
14
14
15.5
15.5
15.5
15.5
18
18
18
18
18
18
22.5
22.5
22.5
22.5
27
27
27
27
27
27
36
36
36
36
36
36
35
35
35
35
44
44
44
71.5
71.5
No. of
holes
d1
d2
a1
I1
d3
GTf
/300 1)
Wt.
(lb)
0.055
0.055
0.055
0.059
0.059
0.059
0.059
0.059
0.059
0.061
0.061
0.061
0.061
0.063
0.063
0.063
0.063
0.065
0.065
0.065
0.065
0.065
0.065
0.068
0.068
0.068
0.068
0.068
0.068
0.070
0.070
0.070
0.070
0.072
0.072
0.072
0.075
0.075
0.90
1.80
3.61
1.12
2.27
4.53
9.04
1.56
3.10
6.18
9.35
12.36
18.68
2.42
4.86
9.64
19.36
3.54
7.08
14.17
21.30
28.30
42.50
6.23
12.43
24.90
43.90
49.70
74.70
7.57
15.11
30.20
60.50
23.10
46.20
92.30
98.20
196.40
GTf
/300 1)
Wt.
(lb)
0.065
0.065
0.065
0.068
0.072
0.072
0.072
6.95
13.90
27.80
49.40
22.20
45.30
90.60
Material C45k (AISI 10L45) carbon steel with a tensile strength of ~650 N/mm2 (~94.3 kpsi).
48
Induction-Hardened Straight Racks

(~AGMA 8)
Straight Racks,
milled teeth. 20 pressure angle
L1
a1
h
f x 45
h0
l
Quality
10 e 27
(~AGMA 8)
hk
Ra 3.2
l1
Order
code
34 20 050
34 21 050
34 20 100
34 21 100
34 20 200
34 21 200
34 30 050
34 31 050
34 30 100
34 31 100
34 30 200
34 31 200
34 40 050
34 41 050
34 40 100
34 41 100
34 40 200
34 41 200
34 50 050
34 51 050
34 50 100
34 51 100
34 50 200
34 51 200
34 60 050
34 61 050
34 60 100
34 61 100
34 60 200
34 61 200
d3
d1
d2
Module
L1
No. of
teeth
hk
ho
2
2
2
2
2
2
3
3
3
3
3
3
4
4
4
4
4
4
5
5
5
5
5
5
6
6
6
6
6
6
502.65
502.65
1005.31
1005.31
2010.62
2010.62
508.94
508.94
1017.88
1017.88
2035.75
2035.75
502.65
502.65
1005.31
1005.31
2010.62
2010.62
502.65
502.65
1005.31
1005.31
2010.62
2010.62
508.94
508.94
1017.88
1017.88
2035.75
2035.75
80
80
160
160
320
320
54
54
108
108
216
216
40
40
80
80
160
160
32
32
64
64
128
128
27
27
54
54
108
108
24
24
24
24
24
24
29
29
29
29
29
29
39
39
39
39
39
39
49
49
49
49
49
49
59
59
59
59
59
59
24
24
24
24
24
24
29
29
29
29
29
29
39
39
39
39
39
39
39
39
39
39
39
39
49
49
49
49
49
49
22
22
22
22
22
22
26
26
26
26
26
26
35
35
35
35
35
35
34
34
34
34
34
34
43
43
43
43
43
43
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
62.83
125.66
62.83
125.66
62.83
125.66
63.62
127.23
63.62
127.23
63.62
127.23
62.83
125.66
62.83
125.66
62.83
125.66
62.83
125.66
62.83
125.66
62.83
125.66
63.62
127.23
63.62
127.23
63.62
127.23
No. of
holes
d1
d2
4
8
7 11
7
8
8
7 11
7
16
8
7 11
7
4
9 10 15
9
8
9 10 15
9
16
9 10 15
9
4
12 10 15
9
8
12 10 15
9
16
12 10 15
9
4
12 14 20 13
8
12 14 20 13
16
12 14 20 13
4
16 18 26 17
8
16 18 26 17
16
16 18 26 17
a1
I1
d3
GTf
/300 1)
Wt.
(lb)
31.3
440.1
5.7
31.3
942.7
5.7
31.3
1948.0
5.7
34.4
440.1
7.7
34.4
949.1
7.7
34.4
1967
7.7
37.5
427.7
7.7
37.5
930.3
7.7
37.5
1935.6
7.7
30.2
442.3
11.7
30.2
945.0
11.7
30.2
1950.3 11.7
31.4
446.1
15.7
31.4
955.0
15.7
31.4
1972.9 15.7
0.086
0.086
0.086
0.086
0.086
0.086
0.091
0.091
0.091
0.091
0.091
0.091
0.095
0.095
0.095
0.095
0.095
0.095
0.098
0.098
0.098
0.098
0.098
0.098
0.100
0.100
0.100
0.100
0.100
0.100
4.62
4.62
9.24
9.24
18.48
18.48
6.60
6.60
13.20
13.20
26.40
26.40
11.66
11.66
22.40
22.40
45.10
45.10
15.20
15.20
30.40
30.40
60.50
60.50
23.10
23.10
46.20
46.20
92.40
92.40
55 Rc; Back and contact faces of rack are ground after hardening. Since only teeth are induction-hardened, subsequent
drilling and pinning is possible.
49
Induction-Hardened Straight Racks

(~AGMA 8)
Straight Racks,
milled teeth. 20 pressure angle
hk
L1
ho
Quality
10 e 27
(~AGMA 8)
Order
code
27 10 025
27 10 050
27 10 100
27 15 025
27 15 050
27 15 100
27 15 200
27 20 025
27 20 050
27 20 100
27 20 150
27 20 200
27 20 300
27 25 025
27 25 050
27 25 100
27 25 200
27 30 025
27 30 051
27 30 101
27 30 150
27 30 201
27 30 300
27 40 025
27 40 050
27 40 100
27 40 150
27 40 201
27 40 300
27 50 025
27 50 050
27 50 100
27 50 200
27 60 051
27 60 101
27 60 201
27 80 100
27 80 200
Order
code
27 30 050
27 30 100
27 30 200
27 40 200
27 60 050
27 60 100
27 60 200
Module
L1
No. of
teeth
hk
1
1
1
1.5
1.5
1.5
1.5
2
2
2
2
2
2
2.5
2.5
2.5
2.5
3
3
3
3
3
3
4
4
4
4
4
4
5
5
5
5
6
6
6
8
8
251.33
499.51
999.03
249.76
499.51
999.03
1998.05
251.33
502.65
999.03
1507.96
1998.05
3015.93
251.33
502.65
997.46
2002.77
254.47
508.94
1017.88
1526.81
2035.75
3053.63
251.33
502.65
1005.31
1507.96
2010.62
3015.93
251.33
502.65
1005.31
2010.62
508.94
1017.88
2035.75
1005.31
2010.62
80
159
318
53
106
212
424
40
80
159
240
318
480
32
64
127
255
27
54
108
162
216
324
20
40
80
120
160
240
16
32
64
128
27
54
108
40
80
Module
L1
No. of
teeth
hk
ho
3
3
3
4
6
6
6
499.51
999.03
1998.05
1998.05
490.09
999.03
1998.05
53
106
212
159
26
53
106
30
30
30
40
60
60
60
30
30
30
40
50
50
50
27
27
27
36
44
44
44
15
15
15
15
15
15
17
17
17
17
17
17
17
17
20
20
20
20
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
25
30
30
30
30
30
30
30
30
30
30
30
30
40
40
40
40
40
40
40
40
40
40
40
40
50
40
50
40
50
40
50
40
60
50
60
50
60
50
79.5 79.5
79.5 79.5
ho
No. of
holes
d1
d2
a1
I1
d3
14
14
14
15.5
15.5
15.5
15.5
18
18
18
18
18
18
22.5
22.5
22.5
22.5
27
27
27
27
27
27
36
36
36
36
36
36
35
35
35
35
44
44
44
71.5
71.5
No. of
holes
d1
d2
a1
I1
d3
GTf
/300 1)
Wt.
(lb)
0.078
0.078
0.078
0.082
0.082
0.082
0.082
0.082
0.082
0.086
0.086
0.086
0.086
0.063
0.063
0.063
0.063
0.091
0.091
0.091
0.091
0.091
0.091
0.095
0.095
0.095
0.095
0.095
0.095
0.098
0.098
0.098
0.098
0.100
0.100
0.100
0.100
0.100
0.90
1.80
3.61
1.12
2.27
4.53
9.04
1.56
3.10
6.18
9.35
12.36
18.68
2.42
4.86
9.64
19.36
3.54
7.08
14.17
21.30
28.30
42.50
6.23
12.43
24.90
43.90
49.70
74.70
7.57
15.11
30.20
60.50
23.10
46.20
92.30
98.20
196.40
GTf
/300
Wt.
(lb)
0.091
0.091
0.091
0.095
0.100
0.100
0.100
6.95
13.90
27.80
49.40
22.20
45.30
90.60
55 Rc.
50
Stainless Steel Straight Racks

Module 1.0 to 3.0 (~AGMA 10)
Straight Racks,
hk
L1
ho
Quality
8 e 27
(~AGMA 10)
Order code
L1
No. of
teeth
hk
ho
No. of
holes
d1
d2
a1
I1
d3
GTf
/300 1)
Wt.
(lb)
499.5
999.0
159
318
10
10
10
10
9.0
9.0
0.040
0.040
0.88
1.54
499.5
999.0
106
212
15
15
15
15
13.5
13.5
0.042
0.042
1.716
3.41
502.6
999.0
1998.0
80
159
318
20
20
20
20
20
20
18.0
18.0
18.0
0.044
0.044
0.044
3.08
6.16
12.32
499.5
999.0
1998.0
53
106
212
30
30
30
30
30
30
27.0
27.0
27.0
0.046
0.046
0.046
6.82
13.64
27.50
Modul / Module 1
36 00 050
36 00 100
Modul / Module 1.5
36 01 050
36 01 100
Modul / Module 2
36 02 050
36 02 100
36 02 200
Modul / Module 3
36 04 050
36 04 100
36 04 200
Material X 8 CrNi S 18-9 (AISI 303 Stainless).

51
Soft Straight Racks

5 mm and 10 mm Circular Pitch (~AGMA 9)
Straight Racks,
hk
L1
ho
Quality
9 e 27
(~AGMA 9)
Order code
Module
m
L1
No. of
teeth z
hK
h0
d1
d2
GTf /300 1)
Wt.
(lb)
1.591
1.591
1.591
250
500
1000
50
100
200
15
15
15
14.8
14.8
14.8
13.2
13.2
13.2
0.059
0.059
0.059
0.858
1.716
3.41
3.183
3.183
3.183
3.183
250
500
1000
2000
25
50
100
200
30
30
30
30
29.7
29.7
29.7
29.7
26.5
26.5
26.5
26.5
0.065
0.065
0.065
0.065
3.41
6.82
13.64
27.30
5 mm Circular Pitch
37 06 025
37 06 050
37 06 100
37 08 025
37 08 050
37 08 100
37 08 200
Material C45k (AISI 10L45) carbon steel with a tensile strength of ~650 N/mm2 (~94.3 kpsi).
52
Plastic Straight Racks

Straight Racks,
hk
L1
ho
Quality
10 e 27
(~AGMA 8)
Order code
L1
No. of
teeth z
hK
h0
d1
d2
GTf /300 1)
Wt.
(lb)
251.3
499.5
999.0
80
159
318
15
15
15
15
15
15
14.0
14.0
14.0
0.078
0.078
0.078
0.176
0.33
0.66
249.8
499.5
999.0
53
106
212
17
17
17
17
17
17
15.5
15.5
15.5
0.082
0.082
0.082
0.198
0.40
0.79
251.3
502.7
999.0
40
80
159
20
20
20
20
20
20
18.0
18.0
18.0
0.086
0.086
0.086
0.286
0.55
1.10
251.3
502.7
997.5
32
64
127
25
25
25
25
25
25
22.5
22.5
22.5
0.088
0.088
0.088
0.33
0.66
1.32
254.5
499.5
999.0
27
53
106
30
30
30
30
30
30
27.0
27.0
27.0
0.091
0.091
0.091
0.44
0.88
1.76
Module 1 mm
26 10 025
26 10 050
26 10 100
Module 1.5 mm
26 15 025
26 15 050
26 15 100
Module 2 mm
26 20 025
26 20 050
26 20 100
Module 2.5 mm
26 25 025
26 25 050
26 25 100
Module 3 mm
26 30 025
26 30 050
26 30 100
Material plastic POM. This material is particularly suitable for racks because deformations due to temperature fluctuations
and/or moisture absorption are minimal and its surface hardness and tensile strength are very high. Chemical resistance
data are located in our main catalog.
53
Hardened & Ground Helical Racks

(~AGMA 12)
Helical Racks,
19 31 42 right-hand, hardened & ground teeth, 20 pressure angle
L2
L1
f x 45
Ra 0.8
a1
Ra 1.6
hk
l1
h0
Quality
6 h 25
(~AGMA 12)
d3
Order
code
29 20 050
29 21 050
29 20 100
29 21 100
29 20 999
29 30 050
29 31 050
29 30 100
29 31 100
29 30 999
29 40 050
29 41 050
29 40 100
29 41 100
29 40 999
Module
2
2
2
2
2
3
3
3
3
3
4
4
4
4
4
L1
L2
500.00
500.00
1000.00
1000.00
200.00
500.00
500.00
1000.00
1000.00
200.00
506.67
506.67
1000.00
1000.00
200.00
8.5
8.5
8.5
8.5
8.5
10.3
10.3
10.3
10.3
10.3
13.8
13.8
13.8
13.8
13.8
d1
d2
No. of
teeth b
75
75
150
150
30
50
50
100
100
20
38
38
75
75
15
24
24
24
24
24
29
29
29
29
29
39
39
39
39
39
hk
ho
24
24
24
24
24
29
29
29
29
29
39
39
39
39
39
22
22
22
22
22
26
26
26
26
26
35
35
35
35
35
2
2
2
2
62.50 125
62.50 125
2
2
2
2
62.50 125
3
3
3
3
62.50 125
62.50 125
62.50 125
No. of
holes
d 1 d2
a1
I1
4
8
7 11 7 31.7 436.6
8
8
7 11 7 31.7 936.6
Assembly Companion Rack
4
9 10 15 9
35 430.0
8
9 10 15 9
35 930.0
4
12 10 15 9 33.3 433.0
8
12 10 15 9 33.3 933.4
d3
5.7
5.7
7.7
7.7
7.7
7.7
GTf
/300 1)
Wt.
(lb)
0.022
0.022
0.022
0.022
4.62
4.62
9.02
9.02
1.87
6.38
6.38
12.98
12.98
2.64
11.88
11.88
23.50
23.50
5.94
0.024
0.024
0.024
0.024
0.024
0.024
0.024
0.024
Material 16Mn Cr5 (AISI 51L17), case-hardened teeth induction hardened to ~60 Rc; ground on all sides after hardening.
Since only the teeth are induction-hardened, subsequent drilling and pinning is possible.
Ends of racks are designed so that several racks can be mounted end-to-end to obtain any desired length. Assembly
companion rack (29 .. 999) has matching left-hand helix angle to aid assembly of racks end-to-end.
Order
code
29 50 055
29 51 055
29 50 105
29 51 105
29 50 999
29 60 055
29 61 055
29 60 105
29 61 105
29 60 999
29 80 055
29 81 055
29 80 105
29 81 105
29 80 999
Module
5
5
5
5
5
6
6
6
6
6
8
8
8
8
8
L1
L2
500.00
500.00
1000.00
1000.00
200.00
500.00
500.00
1000.00
1000.00
200.00
480.00
480.00
960.00
960.00
213.33
17.4
17.4
17.4
17.4
17.4
20.9
20.9
20.9
20.9
20.9
28.0
28.0
28.0
28.0
28.0
No. of
teeth b
30
30
60
60
12
25
25
50
50
10
18
18
36
36
8
49
49
49
49
49
59
59
59
59
59
79
79
79
79
79
hk
ho
39
39
39
39
39
49
49
49
49
49
79
79
79
79
79
34
34
34
34
34
43
43
43
43
43
71
71
71
71
71
3
3
3
3
3
3
3
3
3
3
3
3
62.50 125
62.50 125
62.50 125
62.50 125
60.00 120
60.00 120
No. of
holes
d 1 d2
a1
4
12 14 20 13 37.5
8
12 14 20 13 37.5
4
16 18 26 17 37.5
8
16 18 26 17 37.5
4
25 22 33 21 120.0
8
25 22 33 21 120.0
I1
d3
425.0
11.7
925.0
11.7
425.0 15.7
925.0 15.7
240.0 19.7
720.0 19.7
GTf
/300 1)
Wt.
(lb)
0.025
0.025
0.025
0.025
14.30
14.30
28.60
28.60
6.60
21.80
21.80
43.60
43.60
9.68
46.20
46.20
93.50
93.50
20.90
0.026
0.026
0.026
0.026
0.027
0.027
0.027
0.027
55 Rc; ground on all sides after hardening. Since only the teeth are induction-hardened, subsequent drilling and pinning is
possible.
54
Quenched & Tempered Helical Racks

(~AGMA 10)
Helical Racks,
19 31 42 right-hand, milled teeth, 20 pressure angle
L2
L1
a1
f x 45
h0
h
Quality
8 e 27
(~AGMA 10)
hk
Ra 3.2
l1
d1
d3
d2
Order
code
38 21 050
38 20 050
38 21 100
38 20 100
29 20 999
38 31 050
38 30 050
38 31 100
38 30 100
29 30 999
38 41 050
38 40 050
38 41 100
38 40 100
29 40 999
38 51 050
38 50 050
38 51 100
38 50 100
29 50 999
Module
2
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
L1
L2
500.00
500.00
1000.00
1000.00
200.00
500.00
500.00
1000.00
1000.00
200.00
506.67
506.67
1000.00
1000.00
200.00
500.00
500.00
1000.00
1000.00
200.00
8.9
8.9
8.9
8.9
8.8
10.6
10.6
10.6
10.6
10.6
14.2
14.2
14.2
14.2
14.2
17.4
17.4
17.4
17.4
17.4
No. of
teeth b
75
75
150
150
30
50
50
100
100
20
38
38
75
75
15
30
30
60
60
12
25
25
25
25
25
30
30
30
30
30
40
40
40
40
40
50
50
50
50
49
hk
ho
24
24
24
24
24
29
29
29
29
29
39
39
39
39
39
39
39
39
39
39
22
22
22
22
22
26
26
26
26
26
35
35
35
35
35
34
34
34
34
34
2
2
2
2
62.50 125
62.50 125
2
2
2
2
62.50 125
2
2
2
2
62.50 125
3
3
3
3
62.50 125
62.50 125
62.50 125
62.50 125
No. of
holes
d1 d2
a1
4
8
7 11 7 31.7
8
8
7 11 7 31.7
4
9 10 15 9 35.0
8
9 10 15 9 35.0
4
12 10 15 9 33.3
8
12 10 15 9 33.3
4
12 14 20 13 37.5
8
12 14 20 13 37.5
I1
d3
436.6
5.7
936.6
5.7
430.0
7.7
930.0
7.7
433.0
7.7
933.4
7.7
425.0
11.7
925.0
11.7
GTf
/300 1)
Wt.
(lb)
0.044
0.044
0.044
0.044
4.62
4.62
9.46
9.46
1.87
6.60
6.60
13.42
13.42
2.64
12.10
12.10
24.00
24.00
5.94
14.30
14.30
28.60
28.60
6.60
0.046
0.046
0.046
0.046
0.048
0.048
0.048
0.048
0.050
0.050
0.050
0.050
Material is high-quality, specially treated steel with a tensile strength of ~900 N/mm2 (~130.6 kpsi). Back and contact faces
of rack are ground.
55
Induction-Hardened Helical Racks

(~AGMA 8)
Helical Racks,
19 31 42 right-hand, milled teeth, 20 pressure angle
L2
L1
a1
f x 45
h0
Quality
10 e 27
(~AGMA 8)
hk
Ra 3.2
l1
Order
code
39 20 050
39 21 050
39 20 100
39 21 100
29 20 999
39 30 050
39 31 050
39 30 100
39 31 100
29 30 999
39 40 050
39 41 050
39 40 100
39 41 100
29 40 999
39 50 050
39 51 050
39 50 100
39 51 100
29 50 999
39 60 050
39 61 050
39 60 100
39 61 100
29 60 999
d3
d1
d2
Module
2
2
2
2
2
3
3
3
3
3
4
4
4
4
4
5
5
5
5
5
6
6
6
6
6
L1
L2
500.00
500.00
1000.00
1000.00
200.00
500.00
500.00
1000.00
1000.00
200.00
506.67
506.67
1000.00
1000.00
200.00
500.00
500.00
1000.00
1000.00
200.00
500.00
500.00
1000.00
1000.00
200.00
8.5
8.5
8.5
8.5
8.5
10.3
10.3
10.3
10.3
10.3
13.8
13.8
13.8
13.8
13.8
17.4
17.4
17.4
17.4
17.4
20.9
20.9
20.9
20.9
20.9
No. of
teeth b
75
75
150
150
30
50
50
100
100
20
38
38
75
75
15
30
30
60
60
12
25
25
50
50
10
24
24
24
24
24
29
29
29
29
29
39
39
39
39
39
49
49
49
49
49
59
59
59
59
59
hk
ho
24
24
24
24
24
29
29
29
29
29
39
39
39
39
39
39
39
39
39
39
49
49
49
49
49
22
22
22
22
22
26
26
26
26
26
35
35
35
35
35
34
34
34
34
34
43
43
43
43
43
2
2
2
2
62.50 125
62.50 125
2
2
2
2
62.50 125
3
3
3
3
62.50 125
3
2
3
2
3
2
3
2
62.50 125
62.50 125
62.50 125
62.50 125
62.50 125
62.50 125
No. of
holes
d 1 d2
a1
4
8
7 11 7 31.7
8
8
7 11 7 31.7
4
9 10 15 9 35.0
8
9 10 15 9 35.0
4
12 10 15 9 33.3
8
12 10 15 9 33.3
4
12 14 20 13 37.5
8
12 14 20 13 37.5
4
16 18 26 17 37.5
8
16 18 26 17 37.5
I1
d3
436.6
5.7
936.6
5.7
430.0
7.7
930.0
7.7
433.0
7.7
933.4
7.7
425.0
11.7
925.0
11.7
425.0 15.7
925.0 15.7
GTf
/300 1)
Wt.
(lb)
0.086
0.086
0.086
0.086
4.62
4.62
9.24
9.24
1.87
6.60
6.60
13.20
13.20
2.64
11.66
11.66
23.10
23.10
5.94
14.30
14.30
28.60
28.60
6.60
21.80
21.80
43.60
43.60
9.68
0.091
0.091
0.091
0.091
0.095
0.095
0.095
0.095
0.098
0.098
0.098
0.098
0.100
0.100
0.100
0.100
55 Rc; Back and contact faces of rack are ground after hardening. Since only the teeth are induction-hardened, subsequent drilling and pinning is possible.
56
Round Stainless Steel Straight Racks

Straight Racks,
hk
L1
Order code
L1
No. of
teeth z
Quality
8 e 27
(~AGMA 10)
ho
dh9
hK
h0
GTf
/ 300 1)
Wt.
(lb)
Module 1
36 90 050
36 90 100
499.5
999.0
159
318
10
10
6.0
6.0
9.9
9.9
8.9
8.9
0.040
0.040
1.45
2.97
499.5
999.0
106
212
15
15
9.0
9.0
14.9
14.9
13.4
13.4
0.042
0.042
1.85
3.74
502.6
999.0
80
159
20
20
12.0
12.0
19.8
19.8
17.8
17.8
0.044
0.044
2.42
4.84
499.5
999.0
53
106
30
30
18.0
18.0
29.8
29.8
26.8
26.8
0.046
0.046
5.50
11.22
Module 1.5
36 91 050
36 91 100
Module 2
36 92 050
36 92 100
Module 3
36 94 050
36 94 100
Material X 8 CrNi S 18-9 (AISI 303 Stainless), outside diameter h9. Also see our guide bushings on page 60.
57
Round Quenched & Tempered Straight Racks

Straight Racks,
hk
L1
Order code
L1
No. of
teeth z
dh9
Quality
8 e 27
(~AGMA 10)
ho
hK
h0
GTf
/ 300 1)
Wt.
(lb)
Module 1
35 11 050
35 11 100
499.5
999.0
159
318
10
10
6.0
6.0
10
10
9.0
9.0
0.040
0.040
1.45
2.97
499.5
999.0
106
212
15
15
10.0
10.0
15
15
13.5
13.5
0.042
0.042
1.85
3.74
502.7
999.0
80
159
20
20
12.0
12.0
20
20
18.0
18.0
0.044
0.044
2.42
4.84
499.5
999.0
53
106
30
30
18.0
18.0
30
30
27.0
27.0
0.046
0.046
5.50
11.22
502.6
1005.3
40
80
40
40
24.0
24.0
40
40
36.0
36.0
0.048
0.048
9.90
20.00
Module 1.5
35 16 050
35 16 100
Module 2
35 21 050
35 21 100
Module 3
35 31 050
35 31 100
Module 4
35 41 050
35 41 100
Material is high-quality, specially treated steel with a tensile strength of ~950 N/mm2 (~137.8 kpsi), outside diameter h6.
Also see our guide bushings on page 60.
58
Round Soft Straight Racks

Straight Racks,
hk
L1
Order code
L1
No. of
teeth z
dh9
Quality
9 e 27
(~AGMA 9)
ho
hK
h0
GTf
/ 300 1)
Wt.
(lb)
Module 1
35 10 025
35 10 050
35 10 100
251.3
499.5
999.0
80
159
318
15
15
15
7.5
7.5
7.5
15
15
15
14.0
14.0
14.0
0.056
0.056
0.056
0.75
1.45
2.97
249.8
499.5
999.0
53
106
212
17
17
17
9.6
9.6
9.6
17
17
17
15.5
15.5
15.5
0.059
0.059
0.059
0.92
1.85
3.74
251.3
502.7
999.0
40
80
159
20
20
20
12.0
12.0
12.0
20
20
20
18.0
18.0
18.0
0.064
0.064
0.064
1.21
2.42
4.84
251.3
502.7
997.5
32
64
127
25
25
25
15.0
15.0
15.0
25
25
25
22.5
22.5
22.5
0.063
0.063
0.063
1.98
3.96
7.92
254.5
499.5
999.0
27
53
106
30
30
30
18.0
18.0
18.0
30
30
30
27.0
27.0
27.0
0.065
0.065
0.065
2.86
5.50
11.22
251.3
502.6
1005.3
20
40
80
40
40
40
24.0
24.0
24.0
40
40
40
36.0
36.0
36.0
0.068
0.068
0.068
5.06
9.90
20.00
251.3
502.6
1005.3
16
32
64
50
50
50
30.0
30.0
30.0
50
50
50
45.0
45.0
45.0
0.070
0.070
0.070
8.36
15.62
31.50
Module 1.5
35 15 025
35 15 050
35 15 100
Module 2
35 20 025
35 20 050
35 20 100
Module 2.5
35 25 025
35 25 050
35 25 100
Module 3
35 30 025
35 30 050
35 30 100
Module 4
35 40 025
35 40 050
35 40 100
Module 5
35 50 025
35 50 050
35 50 100
Material C45k (AISI 10L45) carbon steel with a tensile strength of ~650 N/mm2 (~94.3 kpsi), outside diameter h11. Also see
our guide bushings on page 60.
59
Round Soft Straight Racks

5 mm and 10 mm Circular Pitch (~AGMA 9)
Straight Racks,
hk
L1
Order code
Quality
9 e 27
(~AGMA 9)
ho
Module
m
L1
No. of
teeth z
dh11
hK
h0
GTf
/ 300 1)
Wt.
(lb)
1.591
1.591
500
1000
100
200
15
15
9.6
9.6
14.8
14.8
13.2
13.2
0.059
0.059
1.87
3.74
3.183
3.183
500
1000
50
100
30
30
18.0
18.0
29.7
29.7
26.5
26.5
0.074
0.074
5.50
11.22
5 mm Circular Pitch
37 96 050
37 96 100
37 98 050
37 98 100
Material C45k (AISI 10L45) carbon steel with a tensile strength of ~650 N/mm2 (~94.3 kpsi), outside diameter h11. Also see
our guide bushings below.
Guide Bushings,
made of sintered bronze, filled with solid lubricant MoS2 and therefore practically maintenance free.
d3
d1
d2
45
b1
b2
Order code
d1G7
d2 r6
d3
b1
b2
Wt. (lb)
80 35 010
80 35 015
80 35 020
80 35 030
80 35 040
80 35 050
10
15
20
30
40
50
16
21
26
38
50
60
22
26
32
46
60
70
3
3
3
4
5
5
16
16
25
30
50
63
0.037
0.055
0.092
0.253
0.594
1.276
60
Maximum permissible torques in lb.ft. 1)

based on pitting and bending strength of teeth with good grease lubrication (i.e. use of automatic lubricator described on
page 69 or manual lubrication at least once a day), linear speed v = 60 inches per second, with rigid support of the pinion on
one side and 1.0 safety factor.
1)
for keyway connection of pinion, the maximum keyway torque must be checked, see page 65.
Module 1
Rack Type
Soft
Rack Style
Straight
Rack
Order code
Quenched & Tempered
25 10 ... / 36 00 ...
35 10 ... / 36 90 ...2)
Straight
35 11 ...
Induction Hardened
Helical
Straight
2)
Hardened & Ground

Helical
Straight
Helical
27 10 ...
26 10 ...
Soft
Hardened
Hardened
Pinion
Order code
21 10 ...
06 10 ...
21 10 ...*
21 10 ...*
21 10 ...*
22 10 ...
0.33
0.48
0.66
0.96
1.40
2.43
3.69
5.90
8.11
11.80
1.33
1.84
2.07
2.73
3.91
4.94
5.61
9.59
11.06
16.23
1.99
2.95
3.39
4.43
6.12
8.11
10.33
14.75
18.44
23.60
2.21
4.57
5.97
9.59
12.54
16.23
17.70
20.65
23.60
28.03
0.07
0.11
0.13
0.15
0.22
0.37
0.59
0.96
1.25
1.84
15
17
18
20
22
25
28
32
36
40
2)
Hardened
Straight
Pinion Style
No.of
pinion teeth
Hardened
Plastic
Hardened Hardened
Hardened Hardened
Plastic
Pitch Circle
Diameter d
Helical Straight
15.0
17.0
18.0
20.0
22.0
25.0
28.0
32.0
36.0
40.0
For round 35 series rack, only 80 % of torque is transmittable due to reduced face width
Module 1.5
Rack Type
Soft
Rack Style
Straight
Rack
Order code
Quenched & Tempered
25 15 ... / 36 01 ...
35 15 ... / 36 91 ...2)
Straight
35 16 ...
Induction Hardened
Helical
Straight
2)
Hardened & Ground

Helical
Straight
Helical
27 15 ...
Hardened
Hardened
Pinion
Order code
21 15 ...
06 15 ...
21 15 ...*
21 15 ...*
21 15 ...*
22 15 ...
0.81
1.18
1.62
2.36
3.69
7.38
9.59
14.75
20.7
29.5
1.70
2.36
3.32
4.79
7.38
14.75
18.44
28.0
33.2
50.2
2.36
3.32
4.79
6.71
11.06
22.1
28.7
39.1
46.5
70.0
5.82
11.80
15.48
23.6
33.9
44.2
47.9
55.3
59.7
79.6
0.22
0.29
0.37
0.44
0.66
0.96
1.70
2.95
3.69
5.16
2)
Hardened Hardened
26 15 ...
Soft
15
17
18
20
22
25
28
32
36
40
Hardened
Straight
Pinion Style
No.of
pinion teeth
Hardened
Plastic
Hardened Hardened
Plastic
Pitch Circle
Diameter d
Helical Straight
22.5
25.5
27.0
30.0
33.0
37.5
42.0
48.0
54.0
60.0
* Standard 21 series pinions, but induction hardened.
61

1) for keyway connection of pinion, the maximum keyway torque must be checked, see page 65; for maximum torque of
compression coupling connection, see page 28.
Module 2
Rack Type
Soft
Rack Style
Straight
Straight
Helical
Straight
Helical
Straight
Helical
Straight
Rack
Order code
25 20 ... / 36 02 ...
35 20 ... / 36 92 ...2)
33 20 ...
35 21...2)
38 20 ...
27 20... / 34 20 ...
34 21 ...
39 20 ...
39 21 ...
28 20 ...
28 21 ...
29 20 ...
29 21 ...
26 20...
Hardened
Hardened
Hardened
24 2. 5..
20 29 ...
20 89 ...
21 20 ...*
24 2. 2..
20 28 ...
20 88 ...
22.1
31.0
36.9
55.3
66.3
94.3
103
112
120
128
147
66.3
84.8
88.4
102
107
125
136
146
155
170
184
Pinion Style
Soft
Pinion
Order code
21 20 ...
06 20 ...
No.of
pinion teeth
15
17
18
20
22
25
28
30
32
36
40
2)
Quenched & Tempered
Hardened
21 20 ...*
21 20 ...*
24 2. 2..
24 2. 2..
20 28/88 ... 20 28/88 ...
Induction Hardened
Hardened & Ground
Hardened Hardened
24 2. 5..
20 29 ...
20 89 ...
Hardened Hardened
24 2. 2..
20 28 ...
20 88 ...
24 2. 5..
20 29 ...
20 89 ...
Plastic
Plastic
22 20 ...
Pitch Circle
Diameter d
Helical Straight
42.44
53.05
59.41
63.66
67.90
76.39
30.0
34.0
36.0
40.0
44.0
50.0
56.0
60.0
64.0
72.0
80.0
3.32
5.75
7.38
10.33
14.01
19.90
24.3
32.4
40.5
55.3
72.2
10.32
14.75
16.95
20.6
24.3
35.4
47.2
54.5
61.2
87.7
99.5
16.21
21.4
24.3
31.7
38.3
50.1
60.4
73.8
85.5
103
138
33.9
43.5
53.8
64.9
77.4
88.4
111
144
106
114
133
145
157
168
184
212
99
118
131
148
166
176
184
210
236
134
168
184
199
214
236
269
0.44
0.66
0.81
0.88
1.33
2.21
3.69
Module 2.5
Rack Type
Soft
Quenched & Tempered
Rack Style
Straight
Rack
Order code
25 25 ...
35 25 ...2)
Straight
Induction Hardened
Helical
Straight
Helical
Hardened & Ground
Plastic
Straight
Straight
Helical
27 25 ...
Pinion Style
Soft
Hardened
Pinion
Order code
21 25 ...
21 25 ...*
21 25 ...*
22 25 ...
6.34
10.32
13.27
18.43
25.8
39.1
44.2
73.8
99.5
129
11.42
18.43
23.6
33.2
44.2
70.0
84.8
98.0
158
181
44.2
61.9
73.8
111
133
189
206
240
258
295
0.88
1.33
1.62
1.77
2.65
4.42
7.38
No.of
pinion teeth
15
17
18
20
22
25
28
32
36
40
2)
Hardened
Hardened
Hardened
Hardened Hardened
26 25 ...
Hardened Hardened
Plastic
Pitch Circle
Diameter d
Helical Straight
37.5
42.5
45.0
50.0
55.0
62.5
70.0
80.0
90.0
100.0
62

Module 3
Rack Type
Soft
Rack Style
Straight
Straight
Helical
Straight
Helical
Straight
Helical
Straight
Rack
Order code
25 30... / 36 04.. / 37 08
33 30 ...
35 31...2)
38 30 ...
27 30 ... / 34 30 ...
34 31 ...
39 30 ...
39 31 ...
28 30 ...
28 31 ...
29 30 ...
29 31 ...
26 30 ...
35 30... / 36 94 ... / 37 982)
Hardened
Hardened
Hardened
24 3. 5..
20 29 ...
20 89 ...
21 30...*
Pinion Style
Soft
Pinion
Order code
21 30 ...
06 30 ...
No.of
pinion teeth
Pitch Circle
Diameter d
Helical Straight
15
17
18
20
22
25
28
32
36
40
45.0
51.0
54.0
63.66 60.0
70.03 66.0
79.57 75.0
84.0
96.0
108.0
120.0
2)
Quenched & Tempered
Hardened
21 30 ...*
21 30 ...*
24 3. 2..
24 3. 2..
20 28/88 ... 20 28/88 ...
9.59
15.48
25.8
33.9
48.6
71.5
95.8
144
200
251
30.2
51.6
59.7
67.8
84.8
124
151
214
271
332
46.4
73.8
89.2
102
125
173
210
295
377
457
107
134
181
217
306
387
472
Induction Hardened
64
109
129
158
225
324
357
376
473
575
Hardened & Ground
Hardened Hardened
24 3. 2..
20 28 ...
20 88 ...
273
287
302
346
380
398
494
590
24 3. 5..
20 29 ...
20 89 ...
302
317
361
409
415
516
604
Hardened Hardened
24 3. 2..
20 28 ...
20 88 ...
295
310
346
391
442
457
568
649
24 3. 5..
20 29 ...
20 89 ...
372
391
446
Plastic
Plastic
22 30 ...
1.33
1.92
3.32
4.57
8.11
11.06
Module 4
Rack Type
Soft
Rack Style
Straight
Straight
Helical
Straight
Helical
Straight
Helical
Rack
Order code
25 40 ...
35 40 ... 2)
33 40 ...
35 41...2)
38 40 ...
27 40 ... / 34 40 ...
34 41 ...
39 40 ...
39 41 ...
28 40 ...
28 41 ...
29 40 ...
29 41 ...
Hardened
Hardened
Hardened
24 4. 5..
20 29 ...
20 89 ...
21 40...*
24 4. 2..
20 28 ...
20 88 ...
24 4. 5..
20 29 ...
20 89 ...
151
193
225
273
328
435
542
726
944
1217
162
269
332
472
656
789
900
1033
1143
1261
479
590
642
701
774
848
959
1099
1210
1401
494
605
664
719
811
885
996
1143
1254
1453
Pinion Style
Soft
Pinion
Order code
21 40 ...
06 40 ...
No.of
pinion teeth
15
17
18
20
22
25
28
32
36
40
2)
Quenched & Tempered
Hardened
21 40 ...*
21 40...*
24 4. 2..
24 4. 2..
20 28/88 ... 20 28/88 ...
Induction Hardened
Hardened & Ground
Hardened Hardened
Hardened Hardened
24 4. 2..
20 28 ...
20 88 ...
Plastic
Straight
Plastic
24 4. 5..
20 29 ...
20 89 ...
Pitch Circle
Diameter d
Helical Straight
63.66
40
68
84.88 72
93.37 80
106.10 88
100
112
128
144
160
29.5
44.2
62.6
84.8
122
177
258
361
501
627
95.8
129
147
184
221
306
372
516
663
811
140
184
214
262
317
424
531
709
884
1143
568
612
789
885
981
1106
1254
900
988
1129
1269
1453
1475
63

Module 5
Rack Type
Soft
Quenched & Tempered
Induction Hardened
Rack Style
Straight
Straight
Helical
Straight
Helical
Straight
Helical
Rack
Order code
25 50 ...
35 50 ... 2)
33 50 ...
35 51...2)
38 50 ...
38 51 ...
27 50 ... / 34 50 ...
34 51 ...
39 50 ...
39 51 ...
28 50 ...
28 51 ...
29 50 ...
29 51 ...
Pinion Style
Soft
Hardened
Hardened
Hardened
Hardened
Pinion
Order code
21 50 ...
21 50 ...*
21 50 ...*
24 5. 5..
21 50...*
36.9
44.3
66.4
88.5
118
140
170
207
243
317
361
590
111
133
192
258
295
332
369
413
450
546
590
885
140
170
236
302
339
384
435
472
524
620
679
996
221
207
243
332
538
668
789
848
1011
1143
1180
1224
1475
No.of
pinion teeth
12
13
15
17
18
19
20
21
22
24
25
30
2)
Hardened & Ground
Hardened Hardened
24 5. ...
20 28 ...
20 88 ...
24 5. ...
20 29 ...
20 89 ...
Hardened Hardened
24 5. ...
20 28 ...
20 88 ...
24 5. ...
20 29 ...
20 89 ...
Pitch Circle
Diameter d
Helical Straight
63.66
60
65
79.57 75
85
95.49 90
95
100
105
110
127.32 120
125
150
479
885
664
701
848
774
811
1070
1070
1239
1291
959
1217
1254
1453
1623
1475
Module 6
Rack Type
Soft
Quenched & Tempered
Rack Style
Straight
Rack
Order code
25 60...
Straight
Pinion Style
Soft
Hardened
Pinion
Order code
21 60...
21 60...*
Hardened
Induction Hardened
Helical
Hardened
Straight
Helical
Straight
Helical
27 60... / 34 60 ...
34 61 ...
39 60 ...
39 61 ...
28 60 ...
28 61 ...
29 60 ...
29 61 ...
Hardened
21 60...*
.
No.of
pinion teeth
13
15
19
20
21
25
Hardened & Ground
Hardened Hardened
Hardened Hardened
24 6. ...
20 28 ...
20 88 ...
24 6. ...
20 29 ...
20 89 ...
24 6. ...
20 28 ...
20 88 ...
24 6. ...
20 29 ...
20 89 ...
1070
1217
1254
1438
Pitch Circle
Diameter d
Helical Straight
82.76
78
90
114
127.32 120
126
159.15 150
125
266
317
376
642
347
483
597
715
1033
586
1365
1623
1807
2176
2065
2065
2287
2618
2360
2213
2655
3024
64

1)
for keyway connection of pinion, the maximum keyway torque must be checked, see below; for maximum torque of compression coupling connection, see page 28.
Module 8
Rack Type
Soft
Quenched & Tempered
Rack Style
Straight
Rack
Order code
25 80...
Straight
Pinion Style
Soft
Hardened
Pinion
Order code
21 80...
21 80...*
Hardened
Induction Hardened
Helical
Hardened
Hardened & Ground
Straight
Helical
27 80...
39 80 ...
39 81 ...
Hardened
Hardened Hardened
21 80...*
Straight
Helical
29 80 ...
29 81 ...
Hardened Hardened
24 8. ...
24 8. ...
4426
5163
.
No.of
pinion teeth
Pitch Circle
Diameter d
Helical Straight
12
15
18
20
25
96
120
170
310
516
848
774
1401
160
200
774
1549
1549
2508
3319
5532
152.79
Torque Rating of Keyway Connections

The values in the table are based on a maximum permissible compressive stress of 100 N/mm2 (14.5 kpsi) and a bearing
length of l1.
t2
d+t2
d-t1
t1
l1
d
Key
bxh
3x3
4x4
5x5
6x6
8x7
10 x 8
12 x 8
14 x 9
16 x 10
18 x 11
20 x 12
22 x 14
Shaft
Shaft
diameter Keyway
Maximum Transmittable Torque Tt in lb.ft., length of key l1 in mm

Keyway
b x t1
b x t2
10
16
20
28
40
50
70
100
140
8 ...10
10 ... 12
12 ...17
17 ... 22
22 ... 30
30 ... 38
38 ... 44
44 ... 50
50 ... 58
58 ... 65
65 ... 75
75 ... 85
3 x 1.8
4 x 2.5
5 x 3.0
6 x 3.5
8 x 4.0
10 x 5.0
12 x 5.0
14 x 5.5
16 x 6.0
18 x 7.0
20 x 7.5
22 x 9.0
3 x 1.4
4 x 1.8
5 x 2.3
6 x 2.8
8 x 3.3
10 x 3.3
12 x 3.3
14 x 3.8
16 x 4.3
18 x 4.4
20 x 4.9
22 x 5.4
3.7
6.6
11.1
18.4
28.8
36.9
45.7
60.5
79.7
91.5
117
6.6
9.6
17.7
29.5
46.5
60.5
72.2
97.4
128
146
186
8.9
12.5
22.1
36.9
57.5
75.2
90.7
121
159
183
232
11.1
17.0
31.0
51.6
80.4
105.5
128
170
223
256
325
413
16.2
24.3
44.3
73.8
116
150
182
243
317
365
465
590
19.2
29.5
55.3
92.2
144
188
227
304
398
457
581
738
28.0
42.8
77.4
129
201
263
319
424
556
640
815
1033
39.8
60.5
111
184
288
376
455
607
795
915
1165
1475
55.3
84.1
155
258
402
526
637
850
1112
1280
1626
2065
65
The values given in the ratings table are based on uniform,

smooth servo-operation and reliable grease lubrication.
Since, in practice, the applications are very diverse, it is essential to consider the given conditions by using the appropriate factors (see below).
Life-time factor fn
Formulas for determining the acceleration torque of rack

& pinion drive:
Lubrication
a
m
[in/s]
tb
W
=
g
[lb.s/in]
FT
= mg+ma
[lb]
FT
= m g + m a (for driving axis)
(for lifting axis)
T2req = FT (d/25.4)
24
T2table
T2perm =
KA SB fN
[lb]
[lb.ft]
[lb.ft.]
The drive should be selected such that T2perm. > T2req
Load Factor KA
Drive
Type of load from the machines to be driven

uniform
medium shocks heavy shocks
uniform
1.00
1.25
1.75
light shocks
1.25
1.50
2.00
medium shocks
1.50
1.75
2.25
Taking into consideration the linear speed at the rack, and

the lubrication and support of the pinion.
Bearing distance*
Linear speed
of drive
in/sec
ft/min
20
100
40
200
59
295
79
395
118
590
197
985
1 x tooth width
Contin.
Daily
0.85
0.95
1.00
1.05
1.10
1.25
0.95
1.10
1.20
1.30
1.50
1.90
2 x tooth width
Monthly Contin.
From
3
to
10
1.05
1.15
1.20
1.25
1.40
1.55
Daily
Monthly
1.15
1.301
1.45
1.60
1.90
2.30
From
3
to
10
* distance from center of pinion face width to center of adjacent bearing
The lifetime factors for daily and monthly lubrication cannot

be determined by calculation and are only recommendations
which underline the importance of good lubrication.
Lubrication
The ratings are based upon intermittent operating times with
dwell times in-between, which is normal for servo systems,
and continuous lubrication. A proven solution for continuous
lubrication is our automatic lubricators and applicators, see
page 69.
Safety Coefficient S
The safety factor should be selected based on experience,
typically SB = 1.1 to 1.4.
Symbols
a
d
fN
FT
g
KA
m
SB
tb
T2perm
T2req
T2table
v
W
h
66
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
acceleration or deceleration rate

pitch diameter of pinion
lifetime factor
tangential acceleration force
acceleration due to gravity
load factor
mass being moved
safety factor
acceleration time
corrected acceleration torque
acceleration torque
rated output torque of reducer
maximum linear speed
weight being moved
gearbox efficiency at input speed
coefficient of friction of axis
3.1415
[in/s2]
[mm]
[lb.]
[386 in/s2]
[lb.s2/in]
[s]
[lb.ft.]
[lb.ft.]
[lb.ft.]
[in/s]
[lb]
Calculating Example
Your Calculations
Values Given
Values Given
x
Driving Axis
Lifting Axis
Driving Axis
Lifting Axis
Weight to be moved:
W = 660 lb
Weight to be moved:
W =
Linear speed:
= 42.5 in/s
Linear speed:
[in/s]
Acceleration time:
tb
= 0.27 s
Acceleration time:
tb
[s]
= 386 in/s
= 386 in/s
= 67.90 mm
Load factor:
KA = 1.25
Load factor:
KA =
Lifetime factor:
fN
Lifetime factor:
fN
Safety factor:
SB = 1.2
Safety factor:
SB =
= 1.1
Calculations
a
m
[lb]
[mm]
Calculations
n
= 42.5 = 157.4 in/s
tb
0.27
= W = 660 = 1.71 lb.s/in
g
386
a
m
n
=
tb
= W =
g
[in/s]
[lb.s/in]
FT
= mg+ma = 1.71386+1.71157.4 = 929.4 lb
FT
= mg+ma =
[lb]
FT
= mg+ma (for driving axis only)
FT
= mg+ma =
[lb]
T2req = FT (d/25.4) = 929.4 (67.90/25.4) = 103.5 lb.ft.

24
24
T2req = FT (d/25.4) =
24
Assuming 29.20.100 and 24.23.532 pinion with

T2table = 214 lb.ft.
Permissible torque T2table, see page 62
T2table
214
T2perm =
=
= 129.7 lb.ft.
1.25 1.2 1.1
KA SB fN
The drive should be selected such that T2perm. > T2req
[lb.ft.]
T2table
T2perm =
=
KA SB fN
T2perm > T2req =
lb.ft. >
[lb.ft.]
lb.ft.
= fulfilled
T2perm > T2req = 129.7 lb.ft. > 103.5 lb.ft.

Selection:
Rack: 29.20.100
Pinion:24.23.532
Page 54
Page 32
Pinion Forces
Pinion Forces
Tangential Force FT = 929.4 lb. (from above)
FT =
Separating Force Fr = FTtan 20 = 929.40.364 = 338.3 lb.
Fr = FT tan 20 =
Axial Force FA = FTtan 19.528 = 929.40.355 = 329.6 lb.
FA = FT tan 19.528 =
(Helical Only)
(Helical Only)
Radial Force FR =
FT + Fr = 929.4 + 338.3 = 989 lb.
FR = FT + Fr =
When mounting a pinion directly onto a gearbox output shaft, the radial and axial forces should be taken into consideration
when selecting the gearbox. The axial force is generated by helical gearing only and changes direction depending on the
direction of travel of the rack & pinion.
67
Module Sizes
Actual size of modular gearing according to DIN 867
Module 1.0
Module 1.25
Module 1.5
Module 2.0
Module 2.5
Module 3.0
Module 4.0
Module 5.0
Module 6.0
Module 8.0
68
Automatic Lubricators
95
80
90
72
50
95.2
24
6.5
95.2
60
130
240
thickness
3
thickness
R1/8"
Fig. 1
Order code
65 91 000
65 91 004
65 91 009
65 91 001
65 91 003
65 91 030
65 91 031
47
Fig. 2
70
Fig.
1
1
1
2
3
4
5
15.2
Fig. 3
Fig. 4
Fig. 5
79.5
Description
Wt. (lb)
Lubricator, filled with Klber Microlube GB 0, well suited for lubricating racks, includes pipe clamp for mounting
Lubricator, filled with Klber Structovis AHD, well suited for lubricating racks, includes pipe clamp for mounting
Lubricator, empty, includes pipe clamp for mounting
Spare nitrogen pressure chamber for refilling (includes batteries)
Contact cable for synchronization with machine operating time, ~150 mm long
Assembly wrench for opening lubricator
Mounting plate for opening lubricator
1.10
1.10
0.88
0.18
0.02
0.26
0.33
Proper lubrication of gearing is very important to insure long gear life and quality. With rack & pinion drives, it is extremely
critical since there is no lubricant bath that the gearing sits in. The following information is based on a series of tests carried
out on a rack & pinion test stand and should be used only as basic guidelines to proper lubrication. Experimentation under
specific application parameters will ultimately provide the best experience.
In order to apply the lubricant uniformly and consistently over time, an automatic lubricator is recommended (manual lubrication can be unreliable). The automatic lubricator shown was used throughout our entire testing period and has proved to be
very practical. It can hold up to 125 cm3 of grease and utilizes a sliding piston, actuated by an electro-chemical reaction
(powered by 2 AA batteries) to gradually expand an internal gas chamber and uniformly release the grease. Depending on
the flow rate desired, the lubricator can be set to discharge a specific quantity of lubricant by setting a combination of dip
switches on the top of the lubricator:
Dip Switch Setting
1M
2M/3M
2M/6M
2M
3M/12M
3M
6M/12M
6M
12M/B
12M
Flow rate (cm3/day)

Approximate Emptying time (days)
Pressure build-up time (days)
4.00
~31
~1
3.33
~38
~1.25
2.67
~47
~1.75
2.00
~63
~2
1.70
~74
~2.5
1.33
~94
~3
1.00
~125
~4
0.67
~189
~6
0.50
~250
~8
0.33
~379
~12
0.17
~735
~25
* The flow rates are based on an ambient temperature of 68F; for higher temperatures, the flow rates will be higher.
The last dip switch, labeled LIGHT, when set to ON will produce a flashing light on the lubricator every 15 to 20 seconds
to confirm that the lubricator is in working order.
69
Automatic Lubricators
When installing the hose connection set (page 72) between
the automatic lubricator and applicator, it is recommended to
fill the hose with grease, to minimize the start time of the
grease. If necessary, it is possible to reduce the pressure
build-up time of the lubricator; detailed operating instructions
are provided with each lubricator.
The lubricators are available filled with Klber Microlube GB
0 for use with the sliding brush applicator (page 72), or filled
with Klber Structovis AHD for use with the felt gear applicator (page 71). An empty lubricator is also available that can
be filled with any grease. The lubricator can be mounted in
any position and can easily be connected to any of the applicators with its R 1/8 male thread.
When the lubricator has fully discharged its contents, the internal gas chamber will need to be replaced by unscrewing
the red lid and removing the batteries, circuit board & lid from
the chamber assembly. The empty lubricator can then be refilled with the proper lubricant, being careful not to trap air
bubbles inside the reservoir. The new chamber assembly
should then be placed into the lubricator and the red lid tightened.
The lubricator can also be synchronized with a machines
operating time through a contact cable, which will shut the
lubricator off when the machine is not running. The cable has
two leads that, when shorted together, complete the circuit;
the only additional component required is a potential-free
switch or contactor (no external power supply required).
Rack & Pinion Size
70
When the automatic lubricators are use and the grease is

supplied by means of a felt gear (page 71) or sliding brush
applicator (page 72), the following reference values per 125
cm3 of grease are considered sufficient under medium load
conditions:
Module 1.0 to 3.0: 2,000 km total travel length or
16,000 meters travel per cm3 of grease
Recommended Lubricants and Quantities
The following lubricants were used in endurance tests and
performed well. We recommend using Klber Microlube
GB 0 (order code 65 90 002 for 1 kg) with the sliding brush
applicator, and Klber Structovis AHD (order code 65 90
003 for 1 kg) with the felt gear applicator. The Structovis
grease flows easier through the felt gear than the Microlube.
These greases have also been tested with good results: Oest
Langzeitfett LT 200, BP Energrease LS EP 00, DEA Glissando 6833 EP 00, Reiner Gearmaster ZSA, and Molykote
G-Rapid plus 3694.
Before running a rack & pinion drive, a thin film of grease
should be applied to the full length of the rack and applicator.
To find the required grease replenishment flow rate while the
machine is running, the data in the following table can be use
as a guideline. The flow rates are based on a linear speed of
1.5 meters/sec (~60 in/sec) and a 1.0 meter (~40) stroke
length; any deviation from these parameters, including environment, should be taken into account.
Module 1 to 2
Module 3 to 8
Sliding Brush Applicator
Lubricant Flow Rate

Lubricator Switch Setting
~0.35 to 0.70 cm3/day

12M or 6M
~0.70 to 1.30 cm3/day

6M or 3M
Felt Gear Applicator
Lubricant Flow Rate

Lubricator Switch Setting
~0.18 to 0.35 cm3/day

B or 12M
~0.35 to 0.70 cm3/day

12M or 6M
b1
b1
d1
dk
d1
dk
d1
dk
d1
Lubrication of Rack & Pinion Drives,

R 1/4"
b1
b1
for gears and pinions
for racks
Fig. 2
Fig. 3
Fig. 1
Fig. 4

Order code Fig.
Description
65 91 140
65 91 100
65 91 126
65 91 100
65 91 024
65 91 100
65 91 228
65 91 229
65 91 218
65 91 200
65 91 222
65 91 200
65 91 328
65 91 329
65 91 318
65 91 300
65 91 018
65 91 300
65 91 428
65 91 429
65 91 418
65 91 400
65 91 517
65 91 518
65 91 529
65 91 500
65 91 617
65 91 618
65 91 629
65 91 600
65 91 817
65 91 818
65 91 829
65 91 800
Felt gear. straight
1)
1
4
1
4
1
4
1
2
3
4
1
4
1
2
3
4
1
4
1
2
3
4
3
1
2
4
3
1
2
4
3
1
2
4
Mounting shaft
Felt gear. straight

Mounting shaft
Felt gear. straight

Mounting shaft
1)
1)
Felt gear. straight

Felt gear. helical RH
Felt gear. helical LH
Mounting shaft
Felt gear. straight

Mounting shaft
Felt gear. straight

Mounting shaft
Felt gear. straight

Mounting shaft
2)
Felt gear. straight

Mounting shaft
Felt gear. straight

Mounting shaft
Felt gear. straight

Mounting shaft
Felt gear. straight

Mounting shaft
5 mm Circular Pitch
2)
Module
dk
d1
b1
Wt. (lb)
1
1
1.5
1.5
1.591
1.591
2
2
2
2
2.5
2.5
3
3
3
3
3.183
3.183
4
4
4
4
5
5
5
5
6
6
6
6
8
8
8
8
40
26
24
19
18
18
22
19
18
18
18
19
18
18
17
18
17
17
18
17
17
18
17
40.0
39.0
38.2
38.0
38.2
38.2
55.0
57.0
57.3
57.3
57.3
76.0
76.5
76.5
90.2
90.0
90.2
108.2
108.0
108.2
144.3
144.0
144.3
42
42
41.4
42
42
42
60
63
63
63
63.6
84
84
84
100
100
100
120
120
120
160
160
160
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
20
20
20
20
20
20
20
20
20
20
20
20
30
30
30
30
30
30
30
30
50
50
50
50
15
15
15
15
15
15
25
25
25
25
25
25
30
30
30
30
30
30
40
40
40
40
50
50
50
50
60
60
60
60
80
80
80
80
50
50
50
60
60
65
65
75
90
100
120
10
10
10
10
10
10
10
10
15
15
15
15
M8
M8
M8
M8
M8
M8
M8
M8
M12
M12
M12
M12
0.02
0.30
0.02
0.30
0.02
0.30
0.02
0.02
0.02
0.31
0.06
0.31
0.08
0.08
0.08
0.32
0.08
0.32
0.22
0.21
0.21
0.34
0.29
0.29
0.29
1.14
0.51
0.51
0.51
1.20
1.24
1.24
1.24
1.31
The application of the lubricant is very critical and the proper applicator should be selected carefully. The applicator should
place the lubricant along the tooth flanks and minimize any splattering or dripping. This is critical when the rack & pinion drive
is directly above a product or process.
For applications where the life of the rack & pinion is critical and requires virtually no splatter, the felt gear applicators are
recommended. The lubricant is pumped through the felt gear mounting shaft (Fig. 4) and into the felt gear where it is released
through small holes in-between every other tooth. The straight felt gear applicator can mate with the pinion or the rack; the
helical felt gear applicator can mate with pinion (RH) or the rack (LH).
71
Lubrication of Rack & Pinion Drives,

Accessories
Sliding Brush Applicator

25
16
70
25
R 1/8
Fig. 1
Order code
65 91 010
Fig.
Description
Wt. (lb)
Sliding brush applicator, round, with female thread, R
0.037
For applications where the placement of lubricant is not that critical, the sliding brush applicator is recommended. The brush
can be used to lubricate either the rack or pinion and will distribute grease uniformly over the face width of the gearing. This
applicator should only be used in vertical, downward positions to minimize splatter. If necessary, the brush can be mounted
directly to the automatic lubricator.
Hose Connection Set
R
25
SW17
27
SW17
Fig. 2
Order code
65 91 020
Fig.
Description
Wt. (lb)
Hose connection set, L = 6.5 feet, with one male fitting and one female alum. fitting, R
0.055
The applicators can be attached to a lubrication system or the automatic lubricator (page 69) with a hose connection set.
72
Mounting of Rack & Pinion Drives
Mounting Guidelines of Rack & Pinions

Racks can be mounted in any position. In environments where
debris (sawdust, etc.) is present, the rack should be mounted
with the teeth facing down or covered to minimize contamination. Racks are typically mounted on their side faces due
to the mounting hole locations; mounting holes can be drilled
in the back face if necessary. It is recommended that a small
right-angle ledge be provided on the mounting surface to
locate the rack on two faces. This makes it easier to accurately mount several pieces of rack in succession.
The mounting and alignment of rack & pinion drives is critical
to the performance and lifetime of the axis. The following instructions are meant to be general guidelines on how to
achieve an accurate mounting of a rack & pinion drive.
1. Mount and align the linear slides (rails) to the axis base.
Measure the location of the rail in relation to the rack mounting surface with a dial indicator. A shoulder should be provided on the mounting surface to locate the back of the
rack. The rack mounting surface tolerance will affect the
contact pattern of the drive; the rack shoulder tolerance
will affect the backlash of the drive. The more accurate
these surfaces are, the better the axis will perform.
2. Attach the first rack segment to the rack mounting surface. The mounting holes in the rack require hex-socket
cap screws, which should be tightened to 7 lb.ft. for the
M6 and 15 lb.ft. for the M8. Measure the location of the rail
in relation to the pitchline of the rack segment with a dial
indicator. To locate the pitchline of the rack, a pin is placed
in-between the rack teeth and an over-pin tolerance is measured:
Size
Pin Size
Module 2.0
0.138
Module 3.0
0.197
Module 4.0
0.276
Size
Pin Size
Module 5.0
0.354
Module 6.0
0.394
Module 8.0
0.551
If the tolerances are found to be high, the rack should be

shimmed accordingly and the rack mounting surface and
shoulder should be checked again.
3. Attach the next rack segment to the rack mounting surface. A companion rack should be used to properly space
the gap in-between helical rack segments; a 0.25 meter
piece of rack should be used in-between straight rack segments (see diagram). Again measure the location from the
rail in relation to the rack segment. Continue mounting the
rack segments for the entire travel length using the same
procedure.
Rack Quality
Minimum Backlash
Induction Hardened
Quenched & Tempered
Hardened & Ground
0.1 mm (0.004)
0.05 mm (0.002)
0.02 mm (0.0008)
If the backlash is found to be less in any location along the

travel length, the pinion should be pulled away from the
rack (increasing the center distance). If it is found to be
more, the pinion location could be left as is or moved closer
to the rack (decreasing the center distance) if needed for
the desired accuracy of the axis.
6. Run the axis through the entire rack travel length to check
for any problems, such as binding or excessive noise. If
either is found, the alignment of the axis must be checked
again. Finally, drill dowel pin holes into the rack mounting
surface using the starter holes in racks. Place dowel pins
in the holes (two for each rack segment).
Guide bushing for round racks
The guide bushings are practically maintenance free and thus
suitable for normal, low-stress service. It may be necessary
to provide a lubricant reservoir, by mounting two collar bushings with a gap in-between them. If high loads and/or axial
movement are expected, please consult us. The bore in the
housing should be manufactured to H7 tolerance. After pressing in (with pin tolerance m5), a tolerance range of H7 can be
expected inside the bushing.
Safety instructions
The following preventive measures are necessary: Ensure
there is no contact with rotating elements (output shaft, gears,
rack, etc) and the gearbox mounting screws are tight. Avoid
contact with lubricants, refer to safety data sheets.
Companion rack for assembly
Rack 1
Rack 1
4. Mount the pinion to the rail carriage. Make sure the pinion
engages the total face width of the rack. Check of the alignment of the rack & pinion by marking or bluing the pinion
teeth with a high spot paste (Dykem) and slowly running
the axis in both directions. This will show the tooth contact
pattern between the rack & pinion; a contact pattern across
the majority of the tooth flank on both the rack and pinion
is desired. If the contact pattern is shifted to one side of
the tooth flanks, some form of misalignment is present.
5. Measure the linear backlash between the rack & pinion
along the entire axis travel length. The minimum backlash
using a hardened & ground pinion should be as follows:
73
Servo Motor Mounting Guide

for Servo-Worm Reducers
To find the correct motor mounting flange and input coupling needed to mate the desired servo-motor, the following table is a
guide based on the motor shaft and flange dimensions. The pairing of servo-motors to servo-worm reducers only considers
the servo shaft and flange dimensions; the servo-motor performance with the reducer must also be checked, as well as the
individual application requirements. For specific servo-motor manufacturers and models, see page 75.
Unit
Size
3
ao =
50 mm
4
ao =
63 mm
5
ao =
80 mm
6
ao =
100 mm
7
ao =
125 mm
74
Shaft
Diameter
Shaft
Length
Pilot
Diameter
Bolt
Circle
Servo-Worm Reducer
Keyway Output
Servo-Worm Reducer
Compression Output
Input
Coupling
10
11
14
14
14
14
16
16
19
19
19
19
24
32
23
30
30
30
30
40
40
40
50
40
50
50
80
60
50
60
80
95
60
95
95
95
95
110
110
100
75
95
75
100
115
75
115
115
115
130
130
130
58 43 3..
58 43 5..
58 43 2..
58 43 5..
58 43 3..
58 43 1..
58 43 5..
58 43 1..
58 43 1..
58 43 4..
58 43 8..
58 43 9..
58 43 9..
58 83 3..
58 83 5..
58 83 2..
58 83 5..
58 83 3..
58 83 1..
58 83 5..
58 83 1..
58 83 1..
58 83 4..
58 83 8..
58 83 9..
58 83 9..
65 43 110
65 43 111
65 43 114
64 43 914
65 43 114
65 43 114
65 43 116
65 43 116
65 43 119
65 43 119
65 43 919
65 43 919
65 43 924
14
14
16
19
19
19
19
19
24
24
24
28
32
30
30
40
28
40
40
40
40
50
50
50
40
58 - 60
95
95
95
130
95
95
110
130
110
110
130
110
130
115
165
115
165
115
130
130
215
130
165
165
130
215
58 44 1..
58 44 4..
58 44 1..
58 44 2..
58 44 1..
58 44 3..
58 44 5..
58 44 9..
58 44 6..
58 44 0..
58 44 2..
58 44 6..
58 44 9..
58 84 1..
58 84 4..
58 84 1..
58 84 2..
58 84 1..
58 84 3..
58 84 5..
58 84 9..
58 84 6..
58 84 0..
58 84 2..
58 84 6..
58 84 9..
65 44 114
65 44 114
65 44 116
65 44 219
65 44 119
65 44 119
65 44 119
65 44 919
65 44 024
65 44 024
65 44 024
65 44 928
65 44 932
24
24
28
32
32
32
35
50
50
42
50
58 - 60
58 - 60
79
165
165
215
165
215
215
200
80 - 85
58
58 45 0..
58 45 2..
58 45 8..
58 45 4..
58 45 9..
58 45 8..
58 45 0..
+ 557 90 002
58 45 7..
58 45 8..
58 85 0..
58 85 2..
58 85 8..
58 85 4..
58 85 9..
58 85 8..
58 85 0..
+ 557 90 002
58 85 7..
58 85 8..
65 46 024
65 46 024
65 46 928
65 .46 932
65 46 932
65 46 932
265 26 089
38
48
110
130
180
130
130
180
114.3
(4.50")
180
180
24
24
28
32
32
32
35
50
50
42
50
58 - 60
58 - 60
79
165
165
215
165
215
215
200
80 - 85
58
215
215
58 46 0..
58 46 2..
58 46 8..
58 46 4..
58 46 9..
58 46 8..
58 46 0..
+ 557 90 002
58 46 7..
58 46 8..
58 86 0..
58 86 2..
58 86 8..
58 86 4..
58 86 9..
58 86 8..
58 86 0..
+ 557 90 002
58 86 7..
58 86 8..
65 46 024
65 46 024
65 46 928
65 46 932
65 46 932
65 46 932
265 26 089
38
48
110
130
180
130
130
180
114.3
(4.50")
180
180
28
32
38
48
60
58 - 60
80 - 85
58
180
180
180
180
215
215
215
215
58 47 0..
58 47 0..
58 47 1..
58 47 0..
58 87 0..
58 87 0..
58 87 1..
58 87 0..
65 46 928
65 46 932
65 46 938
65 47 948
215
215
65 46 938
65 47 948
65 46 938
65 47 948
All dimensions are in millimeters, except where noted, and are subject to change.

This list of servo-motors can be mounted to servo-worm reducers with standard coupling and flanges. For manufacturers and
servo-motors not listed here, there may already be existing solutions using special parts (intermediate flange, couplings), or
mounting solutions can be found in a short time please consult us.
The pairing of servo-motors to servo-worm reducers only considers the servo shaft and flange dimensions; the servo-motor
performance with the reducer must also be checked, as well as the individual application requirements.
Motor Manufacturers
& Models
Servo-Worm Reducer
Keyway Output
Servo-Worm Reducer
Compression Output
Input
Coupling
Adapter
Flange
ABB
SDM251-xxxxx-072
SDM251-xxxxx-092
SDM251-xxxxx-110
SDM251-xxxxx-140
SDM301-xxxxx-110
SDM301-xxxxx-140
SDM301-xxxxx-190
SDM302-xxxxx-090
SDM302-xxxxx-100
SDM302-xxxxx-112
443 / 444
445
544
545
641 / 651.x.xx.1
644 / 654.x.xx.0
644 / 654.x.xx.1
644 / 654.x.xx.9
645 / 655.x.xx.0.x.x.x.x.x.x.L
645 / 655 x.xx.0.x.x.x.x.x.x.N
645 / 655.x.xx.1.x.x.x.x.x.x.N
645 / 655.x.xx.4.x.x.x.x.x.x.L
645 / 655.x.xx.9.x.x.x.x.x.x.N
861.x.xx.1
864.x.xx.0
864.x.xx.1
864.x.xx.9
58 43 5..
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 45 8..
58 46 8..
58 44 5..
58 45 2..
58 46 2..
58 43 9..
58 44 5..
58 44 2..
58 45 2..
58 46 2..
58 43 1..
58 44 1..
58 43 9..
58 44 5..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 44 2..
58 45 2..
58 46 2..
58 44 0..
58 45 4..
58 46 0..
58 45 8..
58 46 8..
58 47 0..
58 44 0..
58 45 0..
58 46 0..
58 44 9..
58 45 9..
58 46 9..
58 43 1..
58 44 1..
58 43 9..
58 45 5..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 83 5..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
58 85 8..
58 86 8..
58 84 5..
58 85 2..
58 86 2..
58 83 9..
58 84 5..
58 84 2..
58 85 2..
58 86 2..
58 83 1..
58 84 1..
58 83 9..
58 84 5..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 84 2..
58 85 2..
58 86 2..
58 84 0..
58 85 4..
58 86 0..
58 85 8..
58 86 8..
58 87 0..
58 84 0..
58 85 0..
58 86 0..
58 84 9..
58 85 9..
58 86 9..
58 83 1..
58 84 1..
58 83 9..
58 84 5..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
* No suitable motor mounting flanges or input couplings are currently available, please consult us
65 43 111
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
65 44 024
65 46 024
65 46 024
65 46 928
65 46 928
65 46 928
65 46 928
65 46 928
65 44 119
65 46 024
65 46 024
65 43 919
65 45 119
65 44 024
65 46 024
65 46 024
65 43 119
65 44 119
65 43 919
65 44 119
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 44 024
65 46 024
65 46 024
65 44 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 44 024
65 46 024
65 46 024
65 44 932
65 46 932
65 46 932
65 43 119
65 44 119
65 43 919
65 44 119
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
2.65.25.098
2.65.25.098
75

Motor Manufacturers
& Models
Servo-Worm Reducer
Keyway Output
Servo-Worm Reducer
Compression Output
Input
Coupling
Adapter
Flange
Allen Bradley
1326AB-Axx, metric
1326AB-B4xxx
1326AB-B5xxx
1326AB-Cxx, metric
1326 AS- B3
1326 AS- B4
1326 AS- B6
1326 AB- B4
1326 AB- B5
1326 AB- B7
H - 2005
H - 3007
H - 3016
H - 6100 / 6200 / 6300
F - 6100 / 6200 / 6300
58 43 1..
58 44 1..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 43 3..
58 43 1..
58 44 1..
58 45 8..
58 46 8..
58 47 0..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 43 5..
58 43 3..
58 43 3..
58 45 0..
58 46 0..
58 45 0..
58 46 0..
58 83 1..
58 84 1..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
58 83 3..
58 83 1..
58 84 1..
58 85 8..
58 86 8..
58 87 0..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
58 83 5..
58 83 3..
58 83 3..
58 85 0..
58 86 0..
58 85 0..
58 86 0..
65 43 119
65 43 119
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
65 43 114
65 43 119
65 44 119
65 46 932
65 46 932
65 46 932
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
65 43 111
65 43 114
65 43 114
5.57.90.002
5.57.90.002
5.57.90.002
5.57.90.002
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 45 8..
58 46 8..
58 47 0..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
58 85 8..
58 86 8..
58 87 0..
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 1..
58 44 1..
58 44 2..
58 45 8..
58 46 8..
58 47 0..
58 43 5..
58 43 3..
58 44 6..
58 44 5..
58 45 4..
58 46 0..
58 83 1..
58 84 1..
58 84 2..
58 85 8..
58 86 8..
58 87 0..
58 83 5..
58 83 3..
58 84 6..
58 84 5..
58 85 4..
58 86 0..
65 44 116
65 44 116
65 44 119
65 46 928
65 46 928
65 46 928
65 43 111
65 43 119
65 44 024
65 44 932
65 46 928
65 46 928
58 43 5..
58 43 5..
58 43 3..
58 43 1..
58 44 1..
58 83 5..
58 83 5..
58 83 3..
58 83 1..
58 84 1..
65 43 111
65 43 111
65 43 114
65 43 119
65 44 119
2.65.26.089
2.65.26.089
2.65.26.089
2.65.26.089
AMK
DV 5 / DS 5 - ...
DV 7 - ...
DV 10 - ...
DH 10 - ...
Atlas Copco
AHD /AHR 92
AHD / AHR 115
AHD / AHR 142
AHD / AHR 190
Baldor A. S. R.
BSM 3 SE
BSM 4 SE
BSM 6 SE
BSM 63 A
BSM 80 A/B
BSM 90 A/B
SAV.MF20500-1A
BSM 100 A/B
2.65.25.098
2.65.25.098
Baumller
DS 35
DS 36
DS 45
DS 56
76

Motor Manufacturers
& Models
DS 71
DS 100
Servo-Worm Reducer
Keyway Output
Servo-Worm Reducer
Compression Output
Input
Coupling
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 44 4..
58 44 9..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
58 84 4..
58 84 4..
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
65 44 114
65 44 919
58 43 5..
58 43 1..
58 44 1..
58 43 1..
58 44 1..
58 43 9..
58 44 5..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 44 2..
58 43 1..
58 44 1..
58 43 9..
58 44 5..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58.83.5..
58 83 1..
58 84 1..
58 83 1..
58 84 1..
58 83 9..
58 84 5..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
58 84 2..
58 83 1..
58 84 1..
58 83 9..
58 84 5..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65.43.111
65 43 114
65 44 114
65 43 119
65 44 119
65 43 919
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
65 44 219
65 43 114
65 44 114
65 43 919
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 5..
58 43 5..
58 43 3..
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 43 5..
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 5..
58 83 5..
58 83 3..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 83 5..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 111
65 43 914
65 43 114
65 43 119
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 43 111
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 3..
58 43 9..
58 43 9..
58 44 6..
58 43 9..
58 44 6..
58 44 2..
58 45 2..
58 46 2..
58 83 3..
58 83 9..
58 83 9..
58 84 6..
58 83 9..
58 84 6..
58 84 2..
58 85 2..
58 86 2..
65 43 114
65 43 919
65 43 924
65 44 024
65 43 924
65 44 024
65 44 024
65 46 024
65 46 024
Adapter
Flange
Bautz
M40
M50
M71
M90
F634
F804
Bosch
SE - D1.010
SE - B2.010/020/030/040
SE - LB3.033/055/075/095
SE - B3.033/055/075/095
SE - B4/-C4.090/130/170/210
SE - B5.320/440/570/700
SE - KB4.020/040/060/090
SF (R) - A2.00130020/0026/0041
SF (R) - A3.0042/0068/0093
SF (R) - A4.0091/0125/0172/0230
SF (R) - A5.0250/0460/0700
Control Techniques
75 DS A
75 DS B/C/D
95 DS A
95 DS B/C/D/E
115 DS A/B/C
142 DS A/B/C/D/E
CTM 4-07
CTM 4-09
CTM 4-11
CTM2-/CTF2-/CTH2-/CTV2-
CTM 4-19
Custom Servo Motors

MPM89xxxx, MS conn.
MPM1141xxx, MS conn.
77

Motor Manufacturers
& Models
MPM1901xxxx, MS conn.
Servo-Worm Reducer
Keyway Output
Servo-Worm Reducer
Compression Output
Input
Coupling
58 44 2..
58 45 2..
58 46 2..
58 45 4..
58 45 4..
58 45 8..
58 46 8..
58 47 0..
58 45 8..
58 46 8..
58 47 0..
58 45 8..
58 46 8..
58 47 0..
58 45 8..
58 46 8..
58 47 0..
58 84 2..
58 85 2..
58 86 2..
58 85 4..
58 85 4..
58 85 8..
58 86 8..
58 87 0..
58 85 8..
58 86 8..
58 87 0..
58 85 8..
58 86 8..
58 87 0..
58 85 8..
58 86 8..
58 87 0..
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 47 948
65 47 948
65 47 948
65 47 948
65 47 948
65 47 948
58 43 3..
58 43 1..
58 44 1..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 3..
58 83 1..
58 84 1..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 114
65 43 119
65 44 119
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 5..
58 43 5..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 7..
58 46 7..
58 47 1..
58 83 5..
58 83 5..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 7..
58 86 7..
58 87 1..
65 43 111
65 43 111
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 938
65 46 938
65 46 938
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
Adapter
Flange
Dietz
DS M2/F2 - 01/02/03/04
DS M2/F2 - 11/12/13/14/15
DS M1/F1/H1/V1 - 11/12/13/14/15
DS M2/F2 - 21/22/23/24/25
DS M1/F1/H1/V1 - 21/22/23/24/25
DS M1/F1/H1/V1 - 31/32/33/34
ELAU
SB 56
SB 70
SB 105
SB 145
SB 205
Elmo
PSA 90/6 - ...
PSA 90/6 - ...
PSA 130/6 - ...
Emod
EC 45 / 6 ..
EC 56 / 6 ..
EC 71 / 6 ..
EC 90 / 6 ..
FAGOR
FXM 11 / 12 / 13 / 14
FXM 31 / 32 / 33 / 34
FXM 53 / 54 / 55
FXM 73 / 74 / 75 / 76 / 77 / 78
78

Motor Manufacturers
& Models
Servo-Worm Reducer
Keyway Output
Servo-Worm Reducer
Compression Output
Input
Coupling
Adapter
Flange
FANUC
a M2,5
a (HV) 12/20/22/30/40/M22/M30/
a (HV) L25/l50/C12/C22
b1/2
b3/6
58 43 3..
58 45 0..
58 46 0..
58 45 0..
58 46 0..
58 43 1..
58 44 1..
58 44 2..
58 83 3..
58 85 0..
58 86 0..
58 85 0..
58 86 0..
58 83 1..
58 84 1..
58 84 2..
65 43 114
5.57.90.002
5.57.90.002
5.57.90.002
5.57.90.002
65 43 114
65 44 114
65 44 119
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 1..
58 44 2..
58 45 8..
58 46 8..
58 47 0..
58 43 5..
58 43 1..
58 44 1..
58 43 9..
58 44 5..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 1..
58 84 2..
58 85 8..
58 86 8..
58 87 0..
58 83 5..
58 83 1..
58 84 1..
58 83 9..
58 84 5..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 114
65 44 119
65 46 928
65 46 928
65 46 928
65 43 111
65 43 119
65 44 119
65 43 919
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 3..
58 44 3..
58 83 3..
58 84 3..
65 43 119
65 44 919
58 43 5..
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 5..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 111
65 43 119
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 2..
58 43 1..
58 44 1..
58 43 8..
58 44 3..
58 45 0..
58 46 0..
58 44 0..
58 45 0..
58 46 0..
58 44 0..
58 45 4..
58 46 0..
58 44 0..
58 45 0..
58 46 0..
58 44 0..
58 44 9..
58 45 9..
58 46 9..
58 83 2..
58 83 1..
58 84 1..
58 83 8..
58 84 3..
58 85 0..
48 86 0..
58 84 0..
58 85 0..
58 86 0..
58 84 0..
58 85 4..
58 86 0..
58 84 0..
58 85 0..
58 86 0..
58 84 0..
58 84 9..
58 85 9..
58 86 9..
65 43 114
65 43 114
65 44 114
65 43 919
65 44 119
5.81.20.002
5.81.20.002
65 44 024
65 46 024
65 46 024
65 44 932
65 46 932
65 46 932
65 44 024
65 46 024
65 46 024
65 44 219
65 44 932
65 46 932
65 46 932
2.65.26.089
2.65.26.089
2.65.26.089
2.65.26.089
Ferrocontrol
HD 92
HD 115
HD 142
BMR 190
Georgii Kobold
KSA 426 / 444 / 446 / 449 / 4212 / 4412
KSA 628 /648 / 6412 / 6216 / 6416
KSA 8212 / 8412 / 8416 / 8220
KSY 264 / 266 / 268

KSY 464 / 468 / 4612
KSY 644.. / 648..
KSY 666 / 668 / 6612 / 6616
KSY 8612 / 8616 / 8620
Groschopp
EK87-60 / 120SR
2.65.24.089
Parker Hannifin / HAUSER

HDX 70
HDX 92
HDX 115
HDX 142
HBMR 190
Indramat
MHD /MAC /MDD /MKD 041
MAC 63 / MDD 065
MHD /MAC /MDD /MKD 071
MAC / MDD / MKD 090
MHD 093
MAC / MDD / 093
MDD 095
MAC /MDD /MKD 112
2.65.25.093
2.65.25.093
2.65.25.098
2.65.25.098
79

Motor Manufacturers
& Models
MAC / MDD 115
Servo-Worm Reducer
Keyway Output
Servo-Worm Reducer
Compression Output
Input
Coupling
58 44 9..
58 45 9..
58 46 9..
58 84 9..
58 85 9..
58 86 9..
65 44 932
65 46 932
65 46 932
58 43 5..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 83 5..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
65 43 111
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
58 43 1..*
58 43 5..
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 1..*
58 83 5..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 919
65 43 111
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 5..
58 43 3..
58 43 9..
58 44 6..
58 44 2..
58 45 2..
58 46 2..
58 45 4..
58 46 4..
58 45 8..
58 46 8..
58 47 0..
58 45 8..
58 46 8..
58 47 0..
58 83 5..
58 83 3..
58 83 9..
58 84 6..
58 84 2..
58 85 2..
58 86 2..
58 85 4..
58 86 4..
58 85 8..
58 86 8..
58 87 0..
58 85 8..
58 86 8..
58 87 0..
65 43 914
65 43 114
65 43 924
65 44 024
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 47 948
65 47 948
65 47 948
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 3..
58 43 3..
58 43 9..
58 44 5..
58 43 9..
58 44 5..
58 44 2..
58 45 2..
58 46 2..
58 44 2..
58 45 2..
58 46 2..
58 83 3..
58 83 3..
58 83 9..
58 84 5..
58 83 9..
58 84 5..
58 84 2..
58 85 2..
58 86 2..
58 84 2..
58 85 2..
58 86 2..
65 43 114
65 43 114
65 43 919
65 44 119
65 43 919
65 44 119
65 44 024
65 46 024
65 46 024
65 44 024
65 46 024
65 46 024
Adapter
Flange
Infranor / Mavilor
BL 7
BL 11
BL 14
KEB
05.SM. F60
B1/2/3
01 / 02 / 03 / 04
11 / 12 / 13 / 14
21 / 22 / 23 / 24
F1 / F2 / F3
KONCAR
EKM 56 - 4
EKM 71 - 4
EKM 90 - 6
EKM 112 - 6
Kollmorgen Industrial Drives

B106
B204 / B206
B40x
B602 / B604
B606
B802 / B804
B806
Kollmorgen / Seidel
SM 45 / 6 SM 45/47
SM 56 / 6 SM 56/57
SM 71 / 6 SM 71/77
6 SM 100/107/109
Lenze
MDSKS 056 - 23 / 33
MDSKA 056 - 22
MDSKS 071 - 13 / 23 / 33
MDSKA 071 - 22
MDSKA 080 - 22
MDSKA 090 - 22
80

Motor Manufacturers
& Models
MDSKA 100 - 22
MDSKA 112 - 22
Servo-Worm Reducer
Keyway Output
Servo-Worm Reducer
Compression Output
Input
Coupling
58 45 8..
58 46 8..
58 47 0..
58 45 7..
58 46 7..
58 47 1..
58 85 8..
58 86 8..
58 87 0..
58 85 7..
58 86 7..
58 87 1..
65 46 928
65 46 928
65 46 928
65 46 938
65 46 938
65 46 938
58 43 4..
58 44 1..
58 43 9..
58 44 5..
58 44 2..
58 45 2..
58 46 2..
58 44 0..
58 45 4..
58 46 0..
58 83 4..
58 84 1..
58 83 9..
58 84 5..
58 84 2..
58 85 2..
58 86 2..
58 84 0..
58 85 4..
58 86 0..
65 43 119
65 44 119
65 43 919
65 44 119
65 44 024
65 46 024
65 46 024
65 44 932
65 46 932
65 46 932
58 43 5..
58 43 3..
58 43 1..
58 44 1..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 5..
58 83 3..
58 83 1..
58 84 1..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 111
65 43 114
65 43 119
65 44 119
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 5..
58 43 5..
58 43 3..
58 45 8..
58 46 8..
58 47 0..
58 83 5..
58 83 5..
58 83 3..
58 85 8..
58 86 8..
58 87 0..
65 43 111
65 43 111
65 43 119
65 46 928
65 46 928
65 46 928
58 45 0..
58 46 0..
58 45 0..
58 46 0..
58 45 0..
58 46 0..
58 85 0..
58 86 0..
58 85 0..
58 86 0..
58 85 0..
58 86 0..
5.57.90.002
5.57.90.002
5.57.90.002
5.57.90.002
5.57.90.002
5.57.90.002
58 43 5..
58 43 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 5..
58 83 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 911
65 43 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 45 0..
58 46 0..
58 85 0..
58 86 0..
65 46 834
65 46 834
58 43 5..
58 43 5..
58 43 3..
58 44 3..
58 43 1..
58 44 1..
58 44 6..
58 44 2..
58 45 2..
58 46 2..
58 83 5..
58 83 5..
58 83 3..
58 84 3..
58 83 1..
58 84 1..
58 84 6..
58 84 2..
58 85 2..
58 86 2..
65 43 111
65 43 914
65 43 119
65 44 919
65 43 119
65 44 119
65 44 024
65 44 024
65 46 024
65 46 024
Adapter
Flange
Loher
ZV.A-045 AB/BB/CB/DB-06C
ZV.A-056 AB/BB/CB/DB/EB-06C
ZV.A-071 AB/BB/CB-06C
ZV.A-071 DB/EB/FB/GB-06C
2.65.25.097
2.65.25.097
LUST
PSM / H / F / V - N4 / N5/ N6
PSM / H / F / V - 01 / 02 / 03
ASM / H / F / V - 11 / 12 / 13 / 14 / 15
PSM / H / F / V - 11 / 12 / 13 / 14
ASM / H / F / V - 21 / 22 / 23 / 24 / 25
PSM / H / F / V - 21 / 22 / 23 / 24
ASM / H / F / V - 31 / 32 / 33 / 34
MATTKE
MBK 25
MBK 30
MBK 40/50
MBK 70
Mitsubishi
HA 100 / 200 / 300 / 700 N
HA 103 / 203 / 303 / 703 N
HA 200 / 300 L
2.65.26.089
2.65.26.089
2.65.26.089
2.65.26.089
2.65.26.089
2.65.26.089
MOOG
G423
G424
G425
G426
NEMA
213TC / 215TC
265 26 070
265 26 070
NUM
BMH 075 - 1, BML 075 - 1
BMH 075 - 2/4, BMG 075 - 1/2, BML 075-3
BMH 095 - 2/3/5, BMG 095 - 2/3
BMH 115 - 2 / 3
BMH 115 - 4/6, BMG 115 - 2/3
BMH 142 - 2 / 3 / 4
2.65.24.089
81

Motor Manufacturers
& Models
BMH 142 - 7, BMG 142 - 2/3/4/7
BMH 190 - 2 / 3 / 4 / 5
BMH 190 - 7/A, BMG 190 - 2/3
Servo-Worm Reducer
Keyway Output
Servo-Worm Reducer
Compression Output
Input
Coupling
Adapter
Flange
2.65.25.097
58 44 0..
58 45 4..
58 46 0..
58 45 8..
58 46 8..
58 47 0..
58 45 7..
58 46 7..
58 47 1..
58 84 0..
58 85 4..
58 86 0..
58 85 8..
58 86 8..
58 87 0..
58 85 7..
58 86 7..
58 87 1..
65 44 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 938
65 46 938
65 46 938
58 43 9..
58 44 6..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 43 9..
58 44 6..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 9..
58 84 6..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
58 83 9..
58 84 6..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 919
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
65 43 919
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 5..
58 44 6..
58 45 8..
58 46 8..
58 47 0..
58 45 8..
58 46 8..
58 47 0..
58 43 5..
58 43 3..
58 44 6..
58 44 6..
58 44 6..
58 45 8..
58 46 8..
58 47 0..
58 45 8..
58 46 8..
58 47 0..
58 45 8..
58 46 8..
58 47 0..
58 45 8..
58 46 8..
58 47 0..
58 83 5..
58 84 6..
58 85 8..
58 86 8..
58 87 0..
58 85 8..
58 86 8..
58 87 0..
58 83 5..
58 83 3..
58 84 6..
58 84 6..
58 84 6..
58 85 8..
58 86 8..
58 87 0..
58 85 8..
58 86 8..
58 87 0..
58 85 8..
58 86 8..
58 87 0..
58 85 8..
58 86 8..
58 87 0..
65 43 911
65 44 024
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 43 111
65 43 119
65 44 024
65 44 024
65 44 024
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
58 45 0..
58 46 0..
58 45 0..
58 46 0..
58 85 0..
58 86 0..
58 85 0..
58 86 0..
5 02 17 015
5 02 17 015
65 46 834
65 46 834
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 45 8..
58 46 8..
58 47 0..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 85 8..
58 86 8..
58 87 0..
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
2.65.25.097
Pacific Scientific
R 40 / F40 metric
R 60 metric
R 80 metric
SK 42/43/44/45
SK 52/53/54/55/57
SK 63/64/65/66/67/69
Parvex
XD 310 / 320
XD 610 / 620 / 630 / 640
XD 810 / 820 / 830 / 840
XD 910 / 914 / 920 / 924 / 930 / 940
LX 310 / 320 B
LX 410 / 420 / 430 / 440 C
LX 620 / 630 / 650 C
LS 610 / 620 E
LD 630 / 640 E
LS 810 / 820 E
LD 825 / 830 / 840 E
LS 910 / 914 / 920 E
LD 924 / 930 E
Reliance Electric
184 TC
L 215 3C
2.65.26.070
2.65.26.070
2.65.26.071
2.65.26.071
ATS
SDS 45
SDS 56
SDS 71
SDS 90
SDS 90
SDS 100
82

Motor Manufacturers
& Models
Servo-Worm Reducer
Keyway Output
Servo-Worm Reducer
Compression Output
Input
Coupling
Adapter
Flange
SEM
HD 70
HD / HR / HJ 92
HD / HR / HJ 115
HD / HR / HJ 142
HD 190
58 43 5..
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 5..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 111
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 5..
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 45 8..
58 46 8..
58 47 0..
58 43 5..
58 43 3..
58 44 3..
58 43 9..
58 44 6..
58 44 0..
58 45 4..
58 46 0..
58 45 7..
58 46 7..
58 47 1..
58 43 5..
58 43 3..
58 44 3..
58 43 9..
58 44 6..
58 44 0..
58 45 4..
58 46 0..
58 45 7..
58 46 7..
58 47 1..
58 83 5..
58 83 3..
58 83 1..
58 84 1..
58 84 2..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
58 85 8..
58 86 8..
58 87 0..
58 83 5..
58 83 3..
58 84 3..
58 83 9..
58 84 6..
58 84 0..
58 85 4..
58 86 0..
58 85 7..
58 86 7..
58 87 1..
58 83 5..
58 83 3..
58 84 3..
58 83 9..
58 84 6..
58 84 0..
58 85 4..
58 86 0..
58 85 7..
58 86 7..
58 87 1..
65 43 111
65 43 114
65 43 119
65 44 119
65 44 219
65 44 024
65 46 024
65 46 024
65 46 928
65 46 928
65 46 928
65 46 932
65 46 932
65 46 932
65 43 914
65 43 119
65 44 919
65 43 924
65 44 024
65 44 932
65 46 932
65 46 932
65 46 938
65 46 938
65 46 938
65 43 914
65 43 119
65 44 919
65 43 924
65 44 024
65 44 932
65 46 932
65 46 932
65 46 938
65 46 938
65 46 938
58 43 5..
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 5..
58 83 3..
58 83 1..
58 84 1..
58 44 2..
58 45 2..
58 86 2..
58 45 8..
58 46 8..
58 87 0..
65 43 111
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
SEW
DFY 56
DFY 71
DFY 90
DFY 112
Siemens
1 FT 5 032/034/036
1 FT 5 042/044/046
1 FT 5 062/064/066
1 FT 5 070/071/073
1 FT 5 072/074/076
1 FT 5 100/101/103
1 FT 5 102/104/106/108
1 FT6 031/034
1 FT6 041/044
1 FT6 061/062/064
1 FT6 081/082/084/086
1FT6 102/105/108
1 FK6 032
1 FK6 040/042
1 FK 6 060/063
1 FK6 080/083
1FK6 100/101/103
2.65.24.089
2.65.25.098
2.65.25.098
2.65.24.089
2.65.25.098
2.65.25.098
SIG Positec Berger Lahr

DSM 4 - 07.x
DSM 4 - 09.x
DSM 4 - 11.x
DSM 4 - 14.x
DSM 4 - 19.x
83

Motor Manufacturers
& Models
Servo-Worm Reducer
Keyway Output
Servo-Worm Reducer
Compression Output
Input
Coupling
Adapter
Flange
Stber
ES 42
ES 44 / 52
ES 54
ES 72 / 74
ES 76
58 43 1..
58 44 1..
58 43 1..
58 44 1..
58 43 9..
58 44 6..
58 44 2..
58 45 2..
58 46 2..
58 44 0..
58 45 4..
58 46 0..
58 83 1..
58 84 1..
58 83 1..
58 84 1..
58 83 9..
58 84 6..
58 84 2..
58 85 2..
58 86 2..
58 84 0..
58 85 4..
58 86 0..
65 43 114
65 44 114
65 43 119
65 44 119
65 43 924
65 44 024
65 44 024
65 46 024
65 46 024
65 44 932
65 46 932
65 46 932
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58.83.3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 5..
58 43 3..
58 43 1..
58 44 1..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 44 2..
58 45 2..
58 46 2..
58 45 8..
58 46 8..
58 47 0..
58 83 5..
58 83 3..
58 83 1..
58 84 1..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
58 84 2..
58 85 2..
58 86 2..
58 85 8..
58 86 8..
58 87 0..
65 43 111
65 43 114
65 43 119
65 44 119
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 44 024
65 46 024
65 46 024
65 46 932
65 46 932
65 46 932
58 43 5..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58 43 9..
58 44 6..
58 45 8..
58 46 8..
58 47 0..
58 45 8..
58 46 8..
58 47 0..
58 83 5..
58 83 1..
58 84 1..
58 44 2..
58 45 2..
58 86 2..
58 83 9..
58 84 6..
58 45 8..
58 46 8..
58 87 0..
58 45 8..
58 46 8..
58 87 0..
65 43 914
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
65 43 919
65 44 119
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
65 46 932
58 43 3..
58 43 1..
58 44 1..
58 44 2..
58 45 2..
58 46 2..
58.83.3..
58 83 1..
58 84 1..
58 84 2..
58 85 2..
58 86 2..
65 43 114
65 43 119
65 44 119
65 44 024
65 46 024
65 46 024
58 45 0..
58 46 0..
58 43 4..
58 85 0..
58 86 0..
58 83 4..
5.57.90.002
5.57.90.002
65 43 924
2.65.25.098
2.65.25.098
Stromag
FIP / FAP / FLP 10 / 20 / 30 / 40
FIP / FAP / FLP 11 / 21 / 31
FOP / FHP / FCP 12 / 22 / 32 / 42 / 52
FOP / FHP/ FCP 13 / 23 / 33 / 43 / 53 / 63
System Antriebstechnik
DS M2 - N1/N2/N3
DS M2/F2/H2/V2 - 01/02/03/04
DS M1/F1/H1/V1 - 11/12/13/14/15
DS M2/F2/H2/V2 - 11/12/13/14
DS M1/F1/H1/V1 - 21/22/23/24/25
DS M2/F2/H2/V2 - 21/22/23/24
DS M1/F1/H1/V1 - 31/32/33/34
VICKERS
FAS N0
FAS K1 / N1 / T1
FAS K2 / N2 / T2
FAS N7
FAS K3 / T3 M2,M3,V2,V3
FAS T3 M2-V2/M3-V3
Warner Electric
MO 090
MO 100
MO 145
Yaskawa
SGMG - 12/20/30 AxB / - 20/30/44 AxA
SGMS - 10/15/20 AxA
84
2.65.26.089
2.65.26.089

Atlanta Servo Drive System 060812

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Atlanta Servo Drive System 060812

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Table of Contents

High-Performance Servo-Worm Reducers

Input and Output Couplings for Servo-Worm Reducers

Selection and Ratings for Servo-Worm Reducers

Mounting, Maintenance and Spare Parts for Servo-Worm Reducers

Pinion and Output Shafts for Servo-Worm Reducers

Compression Couplings for Pinions

Preloaded Split-Pinion Output Shafts for Servo-Worm Reducers

Hardened & Ground Straight and Helical Pinions

Milled Straight Pinions

Straight and Helical Racks

Guide Bushings for Round Racks

Ratings of Rack & Pinion Drives

Torque Capacity of Keyway Connections

Calculations and Selection of Rack & Pinion Drives

Lubrication of Rack & Pinion Drives

Mounting and Maintenance of Rack & Pinion Drives

Servo Motor Mounting Guide for Servo-Worm Reducers

Order Code Examples

Example for Servo-Worm Reducers:

Example for Racks:

Style and Quality

Complete Product Range

Standard Drive Elements

Standard Elements for Servo-Systems

Milled Straight Pinions

Special versions of all drive components

Hardened & Ground Straight and Helical Pinions

And/or own design.

High-Performance Servo-Worm Reducers

The assembled unit is comprised of precision-machined parts

High-Performance Servo-Worm Reducers

Size 3, Center Distance: ao= 50 mm

Fig. 1 Output bore with key connection

Fig. 2 Output bore with compression connection

High-Performance Servo-Worm Reducers

Size 3, Center Distance: ao= 50 mm

ao = 40 mm and other ratios available upon request

High-Performance Servo-Worm Reducers

Size 4, Center Distance: ao= 63 mm

Fig. 1 Output bore with key connection

Fig. 2 Output bore with compression connection

High-Performance Servo-Worm Reducers

Size 4, Center Distance: ao= 63 mm

ao = 40 mm and other ratios available upon request

High-Performance Servo-Worm Reducers

Size 5, Center Distance: ao= 80 mm

Fig. 1 Output bore with key connection

Fig. 2 Output bore with compression connection

High-Performance Servo-Worm Reducers

Size 5, Center Distance: ao= 80 mm

ao = 40 mm and other ratios available upon request

High-Performance Servo-Worm Reducers

Size 6, Center Distance: ao= 100 mm

Fig. 1 Output bore with key connection

Fig. 2 Output bore with compression connection

High-Performance Servo-Worm Reducers

Size 6, Center Distance: ao= 100 mm

ao = 40 mm and other ratios available upon request

High-Performance Servo-Worm Reducers

Size 7, Center Distance: ao= 125 mm

Fig. 1 Output bore with key connection

Fig. 2 Output bore with compression connection

High-Performance Servo-Worm Reducers