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Sandvik GET
total bucket concept
Sandvik GET
mechanical lip system
Main features
Quicker and easier to change than existing underground
GET systems
Adjustable locking system reduces costly lip damage and
change out times
No welding required for change outs
Low-profile blade provides increased penetration
High strength, high hardness alloy provides high
resistance to wear.
Spacer
Cap screw
Boss
Locking pin
Shroud
Installation procedure
1. Slide shroud over lip and boss
2. Install locking pin downward into top leg of shroud and
slide it forward
3. Insert spacer down into remaining gap at rear of locking
system
4. Install cap screw through rear of shroud and tighten
5. Insert cap screw plug.
For detailed removal procedures, see pages 6-7.
Make
Model
Sandvik
Sandvik EJC
Sandvik Toro
Cat Underground
Atlas Copco
Make
Model
Sandvik
Sandvik Toro
0100, 0011, 650, 1250, 1400, 2500E, T-8, T-9, T-10, T-11
Cat Underground
Atlas Copco
Make
Model
Sandvik
LH517, LH621,LH625E
Sandvik Toro
Cat Underground
Atlas Copco
Example of a typical Sandvik GET 50 mm Series 2 lip assembly layout drawing. The Sandvik GET Series 2 mechanical GET system can be made to suit any width lip
in either 32 or 50 mm plate. Layout drawings can be supplied to assist in the fabrication of the lip assembly, ensuring correct alignment to the bucket. Lip assembly
layout drawings also list all required parts. The Sandvik GET 50 mm Series 2 offers two shroud alternatives: standard or heavy duty.
Corner shrouds usually wear out faster
than straight shrouds.
Description
Qty
A/B*
69039955
SBP50-PAS2
Pin assembly
69039951
SBP50X235-CL2
69039952
SBP50X235-CR2
69039950
SBP50X288-T2
69039948
SBP50X330-S2
69039949
SBP50X420-S2
69037874
SPB1X420
69039960
SPB50-B2
Weld-on boss
69037854
SCC50X175-LS
10
69037855
SCC50X175-RS
Description
Qty
A/B*
69039955
SBP50-PAS2
Pin assembly
69039965
SBP50X235-CLX2
69039966
SBP50X235-CRX2
69039964
SBP50X288-TX2
69039962
SBP50X330-SX2
69039963
SBP50X420-SX2
69037874
SPB1X420
69039960
SPB50-B2
Weld-on boss
69037854
SCC50X175-LS
10
69037855
SCC50X175-RS
To begin the removal process wash the shrouds to remove fines that remain
built up around the cap screw and pin assembly.
Insert pry bar into the cavity under the spacer (shown inset), then pry spacer
up and remove it from the shroud.
Remove the bolt plug from the rear of the cap screw. Then turn the cap screw
counter clockwise and remove the cap screw from the pin assembly.
Lever back the pin block until it hits the rear of the cavity.
Item 3
Item 4
When reusing the pin assembly it is recommended to replace the cap screw (Item 2).
Note: The piston and seal can also be replaced if required (Item 1).
Exploded view
The shroud can now be removed from the lip. Following removal, wash down
the lip using a power washer, ensuring the lip profile is clean and ready for
installation of the replacement shroud.
Before performing maintenance work all personnel should ensure they are wearing approved
personal protective equipment. Under NO circumstances should hardened hammers be used on
lip shrouds. If required, a brass-tipped hammer should be used.
Item 2
Insert a pry bar into the slot between the spacer and the pin block. Then push
the pin block forward to break the seal between them.
Item 1
Item
Sandvik part
number
Supplier part
number
Description
Item
Sandvik part
number
Supplier part
number
Description
69039976
SBP32-SKS2
Service kit
69039956
SBP50-SKS2
Service kit
69039977
SBP32-CS2
Cap screw
69039957
SBP50-CS2
Cap screw
69039978
SBP32-SS2
Spacer
69039958
SBP50-SS2
Spacer
69039979
SBP32-BP2
69039959
SBP50-BP2
Sandvik GET
protector strip
Protector strip
Mounting bracket
Locking pin assembly
Critical fit tapers
Bolt plug
The Sandvik GET protector strip consists of the four components shown
above. It requires two mounting brackets, taper lock assemblies and bolt
plugs for each protector strip.
Before installing or replacing protector strips, ensure the critical fit tapers
on both the mounting brackets and protector strip are free of built-up fines
or particulates.
Assembling the Sandvik GET protector strip system is very straightforward, and is detailed in the following
five simple steps
Fit the protector strip over the mounting brackets and rotate it
into the critical fit tapers.
Make
Model
Sandvik
Sandvik Toro
0010, 0011, 650, 1250, 1400, 2500E, T-8, T-9, T-10, T-11
Cat Underground
Atlas Copco
Tighten to 60 Nm
Insert both wedge pins complete with cap screw assemblies into
the system.
10
Sandvik GET
on-line bucket monitoring system
Sandvik GETs latest innovative solution to the
challenges in abrasive mining conditions is our
new on-line Sandvik GET Wear Monitoring
System (www.bucketmonitoringsystems.com),
which allows end-users to quickly and easily to
monitor bucket and GET wear.
As a leading provider of bucket wear solutions
for abrasive environments in underground
mining, we believe this monitoring system
revolutionises opportunities for predicing the life
of any bucket and its GET components.
This allows better production planning,
accurate predictions of bucket/GET life, and
more accurate planning of downtime and bucket/
GET changeouts and rebuild resulting in lower
costs and higher productivity.
Features of this system include:
Tools to trace and predict the wear rate of a
bucket and its GET
Scheduling of re-build and GET change outs
Monitoring the expected life span of each
bucket on site.
Detailed monitoring of critical areas of the
bucket
The Sandvik GET Wear Monitoring System is
designed to complement Sandvik GETs bucket
solution.
For more details, please go to
www.bucketmonitoringsystems.com.
11
Sandvik GET
surface loader (ROM pad) applications
While originally designed for underground use, Sandvik
GETs Series 2 lip system is highly suitable for certain surface
applications.
Mine operators have found great success using this system on
wheel loaders working a ROM (run of mine) pad or stockpile
where points or teeth are not required. Such ROM pad loaders
have achieved excellent results and significant cost saving by using
Sandvik GETs Series 2 continuous edge lip system.
The main benefit of this lip system is its longer wearing
properties and ease of shroud change out.
The adjustable locking system allows the shrouds to be easily
and safely re-tensioned, minimising the destructive lip peening
often experienced with loose fitting shrouds.
This system also incorporates cast corners which add
structural strength as well as higher wear protection to the
bucket corners extending bucket life significantly.
In ROM pad work, this area of the bucket is typically prone
to cracking and high wear exposure, limiting the life of the
bucket shell.
Sandvik GETs series 2 system provides consistent cost per
tonne savings by extending the operating cycle of the bucket.
And in highly abrasive applications, Sandvik GETs
Series 2 system can be coupled with Sandvik GET heel shrouds
and either a weld-on profile bar or our recently developed
mechanically attached Protector Strip
Case study
Caterpillar 972 bucket fitted with Sandvik GET Series 2, heel
shrouds, profile bar and half arrow cheek guards.
Main features of this system include:
Quicker and easier to change than existing underground
GET systems
Adjustable locking system reduces costly lip damage and
change out times
Integral cast corners in high-stress zone
No welding required for change outs
Low-profile blade provides increased penetration
High strength, high hardness alloy provides high resistance
to wear.
Optional mechanically attached protector strips for increased
wear life.
The end result in this application was lower overall
operating costs, through increased GET and bucket life, reduced
downtime through faster GET change out, and reduced bucket
damage and repair requirements.
Talk to your Sandvik GET representative about the
advantages of using our Sandvik GET Series 2 system on your
ROM pad loaders.
12
Half arrow
Heel shrouds
Sandvik GET flat corner shroud (surface/ROM pad applications) part numbers
Sandvik part number
Description
69041897
SBP32X210-CRF2
69041896
69041892
69041893
69041894
Cat 988 bucket fitted with Sandvik GET Series 2.
69041895
SBP32X210-CLF2
SBP50X235-CLF2
SBP50X235-CRF2
SBP50X235-CLFX2
SBP50X235-CRFX2
Cat 972 bucket fitted with Sandvik GET Series 2, heel shrouds, profile
bar and half arrow cheek guards.
Layout drawing showing full Protector Strip installation on Cat 988 bucket..
Cat bucket fitted with Sandvik GET Series 2 and protector strip.
13
Sandvik GET
Half Arrow weld-on lip system
Weld Process
Consumable Classification
AS/NZS 1553.1*
AS
AS/NZS (ISO)**
AWS
E4818-5
E 43 16 A U H5
E7018
E4816-4
E 43 16 A U H5
E7016-1
E4818-5
Flux Cored (FCAW)
E 43 16 A U H5
AS 2203.1*
ETP-GMp-504A (ETP-GMp-404P)
ETP-GCp-W503A
ETP-GNn-W503A
Main features
High penetration edges reduce machine related costs
such as fuel and tyre usage
High strength, high hardness alloy provides high
resistance to wear
Efficient design ensures maximum available wear
material and minimum throwaway material.
ETD-GNn-W500A
AS/NZS 2717.1
ES4-GM/C-W503AH
ES6-GM/C-W503AH
AWS A5.1
E7018-1
AWS A5.20
E71T-5MJ (E70C-6MH4)
E71T-1
E71T-8
E70T-7
AWS A5.18
ER70S-4
ER70S-6
gres
Bare Lip
sive
wea
r
patt
ern
15 mm fillet
Bucket Capacity (tn)
5.5
4.5
3.5
0
1000
2000
3000
4000
5000
6000
7000
14
15
Sandvik GET
weld-on heel shrouds
Description
69039967
SBP32X250-S2
69039968
SBP32X310-S2
69039969
SBP32X380-S2
69039970
SBP32X275-T2
69039971
SBP32X210-CL2
69039972
SBP32X210-CR2
69042488
SBP32X210-CLH2
69042489
SBP32X210-CRH2
69039975
SBP32-PAS2
69039976
SBP32-SKS2
69039977
SBP32-CS2
69039978
SBP32-SS2
69039979
SBP32-BP2
69039980
SBP32-B2
Picture
Standard 50 mm Series 2
Bare Lip
Sandvik Half Arrow
Description
69039947
SBP50X290-S2
69039948
SBP50X330-S2
69039949
SBP50X420-S2
69039950
SBP50X288-T2
69039951
SBP50X235-CL2
69039952
SBP50X235-CR2
69039953
SBP50X235-CLH2
69039954
SBP50X235-CRH2
69039955
SBP50-PAS2
69039956
SBP50-SKS2
69039957
SBP50-CS2
69039958
SBP50-SS2
69039959
SBP50-BP2
69039960
SBP50-B2
Picture
5.5
16
pacity (tn)
17
Description
69039961
SBP50X290-SX2
69039962
Picture
Description
Picture
69040160
SHS40X190-LHD
SBP50X330-SX2
69040888
SHS50X190-LHD
69039963
SBP50X420-SX2
69040887
SHS50X250-LHD
69039964
SBP50X288-TX2
69042888
SHS40X1100-LHD
69039965
SBP50X235-CLX2
69039966
SBP50X235-CRX2
Description
69037842
SHA180X1060
69037843
SHA320X800
Picture
Description
69041216
SPS50X600
69037844
SHA320X1150
69041217
SPS50X540
69038249
SHA320X350-HL
69041218
SPS50X470
69038250
SHA320X350-HR
69041220
SPS50-TLA
69040158
SHA180X280-L
69041688
SPS50-RCS
69040159
SHA180X280-R
69041219
SPS-MB
69042834
SPS-MBC
69042874
SPS50-BP
Description
69037873
SPB1X290
Picture
69037874
SPB1X420
Description
69039973
SCC32X155-LS
69037875
SPB2X290
69039974
SCC32X155-RS
69037876
SPB2X330
69037854
SCC50X175-LS
69037855
SCC50X175-RS
69037869
SCC50X175-LE
69037870
SCC50X175-RE
Materials properties
Properties for cast corners (alloy SS2000)
Tensile strength
444-495 HB
1430 MPa
1580 MPa
15 Joules
Description
69042890
SBP-32TT
69042891
SBP-50TT
69042892
STM-8812
18
Hardness
Picture
Hardness
Tensile strength
477-534 HB
1580 MPa
1760 MPa
15 Joules
Tensile strength
444-495 HB
1430 MPa
1580 MPa
15 Joules
19