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Abstract
Nickel and cobalt are invariably associated with other transition element impurities like copper, zinc, iron, etc. It is essential to
remove these impurities in order to attain the high standards of purity required for specific applications. Solvent extraction is a
well-tested route for this purpose. The present paper describes the application of two novel concepts, viz. mixed-metals isotherm
and loglog McCabe Thiele's (MT) diagram in solvent extraction. Mixed-metals isotherms can be applied to a system in which
two metal ions compete for a single extractant. If these two metal ions are required to be extracted as a group, mixed-metals
isotherms can precisely predict their behavior. Loglog MT diagrams are useful in determining the requirement of the number of
stages in counter current extraction, especially when the feed and raffinate concentrations differ by several orders of magnitude.
The two concepts have been successfully applied to develop a process for the separation of high purity cobalt and nickel from
ocean nodules leach liquor.
2005 Elsevier B.V. All rights reserved.
Keywords: Mixed-metals isotherm; Loglog McCabe Thiele's diagram; Ocean nodules; Copper; Zinc; Cobalt; Nickel; DEHPA; PC-88A; Solvent
extraction
1. Introduction
Ocean nodules contain a large number of metals like
nickel, cobalt, manganese, copper, zinc, iron, etc. Vast
resources of these nodules are found at the ocean bed. In
countries like India, where the land resources of some
metals like cobalt and nickel are scarce, ocean nodules are
expected to become an important source of these metals.
The leaching of ocean nodules was effected through the
reductive ammonia leaching route in which metals like
nickel, cobalt, copper and zinc were solubilised as their
amine complexes leaving iron and manganese in the
Corresponding author. Tel.: +91 22 25593659; fax: +91 22
25505151.
E-mail address: r_v_mahesh@rediffmail.com (M.V. Rane).
0304-386X/$ - see front matter 2005 Elsevier B.V. All rights reserved.
doi:10.1016/j.hydromet.2005.09.003
Table 1
Effect of equilibrium pH and A / O on the distribution ratios and separation factor
Eq. pH
A/O
D(Cu + Zn)
D(Co + Ni)
= D (Cu + Zn) /
D (Co + Ni)
Co % extracted
Ni % extracted
Cu conc. in
the raff. (g/l)
3.0
1:l
2:1
3:1
4:1
6:1
8:1
10 : 1
1:1
2:1
3:1
4:1
6:1
8:1
10 : 1
1:1
2:1
3:1
4:1
6:1
8:1
10 : 1
4.412
4.936
4.639
4.581
5.106
5.237
6.003
14.82
13.33
12.41
10.50
7.640
7.240
7.180
22.64
22.13
22.02
20.71
18.00
14.33
12.58
0.074
0.067
0.053
0.042
0.032
0.023
0.020
0.163
0.131
0.080
0.058
0.032
0.021
0.012
0.620
0.348
0.268
0.205
0.112
0.074
0.056
59.89
73.30
88.13
108.2
157.1
230.1
301.6
91.02
100.2
154.4
181.7
237.3
352.1
622.7
36.74
63.49
82.31
101.2
160.9
193.3
224.4
13.1
6.55
3.69
2.29
1.19
0.65
0.48
23.9
11.9
6.60
3.80
1.60
0.90
0.40
42.4
21.0
15.5
10.0
4.50
2.60
1.70
6.19
2.91
1.51
0.91
0.47
0.25
0.17
13.0
5.60
2.20
1.20
0.40
0.20
0.10
37.8
14.2
7.45
4.34
1.56
0.75
0.45
0.483
0.735
1.000
1.170
1.345
1.500
1.558
0.160
0.340
0.500
0.710
1.120
1.340
1.470
0.109
0.219
0.323
0.430
0.671
0.950
1.170
3.5
4.0
10
A/O = 3.36
pH = 3.5
A/O = 3.36
pH = 4.0
(Cu+Zn)org g/l
(Cu+Zn)org g/l
1
1
2
3
0.1
4
5
0.01
1
1
2
0.1
3
0.01
1.77
1.77
1E-3
1E-3
1E-3
0.01
0.1
10
(Cu+Zn)aq g/l
Fig. 1. McCabe Thiele's diagram for (Cu + Zn) extraction at pHeq 3.5.
1E-3
0.01
0.1
10
(Cu+Zn)aq g/l
Fig. 2. McCabe Thiele's diagram for (Cu + Zn) extraction at pHeq 4.0.
A/O = 0.5
1
0.1
Table 2
Effect of equilibrium pH and A / O on the distribution ratios and
separation factor
Eq. pH
A/O
D (Co)
D (Ni)
Separation factor,
= D (Co) / D (Ni)
4.0
1:l
2:1
3:1
4:1
6:1
8:1
10 : 1
1:1
2:1
3:1
4:1
6:1
1:1
2:1
3:1
4:1
6:1
2.49
1.21
1.26
1.10
1.07
1.05
1.05
6.11
6.22
5.75
4.74
4.83
11.0
9.45
9.28
8.05
6.46
0.12
0.075
0.070
0.062
0.057
0.058
0.054
0.133
0.058
0.032
0.020
0.015
0.38
0.25
0.21
0.17
0.13
21.6
16.1
18.0
17.7
19.0
18.1
19.3
46.0
107
180
258
322
29.2
37.8
44.2
47.4
49.7
2
0.01
2.69
1E-3
1E-3
0.01
0.1
10
4.5
5.0
100
A/O = 2.8
10
O/A = 4
pH = 4.5
1
2
(Cu+Zn)aq g/l
Co(org) g/l
3
1
2
Operating curve
4
0.1
5
0.01
5.88
10
6
7
1.85
1E-3
1E-3
0.01
0.1
(Cu+Zn)org g/l
Fig. 4. McCabe Thiele's diagram for (Cu + Zn) stripping.
10
1E-3
0.01
0.1
Co(aq) g/l
Fig. 5. McCabe Thiele's diagram for cobalt extraction at pHeq 4.5.
A/O = 2.8
pH = 5.0
10
Co(aq) g/l
Co(org) g/l
A/O = 0.125
100
0.1
0.1
0.01
4
5.08
5
1E-3
1E-3
4
0.01
1.85
0.01
0.1
1E-3
1E-3
0.01
10
10
Co(org) g/l
Co(aq) g/l
0.1
100
10
A/O = 0.25
10
Ni(org) g/l
Ni(aq) g/l
4
5
0.1
1E-3
1E-3
0.1
Operating curve
6
0.01
3
1
pH = 6.0
0.01
5.88
0.01
0.1
10
Ni(org) g/l
Fig. 7. McCabe Thiele's diagram for nickel scrubbing.
17.03
1E-3
1E-3
0.01
0.1
10
Ni(aq) g/l
Fig. 9. McCabe Thiele's diagram for nickel extraction.
A/O = 55/65
pH = 6.0
60
Ni(aq) g/l
1
2
3
Operating curve
50
6.86
40
0.01
0.1
10
Ni(org) g/l
Fig. 10. McCabe Thiele's diagram for nickel stripping.
Table 3
Stagewise concentration and pH profile in mixer settlers for removal of Cu and Zn using DEHPA (first circuit)
Feed composition
Flow rates
Cu 0.76 g/l
Zn 0.90 g/l
Co 1.92 g/l
Ni 22.26 g/l
Fe 0.200 g/l
Total SO2
4 0.46 M
Feed = 42 ml/min
Scrub = 5 ml/min
Strip = 3 ml/min
Organic = ml/min
Module
Extraction
Scrubbing
Stripping
Stage
1[F]*
2
3
4
5
6[R]
1[Sc]
2[F]
1[St]
2[P]
Organic phase
Aqueous
Cu
Zn
Co
Ni
Cu
Zn
Co
Ni
g/l
g/l
g/l
g/l
g/l
g/l
g/l
g/l
3.42
0.850
0.180
0.032
0.006
0.001
2.25
3.34
0.001
0.001
2.56
0.001
0.001
0.001
0.001
0.001
2.52
2.54
0.001
0.008
0.89
1.51
1.60
1.60
1.60
1.40
0.01
0.62
0.001
0.001
1.80
6.70
7.30
7.20
7.50
7.50
0.015
1.53
0.001
0.001
0.270
0.060
0.009
0.001
0.001
0.001
2.18
2.38
36.92
45.65
0.002
0.001
0.001
0.001
0.001
0.001
0.001
0.014
0.004
9.85
2.06
2.10
2.00
2.00
2.00
1.64
1.20
1.74
0.006
0.036
21.43
21.50
21.20
21.20
21.30
18.18
3.01
3.58
0.013
0.06
*[F] Feed end; [R] Raffinate end; [Sc] Scrub end; [St] Strip end; [P] Product end.
pH
3.64
3.80
3.97
3.98
3.99
4.02
2.30
3.10
Table 4
Stagewise concentration and pH profile in mixer settlers for separation of Co and Ni using PC-88A (second circuit)
Feed composition
Flow rates
Cu 0.004 g/l
Zn 0.001 g/l
Co 2.01 g/l
Ni 19.05 g/l
Feed = 40 ml/min
Scrub = 4 ml/min
Strip = 2 ml/min
Organic = 16 ml/min
Module
Extraction
Scrubbing
Stripping
Stage
1[Feed end]
2
3
4
5
6[Raffinate end]
1[Scrub end]
2
3
4
5
6
7
8[Feed end]
1[Strip end]
2
3
4[Product end]
Organic
Co
Ni
Co
Ni
g/l
g/l
g/l
g/l
5.19
0.79
0.20
0.066
0.020
0.003
5.08
8.60
8.48
8.25
6.11
5.22
5.11
5.10
0.001
0.008
0.075
0.61
5.88
7.50
8.15
8.52
8.54
8.55
0.002
0.011
0.052
0.44
2.28
3.29
3.40
5.03
b0.001
b0.001
b0.001
b0.001
0.28
0.076
0.023
0.008
0.002
0.001
14.06
13.50
12.69
4.12
0.64
0.23
0.20
0.19
0.066
0.58
4.80
40.65
20.34
20.28
20.65
20.78
20.79
17.27
0.032
0.19
1.74
9.17
13.16
13.60
20.57
24.10
0.016
0.005
0.002
0.001
Aqueous
y0
xr
pH
4.63
4.73
4.83
4.87
4.90
5.01
3.62
3.90
3.93
3.94
3.94
3.96
3.99
4.27
Table 5
Stagewise concentration and pH profile in mixer settlers for extraction
of Ni using DEHPA (third circuit)
Feed composition
Flow rates
Co 0.001 g/l
Ni 17.03 g/l
Feed = 25 ml/min
Strip = 55 ml/min
Organic = 65 ml/min
Module
Extraction
Stripping
Stage
1[Feed end]
2
3
4[Raffinate end]
1[Strip end]
2
3
4[Product end]
Organic
Aqueous
Ni
Ni
g/l
g/l
6.86
4.46
0.49
0.008
0.04
2.04
6.37
6.78
12.08
0.94
0.037
0.003
56.77
61.60
61.70
61.74
pH
5.10
5.59
5.73
5.83
1.25
2.57
3.55
3.64
Table 6
Comparison between loglog MT diagrams and Kremser's equation
SX
circuit
Module
Kremser's eq.
First
Extraction
Second
Scrubbing
Stripping
Extraction
6
4
2
2
7
5
7
4
2
3
Scrubbing
Stripping
Extraction
Stripping
Third
ys
xs
2
2
6 (pH range = 4.635.01)
8
4
4 (pH range = 5.105.83)
4
For scrubbing/stripping,
when e p1;
ys xs m2 =yf xs m2 = 1=e1=1=en1 1
6
when e 1;ys xs m2 =yf xs m2 1=n 1
xf
yf
m1
m2