Professional Documents
Culture Documents
ORR/JICA2/Pkg 2/Vol II
Name of Work
ORR/JICA2/ Pkg-2/08-09
(Km 72+000 to Km 83+000 Keesara to Ghatkesar)
CONTENTS
SECTION
5
DESCRIPTION
TECHNICAL SPECIFICATIONS
156
PAGE NUMBERS
156 - 396
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SECTION 5
Technical Specifications
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Technical Specifications
1. PREAMBLE
1.1 The Technical Specifications Contained herein shall be read in
conjunction with the specifications for road and Bridge works issued by
Ministry of Road Transport and Highways, Government of India (Fourth
Revision-2001, reprinted in December,03) including up gradation as
given in Para 2.1
1.1.1 General
The Technical Specifications covering the materials and the
workmanship aspects as well as method of measurements and
payments are included in this section. These specifications cover the
items of civil and non-civil works coming under scope of this document.
All work shall be carried out in conformity with the same. These
specifications are not intended to cover the minute details. The works
shall be executed in accordance with good practices followed for
achieving high standards of workmanship, thus ensuring safety and
durability of the construction. All codes and standards referred to in
these specifications shall be the latest thereof, unless otherwise stated.
1.1.2 Inclusive Documents
The provisions of special conditions of contract, those specified
elsewhere in the tender document, as well as execution drawings and
notes, or other specifications issued in writing by the Engineer shall
form part of the technical specifications of this project.
1.1.3 The attention of the Contractor is drawn to those clauses of codes,
which require supporting specification either by the Engineer or by
Mutual' agreement between the 'supplier and purchaser. In such
cases, it is the responsibility of the tenderer/contractor to seek
clarification on any uncertainty and obtain prior approval of the
Engineer before taking up the supply/construction. In absence of such
prior clarification, the Engineers choice/design will be final and binding
on the contractor without involving separately any additional payment.
1.1.4 Measurement And Payment
The methods of measurement and payment shall be as described
under various items and in the Bill of Quantities. Where specific
definitions are not given, the methods described in B.I.S. Code will be
followed. Should there be any detail of construction or materials which
has not been referred to in the Specification or in the Bill of Quantities
and Drawings but the necessity for which may be implied or inferred
there from, or which is usual or essential to the completion of the work
in the trades, the same shall be deemed to be included in the rates and
prices entered by the contractor in the Bill of Quantities.
1.1.5 Defective Works
All defective works are liable to be demolished, rebuilt and defective
materials replaced by the contractor at his own cost and without
involving any time extension.
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160
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Clauses
100
102, 103, 105, 106, 107, 108, 109, 110, 111, 112, 114,
115, 116, 121, 122, 123, 123A, 124, 126
200
201, 202
300
400
500
600
601, 602
800
900
1000
1200
1400
1402
1500
1600
1700
1800
2000
2100
2106
2200
2204, 2210
2300
2305
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ORR/JICA2/Pkg 2/Vol II
2500
2504
2600
2700
2800
2900
3000
3001, 3005
3100
3200
162
2.2.6
ORR/JICA2/Pkg 2/Vol II
Additional Specifications
The following Clauses have been added to the Specifications For
Road And Bridge Works(Fourth Revision 2001, Reprint
December2003)
A-01
A-02
A-03
A-04
A-05
A-06
A-07
A-08
A-09
A-10
A-11
A-12
A-13
A-14
A-15
A-16
A-17
A-18
A-19
A-20
A-21
A-22
2.2.7
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2.4
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PART I
GENERAL TECHNICAL SPECIFICATIONS
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The Contractor for his use shall procure equipment for surveying
and measurement of the work. The same shall also be made
available to the Engineer at site for any work connected with the
Contract without any charge.
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PART II
SUPPLEMENTARY TECHNICAL SPECIFICATION
(AMENDMENTS/MODIFICATIONS/ADDITIONS TO EXISTING
CLAUSES OF GENERAL TECHNICAL SPECIFICATIONS PART - I)
SECTION 100
GENERAL
CLAUSE 102
Definitions
The following abbreviations shall be added in this Clause.
CLAUSE 103
BIS
CPCB
HDPE
MDD
MORTH
HGCL
BOQ
- Bill of Quantities
QA
- Quality Assurance
OGL
CRMB
DLC
PQC
BM
- Bituminous Macadam
DBM
BC
- Bituminous concrete
CLAUSE 105
Scope of Work
WMM
CECRI
NHAI
TMT
ASA
HIPS
CIL
RPM
ECB
VMS
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DP
- Double Pole
ER
- Electrical Resistivity
REC
ASTM
AASHTO
Clause 105.3
MUV
SUV
DCP
FIDIC
MNES
HYSD
PSV
WPC
AIV
ACV
IRC
BS
-British Standard
PMC
MARV
ESC
PP
-Poly Propylene
SMF
CPWD
LED
ATM
ITS
TIS
IRI
Contractor
shall
167
institute
and
operate
Quality
ORR/JICA2/Pkg 2/Vol II
168
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CONSTRUCTION EQUIPMENT
Add the following sub Para (g) and (h) after sub Para (f):
g)
h)
169
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Clause 107
Contract Drawings
Clause 107.1
Clause 107.3
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CLAUSE 108
Site Information
Clause 108.4
CLAUSE 109
Setting Out
Clause 109.6
171
Clause 109.7
ORR/JICA2/Pkg 2/Vol II
Clause 109.8
109.8.1
ii)
iii)
iv)
v)
vi)
Field umbrellas
vii)
viii)
ix)
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ORR/JICA2/Pkg 2/Vol II
a)
b)
c)
d)
x)
xi)
xii)
10 m long
20m long
50m long
Reference markers and pegs
Public Utilities
Clause 110.1
Clause 110.3
Clause 110.4
Clause 110.5
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CLAUSE 111
Clause 111.1
General
The Contractor shall take all precautions for safeguarding the
environment during the course of the construction of works.
He shall abide by all rules, regulations and laws in force
governing pollution and environmental protection that are
applicable to the area where the works are situated.
NOISE:
The Contractor shall militate against any sustained increase in
base line ambient sound levels at sensitive receptors during
construction of work.
All construction operations shall be performed in a manner to
minimise noise and vibration. The parameters for noise are
detailed below.
70 dB (A) for day and night;
50 dB (A) for day and 45 dB (A) for night for sensitive
receptors
If the noise levels are found to be above these standards and
it is determined by the Engineer that these levels are due to
the equipment or plant being deployed by the Contractor, he
shall undertake, at his own cost measures as approved by the
Engineer, to bring these levels down to the specified levels.
Blasting should be done as per Indian Explosive Act. People
living near such blasting sites shall have prior information of
operational hazards. Blasting will not be undertaken at night.
Workers at blasting sites will be provided with earplugs.
Material haulage roads will be properly regulated.
Labour shall be warned against the hunting of wild life, if any.
No archaeological site shall be disturbed.
Clause 111.2
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Quarry Operations
The Contractor shall obtain material from licensed quarries
only after the consent of the forest department or other
concerned authorities. The quarry operation shall be
undertaken within the purview of the rules and regulations in
force. The Contractor shall ensure scheduling the movement
of transport carrying material to and from the site during nonpeak hours. The trucks carrying all the dusty material, red
earth, moorum and fly ash/ pond, ash shall be covered with a
tarpaulin and provided with adequate free board to prevent
spillage. End boards shall be provided in loaders to prevent
spillage. Stockpiling of material shall be properly planned so
as to ensure that no traffic jam takes place on the highway.
Clause 111.5
Clause 111.6
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Road Safety
The Contractor shall provide adequate circuit for traffic flow
around construction areas, control speed of construction
vehicles through road safety and training of drivers, provide
adequate signage, barriers and flag persons for traffic control.
If there are traffic jams during construction, measures shall be
taken to relieve the congestion with the assistance of traffic
police. Safety of workers undertaking various operations
during construction will be ensured by providing helmets,
masks, safety goggles, etc. One Qualified Safety Officer and
one Safety Supervisor must be available in the contractors
working team for the entire construction period.
Clause 111.8
Clause 111.9
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Clause 111.10
Clause 111.11
Clause 111.12
Environmental Monitoring
In order to carry out periodic checks, environmental
monitoring will be carried out by the Engineer as per schedule
and if any parameter is found above the acceptable
standards, mitigation measures / control measures as decided
by the Engineer shall be complied with by the Contractor.
Clause 111.13
Clause 111.14
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Clause 111.15
CLAUSE 112
Clause 112.1
General
Delete the last sentence and add the following:
Two weeks before undertaking work which would involve any
obstruction whatsoever to traffic, the Contractor shall submit,
for the Engineers approval, a Traffic Control Plan in
accordance with IRC: SP: 55 2001. The traffic Control Plan
should also comply with the requirements given in Additional
technical Specifications.
The plan shall include:
i) Typical drawings for temporary diversions in
accordance with Sub-Clause 112.3
ii) Typical details of arrangements for construction under
traffic including details of traffic arrangements proposed to
be in place after the cessation of work each day in
accordance with Additional technical Specifications.
Special consideration shall be given in the preparation of the
Traffic Control Plan for the safety of pedestrian and workers
and delineation of the roadway at night.
Temporary diversions will be constructed only with the
approval of the Engineer.
Clause 112.2
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SL.
No.
Type of Road
Carriageway Width
Earthen
Shoulders
Width
each side
2.5 m
1.
National Highways
14.0 m
2.
State Highways
7.0 m
2.5 m
3.
7.0 m
1.0 m
179
Pavement composition
(Compacted)
200mm granular sub base
(grading-I, Table 400-1 as per
clause 401).
225mm W.M.M (as per clause
406).
50 mm BM.
25 mm SDBC.
200 mm granular sub-base
(grading-I, Table 400-1 as per
clause 401)
225 mm W.M.M(as per clause
406)
50 mm BM.
25 mm SDBC.
150 mm granular sub-base
(grading-I, Table 400-1 as per
clause 401)
225 mm W.M.M (as per clause
406), 50 mm BM.
25 mm SDBC.
ORR/JICA2/Pkg 2/Vol II
CLAUSE 114
Clause 114.2
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CLAUSE 115
Clause 115.1
b)
181
c)
d)
e)
f)
ORR/JICA2/Pkg 2/Vol II
182
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ii)
iii)
iv)
v)
Installation procedure.
vi)
vii)
Warranty proposal.
183
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Clause 121
Field Laboratory
Clause 121.1
Description
Replace the words shown in the drawing in the first sentence of
first paragraph of this clause with the words per provisions
indicated in this Clause and at a location approved by the
Engineer.
Replace electric supply etc., to the second sentence of first
paragraph by including uninterrupted power supply etc.,
Delete the first sentence of second paragraph The floor
spacein the drawing and substitute the following.
The floor space required for the field laboratory shall be not less
than 500 sqm.
The fourth sentence of second paragraphs The furnishing in Table
100-2 shall read as under.
A good semi furnished office accommodation shall be provided to
the Material Engineers of the Supervision Team as per the
direction of the Engineer.
Clause 121.2
184
Clause 121.3
ORR/JICA2/Pkg 2/Vol II
Laboratory Equipment
This Clause shall read as under :
The following items of laboratory equipment procured from
reputed manufacturers duly approved by the Engineer shall be
provided in the field laboratory.
Laboratory equipment shall be provided by the Contractor for the
laboratory sufficient to carry out all the field and site quality
acceptance testing required in the Specifications. List of Laboratory
equipment to be provided and maintained by the Contractor for the
Field laboratory shall be as in Table 100 3.
General
i) Balance
a)
b)
Electronic
1 No.
Mechanical
1 No.
c)
1 No.
1 No.
d)
1 No.
3 Nos.
e)
1 No.
f)
ii)
iii)
2 Nos.
controlled
(including
a)
1 No.
b)
1 No.
Sieves : as per
a)
Test sieve set 450 mm internal diameter. as per IS complete with lid
and pan of hole sizes 75 mm, 63 mm, 53 mm, 37.5 mm, 26.5 mm,
13.2 mm, 9.5 mm, 6.7 mm, and 4.75 mm.
185
1 Set
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Test sieve set 200 mm internal diameter (brass frame and steel/or
brass wire cloth mesh) as per IS complete with lid and pan of
aperture sizes 2.36 mm, 2 mm, 1.18 mm, 600micron, 425micron,
300micron, 150micron and 75micron.
2 Set
iv)
1 No.
v)
200 tonnes compression testing machine electric cum manually operated 2 Nos.
fitted with three gauges 0-2000 KN x 10 KN, 0-1000 KN x 5 KN and 0-500
KN x 2 KN
vi)
vii)
viii)
ix)
Enamel trays
b)
2 Nos.
6 Nos.
a)
600 mm x 450 mm x 50 mm
6 Nos.
b)
450 mm x 300 mm x 40 mm
6 Nos.
c)
300 mm x 250 mm x 40 mm
6 Nos.
d)
6 Nos.
x)
xi)
Aluminium Tins
1 Set
a)
50 mm x 30 mm
36 Nos.
b)
55 mm x 35 mm
36 Nos.
c)
70 mm x 45 mm
36 Nos.
d)
70 mm x 50 mm
36 Nos.
e)
80 mm x 50 mm
36 Nos.
xii)
1 No.
xiii)
3 Sets
xiv)
1 Set
xv)
1 Set
B.
i)
ii)
2 Nos.
b)
1 No.
c)
50 Nos.
d)
2 Nos.
Hydrometer analysis
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ORR/JICA2/Pkg 2/Vol II
a)
1 No.
b)
1 Set
iii)
1 Set
iv)
Laboratory compaction
a)
1 No.
b)
3 Nos.
c)
1 Set
v)
Sand pouring cylinder (150 mm) with conical funnel and top and base
plate (with 152 mm diameter of sand cone) to the requirements of
ASTM : D 1556
4 Sets
vi)
30 Nos.
vii)
1 Set
a)
1 No.
b)
18 Nos.
c)
9 Nos.
d)
1 No.
e)
40 Nos.
f)
2 Nos.
g)
18 Nos.
h)
1 No.
i)
1 Set
Each
j)
12 Nos.
viii)
1 No.
ix)
2 Nos.
x)
2 Sets
xi)
1 Set
xii)
2 Nos.
xiii)
1 Set
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ORR/JICA2/Pkg 2/Vol II
xiv)
30
KGs.
xv)
1 No.
xvi)
1 Set
xvii)
1 Set
xviii)
1 Set
xix)
Standard measures of 30, 15, 3 litre capacity along with tamping rod
1 Set
xx)
1 Set
C.
i)
1 No.
ii)
1 Set
iii)
1 Set
iv)
1 No.
v)
1 Set
v)
a)
1 Set
vi)
2 Nos.
vii)
Thin Film Oven Test apparatus to the requirements of AASHTO : T179, including accessories
1 No.
viii)
1 Set
ix)
1 Set
x)
1 Set
xi)
1 Set
xii)
Pensky Martens closed Tester for testing flash and fire point as per
IS : 1209 1978
1 Set
xiii)
1 Set
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ORR/JICA2/Pkg 2/Vol II
xiv)
1 Set
xv)
1 Set
xvi)
1 Set
D.
i)
4 Sets
ii)
1 No.
iii)
1 No.
iv)
4 Sets.
E.
i)
Vicat needle apparatus for setting time with plungers, as per IS-2691968
ii)
Moulds
1Set
a)
48 Nos.
b)
36 Nos.
c)
18 Nos.
d)
18 Nos.
e)
18 Nos.
iii)
1 No.
iv)
1 No.
v)
1 No.
vi)
1 No.
vii)
1 No.
viii)
1 No.
ix)
1 No.
x)
4 Nos.
xi)
4 Nos.
xii)
4 Nos.
xiii)
2 Nos.
189
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xiv)
1 No.
xv)
Needle vibrator
1 No.
xvi)
1 No.
xvii)
0.5 cft, 1 cft cylinder for checking bulk density of aggregate with tamping rod
As reqd.
xviii)
1 Set
xix)
As reqd.
xx)
1 No.
xxi)
1 No.
xxii)
Water still
1 No.
xxiii)
1 Set
Clause 121.5
Clause 121.6
Clause 121.7
CLAUSE 123
Clause 123A
Clause 123A.1
Scope
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ORR/JICA2/Pkg 2/Vol II
Description
The Mobile phones shall be GSM type and may be
Nokia, Samsung or Equivalent and model as decided by
the Engineer. The number of mobile phones to be
provided by the contractor shall be decided by the
Engineer, out of the total provision in the Bill of
Quantities and indicated in writing. The cost of each
Mobile phone is limited to Rs. 15,000/- including taxes.
The contractor shall arrange to supply, within 15 days
from the date of approval by the Engineer, mobile
phones with SIM cards as indicated above. The SIM
card shall be Post Paid type and having National
Roaming, CLIP, SMS, etc. and from an approved service
provider like Cell One, Airtel, BPL, TaTa or equivalent
The usage charge of each mobile is limited Rs. 3,000/per month including cost towards rent, roaming charges,
etc for the outgoing call mobile phones and Rs.1000/per month for within group cell system. But excluding the
cost of Mobile phone, repair, replacement (if any) and
maintenance.
123.A.2 (b)
Maintenance :
The Mobile phones shall be maintained in smooth
working condition. All expenses towards the owning,
operating and maintenance cost shall be born by the
contractor. In the event of any software, hardware or
SIM card problems, the Contractor shall provide
substitute Mobile phone(s) immediately.
The Contractor shall arrange to maintain the mobile
phone and its accessories to the entire project period.
He shall replace the accessory which goes out of order
and attend to all repairs necessary for keeping the
system in satisfactory working condition.
If the Contractor fails to carry out the required
maintenance as directed by the Engineer at any stage of
work, an amount of Rs. 300 per day or part thereof shall
be debited to the Contractor for the period of phone out
of service.
Clause 123A.3
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ORR/JICA2/Pkg 2/Vol II
Rates
The Contract Unit rates for supply and maintenance of
Mobile phone service shall cover all the expenses
towards the cost of GSM mobile phones of approved
make and model with all standard accessories like cell
charger, cover, registration charges, etc. and cost for
arranging post paid SIM card of approved service
provider, monthly usage charges, repair and
maintenance including replacement cost, if any.
CLAUSE 124
Clause 124.1
Scope
This Clause shall be read as under:
The work covers providing and maintaining
multipurpose utility vehicle (MUV) or sports utility vehicle
(SUV) are equivalent for use by the Engineer and the
Employer as described under the Bill of Quantities.
Clause 124.2
Description
Paragraph 1 of this Clause shall be read as under:
The (MUV) multipurpose utility vehicle or sports utility
vehicle (SUV) are equivalent shall be new A/C vehicles
on hire charges basis, having cylinder capacity more
than 2000 cc for Engineer, Employer and their
representatives. The number of vehicles to be provided
by the contractor shall be decided by the Engineer in
consultation with the Employer out of the total provision
in the Bill of Quantities and indicated in writing.
192
Clause 124.4
ORR/JICA2/Pkg 2/Vol II
Withdrawal of Vehicles
The first sentence for this Clause shall be read as under:
The contractor shall withdraw particular vehicle/vehicles
for the non-use by the Engineer/Employer if so directed
by the Engineer/Employer
Clause 124.5
Measurement of Payments
The Payment for providing and maintaining new vehicle
on hire basis shall be on vehicle day basis calculated on
actual number of days the vehicle provided in
satisfactory working order. If the total usage per vehicle
exceeds 4000 Km per month, an amount of Rs.4 per
Km. shall be paid to the contractor for the extra Km used
over and above the initial 4000 Km per month. A log
book shall be maintained in each vehicle by the
Contractor in the form acceptable to the Engineer. No
Payment shall be made for the period of withdrawal as
per Clause 124.4 irrespective of the fact whether vehicle
was available or not. No payment shall be made for
vehicle break down days, Contractor should arrange for
a substitute vehicle of above mentioned capacity for the
break down vehicles immediately. Not operated days are
not considerable for payment.
Clause 124.6
Rate
Add the words and Employer after the word Engineer
in second line.
CLAUSE 126
Clause 126.1
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ORR/JICA2/Pkg 2/Vol II
Clause 126.3
Rates
This clause shall read as:
The contract unit rate shall include all expenses for
making video films with the help of a professionally
competent photographer, editing, narration and supply
the final edited master VCDs along with four copies
thereof.
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SECTION 200
SITE CLEARANCE
Clause 201
Clause 201.1
Scope
Replace with following paragraph:
This work shall consist of cutting, removing and
disposing of all materials such as trees of girth up to 300
mm., bushes, shrubs, stumps, roots, grass, weeds etc.
and top soil minimum 100 mm but not exceeding 150mm
in thickness, rubbish, etc., which in the opinion of
Engineer is unsuitable for incorporation in the work
including draining out stagnant water, if any, from the
area of road land, drains, cross drainage structures and
other area as specified in the drawings or as directed by
the Engineer. It shall include necessary excavation by
harrow discs or any other suitable equipment, back filling
the excavated area up to a maximum depth of 150mm
and also complete filling of the pits resulting from
uprooting of trees & stumps by suitable/approved soil
and making the surface in proper grade by suitable
equipment and compacted by power roller to required
compaction as per Section 300. The work also includes
keeping the cleared material in stock pile within the
ROW not less than 500m in distance, keeping the stock
pile till completion of bituminous work, re-using the top
soil in turfing and disposal of unsuitable material.
Clearing and grubbing shall be performed in advance of
earthwork operations and in accordance with the
requirements of these specifications. Areas as well as
depth requiring clearing and grubbing shall be
determined by the Engineer.
Clause 201.3
Clause 201.4
Clause 201.5
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ORR/JICA2/Pkg 2/Vol II
Rates
Clause 201.6.1
Clause 201.6.2
CLAUSE 202
Clause 202.3
Dismantling of Pavement
Add at the end of the 2nd para:
The existing bituminous pavement surface, base and
sub-base courses shall be removed by ripping,
pavement breaker or any other suitable equipment, or
any other suitable means as approved by the
Engineer.
Dismantling of existing base, sub-base and surface
courses shall be measured by taking cross-sections at
200 m intervals before dismantling by making 30 cm
wide trench in full width and depth and computing the
volumes in cum. by the method of average crosssectional areas".
196
Clause 202.4
ORR/JICA2/Pkg 2/Vol II
Back-filling
After "operations" add "and wells encountered in the
alignment" in 1st line of this clause.
Add at the end of this clause
"The wells may be capped thereafter if directed by the
Engineer. The filling of wells and capping will be paid
separately in the relevant item of earth work, concrete,
RCC works as the case may be.
Clause 202.5
Disposal of Materials
Substitute lead of 1000 m by With all leads, wherever
appearing in this clause.
The first paragraph of the sub clause shall read as
below:
All materials obtained from dismantling/milling shall be
the property of the Employer and the Contractor may
use this material in work or sell/dispose off the material
(with all leads and lifts), for which he shall quote a rate
for rebate against the respective items of BOQ.
However, such use of dismantled material in work shall
have the prior approval of the Engineer. Contractor may
use dismantled / milled road crushed material by
suitably modifying the material, or by crushing the
material, or by breaking the material, and screening the
same, after effecting due rebate in the BOQ, provided it
meets the specifications and is approved by the
Engineer.
Delete the last paragraph of this clause.
Clause 202.6
(x)
(xi)
Clause 202.7
Rates
Delete the last sentence of the paragraph and replace
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ORR/JICA2/Pkg 2/Vol II
with:
These will also include excavation, back filling with
required compaction where necessary and for handling,
piling and disposal of the dismantled materials with all
lifts and leads as specified in Sub-Clause 202.5. The
cost of cartage of materials with no salvage value to
disposal sites with all leads and lifts is deemed to be
included in the rates for dismantling.
The contract unit rates for various items of rebate shall
be on the full quantities obtained from dismantling taking
into account all the operations for reuse of salvaged
materials and disposal of the balance of material within
all leads and lifts.
198
ORR/JICA2/Pkg 2/Vol II
SECTION 300
CLAUSE 301
Clause 301.1
Scope
Insert the following between the words roadway and
side drains in the second line :
road shoulders/paved shoulders, verge, medians,
Clause 301.2.1
Classification:
Add sentence (f) after (e) and read it as below;
(f) Hard Rock (requiring controlled blasting)
Hard rock requiring blasting as described under (c) but
where blasting would damage abutting structures like
building, bridge foundations, etc. and excavation has to
be carried out by controlled blasting without causing any
detrimental damage to near by structures and in
accordance with Additional Technical Specifications .
Clause 301.3.3
Excavation - General:
Delete the last two sentences of Para 5 of this clause.
The following paragraph is added to the sub-clause
301.3.3
Temporary support to the sides of the excavation
necessary to support the foundation of adjoining
structures and to prevent any ground movement shall be
provided by the Contractor. Where temporary supports
are provided these shall be designed and removed such
that no ground movement occurs on removal. The
Contractor shall submit his proposal in this respect to the
Engineer for approval prior to commencement of the
excavation. If any damage occurs the Contractor shall be
liable to restore the property at its own position. No extra
payment will be made against works under this sub
clause.
Clause 301.3.7
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ii)
iii)
200
Clause 301.8
ORR/JICA2/Pkg 2/Vol II
CLAUSE 301.9
RATES
Clause 301.9.1
Clause 301.9.5
Clause 301.9.6
CLAUSE 304
Clause 304.3.4
Preparation of Foundation
In Paragraphs 2 and 3 of Clause 304.3.4, substitute
concrete of M15 grade in place of lean concrete (1:3:6
nominal mix).
Clause 304.3.7
Backfilling
Delete the word Mechanical tamper in line 7 and
substitute it with Roller
Clause 304.5.1
Clause 304.5.3
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CLAUSE 305
EMBANKMENT CONSTRUCTION
Clause 305.2
Clause 305.2.1
Physical requirements
Clause 305.2.1.1
Clause 305.2.1.2
Clause 305.2.1.4
Clause 305.2.1.5
Clause
305.2.2.2
Borrow materials
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SL.
No.
1.
2.
3.
4.
Type of Work/Material
Relative compaction
as percentage of
maximum laboratory
dry density as per
IS: 2720 (Part 8)
Not less than 97
Not less than 95
Not less than 97
Such material is not
allowed
ii)
Construction Operations
Clause 305.3.4
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Clause 305.3.5.2
and
bringing
to
Compaction
The second para of this Clause shall read as under:
"Vibratory roller of not less than 80-100 KN static weight with
plain or pad foot drum or pneumatic tyre roller of 300 KN
weight having tyre pressure of at least 7 kg/sqcm shall be
used for compaction.
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Clause 305.4.6
Clause 305.4.8
Clause 305.8
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Clause 305.9.6
CLAUSE 306
Clause 306.4
Clause 306.5
Rates
This Clause shall be deleted.
206
SECTION 400
ORR/JICA2/Pkg 2/Vol II
Clause 401
GRANULAR SUB-BASE
Clause 401.1
Scope
Add the following at the end of this clause:
A site trial shall be performed in accordance with clause
903.3.
Clause 401.2
Materials
Clause 401.2.1
Clause 401.2.2
Physical Requirements
The Clause shall read as under:
The materials shall have a 10% fines value of 50 KN or
more (for sample in soaked condition) when tested in
compliance with BS 812 ( Part-3). The water absorption of
the coarse aggregate shall be determined as per
IS:2386(Part-3). If this value is greater than 2% on the
material delivered as per IS:383 , Soundness Test shall be
carried out in accordance with IS:2386 (Part-5) 1963. The
average loss of weight of coarse aggregate after 5 cycles
shall not exceed 12% when tested with sodium sulphate
and 18% when tested with magnesium sulphate as
specified in IS:383.
207
Clause 401.3
ORR/JICA2/Pkg 2/Vol II
Strength of sub-base
The clause shall read as follows:
It shall be ensured prior to actual execution that the
material to be used in the sub-base has a minimum CBR
value of 30% when compacted and finished.
When directed by Engineer, this shall be verified by
performing tests in the laboratory. The CBR tests shall be
conducted on specimen soaked for 4 days and compacted
to 98% of the maximum dry density as per IS:2720 (Part 8).
Clause 401.4.2
CLAUSE 406
Clause 406.1
Scope
Delete in one or more layers and replace with in two
uniform layers in the last sentence of first paragraph.
Read 125mm in place of 200mm in the last sentence of
second paragraph.
Clause 406.2
Materials
Clause 406.2.1.1
Physical Requirements:
Delete the second sentence beginning with "If crushed
gravel and ending with . fractured faces." and add as
under:
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Preparation of Mix
Para 1 of Clause 406.3.3 shall be read as under:
Wet mix Macadam shall be prepared in an approved Wet
Mix Macadam mixing plant of 200T/ hour capacity having
provision for controlled addition of water and forced/ positive
mixing arrangement.
Clause 406.3.4
Spreading of Mix
Replace the first and second sentence of second
paragraph as follows:
The mix shall be spread by Electronic Sensor Paver
Finisher only, with guide wire arrangement preferably in full
width of the pavement including hard shoulder.
Delete third paragraph.
Clause 406.3.5
Compaction
Delete second sentence of first paragraph.
Read 125mm in place of 200mm in the third sentence of
first paragraph from 1st para delete the sentence If the
thickness of single compacted layer does not exceed 100
mm, a smooth wheel roller of 80 to 100 kN weight may be
used.
Clause 406.4
Opening to Traffic
The clause shall read as:
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Clause 407.1
Scope
Replace the Sub-Clause with the following:
The work shall consist of constructing shoulder
(hard/paved/earthen) on either/one side of the pavement,
median in the road dividing the carriageway into separate
lanes and islands for channelising the traffic at junctions in
accordance with the requirements of these specifications
and in conformity with the lines, grades and cross sections
shown on the drawings or as directed by the Engineer.
Clause 407.2
Materials
Replace the first paragraph by the following paragraph:
Hard shoulder on either/ one side of the road shall be of
Granular
Sub base conforming to the requirements of
Clause 401. Earthen shoulder on either/ one side of the
road shall be of selected earth conforming to requirements
of Clause 305. The material to be used should satisfy the
requirement of the 4 days soaked design CBR of 10%
when tested as per IS: 2720 (Part 16) at 97% maximum dry
density (IS:2720 (Part 8)).
The median / Islands shall be of selected earth conforming
to requirements of Clause 305.
Delete second, third and fourth sentence of the third
paragraph.
Clause 407.4.3
Clause 407.6
210
a)
ORR/JICA2/Pkg 2/Vol II
b)
Island / Median
(i)
(ii)
(iii)
Clause 407.7
CLAUSE 408
CEMENT CONCRETE
CHANNEL
Clause 408.5
Construction Operations
Clause 408.5.1
KERB
AND
KERB
WITH
Clause 409
Sub-Clause 409.2
Materials
Parts (c) of this Sub-Clause 409.2 shall be deleted.
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SECTION 500
Clause 501
Clause 501.2.2
Coarse Aggregates
The first sentence of paragraph 1 shall read as:
The course aggregates shall consist of crushed rock and
shall be obtained through the use of Cone crusher, Vertical
Shaft Impactor and vibratory screens of suitable capacity.
The third paragraph of this Clause shall be deleted
Clause 501.3
Mixing
Para 1, Line 3 and 4, replace the word, Adequate Capacity
with Hot mix plant of``` Batch mix type of Minimum capacity
of 120T per hour.
Clause 501.5.3
Spreading
Replace the first sentence of paragraph 1 as follows:
Bituminous mix shall be spread with paver fitted with
electronic sensing device and string line arrangement
(supported by steel pegs @ 5m apart) on either side of
paving width for automatic levelling, surface evenness and
profile control. Use of string lines is compulsory to provide
signal to electronic sensing device fitted with a Paver
Finisher". The width of the paver shall not be less than 9
mts.
Clause 501.6
Compaction
Replace the last two sentence of paragraph 2 as follows:
The intermediate rolling shall be done with a smooth
wheeled tandem vibratory roller of 8-10 tonne weight
followed by a pneumatic tired roller of 12-15 tonnes weight
having nine wheels, with a tyre pressure of at least 5.6
kg/sq.cm. The finish rolling shall be done with 8 -10 tonnes
smooth wheeled tandem rollers.
Add at the end of 6th paragraph:
Rolling shall be continued till the density achieved satisfies
the requirements of Clause 903.4.2 and all roller marks are
eliminated.
Clause 501.8
Preparation of Surface
Clause 501.8.3.2
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Clause 501.8.3.4
Clause 501.8.3.4.1
Clause 501.8.3.4.2
Clause 501.8.7.5
1.
2.
3.
Tack Coat
This clause shall be read as under:
Tack coat is to be measured and paid for on a per square
metre basis.
Clause 501.8.8.1
Clause 501.8.8.2
Clause 502
213
Clause 502.1
ORR/JICA2/Pkg 2/Vol II
Scope
The clause shall be read as under:
The work shall consist of the application of single coat of
low viscosity Bitumen Emulsion @ 0.6Kg to 0.9Kg per
square metre to a granular surface preparatory to the
superimposition of bituminous treatment or mix.
Clause 502.2.3
Choice of primer
This Clause shall be read as under:
"Primer: The primer used for prime coat shall be bitumen
emulsion complying with IS: 8887 and CSS I Grade
conforming to ASTM D 2397/ AASHTO M 140, and shall be
refinery produced. The particular grade to be used for the
work shall be got approved by the Engineer.
Clause 502.8
CLAUSE 503
TACK COAT
Clause 503.2
Materials
This Clause shall be read as under:
"Binder: The binder used for tack coat shall be bitumen
emulsion complying with IS: 8887 and CSS I Grade
conforming to ASTM D 2397/AASHTO M 140, and shall be
refinery produced. The particular grade to be used for the
work shall be got approved by the Engineer.
Clause 503.8
Clause 504
BITUMINOUS MACADAM
Clause 504.2
Materials
Clause 504.2.1
Bitumen
This Clause shall be read as under:
The Base binder shall be paving bitumen of penetration
grade 60/70 as per Indian Standard Specification for
Paving Bitumen IS: 73.
Clause 504.2.2
Coarse Aggregates
The first sentence of paragraph 1 shall read as:
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Fine Aggregates
Delete or naturally occurring material, or a combination of
the two.
Clause 504.2.5
Proportioning of materials
Add below Table 500-4 of Clause 504.2.5 as under:
Grading-I shall be used for compacted thickness of a layer
of 75 mm and above while Grading-2 shall be used for
compacted thickness of a layer of less than 75 mm
thickness.
Clause 504.8
Rate
Add the words except for the item of tack coat after the
words required operations in second line.
The item (viii) of Clause 501.8.8.2 shall be substituted as
under for BM.
The rate shall include any variation in the bitumen content
in excess of percentage by weight of bituminous mix given
in Table 500-4 and no adjustment on this account shall be
admissible.
Clause 507
Clause 507.2
Materials
Clause 507.2.1
Bitumen
This Clause shall be read as under:
The Base binder shall be paving bitumen of penetration
grade 60/70 as per Indian Standard Specification for
Paving Bitumen IS: 73.
Clause 507.2.2
Coarse Aggregates
Delete the words crushed gravel or other hard material
from the first sentence of 1st para of this clause.
Delete Para 2 of this clause.
From the Table 500-8, replace at the bottom of the table
against asterisk Aggregate may .. two tests
as under:
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ORR/JICA2/Pkg 2/Vol II
Sub-Clause 507.2.4
Clause 507.2.5
Clause 507.3
Mixture Design
Sub-Clause 507.3.1
Clause 507.3.2
Binder content
Delete Marshall method and replace with Modified
Marshall method in the 3rd line of first paragraph.
Replace the second paragraph by the following paragraph:
The modified Marshall method described in Asphalt
Institute Manual MS-2 requires modified equipment and
procedures; particularly the minimum stability value in
Table 500-11 shall be multiplied by 2.25, and the minimum
flow shall be 3mm.
216
Clause 507.3.3
ORR/JICA2/Pkg 2/Vol II
Clause 507.4.9
Rolling
Add after the last paragraph:
Rolling shall be continued till the density achieved is at
least 98% of the Marshall Density.
Clause 507.9
Rate
This Sub-Clause shall be substituted as under:
The Contract unit rate for Dense Bituminous Macadam
shall be payment in full for carrying out the required
operations except for the item of tack coat including full
compensation for all components listed in Clause 501.8.8.2
(i) to (xi) except (viii).
The item (viii) of Clause 501.8.8.2 shall be substituted as
under for DBM.
The rate shall include any variation in the bitumen content
in excess of 4.5 percent by weight of bituminous mix and
no adjustment on this account shall be admissible.
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CLAUSE 508
Clause 508.1
Scope
The last sentence of this Clause shall read as:
A single layer shall be 25mm to 40mm in thickness.
Clause 508.2.1
Bitumen
This Clause shall be read as under:
The Base binder shall be paving bitumen of penetration
grade 60/70 as per Indian Standard Specification for
Paving Bitumen IS: 73.
Clause 508.2.5
Clause 508.4.8
Clause 508.9
Rate
This Sub-Clause shall be substituted as under:
The Contract unit rate for Semi-Dense Bituminous
Macadam shall be payment in full for carrying out the
required operations except for the item of tack coat
including full compensation for all components listed in
Clause 501.8.8.2 (i) to (xi).
The item (viii) of Clause 501.8.8.2 shall be substituted as
under for SDBC.
The rate shall include any variation in the bitumen content
in excess of 5% by weight of bituminous mix and no
adjustment on this account shall be admissible.
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CLAUSE 509
BITUMINOUS CONCRETE
Clause 509.1
Scope
The last sentence of this Clause shall read as:
A single layer shall be 25mm to 65mm in thickness.
Clause 509.2.1
Bitumen
This Clause shall be read as under:
The Base binder shall be paving bitumen of penetration
grade 60/70 as per Indian Standard Specification for
Paving Bitumen IS: 73. Modified Bitumen confirming to
IRC SP-53-2002 shall be used which is compatible with
the base binder and which allows the properties given in
Clause 521 to be achieved. The modifier, in the required
quantity shall be blended at the refinery / centralised plant
capable of producing modified binder as approved by the
Engineer. Technical specification clause 521 for modified
binder and IRC: SP-53-2002 shall be referred to.
Clause 509.2.4
Clause 509.2.5
Aggregate Gradation
This Sub Clause shall be read under:
When tested in accordance with IS: 2386 Part I (Wet
grading method), the combined grading of the coarse and
fine aggregates shall fall within the limits shown in Table
500-18 for grading - I.
The grading of the aggregate mix as used in the work shall
be a smooth curve within the envelope in Table 500-18.
Clause 509.3
Mixture Design
219
Clause 509.4.8
ORR/JICA2/Pkg 2/Vol II
Spreading
This Clause shall be read as under:
The provisions of Sub-Clauses 501.6, 501.7 and 507.4.9
shall apply, as modified by the approved laying trials.
Clause 509.9
Rate
This Sub-Clause shall be substituted as under.
The Contract unit rate for bituminous concrete shall be
payment in full for carrying out the required operations
except for the item of tack coat including full compensation
for all components listed in Clause 501.8.8.2(i) to (xi)
The item (viii) of Clause 501.8.8.2 shall be substituted as
under for BC.
The rate shall include any variation in the bitumen content
in excess of 5.0 percent by weight of bituminous mix and
no adjustment on this account shall be admissible.
Clause 521
MODIFIED BINDER
Clause 521.2.2
Modifier
The last sentence of this Clause shall read as:
The modifier shall be compatible with the base binder and
which allows properties given in clause 521.3 to be
achieved. The modifier in the required quantity shall be
blended at the refinery/centralised plant capable of
producing modified binder as approved by the Engineer.
Clause 521.6
SECTION 600
CLAUSE 601
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ORR/JICA2/Pkg 2/Vol II
Clause 601.2
Materials
Clause 601.2.1
Clause 601.2.2
Cement
The clause shall read as follows:
"Any of the following type of cements, capable of achieving
the Design strength may be used with the prior approval of
the Engineer, but preference shall be to use 43 grade.
1.Portland cement 33 grade conforming to IS: 269
2.Portland cement 43 grade conforming to IS: 8112
If the soil around has soluble sulphates exceeding 0.5% the
cement used shall be sulphate resistant and conform to IS:
12330.
Clause 601.2.4
Water
This item shall read as under:
Water used for mixing and curing concrete shall conform
to Clause 1010 of Section 1000.
Clause 601.5
Construction
Clause 601.5.4
Placing
Add in the beginning of Clause 601.5.4:
One day before placing of the dry lean cement concrete
sub-base, the surface of the drainage layer shall be given a
fine spray of water and rolled with a smooth wheeled roller
after a lapse of 2-3 hours after watering. The Engineer
may instruct another fine spray of water to be applied just
before placing of the dry lean cement concrete sub-base.
Clause 601.5.7
Curing
Add the following in last.
Method a shall be adopted.
CLAUSE 602
Clause 602.1
Scope
Add the following at the end of this Clause:
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ORR/JICA2/Pkg 2/Vol II
Materials
Clause 602.2.2
Cement
Replace the last para of Clause 602.2.2 with:
It is the responsibility of the Contractor to test and propose
the type of cement which will result in a concrete complying
in all respects with the specifications.
Clause 602.2.4.2
Coarse Aggregate
Add following para at the end of clause:
The Stone Polishing Value, as measured by BS: 812 (Part
114), shall not be less than 55.
Clause 602.2.4.3
Fine Aggregate
Add the following at the end of this Clause:
The fine aggregates shall be natural sand conforming to
the grading Zone-II as per IS: 383.
Add the following as Clause 602.2.4.4
Clause 602.2.4.4
Sub-Clause 602.2.5
Percentage Passing
100
95-100
30-50
10-35
0-6
Water
This clause shall read as under:
Water used for mixing and curing shall conform to Clause
1010 of Section 1000.
Water for preparation of concrete during hot weather shall
be from water chilling plant installed at site.
Sub-Clause 602.2.7
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Clause 602.3
Proportioning of Concrete
Clause 602.3.3
Concrete Strength
Clause 602.3.3.1
223
ORR/JICA2/Pkg 2/Vol II
Clause 602.3.5
Design Mix
Add the following at the end of sub-clause 602.3.5.1
Following parameters shall be used
i)
i)
ii)
iii)
Clause 602.5
Separation Membrane
Replace the sub clause with the following:
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Joints
Clause 602.6.2
Transverse Joints
Clause 602.6.2.1
Clause 602.6.2.2
Contraction Joints
Replace the entire Clause 602.6.2.2 with
"Contraction joints shall be as shown in the drawings.
The crack inducing joint groove, as indicated in the drawing
and to 1/3 depth of the slab shall be cut as soon as the
concrete is hard enough to take the load of the joint sawing
machine without causing damages to the slab. The
Contractor shall furnish a method statement, which
describes his proposed methods for determination of the
time period available for sawing the crack inducing joint
grooves together with the capacity and number of sawing
machines for the approval of the Engineer. The, method
statement shall include establishment of maturity-strength
relationships in the laboratory and measurement of the insitu maturity of the concrete by maturity meters (COMAMeter by Germann Instruments A/S or similar) or other
internationally recognized methods."
225
Sub-Clause 602.6.2.3
ORR/JICA2/Pkg 2/Vol II
Expansion Joint
Add new para at the end of this sub-clause :
Joints at the junction of rigid and flexible pavements:
Joints shall be provided at the junctions of rigid and flexible
pavement with transition slab as shown in drawings. Where
due to unavoidable reasons, the joints cannot be
constructed at the junction of the two contract packages
dowel bars shall be provided in the rigid pavement and
other measures as directed by the Engineer taken. Joints
between bituminous pavement and concrete pavements (at
locations other than junction between contract packages)
shall be constructed.
Sub-Clause 602.7.2
Sub-Clause 602.9
Construction
Sub-Clause 602.9.1
General
Add new para at the end of Clause 602.9.1 as follows:
"Paving shall be carried out in full carriageway width,
Including paved shoulders, where required. The paver
should run at least at an average -uniform speed of 1 m per
minute".
Sub-Clause 602.9.3.2
Sub-Clause 602.9.4.1
Sub-Clause 602.9.4.7
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Surface Texture
Replace the sub-clause with the following:
Surface texturing/mechanical tining of concrete pavement
shall begin immediately after finishing of the concrete
before application of curing membrane. Texturing/Tining
shall be done with a specified machine specially designed
for the purpose for providing grooves at an uniform spacing
(c/c) of 18mm to 21mm, depth (3mm to 4mm) and width
(3mm), parallel to the centre line of roadway extending over
the entire roadway width but within 75 mm of pavement
edge & omitting within +/- 20mm of the sawed longitudinal
joints.
Sub-Clause 602.10
Trial Length
Sub-Clause 602.10.2
Sub-Clause 602.10.4
Sub-Clause 602.10.5.3
Density
Replace the entire Clause 602.10.5.3 with:
"(v)
Sub-Clause 602.10.5.5
Strength
Add new clause as under:
"Minimum of thirty (30) beams for flexural strength and
thirty (30) cubes for compressive strength shall be prepared
from the concrete delivered to the paving plant. Each pair
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Temperature Measurements
Add new clause as under :
The temperature development in the concrete slab during
hardening shall be recorded. The temperature shall be
measured in the middle of the slab (vertically) at a
horizontal distance of at least 1000 mm from any free edge.
The temperature shall be recorded every 3 hours after
instalment of the thermometer and the temperature-age
relationship shall be determined. The maximum recorded
temperature shall not exceed 70C. If the temperature
exceeds 70C the trial length shall be condemned and the
Contractor shall propose methods to reduce the
temperature development and carry out a new trial length
at his own expense.
Sub-Clause 602.11
Sub-Clause 602.11.3
Sub-Clause 602.11.3.1
Clause 602.11.3.3
228
Sub-Clause 602.11.4
ORR/JICA2/Pkg 2/Vol II
Sub-Clause 602.13
Opening to Traffic
Replace the entire Clause 602.13 with:
"No vehicular traffic (including the Contractor's vehicles)
shall be allowed on the finished surface until a field flexural
strength of minimum 4.50 MPa has been achieved. It is the
responsibility of the Contractor to produce a sufficient
number of series of test specimens to verify the field
flexural strength.
Each series of test specimens for measurement of field
flexural strength shall consists of minimum 3 test
specimens. The specimens shall be cured at conditions
similar to the field conditions. The method for curing and
storing of the test specimens in order to imitate field
conditions shall be proposed by the Contractor and
approved by the Engineer. The required minimum field
flexural strength of 4.50 MPa is achieved when the average
flexural strength of minimum 3 specimens exceeds 4.50 +
1.65*s, where s is the standard deviation of the group.
Prior to opening to traffic the joints shall be sealed and
areas adjacent to the pavement shall be completed to a
degree that will ensure traffic safety. Opening to traffic shall
not constitute a final acceptance of the pavement."
SECTION 800
Clause 801
TRAFFIC SIGNS
Clause 801.1.2
Clause 801.2.6
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Clause 801.3
Clause 801.3.1
General Requirements
The fifth sentence of this clause should read as under:
The reflective sheeting shall be of High Intensity grade with
encapsulated lens.
Delete last sentence of this clause.
Clause 801.3.6
Clause 801.3.7
Clause 801.3.11
Clause 801.4.1
Clause 801.4.2
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OVERHEAD SIGNS
Clause 802.5
Materials
Clause 802.5.3
Clause 802.5.6
Clause 802.9
Rates
This clause shall read as under:
The contract unit rate shall include
1.
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CLAUSE 803
ROAD MARKINGS
Clause 803.2
Materials
This Clause shall read as under:
Road markings shall be hot applied thermoplastic compound
and the materials shall meet the requirements as specified in
Clause 803.4.
The road markings shall be laid in one layer with appropriate
road marking machine approved by the Engineer. Before the
road-marking machine is used on the permanent works, the
satisfactory working of the machine shall be demonstrated on
a suitable site which is not part of the permanent works. The
rate of application shall be checked and adjusted as
necessary before application on a large scale is commenced,
and thereafter everyday it is applied.
Clause 803.3
Clause 803.5
Reflectorised Paint
This Clause shall be deleted.
Clause 803.6
Application
Clause 803.6.1
Tolerances
i)
General
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ROAD DELINEATORS
Clause 805.2
(b)
233
ORR/JICA2/Pkg 2/Vol II
(c)
(d)
CLAUSE 809
Clause 809.2.2
Clause 809.3.2
CLAUSE 810
Clause 810.1.2
Clause 810.2
Materials
Clause 810.2.1
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483 Mpa.
345 Mpa.
12%
Clause 810.4
Installation of Posts
The sub-clause 810.4.1, 810.4.2, 801.4.3 and 810.4.4 are
replaced as below:
The guard posts shall be embedded in the concrete footing
of size and the grade of concrete along with the depth of
the embedment of post or as indicated in the drawing.
Clause 810.4.5
Clause 810.5.3
Clause 810.7
Clause 810.7.1
Clause 810.7.2
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ORR/JICA2/Pkg 2/Vol II
Clause 810.7.3
Clause 810.8
Rates
Add and drawings at the end of last sentence of Clause.
CLAUSE 815
Protection class
: IP 66 (EN 60 529)
Impact Resistance
Flammability
Protective Insulation
: - 40 C to + 100 C, Endless
Dielectric Strength
: > 10 Kv /mm.
Water absorption
Toxicity
: Halogen free
Surface
Dimensions
mm.
: As required
236
ORR/JICA2/Pkg 2/Vol II
: 10,000 hrs
: 5 years
3. Solar Panel
: 15 years
4. Other accessories
237
ORR/JICA2/Pkg 2/Vol II
CLAUSE 900
Clause 901
General
Clause 901.1
Clause 901.5
CLAUSE 902
Clause 902.3
Surface Levels
Add and or thickness after the word levels in the 1st line
of the first paragraph.
Add at the end of first sentence or as desired by the
Engineer in the last paragraph.
Add the following sentence at the last: Towed fifth wheel
Bump Integrator Test is to be conducted on the Bituminous
surfaces to evaluate the surface regularity. Results are to
be taken on Electronic Graph. In Each lane, at four locations
longitudinally, in uni-direction, this bump integrator test is to
be done.
238
ORR/JICA2/Pkg 2/Vol II
CLAUSE 903
Clause 903.4
Test
Frequency (Minimum)
(vii)
Sand Three
tests
on
Equivalent
aggregates for each
Test
400 t of mix subject to
two tests per plant per
day.
(ix) Polished Initially one set of three
Stone Value representative
(PSV)
specimens for each
source
of
supply.
Subsequently
when
warranted by changes
in the quality of
aggregates.
(xviii) Density One test per 250 m2
area subject to the
of
condition that 10% of
Compacted
density tests shall be
Layer
done on the edges.
239
3.
ORR/JICA2/Pkg 2/Vol II
Relative compaction
Layer thickness
Random Sampling
b)
240
a)
b)
c)
ORR/JICA2/Pkg 2/Vol II
Deduction
in the
payable
rate
@ 5%
@ 15%
241
ORR/JICA2/Pkg 2/Vol II
Measured Roughness
-
Deduction in the
payable rate
Nil
242
ORR/JICA2/Pkg 2/Vol II
SECTION 1000
Clause 1002
SOURCES OF MATERIAL
This Clause shall be substituted as under:
CEMENT
This clause shall read as follows:
Cement to be used in bridge structures shall conform to the
following requirements:
Any of the following types of cement may be used with prior
approval of competent authority.
243
ORR/JICA2/Pkg 2/Vol II
Sl No.
Type
1
2
3
4
5
6
7
8
Conformi
ng to
IS: 269
IS:8112
IS:12269
IS:8041
IS:12330
IS:1489Part-I
IS: 455
IS: 12600
244
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Setting Time
Compressive Strength
COARSE AGGREGATES
Delete from the first sentence crushed gravel
.inert material appearing in 4th and 5th line of
Para 1.
Add the following at the end of Para 2.
SAND/FINE AGGREGATES
Add the following at the end of 2nd paragraph:
The alkali aggregate reactivity should be measured and
reported for obtaining approval for the source.
Add the following paragraph at the end of the clause:
As far as possible natural sand shall be used for sand/fine
aggregates. If natural sand is not available within 50 Km or
government has stopped sand mining, the contractor shall
245
ORR/JICA2/Pkg 2/Vol II
STEEL
Clause 1009.2
Clause 1009.3
Water
Delete the Clause and substitute as given below:
246
ORR/JICA2/Pkg 2/Vol II
Water used for mixing and curing shall be clean and free
from injurious amounts of oils, acids, alkalis, salts, sugar,
organic materials or other substances that may be
deleterious to concrete or steel.
In case of doubt regarding development of strength, the
suitability of water for making concrete shall be ascertained
by the compressive strength and initial setting time tests.
The sample of water taken for testing shall represent the
water proposed to be used for concreting, due account
being paid to seasonal variation. The sample shall not
receive any treatment before testing other than that
envisaged in the regular supply of water proposed for use in
concrete. The sample shall be stored in a clean container
previously rinsed out with similar water.
Average 28 days compressive strength of at least three 150
mm concrete cubes prepared with water proposed to be
used shall not be less than 90 per cent of the average of
strength of three similar concrete cubes prepared with
distilled water. The cubes shall be prepared, cured and
tested in accordance with the requirements of BIS: 516
The initial setting time of test block made with the
appropriate cement and the water proposed to be used shall
not be less than 30 minutes and shall not be more than + 30
minutes from the initial setting time of control test block
prepared with the same cement and distilled water. The test
blocks shall be prepared and tested in accordance with the
requirements of BIS: 4031 (Part 5).
The pH value of water shall be not less than 6. Potable
water is generally considered satisfactory for mixing
concrete. As a guide the following concentrations represent
the maximum permissible values:
a)
b)
247
ORR/JICA2/Pkg 2/Vol II
Permissibl
e Limit
(mg)
200 mg/lit
Organic
Inorganic
3000
mg/lit
400 mg/lit
Suspended matter
2000
mg/lit for
concrete
work not
containing
embedde
d steel
and 500
mg/lit for
prestressed /
reinforced
concrete
work.
2000
mg/lit
CONCRETE ADMIXTURES
Add the following at the end of paragraph 2 of Clause
1012.1:
248
ORR/JICA2/Pkg 2/Vol II
c)
d)
e)
f)
g)
h)
i)
B)
Storing
a)
b)
c)
Shelf life.
Max. & min. allowable temperature.
Other instructions (e.g. requirements of stirring).
C)
Dosage
a)
249
ORR/JICA2/Pkg 2/Vol II
STORAGE OF MATERIALS
Clause 1014.3
Aggregates
The following shall be added to this Clause:
"Aggregates shall be stored or stockpiled in their respective
size in such a manner that the various sizes will not become
intermixed before proportioning. They shall be stored,
stockpiled and handled in such a manner that will prevent
contamination by foreign materials."
CLAUSE 1015
SECTION 1200
WELL FOUNDATIONS
Clause 1202.2
250
ORR/JICA2/Pkg 2/Vol II
CUTTING EDGE
Clause 1204.3
CLAUSE 1205
WELL CURB
Clause 1205.1
CLAUSE 1207.9
251
ORR/JICA2/Pkg 2/Vol II
CLAUSE 1215
Rate
Add the following at the end of Para (a)
Diversion of active water channel for
construction shall be incidental to work.
Para (e) of this clause shall read as under:
carrying
out
The contract unit rate for sinking shall include the cost of
labour, tools and plant and for operation required, such as
formation of island, dewatering, excavation and bailing out
material, providing and placing kentledge on top of well and
removing the same, sand filling and contingencies
warranting provision of temporary top plug or cap in the
event of floods being expected at site making further sinking
not possible, and also other incidental works to sink well to
the level shown on the drawings, the cost of confirmatory
bore hole indicated in clause no.1202.2. It shall also include
blasting or use of divers for removal of obstacles from under
the cutting edge of the well. The rate shall specify the strata
such as soil (all types of soil including boulders) and types of
rock.
SECTION 1400
STONE MASONRY
CLAUSE 1402
MATERIALS
Replace this clause by following:
252
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FORM WORK
CLAUSE 1501
DESCRIPTION
This Clause shall be read as under:
The Contractor shall prepare a formwork mobilization and
utilization plan and submit the plan for Engineers approval
at least 21 days before the commencement of construction
of structures. The requirement of formwork shall be worked
out considering the overall construction program of all the
structures to be cast in one or more stages, as specified in
the drawings. The plan shall take into account the time
required for erection of formwork, retention in position,
stripping, and removal and subsequent use in the next and
subsequent structures.
Notwithstanding Engineers approval of mobilisation plan, if
due to any reason, Contractor has to arrange additional
formwork, to meet the requirements of the construction
program, it shall be done by the Contractor without any extra
cost to the Employer.
CLAUSE 1502
MATERIALS
This Clause shall read as under:
All materials shall comply with the requirements of IRC-87.
Materials and components used for formwork shall be
examined for damage or excessive deterioration before use
/ reuse and shall be used if found suitable after necessary
repair.
Only steel formwork shall be used. The steel used for forms
shall be of such thickness that the forms remain true to
shape. All bolts should be countersunk. The use of
approved internal steel ties or plastic spacers shall be
permitted. Structural steel tubes used as support for forms
shall have a minimum wall thickness of 4 mm.
CLAUSE 1503
DESIGN OF FORMWORK
Clause 1503.2
253
ORR/JICA2/Pkg 2/Vol II
CLAUSE 1504
WORKMANSHIP
Clause 1504.1
Clause 1505
254
ORR/JICA2/Pkg 2/Vol II
Class F2 Finish
Class F2 finish shall be obtained by use of properly
designed forms with steel sheet lining. The abrupt
irregularities shall not exceed 5mm and gradual irregularities
shall be less than 8mm. Small blemishes caused by
entrapped air or water may be permitted but the surface
shall be free from honeycombing, voids and large
blemishes. Surface irregularities in excess of those
stipulated shall be removed by chipping or rubbing with
abrasive stone. Class 2 finish shall apply to exposed
surface of pier and abutments, pier cap and abutment caps.
Class F3 Finish
Class F3 finish shall be formed by specially designed close
jointed rigid forms having lining. The surface irregularities
shall be limited to nil for abrupt irregularities and 3 mm for
gradual irregularities. Class F3 finish may be obtained from
class F2 finish by carefully removing all abrupt irregularities
including fins and projections by rubbing/grinding. If steel
forms are used they shall have steel sheet backing faced
with plywood.
In addition, finish F3 shall include filling air holes with mortar
and treatment of the entire surface with sack rubbed finish. It
shall also include clean up of loose and adhering debris. For
a sack rubbed finish, the surface shall be prepared within
two days after removal of the forms. The surface shall be
wetted and allowed to dry slightly before mortar is applied by
sack rubbing. The mortar used shall consist of one part
cement to one and one half parts by volume of fine (I.S.No.
16 mesh) sand. Only sufficient mixing water to give the
mortar a workable consistency shall be used. The mortar
shall then be rubbed over the surface with a fine burlap or
linen cloth so as to fill all the surface voids. The mortar in the
voids shall be allowed to stiffen and solidify after which the
whole surface shall be wiped clean with clean burlap such
that all air holes etc., are filled and the entire surface
presents a uniform appearance without air holes,
irregularities etc. Class F3 finish shall apply to all exposed
surfaces of superstructure.
Class U1 finish
This is the screeded finish used on surfaces over which
other finishes such as wearing coats etc., are to be placed.
It is also the first step in the formation of U2 and U3 finishes.
The finishing operation consists of levelling and screeding
the concrete to produce an even and uniform surface so that
the gradual irregularities are not greater than 5 mm. Surplus
concrete should be removed immediately after consolidation
by striking it off with a sawing motion of a straight edge or
template across a wooden or metal strip that has been set
255
ORR/JICA2/Pkg 2/Vol II
PRECAUTIONS
Add the following as items (vii) to (ix) to the end of this
clause:
vii.
viii.
256
ORR/JICA2/Pkg 2/Vol II
CLAUSE 1508
REMOVAL OF FORMWORK
Add the following at the end of paragraph 3 of Clause 1508
Field cure cubes strength to be checked for respective
structural items before removing their for work.
Add the following as paragraph 5 to Clause 1508.
For prestressed units, the side forms shall not be released
before initial setting time (or) as decided by the Engineer
and the soffit forms shall permit, without restraint,
deformation of the member, when prestressing is applied.
Form supports and forms for cast-in-situ members shall not
be removed until sufficient prestressing has been applied to
carry the dead load and any formwork supported by the
member and anticipated construction loads.
CLAUSE 1509
RE-USE OF FORMWORK
This Sub-Clause shall be substituted as under:
After forms are stripped, all materials to be reused shall be
thoroughly cleaned. Holes bored through sheathing for form
ties shall be plugged by driving in common corks or foamed
plastics. Patching plaster may also be used to fill small
holes. After cleaning and before re-fixing, each formwork
shall be got approved by the Engineer.
Formwork and staging shall be so used as to maintain
quality of the exposed surface. However, if in the opinion of
the Engineer, any particular panel/member has become
unsatisfactory for use at any stage, the same shall be
rejected.
All bent steel props shall be straightened before reuse. The
maximum deviation from straightness shall not exceed
1/600 of length. Engineer will decide the suitability of props
for reuse depending on their condition. Decision of the
engineer regarding acceptability of props shall be final. The
maximum permissible axial loads in used props shall be
suitably reduced depending upon their condition.
CLAUSE 1510
SPECIALISED FORMWORK
257
ORR/JICA2/Pkg 2/Vol II
RATE
Add the following at the end of the first paragraph:
The unit rate shall also include all costs for preparation of
erection scheme, designs of false work and formwork and
their approval.
SECTION 1600
CLAUSE 1602
GENERAL
Paragraph 2 of Clause 1602 shall read as follows:
Reinforcements shall be thermo mechanically treated
(TMT) deformed bars of grade Fe 415 conforming to IS:
1786. Only uncoated steel shall be used as reinforcement
unless specified.
CLAUSE 1604
BENDING OF REINFORCEMENT
The first paragraph of this Clause shall read as under:
The reinforcement shown on the drawings shall be
considered merely symbolic representations of the shape
and position and shall not be used by the Contractor to
justify any deviation from the stipulated requirements. Bar
bending schedules and any supplementary drawings as may
be required shall be furnished by the Contractor and got
approved by the Engineer before start of work. The bending
schedules shall state the number, shape and length of bar
and weight in respect of each type. System of bar
referencing should be coherent and systematic and conform
to SP: 34 (SNT) 1987 published by BIS. A separate bar
bending schedule shall be prepared for auxiliary bars like
spacers chairs etc
CLAUSE 1605
PLACING OF REINFORCEMENT
Paragraph I (i) of clause 1605 shall read as follows:
Cover blocks shall be made of concrete or cement mortar
with the same durability properties as the surrounding
concrete and with the same type of constituents. In visible
surfaces, the cover blocks shall be of the same colour and
texture as the surrounding concrete. The Contractors
258
ORR/JICA2/Pkg 2/Vol II
2.
BAR SPLICES
Clause 1606.1
Lapping
Tolerance(mm)
< 10
< 0.01d
< 20
Welding
Clause1606.2.1
CLAUSE 1607
259
ORR/JICA2/Pkg 2/Vol II
STRUCTURAL CONCRETE
CLAUSE 1703
GRADES OF CONCRETE
ii)
CLAUSE 1704
PROPORTIONING OF CONCRETE
Last sentence of paragraph 1 shall be as follows :
Other type of admixtures shall be used with the approval of
the Engineer.
Clause 1704.1
5.
Clause 1704.2
TYPE
SLUMP (mm)
Underwater concreting through
100-150
tremie e.g. bottom plug, cast-insitu piling.
260
ORR/JICA2/Pkg 2/Vol II
Additional Requirements
In Para (a) substitute "0.06%" for "0.1%"; "0.06%" for "0.2%;
and 0.1%" for "0.3% for the three items respectively.
Clause 1704.6
261
CLAUSE 1705
ORR/JICA2/Pkg 2/Vol II
ADMIXTURES
This Clause shall be read as under:
Duly tested admixtures / additives conforming to IS: 6925
and IS: 9103 (without replacement of cement) may be used
subject to satisfactory proven use, with the approval of the
Engineer. The strength of the mix so designed using
admixtures is to be tested for conformity with that of
controlled concrete as per IS 9103. Admixtures generating
hydrogen or nitrogen and containing chlorides, nitrates,
sulphides, sulphates and any other material liable to
adversely affect the steel or concrete, shall not be permitted.
The general requirements, physical and
requirements shall be as per Clause 1012.
CLAUSE 1706
chemical
262
ORR/JICA2/Pkg 2/Vol II
Table 1700-7
SNo.
Components
Maximum
nominal
size of
Coarse
aggregate
(mm)
20
a.
b.
c.
40
40
d.
e.
f.
20
20
As specified
by the
Engineer
EQUIPMENT
Paragraph 1 of this Clause shall be read as under:
263
ORR/JICA2/Pkg 2/Vol II
i)
ii)
Measurement of Water
Measurement of Aggregate
+ 2% of the quantity of
Aggregate in each batch.
Measurement of Admixture
of
264
ORR/JICA2/Pkg 2/Vol II
CONSTRUCTION JOINTS
Amendments to Appendix 1700/I
In the first paragraph under the heading Preparation of the
Surface of the Joint, after the second sentence "The
surface shall be roughened." insert the following sentence:
The coarse aggregate shall be made visible to a depth of
5mm to 10mm.
At the end of the third paragraph under the heading
Preparation of the Surface of the Joint add the
following:
"Bush hammering is not permitted since it loosens the
coarse aggregate and results in extensive micro cracks."
Under the heading "Concreting of Joints" add the
following at the end of para 3:
"At vertical construction joints, a fine mesh on the inner
surface of the stopping board shall be placed, if directed by
the Engineer, to facilitate removal of laitance."
CLAUSE 1712
Clause 1712.2
265
ORR/JICA2/Pkg 2/Vol II
Clause 1713.1
Water Curing
Replace the last paragraph with the following:
The concrete should be kept constantly wet for a minimum
period of 14 (fourteen) days except for rapid hardening
cement concrete when it can be reduced to 5 (five) days.
Water should be applied on unformed surfaces as soon as it
can be done without marring the surface and on formed
surfaces immediately after the forms are stripped. The
concrete shall be kept constantly wet by ponding or covered
with a layer of sacking, canvas, Hessian or a similar
absorbent material and kept constantly wet.
After placing and during the first stages of hardening
concrete shall be protected from harmful effects of sunrays,
drying winds, cold, running water, shocks, vibrations, traffic
including construction traffic etc.
Approved concrete curing compounds should be preferred
where water curing cannot be done reliably.
CLAUSE 1715
TOLERANCES
Clause 1715.1
Sectional Dimensions
Add the following as the second sentence of the Clause:
In the absence of any information in drawings or
specifications, for particular cases, the following limitations
shall apply:
Dimension (mm) a
a 200
Clause 1715.2
Tolerances (mm)
a = (anominal aactual)
a <5
a <3 .5 + 0.0075a
2000 < a
a <16.5 + 0.001a
266
+10 mm
ORR/JICA2/Pkg 2/Vol II
+ 5 mm
+10 mm
+ 5 mm
(ii)
Bearing areas
+ 3 mm
Clause 1716.2.5.
Acceptance Criteria
Compressive Strength
Substitute Clause 1716.2.5 (a) with the following:
The mean strength determined from any group of four
consecutive samples should exceed the specified characteristic
compressive strength by 3 MPa.
267
SECTION 1800
CLAUSE 1801
ORR/JICA2/Pkg 2/Vol II
PRESTRESSING
General
Add the following as the last paragraph of this clause:
Prestressing system shall conform to FIP RecommendationRecommendations of acceptance of post-tensioning systems
June 1993.
CLAUSE 1802
Materials
Clause 1802.2
Sheathing
Clause 1802.2.1
Clause 1802.2.2
Clause 1802.3
268
CLAUSE 1803
ORR/JICA2/Pkg 2/Vol II
2)
269
b)
ORR/JICA2/Pkg 2/Vol II
Fu Fpk
fcm.e
fck.o
CLAUSE 1805
270
CLAUSE 1806
ORR/JICA2/Pkg 2/Vol II
TENSIONING EQUIPMENT
Add the following at the end of para 2.
Jack and Pump shall be calibrated by an approved laboratory
prior to use and then at intervals not exceeding three months.
CLAUSE 1807
CLAUSE 1808
CLAUSE 1815
RATE
Add at end of Para 4:
Cost of fixing anchorages / sheathing for dummy cables and
future pre-stressing cables shall be incidental to work and shall
not be measured / paid extra. No additional cost shall be
payable for stressing of cables for compensation of short fall of
pre-stress or for any other reason.
271
CLAUSE 1816
ORR/JICA2/Pkg 2/Vol II
SECTION 2000
BEARINGS
CLAUSE 2001
DESCRIPTION
Add the following as paragraph 2 of this clause:
Within 90 days of award, the Contractor shall submit detailed
specifications, designs and drawings including installation
drawings and maintenance manual, for the approval of the
Engineer. Designs shall also include review and modifications
of designs and drawings of bearing pedestals and other
elements required for installation. The installation of bearings
shall be carried out under the supervision of the manufacturer
of the bearings. The Contractor shall provide the bearings only
from the manufacturers approved and enlisted by the Ministry
of Shipping, Road Transport & Highways. In addition to routine
testing of the materials and bearings at manufactures
premises, the Contractor shall arrange at his own cost testing
of random samples of 1 % (Minimum 1 no. of each type) of
bearings from independent agencies, other than manufactures
own facilities, duly approved by the Engineer. The bearings
shall be selected by the Engineer / his authorised
representative and duly sealed in his presence for dispatch to
the independent agency.
CLAUSE 2004
SPECIAL BEARINGS
Clause 2004.1
Spherical Bearings:
The clause shall read follows:
272
ORR/JICA2/Pkg 2/Vol II
ELASTOMERIC BEARINGS
Clause 2005.3
Acceptance Specifications
In Para 5, substitute the words "Engineer or his authorised
representative" for the word "Inspector".
Clause 2005.3.5
Inspection Certificate
Substitute the words "Engineer or his authorised representative"
for the word "Inspector".
Clause 2005.3.6
CLAUSE 2006
POT BEARINGS
The clause shall read follows:
Pot Bearings shall conform to the requirements of IRC: 83
(Part III)-2002.
Clause 2006.1
General
Clause 2006.1.2
CLAUSE 2009
Clause 2011
273
ORR/JICA2/Pkg 2/Vol II
SECTION 2100
OPEN FOUNDATIONS
Clause 2106
TOLERANCES
Reference to Tolerance shall be made to Clause 1715.
SECTION 2200
SUB-STRUCTURE
Clause 2204
Clause 2210
RATE
This Clause shall read as follows:
"The contract rate for masonry, concrete and reinforcement in
substructure shall include all works as given in respective
sections and cover the cost of incidental items like providing
cofferdams, dewatering, providing special form work, where
necessary, and all other items for furnishing and providing
substructure as mentioned in this section.
The necessary material (thermocole, bituminous fibrous board
or equivalent material), labour, tools etc. required for
maintaining 20 / 40 mm gap between faces of various
structures (old / new) wherever required / as shown in drawing
shall be incidental to work and shall not be measured / paid
separately"
SECTION 2300
CONCRETE SUPER-STRUCTURE
Clause 2305
Clause 2305.1
274
Clause 2305.1.1
ORR/JICA2/Pkg 2/Vol II
Clause 2305.1.2
Clause 2305.2
Box Girder
Add the following at the end of paragraph 1:
"The Contractor shall, in his methods statement, indicate
construction joints for Engineer's approval."
SECTION 2500
Clause 2504
PITCHING/REVETMENT ON SLOPES
The heading of this Clause shall be read as follows:
PITCHING/REVETMENT ON SLOPES AND FILTER MEDIA
275
Clause 2504.2.2
ORR/JICA2/Pkg 2/Vol II
Filter Media
Add the following sentence at the end of the third paragraph of
this clause:
The material for filter media behind abutment shall conform to
general guidelines given in Appendix 6 of IRC- 78 (Standard
Specifications and Code of Practice for Road Bridges
Section: VII).
Add the following at the end of the clause
EXPANSION JOINTS
Clause 2602
GENERAL
Paragraph c,d,e deleted.
Add the following at the end of the clause:
The expansion joints shall be procured only from those
manufacturers/suppliers of expansion joints who are empanelled
with MoRT&H.
The provisions of the MoRT&H (formerly Ministry of Surface
Transport) issued modified interim specifications for expansion
joints vide letter dated 31/03/97 and revised vide letter No.
RW/NH-34059/1/96 S&R dated 30/11/2000 and issued
corrigendum of same circular dated 15/01/2001, as reproduced
below, shall be adopted.
276
ORR/JICA2/Pkg 2/Vol II
Type of
Expansion
Buried Joint
Expected
Service Life
10 Years
2.
Filler Joint
10 Years
3.
Asphaltic
Plug Joint
4.
Compressio
n Seal
Joint*
(Chloropren
e Seal &
Closed Cell
Foam Seal)
Elastomeric
Slab Seal
Joint*
Simply supported or
continuous spans, right or
skew (up to 30 degree),
moderately curved with
maximum horizontal
movement not exceeding 40
mm.
Simply supported or
continuous spans, right or
skew (less than 20 degree),
moderately curved with
maximum horizontal
movement up to 50 mm.
Moderate to large simply
supported cantilever /
continuous construction
having right skew or curved
deck with maximum
horizontal movement up to70
mm
10 Years
5.
6.
Single Strip
Seal Joint*
277
10 Years
10 Years
25 Years
Special Consideration
Only for decks with
bituminous / asphaltic
wearing coat. Steel plate
may need replacement, if
found corroded or distorted
at the time of relaying /
renewal of wearing coat.
The sealant and joint filler
would need replacement if
found damaged.
Sl.
No
.
7.
Type of
Expansion
ORR/JICA2/Pkg 2/Vol II
Expected
Service Life
Special Consideration
25 Years
Electrometric seal may
Large to very large
need replacement during
continuous / cantilever
service.
construction with right deck
having maximum horizontal
movement in excess of 70
mm
25 Years
Electrometric seal may
8. Special *
For bridges having wide
need replacement during
joints for
decks and large span length
service. Provision of these
special
involving complex
joints may be made with
conditions
movements / rotations in
prior approval of the
different directions / planes,
Ministry.
provision of special type of
modular expansion joints
such as Swivel Joists joints
may be made.
*
These are proprietary items for which 10 years warranty shall be insisted upon from the
suppliers. The contractor shall submit all relevant information as per clause 115.1
Modular
Strip / Box
Seal Joint*
Clause 2604.1
BURIED JOINT
a)
This joint shall consist of continuously laid
bituminous/asphaltic surfacing over the joint gap bridged
by a steel plate resting freely over the top surface of the
deck concrete.
b)
The width of the joint gap shall be kept as 20 mm.
c)
The st late shall conform to weldable structural steel as
per IS: 2062. The plate shall be 12 mm thick and 200 mm
wide. The plate shall be made of minimum number of
pieces (not exceeding two pieces per traffic lane width)
welded together to form the required length.
d)
8 mm dia, 100 mm long nails, spaced at 300 m centers
along the center line of the plate shall be welded to the
bottom surface of the steel plate to protrude vertically into
the joint gap in order to prevent dislodging of the plate.
e)
The plate and the nails shall be protected against
corrosion by galvanizing or any other approved
anticorrosive coating with a minimum thickness of 100
micron. These shall be completely free of oil, rust, loose
paint or other similar material before application of
anticorrosive coating.
f)
The concrete surface shall be free from any loose
material and cleared of any grease, oil, paint etc. and the
surface shall be sand blasted, clean of all laitance and
level true, prior to placement of the steel plate.
g)
The plate shall be placed symmetrical to the center line
of the joint and it shall be ensured that the plate does not
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Clasue2604.2.1
Clause 2604.2.2
General Requirements
a)
b)
c)
d)
e)
f)
Clause 2604.2.3
Material
a) Binder:
The polymer modified bitumen binder shall have the capacity to
fill the gaps and voids between single size aggregate and to
impart flexibility to accommodate various design movements. It
shall be patented blend of bitumen, synthetic polymer, fillers and
surface active agent and shall be so formulated as to combine
necessary fluidity for the installation process, low temperature
flexibility and flow resistance at high ambient temperatures.
The binder shall satisfy following requirement:
Softening point
: 100 deg. C minimum
Core penetration at 25 deg.
: 100 mm max.
C., 0.1 mm (BS 2499)
Flow resistance at 70 deg.
: 3 mm max.
C., 5 hours (BS 2499)
Extension Test
: 5 cycle of extension to 50
(blocks prepared to ASTMD
per cent at a rate of 3.2
1190 and tested to limits BS
mm/hour at 25 deg.C
2499)
Safe heating temperature
: 210 deg. C
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b) Aggregates:
The aggregate shall be single size aggregate chosen from
basalt, granite, grit stone or gabro group. The nominal size of
aggregate shall be 12.5 mm for depths of joints upto 75 mm and
20 mm for joints of more depths of joint. The aggregate shall not
be flaky and the Flakiness Index shall not be more than 25 per
cent. The aggregate shall satisfy following grading
requirements:
IS Sieve Designation
26.5 mm
19.9 mm
13.2 mm
09.5 mm
06.3 mm
02.3 mm
600 micron
75 micron
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Installation
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
Clause2604.2.5
Clause 2604.2.6
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Clause 2604.3.1
Clause 2604.3.2
Material
a) Steel nosing
The steel nosing shall be of angle section ISA 100 x 100
conforming to weldable structural steel as per IS: 2062. The
thickness of legs shall not be less than 12 mm. The top face of
the angle shall be provided with Bleeder holes of 12 mm
diameter spaced at a maximum 100 mm centers so as to
ensure that there are no voids in the concrete beneath the
angle.
b) Anchorage
The anchorage steel shall conform to IS: 2062 or equivalent.
The steel nosing shall be anchored to the deck by reinforcing
bars or anchor plates cast in concrete or a combination of
anchor plates and reinforcing bars. Anchor bars shall engage
the main structural reinforcement of the deck and in case of
anchor plates and anchor loops, this shall be achieved by
passing transverse bars through the loops or plates.
The minimum thickness of anchor plate shall be 12 mm. Total
cross sectional area of bars on each side of the joint shall not be
less than 1600 sq. mm per metre length of the joint and the
center to center spacing shall not exceed 250 mm. The ultimate
resistance of each anchorage shall not be less than 600 KN/m
in any direction.
c) Corrosion Protection
All steel section shall be protected against corrosion by hot dip
galvanizing or any other approved anticorrosive coating with a
minimum thickness of 100 micron.
d) Joint Seal
i)
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Chloroprene Seal
Shall be performed extruded multi web cellular section of
chloroprene of such a shape as to promote self removal of
foreign material during normal service operations. Chloroprene
of joint seal shall conform to clause 915.1 of IRC: 83 (Part - II)
and satisfy the properties stipulated in Table 2: Strip Seal
Element Specifications of these specifications except in respect
of the working movement range of the sealing element which
shall be as specified in Clause 2604.3.2 d (i) above.
Closed Cell Foam Seal
Shall be of performed non extruded non cellular section made
from low density closed cell crossed linked ethylene vinyl
acetate, polyethylene copolymer that is physically blown using
nitrogen. The material shall possess properties as indicated in
Table-1 below:
TABLE-1
S.
No.
i)
Property
Specified Value
Density
ii)
Compression Set on 25 mm
50 percent compression
samples (ASTM D 3575) for 22
hours at 23 degree Celcius, 2
hour recovery; 13 percent set.
iii)
Working temperature
Iv)
v)
vi)
283
0.8 Mpa
195 +/- 20 percent
ORR/JICA2/Pkg 2/Vol II
Clause 2604.3.4
Installation
a) The expansion joint shall be installed by the manufacturer/
supplier or their authorized representative, who will ensure
compliance of installation procedure and instructions.
b) The dimension of the joint recess and the width of the gap
shall conform to the approved drawing.
c) Anchoring steel shall be welded to the main reinforcement
in the deck maintaining the level and alignment of the joint.
d) Concreting of pocket/ recess shall be done with great care
using proper mix conforming to same grade as that of the
deck concrete but not less than M30 grade in any case.
The water cement ratio shall not be more than 0.40. If
needed, suitable admixtures may be used to achieve the
workability. The width of pocket shall not be less than 300
mm on either side of the joint. Care shall also be taken to
ensure efficient bonding between already cast/ existing
deck concrete and the concrete in the joint recess.
e) At the time of installation, joint shall be clean and dry and
free from spalls and irregularities, which might impair a
proper joint seal.
f) Concrete or metal surfaces shall be clean, free of rust,
laitance, oils, dirt, dust or other deleterious materials.
g) The lubricant cum adhesive shall be applied to both faces
of the joint and joint seal prior to installation in accordance
with the manufacturer's instructions.
h) The joint seal shall be compressed to the specified
thickness for the rated joint opening and ambient
temperature at the time of installation, which shall be
between +05 to +35C.
i) The joint seal shall be installed without damage to the seal.
Loose fitting or open joints shall not be permitted.
Clause 2604.3.5
Acceptance Criteria
a) All steel elements shall be furnished with corrosion
protection system.
b) For the joint seal the acceptance test shall conform to the
requirements stipulated in Clause 2604.3.2 d above. The
manufacturer/ supplier of this type of joint shall produce a
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Clause 2607.1
Clause 2607.1.1
Components
Strip seal expansion joint shall comprise of the following items:
a) Edge Beam
This shall be either extruded or hot rolled steel section or cold
rolled cellular steel section with suitable profile to mechanically
lock the sealing element in place throughout the normal
movement cycle. Further the configuration shall be such that the
section has a minimum thickness of 10 mm all along its cross
section (flange & web). Thickness of lips holding the seal shall
not be less than 6 mm. The minimum height of the edge beam
section shall be 80 mm. The minimum cross sectional area of
the edge beam shall be 1500 sq. mm.
b) Anchorage
Edge beam shall be anchored to the deck by reinforcing bars or
anchor plates cast in concrete or a combination of anchor plate
and reinforcing bars. Anchor bars shall engage the main
structural reinforcement of the deck and in case of anchor plates
or loops, this shall be achieved by passing transverse bars
through the loops or plates.
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Material
a) The steel for edge beams shall conform to any of the steel
grade corresponding to RST 37-2 or 37-3 or 52-3 (DIN),
ASTM A36 or A588, CAN/CSA Standard G 40.21 Grade
300 W or equivalent.
b) Anchorage steel shall conform to IS: 2062 or equivalent.
c) All steel sections shall be protected against corrosion by
hot dip galvanizing or any other approved anticorrosive
coating with a minimum thickness of 100 micron;
d) Chloroprene of strip seal element shall conform to Clause
915.1 or IRC: 83 (Part-II). The properties of chloroprene
shall be as specified in Table-2 below:
286
SPECIFIED VALUE
63 + 5 Shore A
55 + 5 Shore A
Min 11 MPa
Min 13.8 MPa
Min 350 Per cent
Min 250 Per cent
Min 10 N/mm
Min 10 N/mm
Min 25 Per cent
Min 220 Cu. mm
Max 28 per cent
Max + 7 Shore A
Max 20 per cent
Max 20 per cent
No Cracks
ORR/JICA2/Pkg 2/Vol II
Change in Hardness
ASTM Oil No. 3
Volume Change
Max + 25 per cent
Change in Hardness
Max + 20 Shore A
Cold Hardening Point
Max 35 deg. C
*
Only one set of specification viz. ASTM or DIN shall be
followed
depending on the source of supply
Clause 2607.1.3
Fabrication (Pre-installation)
a) The strip seal joint system and all its component parts
including anchorages shall be supplied by the
manufacturer / system supplier.
b) The width of the gap to cater for movement due to thermal
effect, prestress, shrinkage and creep, superstructure
deformations (if any) and sub-structure deformation (if any)
shall be determined and intimated to the manufacturer.
Depending upon the temperature at which the joint is to be
installed, the gap dimension shall be preset.
c) Each strip seal expansion joint system shall be fabricated
as a single entity unless stage construction or excessive
length prohibits monolithic fabrication. It shall fit the full
width of the structure as indicated on the approved
drawing. The system shall be pre-set by the manufacturer
prior to transportation. Presetting shall be done in
accordance with the joint opening indicated on the drawing.
d) The finally assembled joint shall then be clamped and
transported to the work site.
Clause 2607.1.4
Clause 2607.1.5
Installation
a) The joint shall be installed by the manufacturer/supplier or
their authorized representative who will ensure compliance
to the manufacturer's instructions for installation.
b) Taking the width of gap for movement of the joint into
account, the dimensions of the recess in the decking shall
be established in accordance with the drawings or design
data of the manufacturer. The surfaces of the recess shall
be thoroughly cleaned and all dirt and debris removed. The
exposed reinforcement shall be suitably adjusted to permit
unobstructed lowering of the joint into the recess.
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Acceptance Criteria
a) All steel elements shall be finished with corrosion
protection system.
b) For neoprene seal, the acceptance test shall conform to
the requirements stipulated
in Table
1. The
manufacturer/supplier shall produce a test certificate
accordingly, conducted in a recognized independent
laboratory in India or abroad.
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Clause 2607.2
Clause 2607.2.1
Clause 2607.2.2
Component
a) The structural system consisting of two edge beams, one
or more central/separation beams or lamellas and cross
support bars supporting individual or multiple central
beams to transfer the loads to the bridge deck through the
anchorage system.
b) Resilient or shock absorption support system for central
beams as well as support bars to dampen dynamic loading
thus reducing the forces transmitted to the substructure
and anchorages and also to accommodate vertical and
transverse movements apart from longitudinal movement.
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Clause 2607.2.3
Materials
a) Edge and Central Beams
These shall be either extruded or hot rolled steel sections or
cold rolled cellular steel sections including continuously shop
welded sections for central beams with suitable profile to
mechanically lock the sealing element in place throughout the
normal movement cycle. Further, the configuration shall be such
that the section has a minimum thickness of 10 mm all along the
cross section (flange & web). The thickness of lips holding the
seal shall not be less than 6mm. The cold rolled cellular sections
shall be relieved of any locked in stresses through annealing
process. These shall be closed at both ends and be air tight
after installation of seal to prevent ingress of moisture in the
hollow portion. The minimum height of edge beams and central
beam sections shall be 80 mm. Minimum cross sectional area of
edge beam shall be 1500 sq. mm. The material shall conform to
any of the steel grade corresponding to RST 37-2 or 37-3 or 523 (DIN), ASTM A36 OR A588, CAN/CSA Standard G 40.21
Grade 300 W or equivalent. The material for support bars may
be same as that of edge/central beams or as per manufacturer's
recommendations.
b) Chloroprene Seal
This shall be performed extruded single strip or cellular section
of chloroprene of such a shape as to promote self removal of
foreign material during normal joint operation. The seal shall
possess high tear strength and be insensitive to oil, gasoline
and ozone. It shall have high resistance to ageing and ensure
water tightness.
Chloroprene seal shall conform to clause 915.1 of IRC: 83 (partII). The properties of chloroprene shall conform to Table 2
Strip Seal Element Specification of these specifications.
c) Anchorage
The anchorage steel shall conform to IS: 2062 or equivalent.
Edge beam shall be anchored to the deck by anchor plates cast
in concrete or a combination of anchor plate and reinforcing
bars. Anchor plates or loops shall be anchored by passing
transverse bars through the loops or plates.
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Fabrication (pre-installation)
a) The modular expansion joint system and all its component
parts including anchorages shall be supplied by the
manufacturer.
b) The width of the gap to cater for movement due to thermal
effect, prestress, shrinkage and creep, superstructure
deformations (if any) and sub-structure deformation (if any)
shall be determined and intimated to the manufacturer.
Depending upon the range of temperature at which the
joint is likely to be installed, the gap dimension shall be
preset.
c) Each modular expansion joint system shall be fabricated as
a single entity free from any joint in the longitudinal
direction unless stage construction or excessive length
prohibits monolithic fabrication. It shall fit the full width of
the structure as indicated on the approved drawing. The
system shall be pre-set by the manufacturer prior to
transportation. Pre-setting shall be done in accordance with
the joint opening indicated on the drawing.
d) The finally assembled joint shall then be clamped and
transported to the work site.
Clause 2607.2.5
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Installation
a) The joint shall be installed by the manufacturer/supplier
only.
b) Taking the width of gap for movement of the joint into
account, the dimensions of the recess in the decking shall
be established in accordance with the drawings or design
data of the manufacturer. The surface of the recess shall
be thoroughly cleaned and all dirt and debris removed. The
exposed reinforcement shall be suitably adjusted to permit
unobstructed lowering of the joint into the recess.
c) The recess shall be shuttered in such a way that
dimensions in the drawings are maintained. The formwork
shall be rigid and firm.
d) Immediately prior to placing the joint, the presetting shall
be inspected. Should the actual temperature of the
structure be different from the temperature provided for
presetting, correction of the presetting shall be done. After
adjustment, the brackets shall be tightened again.
e) The joint shall be lowered in a pre-determined position.
Following placement of the joint in the prepared recess, the
joint shall be leveled and finally aligned and the anchorage
steel on one side of the joint welded to the exposed
reinforcement bars of the structure. Upon completion, the
same procedure shall be followed for the other side of the
joint. With the expansion joint finally held at both sides, the
auxiliary brackets shall be released, allowing the joint to
take up the movement of the structure.
f) Controlled concrete having strength not less than that in
superstructure subject to the minimum of M-35 shall be
filled into the recess. The packing concrete must feature
low shrinkage. Good compaction and careful curing of
concrete is particularly important. After the concrete has
cured, the movable installation brackets and shuttering still
in place shall be removed.
g) The chloroprene seal shall be field installed in continuous
lengths spanning the entire roadway width. To ensure
proper fit of the seal and increase the ease of installation,
dirt, spatter or standing water shall be removed from the
steel cavity using a brush, scraper or compressed air. The
seal shall be installed without damage to the seal by
suitable hand method or machine tools.
h) As soon as the concrete in the recess has become initially
set, a sturdy ramp shall be placed over the joint to protect
the exposed steel beams and neoprene seals from site
traffic. Expansion joint shall not be exposed to traffic
loading before the carriageway surfacing is placed.
i) The carriageway surfacing shall be finished flush with the
top of the steel sections. The actual junction of the
surfacing / wearing coat with the steel edge section shall
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Acceptance Criteria
a) All steel elements shall be finished with corrosion
protection system.
b) For Chloroprene seal, the acceptance test shall conform to
the requirements stipulated in clause 2607.1.2 (d).
c) The manufacturer shall produce a test certificate
accordingly, conducted in a recognized laboratory, in India
or abroad.
d) Fatigue strength of internal beams and support connection
shall be investigated to withstand 2 million cycles of vertical
load of 85 KN and a horizontal load of 10 KN without
showing signs of distress. The supplier shall have to
produce a test certificate in this regard conducted by a
recognized laboratory from India or abroad.
e) The manufacturer shall produce test certificates indicating
that anchorage system had been tested in a recognized
laboratory to determine optimum configuration of
anchorage assembly under dynamic loading.
f) Prior to acceptance 25 percent of the completed and
installed joints, subject to a minimum of one joint, shall be
subjected to water tightness test. Water shall be
continuously ponded along the entire length for a minimum
period of 4 hours for a depth of 25 mm above the highest
point of deck. The width of ponding shall be at least 50 mm
beyond the anchorage block of the joint on either side. The
depth of water shall not fall below 25 mm anytime during
the test. A close inspection of the underside of the joint
shall not reveal any leakage.
g) As Modular strip / box seal type of joint is specialized in
nature, generally of the proprietary type, the manufacturer
shall be required to produce evidence of satisfactory
performance of his product.
Clause 2607.2.8
Clause 2609
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SECTION 2700
CLAUSE 2702
WEARING COAT
Clause 2702.1
Clause 2702.1.1
Clause 2702.1.2
CLAUSE 2703
Clause 2703.3
CLAUSE 2703.5
Clause 2703.5.1
General
This work shall consist of construction, provision and
installation of concrete crash barrier on the bridge deck /
approach slab / approaches locations and of dimensions as
shown in the drawings or as directed by the Engineer.
294
Clause 2703.5.2
ORR/JICA2/Pkg 2/Vol II
Materials
All materials shall conform to Section 1000, as applicable, and
relevant clauses in Section 1600 shall govern the steel
reinforcement. The concrete barriers shall be constructed
either by the cast-in-place with fixed forms method or the
estrusion or slip form method or a combination thereof with
the approval of the Engineer. Where extrusion or slip form
method is adopted, full details of the method and literature
shall be furnished.
Grade of concrete for crash barrier shall be as per BOQ or as
directed by Engineer.
An expansion joint with Polysulphide Joint sealants and
bituminous fibreboard shall be provided in the crash barriers
at the location of expansion joints / gaps on the bridge,
approaches etc.,
Clause 2703.5.3
Construction Operations
The location of crash barrier shall be strictly adhered to as
shown in the drawing and as directed by the Engineer.
Concrete crash barriers shall present a smooth, uniform
appearance in their final position, conforming to the horizontal
and vertical lines shown on the plans or as ordered by the
Engineer and shall be free of lumps, sags or other
irregularities. The top and exposed faced of the barriers shall
conform to the specified tolerances, as defined in Clause
809.4, when tested with 3m straight edge, laid on the surface.
Clause 2703.5.4
Tolerance
The overall horizontal alignment of crash barrier and rails shall
not depart from the road alignment by more than +30mm, nor
deviate in any two successive lengths from straight by more
than 6mm and the faces shall not vary more than 12mm from
the edge of a 3m straight edge. Barriers shall be at the
specified height, as shown in the plans, above the edge of the
nearest adjacent carriageway or shoulder, within a tolerance
of +30mm.
Clause 2703.5.5
295
Clause 2703.5.6
ORR/JICA2/Pkg 2/Vol II
Rate
The Contract unit rate shall include full compensation for
furnishing all labour, materials, tools, equipment and incidental
costs necessary for doing all the work involved in constructing
the concrete barrier complete in place in all respects as per
these Specifications.
Add new sub-clause as follows:
Clause 2703.6
Operating temperature
Shrinkage
Permanent dynamic movement
Capability
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Clause 2704
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APPROACH SLAB
Replace first paragraph of this clause with the following:
Provision of approach slab shall be in accordance with Guide
lines regarding approach slab for bridges given in MOST
circular no. RW/NH-34015/2/86-S&R dated 22 June 1994.
Delete second sentence of the last paragraph of this clause.
CLAUSE 2706
WEEP HOLES
This Clause shall be read as under:
Weep holes shall be provided in solid plain
concrete/reinforced concrete, brick or stone masonry
abutments, wing walls, return walls as shown on the drawings
or as directed by the Engineer to drive moisture from the back
filling. Weep holes shall be provided with 100 mm diameter
A.C. pipe and shall extend through the full width of concrete
with slope of about 1 vertical: 20 horizontal towards the
draining face.
The spacing of weep holes shall generally be 1 m in either
direction or as shown on the drawing with the lowest at about
150 mm above the low water level or ground level whichever
is higher or as directed by the Engineer.
CLAUSE 2709
RATE
The Second paragraph shall read as follows:
The contract unit rate of parapets and railings shall include
the cost of all labour, materials, tools and plants required for
completing the unit in accordance with these specifications.
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SECTION 2800
Repair of Structures
Clause 2809
Clause 2809.1
Commencement of Dismantling
Add the following as item (iv)
(iv) The existing wearing coat, concrete as well as bituminous
overlay, shall be removed for the entire length including
approach slab for all minor bridges with solid slab
superstructure. Only damaged portion of wearing coat shall be
removed for major bridges and minor bridges with T-Beam and
slab superstructure.
Clause 2809.2
Clause 2809.3
Clause 2811
DISMANTLING
OF
EXISTING
RAILINGS,
KERBS,
FOOTPATH SLABS, PART OR COMPLETE DECK SLABS,
APPROACH SLABS AND DAMAGED CONCRETE IN WING
WALLS/RETURNS, PIERS AND ABUTMENTS, RCC/BRICK
MASONRY, ENCLOSURES OF BEARINGS
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DISMANTLING
OF
EXISTING
WING
WALL
FOR
CONSTRUCTION OF ADJACENT 2 LANE BRIDGE (a)
BRICK / COARSE RUBBLE MASONRY (b) CONCRETE
Existing brick / coarse rubble masonry / concrete wing wall shall
be dismantled for construction of adjacent 2 lane bridge as
shown in drawings or as directed by the Engineer.
The work shall be executed in accordance with Section 200
clause 202. Only portions which interfere with the construction
of the wing wall/return/median wall of the adjacent 2-lane bridge
shall be dismantled. The decision of the Engineer regarding
extent of dismantling shall be final.
During dismantling all precaution shall be taken to prevent
failure of the retained earth of the approaches.
Dismantled material shall not be stacked on the deck nor shall it
be thrown below the bridge. It shall be neatly piled at points
designated by the Engineer with all leads and lifts. Materials,
which can be used or auctioned, shall be stored in neat piles at
locations designated by the Engineer with all leads and lifts.
Goggles and gas masks shall be worn at the time of
dismantling. Leather gloves shall be worn by the workers.
Screens made of G.I. sheets shall be placed wherever
necessary to prevent flying pieces from injuring the workers.
Damage caused to any component of the bridge structure
during removal operations shall be restored by the Contractor at
his cost.
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Clause 2814
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3 Construction Operations
The construction operation shall be in the following sequence,
and shall be supervised by the Contractor's engineer well
experienced in such works:
(i)
(ii)
Clean the hole with air blast through air nozzle of 6-mm
dia connected to air compressor to remove the drilled
powder, which may remain inside the drilled hole.
(iii)
(iv)
(v)
Insert the dowel rod in the hole where grout has been
placed. Move the rod up and down several times to drive
out entrapped air, if any.
(vi)
time
as
per
manufacturer's
RAILINGS/PARAPETS
Cast-in-situ railings/parapets shall be constructed in accordance
with the requirements of structural concrete Section 1700. The
reinforcement shall conform to Section 1600. The formwork
shall conform to Section 1500. The work in general shall
conform to Section 2700 clause 2703.
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Clause 2817
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REPAIR TO
CONCRETE
LEACHED,
HONEYCOMBED,
SPALLED
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Percentage passing by
weight
100
100
100
85 - 90
45 - 55
15 - 20
5 - 10
0-3
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Mix for about 5 minutes until solids have been well dispersed.
The resulting mix should look uniform, feel creamy and be free
from lumps & grits.
Precautions shall be taken not to entrap an excessive amount of
air into the mix during mixing.
Since the desired consistency depends on type & brand of
cement as well as weather conditions, start a trial mix with a
reduced amount of cement. Once all components are mixed,
add cement if necessary to achieve the desired consistency.
Record the amounts of cement required and use this for
subsequent mixes. Do not reduce the quantity of cement noted
in the Mix Proportions.
In case the slurry sets before application of mortar, a fresh coat
of slurry shall be applied. Under no circumstances, water shall
be added in PMC repairs mortar mix. Unused mortar or mortar
which has partially set, shall not be re-mixed & used.
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Compressive
strength
Flexural strength
(IS 5816 1959)
Split tensile
strength
(IS 5816 1959)
7 days
18 N/mm2
28 days
38 N/mm2
10 N/mm2
6 N/mm2
100 parts by
40 parts by weight
100 parts by weight
The fine silica sand, which is to be used for consistency in anticorrosive polymer modified bonding slurry, should be with fine
silica sand with following sieve sizes.
3-4 N/mm2
7-8 N/mm2
307
Clause 2819
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Clause 2820
Clause 2821
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tested for 1.5 times the capacity. In lifted condition the span will
be supported on the lock-nut arrangement of the jacks with no
pressure on the hydraulic circuit. The contact stress on concrete
shall not exceed 30 MPa. Suitable M.S. distribution plates have
to be provided at top and bottom of the jack for this purpose. All
jacks shall be connected to a common pump and it will be
ensured that the deck is rifted equally upstream & downstream.
For monitoring this, dial gauges shall be provided. Only steel
packing plates shall be used. Specifications for epoxy
mortar/epoxy injection shall be followed for repair to soffit of
cross diaphragm.
The cross diaphragms shall be closely watched during lifting
and also for the entire duration when the span is supported on
jacks and packings. If development of cracks is observed, the
lifting will be stopped and alternate arrangement for supporting
the superstructure shall be made subject to approval of the
Engineer.
The cost of all operations under this clause including all tools
and plants. Materials, jacks, pumps, labour etc. shall be
incidental to cost of resetting / replacement of bearings.
Clause 2823
Clause 2824
310
Clause 2825
ORR/JICA2/Pkg 2/Vol II
Clause 2826
The abutment face of the gap shall be coated with one layer of
bituminous compound. The gap shall be filled with bricks bats
and rammed. The vertical exposed surface of the gap shall be
plastered. Thereafter cement slurry shall be poured from the top
under gravity till refusal. The top surface of the gap shall then be
plastered and finally finished.
EARTH FILLING BELOW APPROACH SLAB
This should include:
(a) Excavating the embankment, sub-grade etc. to the
required depth
(b) Refilling with suitable sub-grade fill, pavement base or sub
base to specifications
The work shall be executed in accordance with Standard
Specifications Section 300 Clause 305. The cavities formed
below the approach slabs shall be filled with approved back fill
material. The filling shall be done in layers not exceeding
150mm. The masonry retaining wall shall also be built up in
companion layers of 150mm. The compaction shall be done
with the help of suitable equipment after necessary watering
Measurement for Payment
Measurement for payment shall be as per clause 305.8 of
standard Specification Section 300.
Rate
Rate shall be as per clause 305.9 of standard Specification
Section 300.
Clause 2827
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Rate
The contract unit rate for approach slab shall include the cost
of all reinforcement, labour, material, tools and plant and other
cost necessary for completion of the work as per these
Specifications. The rate for base shall include cost of all
reinforcement, labour, material, tools and plant required,
including preparation of surface and consolidation complete in
all respects
Clause 2828
Clause 2829
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COMPRESSIBLE
PRE-MOULDED
BOARD IN LONGITUDINAL JOINTS
ASPHALT
FILLER
313
-20C to +80C.
Less than 1%.
25 %
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capability
Polysulphide material shall be approved by the Engineer prior to
procurement and use.
Clause 2832
Clause 2833
314
cc)
dd)
Clause 2834
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ii)
iii)
iv)
v)
vi)
vii)
viii)
315
ix)
x)
xi)
xii)
xiii)
xiv)
xv)
xvi)
xvii)
xviii)
xix)
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xx)
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The contract unit rate for gabion walls shall include the
cost of all materials, labour, tools, plants, and all other
incidental expenses necessary for completion of work as
per specifications.
SECTION 2900
PIPE CULVERTS
Clause 2904
Clause 2906
JOINTING
Delete the first and second sentences of Para 1 of this Clause
and Substitute.
The pipes shall be jointed by collar. The collars shall be of
RCC 150 to 200mm wide and having the same strength as
the pipes to be jointed.
Clause 2907
Backfilling
The Second sentence of this clause shall be replaced as
below:
The backfill shall be with selected granular material of
approved quality.
Clause 2910
Clause 2911
Rate
The first paragraph under this Sub Clause shall be read as:
The Contract unit rate for the pipes shall include the cost of
pipes including loading, unloading, hauling, storing, laying in
position, jointing and all incidental costs to complete the work
as per these specifications.
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SECTION 3000
MAINTENANCE OF ROAD
Clause 3001
General
This Clause shall be read as under:
"The Specifications shall apply to all items of road
maintenance works as required to be carried out under the
Contract or as directed by the 'Engineer'. The works shall be
carried out in conformity with the relevant Specifications to the
required level, grade and lines using approved materials. The
works shall be carried out using light duty machinery or
manual means provided the quality of the end product does
not suffer. In execution of maintenance works, a reference is
made to the IRC publications: "Manual for Maintenance of
Roads" and "Code of Practice for Maintenance for Bituminous
Surfaces of Highways, IRC 82 - 1982" for guidance and
compliance wherever applicable. Wherever the Specification
is not clear, good engineering practice shall be adopted in the
construction to the satisfaction of the Engineer."
Clause 3005
SECTION 3100
Section 3100
UTILITY DUCTS
Clause 3201
Scope
The work shall consist of laying and jointing of RCC pipe NP-4
utility ducts in accordance with the requirements of Section
2900.
Clause 3202
Laying of Pipes
Laying of Pipes shall be carried out in accordance with clause
2905.
Clause 3203
Jointing
The provisions of clause 2906 of the specifications shall be
followed to the extent applicable. The Engineer's decision shall
be final and binding.
Clause 3204
Backfilling
Back filling, where directed by the Engineer, shall be carried out
in accordance with clause 2907 of the specifications.
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Clause 3205
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Closing of ends
The ends of pipes shall be closed with plastic covers to prevent
ingress of foreign materials after the construction.
Clause 3206
Clause 3207
Rate
The contract rate for ducts shall include the cost of pipes
including collars and covers, handling and storing of pipes,
laying in positions and jointing complete and all incidental works
necessary for completion. Excavation including back filling,
where necessary, shall not be measured and paid separately
and shall be included in the rate for Utility ducts.
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Clause A-1
Clause A-1.1
Scope
The work shall consist of excavation of new channels for
diverting watercourses existing along the road way alignment
or at cross drainage structures and depositing the excavated
materials for closing the existing channels. The location and
the extent of work to be carried out shall be shown on the
Drawings or as directed by the Engineer.
Clause A-1.2
Construction Operations
Excavation of new channels and deposition of excavated
material shall be carried out in accordance with Clause 301.
The excavation shall be carried out to such widths and depths
and at such locations as shown on Drawings or as directed by
the Engineer. Deposition of the excavated material on the
existing channels shall be carried out in such a manner that
the latter gets closed and becomes non-operational. Any
surplus material, if found suitable shall be made use of in
embankment construction or sent to spoil as directed by the
Engineer.
Clause A-1.3
Measurement of Payment
The excavation of new channels shall be measured in cum. as
road way and drain excavation in accordance with Clause
301.
CLAUSE A-2
Clause A-2.1
Scope
The work shall consist of:
a) Planting of saplings in median.
b) Planting of low height shrubs with in median area.
Clause A-2.2
Clause A-2.3
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Clause A-2.4
Maintenance
The saplings of low height shrubs planted shall be watered
and maintained by the Contractor till issue of final taking over
certificate. Maintenance shall also include watering, weeding
out of undesirable plants, and replacement of dead plant,
manuring and trimming of the hedges.
Clause A-2.5
Clause A-2.6
Rates
The contract unit rate for planting of shrubs shall include the
cost of all labour and material involved in all the operations
described above including cost of saplings and maintenance
as mentioned above, the cost of supplying and stacking the
requisite quantity of manure and other incidentals.
Scope
The scope of work involves laying of interlocking concrete
blocks laid on 30 mm thick prepared sand bed conforming to
IRC: SP: 63 2004 and laid as shown in the drawings and as
directed by Engineer. The shape of blocks, the source of
supply, the methodology for laying of blocks shall be got
approved from Engineer.
Clause A-3.2
Unit of measurement
The unit of measurement shall be the area of the finished item
of work of interlocking blocks measured in plan in sq m.
Clause A-3.3
Rate
The unit cost includes full compensation for laying the sand
bed and laying the interlocking tiles including the cost of sand
and tiles.
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Clause A-4
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Scope
This work shall consist of construction of Rain Water
Harvesting Structures along roadside drains and other
locations intended for ground water recharging, as shown in
the drawings or as ordered by the Engineer and in
accordance with the requirements of these Specifications.
2.
Materials
All materials shall meet commercial grade standards and
shall be approved by the Engineer before being used in the
work.
3. Construction Operations
General
Prior to the start of the relevant construction, the Contractor
shall submit to the Engineer for approval his schedules for
carrying out construction of Road Side Drains and Rain Water
Harvesting Structures. He shall also submit for approval of his
proposed method of construction.
Trench Excavation
Trench for rainwater harvesting structure shall be excavated
to the specified lines, grades and dimensions shown in the
drawings. Where unsuitable material is met with at the trench
bed, the same shall be removed to such depth as directed by
the Engineer and backfilled with approved material which
shall be thoroughly compacted to the specified degree.
Filter Material for Trench
Filter material shall be provided to the dimensions as shown
in the drawing and directions of the Engineer. The grading of
filter material shall be as per the table given below.
Table 1: Grading for 6 mm to 12 mm material
Sieve Size
13.2
100
11.2
90 100
9.5
70 100
5.6
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26.5
100
13.2
40
Clause A-5
Description
This work shall consist of stone masonry and reinforced
concrete retaining walls of the sizes and dimensions shown
on the drawings or as approved by the Engineer, installed at
the locations shown on the drawings or as directed by the
Engineer in accordance with these Specifications.
Materials
2.1 Concrete
Plain cement concrete shall be of grade M15 below the
foundation of the retaining wall as per Clause 1704 of
MOSRTH Specifications.
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Steel Reinforcement
The reinforcement for concrete structure shall be as shown
on the drawings or as directed by the Engineer and in
accordance with Clause 1009 of MOSRTH Specifications.
Formwork material shall conform to Clause 1500 of
MOSRTH Specifications.
Mortar Materials
Portland cement shall conform to the requirements of
Clauses 1006 and 1304 of MOSRTH Specifications.
3
3.1
Construction
Excavation and Backfill
Excavation shall be performed in accordance with the
requirements of Clauses 304 of MOSRTH Specifications.
Backfill shall be performed in accordance with the
requirements of Clauses 305.4.4 of MOSRTH Specifications.
3.2
Formwork
Formwork shall be supplied and fixed in the position required
for the concrete to be cast as shown on the drawings or as
required by the Engineer and shall be supplied, erected and
removed as specified in Clause 1500 of MOSRTH
Specifications.
3.3
Steel Reinforcement
Steel reinforcement shall be furnished, bent and fixed where
shown on the drawings or where required by the Engineer
and its furnishing, bending and fixing shall be done in
accordance with Clause 1601 of MOSRTH Specifications.
3.4
Structural Concrete
Structural Concrete grade M30 and Plain cement concrete
grade M15 shall be supplied, placed, finished and cured as
specified in Clause 1700 of MOSRTH Specifications.
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4.
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Clause A-6
1.0
SCOPE
1.1
1.2
1.3
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1.4
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2.0
Eligibility Conditions
Reinforced soil/ earth structure being a specialized technology,
the contractor shall furnish design for approval by the engineer
and make his own arrangements to secure the supplies and
services needed. The past experiences and credentials in
details of the specialized agency executing the reinforced wall
construction shall be submitted well in advance for the
approval of the Engineer.
The reinforced soil/ earth structure technology shall have a
proven adoption with regard to durability. The approved agency
shall furnish documentary proof of satisfactory performance of
their proposed methodology for at least 10 years. The
approved executing agency shall have successfully completed
at least one project of construction of reinforced soil structures
of height not less than 8.0 m. and a total minimum 30,000
sq.m. of reinforced soil structures in India. He should provide
authenticated details of licensing and collaboration
arrangement, where relevant for prior approval.
3.0
3.1
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3.2
3.3
3.4
3.5
3.6
Quality Control
For every 3000 cum of reinforced earth backfill material or
whenever the approved source is changed, one sieve analysis,
one measurement of resistivity, angle of internal friction and
modified Proctor density shall be carried out. Any further tests
on soil to confirm its suitability as reinforced earth backfill can
be decided based on the results of these tests. However,
organic and deleterious content, Ph, sulphate and chloride
content shall be carried out as decided by Engineer.
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4.0
REINFORCING ELEMENTS
4.1
4.1.1
Geosynthetics
The maximum allowable design load of the geogrid type shall
be higher than the required tensile load defined by the stability
analysis in the Design of the wall structure. The
manufacturers of geosynthetic materials must be able to
supply creep test data/ results for the period of minimum 10
years over a temperature of 40o C minimum (Facing
temperature attained in most tropical Indian climates/
locations where geosynthetics is connected to the modular
block or facia panel). The post construction strains in
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Geogrid Reinforcement
The geogrid shall be made from high molecular weight and
high tenacity polyester (PET) yarn or high-density
polyethylene (HDPE). Materials should be confirming to BIS,
ISO 9002, BBA or FHWA. The PET geogrids should satisfy
the following electrochemical conditions:
4.1.2.2
Partial Factors
Partial factors as specified in BS 8006: 1995 shall be used to
calculate the long term design strength of geosynthetic
materials of any type proposed to be used as reinforcement.
HDPE
PET Based
Minimum partial FOS for
based
Geogrids
calculation of 100 years long
Geogrids
term design strength (LTDS) in
accordance with BS 8006:1995
requirement
1. Partial FOS for creep
2.6 5.0
1.6 2.5
deformation (Tu/Tcs)
329
2.
3.
4.
5.
ORR/JICA2/Pkg 2/Vol II
1.10 (10
years creep
test results
at 40C)
1.00 (use
only
MARV)
1.10 (10
years creep
test results
at 40C)
1.18
1.22
1.10
1.15
1.0 (use
only MARV)
FACIA UNITS
The fascia units, which help maintain a vertical face of the
reinforced soil/ earth structure, control erosion of the fill and
provide aesthetic appearance to the reinforced soil/ earth
structure, shall be of the pre-cast reinforced concrete
slabs/panels or pre-cast cement concrete blocks or any other
proprietary material that may be approved by the engineer
and/ or as indicated in the drawings. The type and shape of
the facia units to be finally adopted shall be subject to
approval by the Engineer.
5.1
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Casting
The elements shall be cast on a flat area. Tie-strips
connecting pins, PVC pipes and lifting anchors shall be set in
plate to the dimensions and tolerances shown on the drawing
and reinforcing elements guides shall be set on the rear face,
prior to casting. The concrete in each unit shall be placed
without interruption and shall be compacted by the use of an
approved vibrator supplemented by such hand-tamping as
may be necessary to ensure that the concrete reaches into
the corners of the forms and prevent formation of stone
pockets or cleavage plans. Clear form oil of the same
manufacturer shall be used throughout the casting operations.
5.1.2
Curing
The precast elements shall be cured for a sufficient length of
time as approved by Engineer so that the concrete develops
the required compressive strength. Only fresh potable water
shall be used for curing.
5.1.3
Removal of Forms
The forms shall remain in place until they can be removed
without damaging the elements. The scheme of removal of
formwork shall be as per relevant MORT&H Secifications.
5.1.4
Scribing
The date of manufacture, batch number and panel
designation shall be clearly scribed on the rear face of each
unit.
5.1.5
Concrete Finish
The front (exposed) face of the elements shall have the finish
approved by the Engineer and painted with cement based
waterproof paint or as decided by the Engineer. The rear face
shall have the finish of unformed surface and shall be roughly
screened to eliminate open pockets of aggregates.
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Tolerances
All elements shall be manufactured within the following
tolerances:
- All dimensions within: 5mm
- Evenness of the front face: 5 mm over 1500mm
- Difference between lengths of two diagonals: maximum
5mm.
- Thickness: 2 mm
5.1.7
5.1.8
Acceptability
Acceptability of the precast elements shall be determined on
the basis of compression tests, as per MORT&H
Specifications.
5.1.9
Rejection
Elements shall be subject to rejection in case of failure to
meet any of the requirements specified above. In addition,
defects, which indicate imperfect molding, or defects
indicating honeycombed or open textured concrete, shall be
sufficient cause for rejection.
5.1.10
5.2.1
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5.2.2
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Curing
The pre-cast blocks shall be cured for a sufficient length of
time as approved by Engineer so that the concrete develops
the required compressive strength. Only fresh potable water
shall be used for curing. Steam curing is desirable.
5.2.3
Scribing
The date of manufacture and batch number shall be clearly
scribed on the rear face of each unit.
5.2.4
Concrete Finish
All units shall be sound and free of cracks or other defects
that would interfere with the proper placing of the unit or
significantly impair the strength of permanence of the
construction. Any block units with cracks or chips observed
during construction shall be rejected from use.
5.2.5
Tolerance
Modular concrete block units dimension shall not differ more
than 2.5mm except height, which shall not differ more than
1.5mm.
Modular concrete block units shall match the colour, surface
finish and dimension for height, width, depth and batter
between 1.50 to 50 to vertical.
5.2.6
5.2.7
Acceptability
Acceptability of the pre-cast element shall be determined on
the basis of compression tests, as per MORT&H
Specifications.
Drainage
The drainage provision shall be strictly followed as per the
approved working drawing and Technical Specification Clause
305. Drainage outlets at the bottom level joints of panels with
provision of non-woven geotextile as per IRC-SP-59 and
backing shall be provided as per approved design and
drawing along the fascia for drainage redundancy. The
retained fill shall have the drainage way, 600 mm wide with
well graded crushed aggregate (materials of 19.5mm to
9.1mm size as per IS: 383) to allow free drainage of the
reinforced fill along with the retained fill. The panel joints
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Construction Requirements
The construction of Reinforced Soil/ Earth Structures shall be
carried out in accordance with the specifications and in
conformity with the lines, grades, design and dimensions
shown on the approved drawings.
7.1
Excavation
The Plan area of the of Reinforced Soil/ Earth Structures shall
be excavated in accordance with the requirements of General
and Special Specifications and in reasonably close conformity
to the limits and to the lines and grades during construction
stages as shown on the approved drawings. The contractor
shall take precautions to minimise over- excavation.
Excavation support, if required shall be designed by the
Contractor.
7.2
Foundation Preparation
The foundation for Reinforced Soil/ Earth Structures shall be
graded level for width equal to or exceeding the length of
reinforcing geosynthetics. Prior to wall construction, if required
by the Engineer, the foundation shall be compacted with a
smooth wheeled roller. The depth of foundation below the
finished ground level shall not be less than as specified in BS
8006-1995 or 600mm, whichever is greater.
7.2.1
Ground Improvement
Where foundation soil is found to be unsuitable, either
removal and replacement technique or ground improvement is
required to be carried out, as required by the Engineer. The
need for ground improvement, design and ground
improvement methodology shall be verified and approved by
the Engineer prior to construction.
Suitable ground improvement technique shall be identified
based on the results of subsoil exploration. Foundation
preparatory works and foundation treatment/ improvement
shall be treated as integral part of the reinforced soil structure
and accordingly Contractor shall arrange for detailed sub-soil
investigation works and employ his resources to design and
construct the foundation/ ground improvement treatment,
wherever necessary to satisfy the requirements of reinforced
soil structure. The design check and validation for foundation
treatment/ ground improvement and the methodology shall be
verified and approved by the Engineer prior to construction.
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Leveling Concrete
A leveling concrete pad shall be provided under the walls and
seat beams (for bridge abutments). Concrete shall have a
minimum grade M-15 (150 kg/cm2). Maximum size of
aggregates shall be 20mm and the pad shall be cured for at
least 48 hours before placement of panels.
In case of facia panel, the foundation may be made trough
shaped, so that the first panel is placed in the trough. After
placing the panels, the gap in the trough, may be filled with
mixture of sand and bitumen.
7.3.1
Batter
The reinforced earth/ soil wall face may be provided with an
initial inward batter specified by the system supplier or as
given in the drawings. Initial inward batter is required to
counter the outerward tilt that will occur as the wall height is
built up and also due to construction process. As a guideline
the initial batter is generally in the range of 40 to 60.
7.4
Erection
7.4.1
7.4.2
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7.4.3
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7.5
Joint Fillers
Fillers of vertical joints between panels shall be flexible open /
close cell polyurethane foam strips or non-woven fabric strips
(the latter used as joint cover instead of filter) as approved by
Engineer. Bearing pads for horizontal joints between panels
shall be made of elastomer with vulcanised EPDM.
7.6
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ii)
iii)
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8.0
9.0
Inspection
Engineer and/or the representative shall verify the materials
supplied by the contractor to ensure that all the requirements
of the specifications are satisfactorily met with. This includes
all submittals and proper installation of the system.
The reinforced soil/ earth structure system supplier shall
provide one qualified and experienced representative at site
on full time basis during the entire working phase to ensure
that the quality of the works performed by the Contractor is in
accordance with the specifications and to assist the
Contractor regarding proper wall installation.
The Contractors field construction supervisor shall have
demonstrated experience and should be qualified to direct all
work at the site. All expenses relating to this presence on site
shall be deemed to have been included in the rate and no
extra claim on this account shall be admissible.
10.
Testing of Materials
Testing shall be done as stated elsewhere in this specification
on all materials required for reinforced soil/ earth structure
construction. The tests shall be done from a reputed
independent agency as approved by Engineer as and when
required. Tests on materials and during construction shall not
be limited to the following types.
i)
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ii)
iii)
Testing of Reinforcements
(a) For design of reinforced soil/ earth structure, tensile
strength, yield stress, elongation and modulus of
elasticity of the reinforcement material are required.
Both these properties for the steel reinforcement can
be obtained from standard tensile test.
(b) For connection strength between geogrid /metallic
reinforcement and facing where connection strength
should have appropriate factor of safety against the
connection load calculated as per BS 8006: 1995.
(c) The geosynthetic properties can be determined using
standards as summarized below:
Tensile
strength
test
ASTM 1682,
1975
BS 2576
IS 1969-1985
Grab
tensile
test
Wide
width
tensile
test
ASTM 1682,
1975
Tear
Tests
ASTMD 453385
Mullers
Burst test
Ball burst
test
ASTMD 378777
CBR
push
through
test
ASTM STP
952 P.57-68
ASTM D-4596
11.1
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11.3
12.
Rate
12.1
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The rate for soil fill shall include selection, supply, placing,
compaction, and quality control tests etc. for approved earth
fill. The rate shall also include the cost of labour, plant/
machinery, transportation for all leads and lifts etc. as
required for the completion of the works, dressing and
levelling of slopes, including special measures for edge
reinforcement in accordance with the drawings.
12.3
The rate for crash barrier and friction slab shall include the
cost of all materials, labour, plant/ machinery, transportation
for all leads and lifts etc. as required for completing the work.
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CLAUSE A-7
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OF
TERMS
SPECIFIC
TO
THIS
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Observation
angle
00U 50 L&R
0
0 U 10 L&R
220
110
44
0.50
120
60
24
Note: The entrance angle of 00U corresponds to the normal aspect of the reflectors
when the reflecting road stud is installed in horizontal road surface.
5.1.2 A stud or pavement marker that incorporates one or more
corner cube reflectors shall be considered to be included in
category A. A stud that incorporates one more bi-convex
reflectors shall be considered to be included in category B.
5.1.3 OMNI-DIRECTIONAL STUDS
Each omni-directional stud shall have a minimum C.I.L. of
not less than 2 mcd/1x.
5.2 TESTS
5.2.1 Coefficient of luminance intensity can be measured by
procedure described in ASTM E 809 Practice for Measuring
Photometric Characteristics or as recommended in BS :
873 Part 4: 1973.
5.2.2 Under test conditions, a stud shall not be considered to fail
the photometric requirements if the measured C.I.L. at any
one position of measurement is less than the values
specified in Table 1 provided that
(i)
Red
0.3
White
C.I.L. in mcd/1x
Amber
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(ii)
ORR/JICA2/Pkg 2/Vol II
minimum, and
average of the left and right measurements for the
specific angle is greater than the specified minimum.
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9. Rate
The contract unit rate for reflective road markers shall be
payment in full compensation for furnishing all labour,
material, tools, equipment including incidental costs
necessary for carrying out the work at site conforming to the
specifications complete as per approved drawings or as
directed by the Engineer.
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CLAUSE A-8
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RUMBLE STRIPS
1. Scope
The scope of work involves provision of 15 numbers of
rumble strips across minor roads meeting the Outer Ring
Road with DBM material and providing thermoplastic
markings on either side of the rumble strips as shown in the
drawing and as directed by Engineer.
2. Unit of measurement
The unit of measurement is per linear meter of the road
across which speed breaker and markings are provided.
3. Rate
The unit rate for includes full compensation for providing
speed breaker and providing thermoplastic pavement
markings as shown in the drawings and as directed by
Engineer.
CLAUSE A-9
SPEED BREAKERS
1. Scope
The scope of work involves provision of speed breaker
across minor roads meeting the Outer Ring Road with DBM
material and providing thermoplastic markings on either side
of the speed breaker as shown in the drawing and as
directed by Engineer.
2. Unit of measurement
The unit of measurement is per linear meter of the road
across which speed breaker and markings are provided.
3. Rate
The unit rate for includes full compensation for laying, to the
required shape and compacting speed breaker as shown in
the drawings and as directed by Engineer and providing
thermoplastic pavement markings on either end.
CLAUSE A-10
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2. MATERIALS
The drains shall be of half round pipe of 300mm dia. formed
by joining half RCC pipe of NP2 type as shown in the
drawings. The RCC work shall conform to the relevant
clauses of these specifications.
The toe wall below ground level shall be of Plain cement
concrete of M15 grade conforming to clause 1700, as
shown in the drawings.
Dumped riprap for erosion protection at ground level, it shall
be constructed as shown in the drawing with hard,
unweathered and durable rubble stone of size 150 to 250
mm.
3. CONSTRUCTION OPERATIONS
At the locations where the chute drains are to be installed, a
rectangular cut on the side slope of the embankment along
the line of the chute drain shall be made. The Concrete bed
with PCC M15 shall be laid with semi circle in the middle.
The laying & jointing of pipe shall be done with Cement
Mortar 1:3, when concrete in bed is still green. The sloping
bed of the drain shall be to a regular line and suitably
compacted to provide a firm bed.
The water collection arrangement shall be constructed with
cement concrete of grades as shown in drawings at
shoulder edge between two chutes for guiding the surface
water into the chute.
The Toe wall shall be constructed with PCC M15 as shown
in drawings. The Rip-Rap/ Stone pitching 300mm thick shall
be constructed upto 1m. on either sides of the drain and at
ground level as shown in the drawings.
4. Measurements for Payment
The Chute drain shall be measured and paid in running
metre. The contract unit rates specified for chute drain shall
be inclusive of all leads and lifts for excavations, concreting
of pipe bed, placing and jointing of pipes with cement
Mortar, Construction of PCC toe wall, rip-rap/stone pitching
for erosion protection and drainage arrangement between
two chutes at shoulder edge, etc. for completing the chute
construction.
CLAUSE A-11
347
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TRAFFIC
MANAGEMENT
AND
CONSTRUCTION OPERATIONS
CLAUSE A-12.1
SAFETY
DURING
348
ORR/JICA2/Pkg 2/Vol II
349
ORR/JICA2/Pkg 2/Vol II
350
ORR/JICA2/Pkg 2/Vol II
351
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Solar Module
High efficiency Mono/Multi-crystalline 40Wp Solar Module
Battery
Maintenance free VRLA Batteries
Provides 2 days autonomy
LAMP
Electronics Regulator
Aspect
352
ORR/JICA2/Pkg 2/Vol II
h) Solar Stud
Supply and installation of solar studs of size 125 mm x 125 mm
x 90 mm or any suitable dimensions comprises of ultra bright
LEDs with micro controller, all electronics and reflector strip
housed in the cast. The stud should be unidirectional with three
LEDs. The system shall be water proof and withstand the weight
of fully loaded tuck-trailer and provide 35-40 per minute with two
years warranty. The system shall work in weather condition in
temperature range of -4oC to +55oC necessary structure to be
provided for mounting the stud on the road. The system shall
comply with the technical specification provided in the contract
agreement.
353
CLAUSE A-12.3
ORR/JICA2/Pkg 2/Vol II
354
ORR/JICA2/Pkg 2/Vol II
355
ORR/JICA2/Pkg 2/Vol II
356
CLAUSE A-12.5
ORR/JICA2/Pkg 2/Vol II
SAFETY AUDIT
Safety audit shall be conducted periodically on the safety
measures adopted during the constructions operations. The
main aspects to be covered shall include:
CLAUSE A-12.7
RATES
The rate for traffic management and safety during
construction will be in full compensation for providing all the
necessary
arrangements
as
described
in
these
specifications or as ordered by the Engineer, including
provision and installation of signs, pavement markings,
delineators, barricades, flagmen, red lamps/ blinking lights
etc. The rate will also include for removal of the above
installation after completion of the construction work in a
particular stretch.
Payment for traffic management and safety during
construction shall be regulated in 2 stages as follows:
Stage 1: Number and type of safety devices shall be as per
the requirement shown in the drawings or as
directed by the engineer during construction and
maintenance of the same for the entire period of
particular construction zone.
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CLAUSE A-12.8
358
ORR/JICA2/Pkg 2/Vol II
Electronic Specifications
Protection
359
ORR/JICA2/Pkg 2/Vol II
Storage Battery
Environmental Requirement
Materials
360
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Mounting structures
361
CLAUSE A-13
1.1
ORR/JICA2/Pkg 2/Vol II
1.2
Utility Crossing
For cross connection, two (2) numbers of utility ducts shall be
provided at an interval of 500m for cross connection. A
provision shall be made with 0.6m diameter pipe of NP-4
grade, for facilitating crossing of utilities from one side to the
other. Location, size and design of the cross pipes for utilities
shall be finalized at the detailed design stage in consultation
with the Independent Consultant and HGCL and shall confirm
to IS: 458-2000 and MoRTH specification Clause 2100.
At all junctions, provision shall be made for 0.6m diameter NP4 pipe for facilitating crossing of utilities from one side to the
other. Location, size and design of the cross pipes for utilities
shall be finalized at the detailed design stage in consultation
with the Independent Consultant and HGCL and shall confirm
to IS: 458-2000 and MoRTH specification Clause 2100.
362
1.3
ORR/JICA2/Pkg 2/Vol II
CLAUSE A-14
RE-CONSTRUCTION
PLACES
OF
TEMPLES
OR
RELIGIOUS
1.1.
1.2.
1.3.
1.4.
1.5.
Mode of Payment
The mode of payment shall be the outer plan plinth
measurements of the structure in sq meters. The complete
work shall be executed as per drawing and direction of the
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ORR/JICA2/Pkg 2/Vol II
Engineer. The rate should include the works specified in para4 including cost material, labour, equipment and incidentals.
CLAUSE A-15
1.1
1.1.1
Curing Compound
The curing compound shall be conforming to ASTM-C-309-81,
Type-2, white pigmented compound. The solids dissolved in
vehicle shall be either A (no restrictions) or Class B (resin as
defined in ASTM D-883) as approved by the engineer.
White pigmented compound (Type-2) shall consist of finely
divided white pigments and vehicle solids, ready mixed for
immediate use without alteration. The compound shall present
a uniform white appearance when applied uniformly to a fresh
concrete surface at a specified rate of application. It shall be of
such consistency that it can be readily applied by spraying to
provide uniform coating at temperatures above 4C. If two
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ORR/JICA2/Pkg 2/Vol II
1.1.3
Routine Testing
1. The liquid membrane forming curing compound should be
brought in the manufacturers original clear containers. Each
container shall be legibly marked with the name of the
manufacture, the trade name of the compound, the type of
compound and class of vehicle/solids, the nominal percentage
of volatile material and batch or lot number. The lot numbers
will be assigned to the quantity of compound mixed, sampled
and tested as single product. The manufacturer shall exercise
the care in filling the container so that all are equally
representative of the compound produced.
2. Curing compound to be used on site shall be got tested at
least 14 days in advance so that the result of water retention
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ORR/JICA2/Pkg 2/Vol II
Method of Application
The compound shall be sprayed using mechanical sprayer of
approved design to ensure uniform and continuous membrane
on the concrete surface. The coverage shall be at the rate
specified by the manufacturer or at the rate of 4m per litre or
as specified by the manufacturer and approved by the
engineer. Field trials shall be conducted to decide effective
coverage rate, which depends upon surface finish. The
engineer after verification of the field trails and based on the
actual experience shall order the rate of application as needed
for achieving the proper curing. With a view to ensure thorough
and complete coverage, approximately one half of the
compound for a given area should be applied by moving the
spray gun back and forth in one direction and the remaining
half at right angles to this direction. In case the application is
still not found uniform, the contractor shall have to apply the
second coat as and when directed by the Engineer. If a second
coat is to be applied, it should be applied approximately after
an interval of one hour. The curing compound shall generally
be applied as soon as the bleeding water or shine disappears,
leaving dull appearance.
366
CLAUSE A-16
ORR/JICA2/Pkg 2/Vol II
VOID FORMER
Void formers are to be supplied with suitable end blockers to
seal the void former ends.
Specialised form work shall be manufactured by use of form
lining materials with ring stiffeners as per design requirements.
The form lining may either be Marine Plywood, PVC/HDPE
sheet or steel sheet of appropriate thickness and the ring
stiffeners should preferably be of structural steel sections.
Manufactured void formers shall be absolutely leak proof.
The contractor may use PVC/ HDPE pipes, Galvanised
corrugated light metal tubes of required sizes from market or
specially manufactured for use as void formers. However, the
specifications & design for such pipes/ tubes shall be
submitted for approval of Engineer.
The Void Formers shall be strong enough to withstand all
pressure, ramming and vibration during placing of concrete
and handling / erection stresses. The void formers shall be
placed and tied in position so that they are not displaced
during concreting.
All the steel surfaces shall be painted with Zinc Rich Paint in
accordance with Section 1900 of the Technical Specification,
before use of Void Formers.
Standard R.C.C. Hume pipes are not to be used as void
formers.
The contractor shall furnish the design and drawing along with
detailed specifications of the proposed Void Formers for
approval of Engineer before taking up the work.
The payment for void former shall not be made separately. It
is deemed to have been included in the concrete rates for
voided slab which shall include cost of supply of void formers,
transport, fitting fixing in position and all other incidental
expenditure complete.
367
CLAUSE A-17
ORR/JICA2/Pkg 2/Vol II
CLAUSE A-18
368
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Classification of Wells
The open wells shall be classified as under:
Unlined
Lined
The casing/lining of wells may be of masonry, burnt clay,
concrete rings or any other type.
Materials
The fill materials shall be sand, gravel, selected soil and such
materials free from logs, stumps, roots, rubbish, compressible
materials or any other ingredient likely to deteriorate, or affect
the filling and shall be free from any hazardous material such
as harmful chemicals, sewage etc., which could cause
contamination of ground water. A mixture of sand and gravel
would be acceptable as filling material because little settling
would occur afterwards.
The types of material to be used shall be as per Table-1 and as
directed by the Engineer.
Description
Material Type
Well with
standing
water
Note:
(1)
Materials for filling of wells of sizes less than 1m in
diameter shall be mixture of natural sand and gravel.
(2) The selected materials (soils and sand-gravel mixtures)
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ORR/JICA2/Pkg 2/Vol II
shall have MDD (as per IS2720, Part-8) not less than 16.0 Kn/m3.
The sand-gravel mix shall be as per sub clause 2504.
The size of the coarse material in soil shall not exceed 25 mm. In
case of sand-gravel mixtures, the maximum particle size shall not
be more than 75 mm. Sand-gravel mixtures with excessive
amounts of gravel (>30%) shall not be permitted
These should be capped with 300 mm thick M-15 grade PCC
slab on granular material.
1.
Construction Operations
All debris such as pump, metal wires and rods, pipes, any
other equipment, floating materials and logs, degradable
and also not degradable materials that would cause
incomplete filling of the voids shall be removed from the
bed of wells so that the selected fill materials do not slump
or settle afterwards. The removal and disposal shall also
cover all plastic materials (e.g. used polythene bags, pipes
etc.), sewage, dead animals, boulders etc. as directed by
the Engineer.
(ii) All debris such as pump, metal wires and rods, pipes, any
other equipment, floating materials and logs, degradable
and also not degradable materials that would cause
incomplete filling of the voids shall be removed from the
bed of wells so that the selected fill materials do not slump
or settle afterwards. The removal and disposal shall also
cover all plastic materials (e.g. used polythene bags, pipes
etc.), sewage, dead animals, boulders etc. as directed by
the Engineer.
(iii) In case of lined open wells, the lining shall be dismantled
up to the level of natural ground level or one metre in
height, whichever is higher.
(b) Disinfect Standing Water in Open Wells
All open wells with standing water shall be disinfected to kill
micro organisms. This can be accomplished using by adding
chlorine bleach @ 5 litres of chlorine bleach for every 2,500
litres of standing water and as directed by the Engineer.
(c) Removal of Well Lining
The upper 1m of well casing/lining shall be removed when the
fill material reaches within 1m of the existing ground surface
(d) Placing and Compaction
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ORR/JICA2/Pkg 2/Vol II
(iii) end loaders into the abandoned wells shall not be allowed.
(iv) Each layer of fill material shall be compacted with the help
of plate compactor or power hammer and as directed by
the Engineer.
(v) Before allowing the next layer, it shall be ensured that the
earlier layer is at the desired compaction and as directed
by the Engineer.
371
ORR/JICA2/Pkg 2/Vol II
(1)
(2)
(3)
CONTROLLED BLASTING
GENERAL
The specifications for excavation in rock are covered by
MoRT&H Specifications for Road & Bridge Works (4th revision
2001), vide section 300. The following specifications are
additional and supplementary to the same.
CONTROLLED BLASTING
Whenever required by the Engineer, the rock blasting shall be
controlled so that vibration generated during the blasting do not
cause damage to the building and installation around built up
areas. Similarly, the rock pieces should not fly off the pits and
thus damage the buildings and installation and life and limb of
people around. Apart from the general precautions mentioned
in the MoRT&H specifications, following protective measures
and limits for use of explosives are suggested as guidelines.
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ORR/JICA2/Pkg 2/Vol II
PROTECTIVE MEASURES
a) Short delay blasting with light charges shall be used.
b) The blast hole shall be covered with 0.6 to 1.0 sq.m. Mild
steel plate of minimum 6 mm thickness.
c)
Distan
ce in
m
100
150
200
250
300
350
400
450
500
10.7
24.2
43.0
67.3
96.9
131.9
172.3
218.2
269.3
373
Safe particle
velocity 3 mm/sec.
Charge in kgs per
delay.
2.6
5.8
10.3
16.7
23.2
31.6
41.2
52.2
64.5
ORR/JICA2/Pkg 2/Vol II
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Clause A-21
1.0
375
2.0
ORR/JICA2/Pkg 2/Vol II
Materials
a) 20 Meters long, High Mast, in two sections made from special
steel plates as per BSEN 10025/IS S986 with excellent ultimate
tensile strength, yield stress and elongation and corrosion
Resistance properties and suitable weldability. Plates to be cut
and folded to form a telescopic polygonal cross section (20
sides) and welded longitudinally as per IS 9595/IS10178 and
continuously tapered, and having no circumferential welds.
b) Hot Dip Galvanisation of both internal and external surface with
minimum 86 Microns more than 600 gm/m2 as per IS
specification.
c) The thickness of sections shall be 6mm. for bottom section and
5mm top section. With a bottom diameter than 480mm and top
diameter than 200mm.
d) The two sections should fit telescopically and the length of
overlap shall be at least 1.5times the diameter.
e) The stress slip fit jointed without any welding at site and length
of overlap should be at least 1.5 times the Diameter.
f) The high mast shall be designed as per IS 875 (Part-Ill) to
withstand a wind pressure of 250 Km/Hr with maximum gust
speed time of 3 seconds.
g) The factor of safety for wind load shall be at least 1.25 and for
other loads shall be 1.15
h) The base plate shall be made of hot-rolled MS. Plate as per
IS:2062 and of minimum 700mm diameter and 30 mm. thick
with at least 8 Nos. foundation Bolts of high tensile steel of
1200mm Length and M30 Category with Nuts for grouting in
concrete.
i) The high mast shall be provided with lantern carriage of 1200
mm diameter made out of 75mmx400mm MS Channel or
60mmx60mm Square tube in 3 segments and having Rubber
Padded Guide ring as buffer between carriage and Mast with a
load carrying capacity of 750 Kgs, raising and lowering type
with three wire suspension system with a double drum winch for
optimum balancing of the lantern carriage and self lubricating
winch gear assembly made of phosphor bronze.
376
ORR/JICA2/Pkg 2/Vol II
Earthing
Installation and fixing of 2 Nos. Standard earthing with 50mm
dia G.l. pipe, Class B, Medium Quality, 3 meters long and the
pipe shall have 12mm diameter holes at 15 Cms c/c up to a
height of 2.5 meters from the bottom and a clamp made out of
40mmx5mm G.l. flat at the top for taking earth connection
complete with excavation of earth pit chamber of depth
3000mm in all kind of soil including rock of all variety,
installation of earth electrode and masonry work for earth pit
chamber
with
brick
cast
iron
cover
of
size
300mmx300mmxl0mm thick for covering the earth pit chamber.
The pit shall have alternate layer of 105mm of charcoal and
50mm of salt up to a height of 465mm from the bottom of the pit
and the rest shall be filled up with charcoal to a further depth of
2035mm. and the balance shall be filled up with earth. (The
earth pit chamber shall be erected after the earth has settled
and has became firm. Otherwise the earth shall be watered and
rammed to make it compact and then the masonry work shall
be done with 1:6 cement sand mortar and 1st Class bricks shall
be plastered with 1/2
thick plaster of cement mortar both
inside and outside the chamber. Further the level of the Cast
iron Cover shall be same as adjacent ground / pavement level
including connection with the help of 40mmx5mm GI strip from
earth electrode to earth electrode and from earth electrode to
the high mast.
4.0
377
5.0
ORR/JICA2/Pkg 2/Vol II
CLAUSE A-22
LIGHTING ARRANGEMENTS
Scope :
The work of supplying, installing, testing and fixing properly in
position external light poles including clamps, fixtures, cables
earthing etc., shall be carried out as per relevant I.S. codes for
the same and as per detailed drawings supplied by the
Contractor and approved by the Engineer as indicated below.
1)
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ORR/JICA2/Pkg 2/Vol II
2)
a) The housing shall be made of single piece pressure die cast LM6
aluminium / aluminium alloy with low copper content and epoxy
powder coated finish from outside.
b) The lamp compartment shall consist of electrochemically
brightened and anodized, high purity STEP Precision Optics
Tech (POT) reflector.
c) The luminaries shall have a Heat-resistant toughened flat glass
cover for the lamp compartment to ensure ingress protection of
IP66 for the lamp compartment and IP65 for control gear
compartment.
d) The luminaries shall be complete with control gear such as
energy efficient, low watt loss, open construction copper ballast,
power factor improvement capacitor, ignitor etc.
3)
Highmast lights:
Supply, Installation and commissioning of 20 Meters High Mast
complete with 12 Nos.2x400 W Metal Halide flood light
luminaries, Electrical Connections and electrical cables,
foundations with foundation accessories, lamp carriage with
pulley and stainless steel wire ropes, compensating disc, double
379
ORR/JICA2/Pkg 2/Vol II
380
ORR/JICA2/Pkg 2/Vol II
Power Tool :
Supplying of Power tool for lowering or raising the lamp carriage
the High Mast as at Sl. No. 3 above, complete with movable
packing and all tools and accessories.
5)
Multicore Cables :
Supplying and Laying of round multi core armoured cable of
Aluminium / copper conductor as per lS:1554(Pt-l) of 1988 of
381
ORR/JICA2/Pkg 2/Vol II
7)
:
:
:
:
:
:
Vector group
Primary connection
Primary Volts
Primary frequency
Primary phases
Primary wires
:
:
:
:
:
:
382
100 KVA
Outdoor
DP
Double
Core
ONAN
500C of oil
550C of winding
DYNII
Delta
11000 V
50 hz
3
3
ORR/JICA2/Pkg 2/Vol II
Secondary connection
Secondary volts
Secondary phase
Secondary wires
Taps
on
primary
winding
Terminal arrangement
H.V
:
:
:
:
:
LV
:
:
Star
415
3
4
+ or 2.5 %
383
ORR/JICA2/Pkg 2/Vol II
ii) 11 K.V. String / Disc insulator (T&C type) complete with all
hardware fitting and accessories
f)
g)
50mmx50mmx6mm
384
of
length
1500mm
ORR/JICA2/Pkg 2/Vol II
385
ORR/JICA2/Pkg 2/Vol II
xii) Supplying and fixing of required length of 40mm x 6mm size G.l.
Flat for earth connection between two earth electrode and from
earth electrode to D.P. Structure, Body of Transformer etc.
complete with all connections with G.l. Nuts, Bolts and washers
etc. with supply of G.l. Nuts, Bolts, Washers etc. complete with
all other accessories.
xiii) Supplying and fixing of required length of No. 4 S.W.G. G.l. wire
as earth connection from earth electrode/bus to the body of the
transformer, all lightning arrestor, all members of the D.P.
structure including the joist from top to bottom, Neutral of the
transformer, L.T. Panel Box etc. All the terminals end of the G.l.
wire shall be soldered to cable Sockets / lugs of Copper of
proper size and the connection made with proper size of Nut,
Bolt and washer etc. complete with all other accessories and
connections.
xiv) Supply, Installation, testing and commissioning of 11/0.4 K.V.,
100 K.V.A, transformer, Delta/Star, oil cooled type (Natural
Cooled) with Copper winding on the DP Structure (as mentioned
in this schedule elsewhere) with proper alignment and providing
all connections on 11 K.V. side of the Sub-Station from Insulators
on the D.P. Structure to the H.T. (11 K.V.) bushing of the
transformer through Lightning arrestor, A.B. Switch, HG. Fuse
Set etc. with the help of A.A.C./A.C.S.R. Conductor for
connections as above
xv) Supply and fixing of 95 Sq.mm, 3-1/2 Core, Armoured cable from
the L.T. Bushing of the Transformer to the M.C.C.B in the L.T.
out-door Panel for transformer.
Installation of Out-Door type Electrical Panel consisting of 160
Amps, 400 Volts, 50 KA, Four Pole MCCB for transformer
protection on the DP Structure:
xvi) Excavation of Foundation Trench along the boundary of the SubStation Area and erection of 10 thick and 2 deep retaining wall
all along the periphery of the Sub-Station, the top of such wall
shall be 300mm or 12 high than the surrounding ground level
and Cleaning, Dressing and levelling of the Ground in the 11/0.4
K.V. Sub-Station area and supplying and spreading machine
broken Granite metal of 20mm to 40mm Nominal size on the
ground to a thickness of 100mm within the boundaries of the
Sub-Station.
xvii)
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ORR/JICA2/Pkg 2/Vol II
out of 16 SWG Steel sheets, duly painted with one coat of red
oxide paint and two coats of smoke grey enamel paint spray
painted after fabrication and due treatment of sheets with acid to
remove any rust and dust. The Panel doors must have thumb
screws with bakelite knob and rubber gaskets so as to render the
panel dust and vermin proof. The clearance between the various
phases and the earth should be minimum 30mm and that from
the body of the panel should be at least 30mm. The Bus Bars
shall be mounted on cast resin insulators of drum type and
should be properly insulated with insulating tape/sleeve of proper
colour i.e. Red, Yellow and Blue for Phases and Black for
Neutral. The panel shall also have a base fabricated out of
75mmx40mm MS. channel of light category (ISJC category).
(Before fabrication the final drawings should be approved by the
Engineer. Any fabrication done without the approval of drawing
shall be at the risk of the panel manufacturer) The panel shall
consist of the following incoming and outgoing:
(i) : INCOMING:
one number 160 Amps., 400 Volts, 50 KA Breaking Capacity,
Four Pole MCCB for each transformer protection. The Incoming
of the MCCB shall be from the top and the out going i.e.
connection to the outgoing shall be from the bottom only.
(ii) : OUTGOING for each Transformer:
a) One number 160 Amps, 400 Volts Contactor with 1NO+1NC
auxiliary contact after the MCCB
b) One number 24 Hours timer controlling the ON-OFF position of
the contactor
c) One number 20 Amps, 400 Volts, 10 KA TP&N, MCB for
outgoing feeders of High Mast.
d) Six Numbers 63 Amps, 230 Volts, 10 KA, SP&N, MCB for
outgoing feeders.
9
387
10
ORR/JICA2/Pkg 2/Vol II
HDPE Pipes:
(a) Supply, delivery and laying of 50mm internal diameter HDPE
pipe inside road for road crossing of cable by Hydraulic Drilling
Device without opening of the road top surface laid at a depth of
at least 900mm below the road surface from the transformer
feeding point to the feeder pillar box in meridian including cost of
all accessories, masonry inspection chamber at both ends etc.
complete with for road crossing for laying of cables as in item
No.5 above for cable protection.
(b) Supply, delivery and laying of 50mm internal diameter HDPE
pipe in median laid at a depth of at least 900mm below the
ground surface by excavation of earth and refilling the same after
laying of pipe and cable from pole to pole for laying of cable in
meridian including cost of all accessories, masonry inspection
chamber at both ends etc. complete with for road crossing for
laying of cables as in item No. 5 above for cable protection.
11
Other Charges:
Liaison Charges and Statutory charges for Inspection by the
Electrical Inspector and obtain necessary clearance certificate to
energise the Sub-Station, building and Liaison and statutory
charges for obtaining clearance for power supply from
APCPDCL, excluding deposits to be paid to APCPDCL are all
inclusive.
12
Notes:
1. The Highway Crossing by the Hydraulic Drilling Device Boring
and the construction of manholes for all types of cable laying
through HDPE Pipe, if any, would be incidental to the work and
no extra charges will be borne by Hyderabad Growth Corridor
Limited. It is to be noted that Open Digging is strictly prohibited
under the road crust.
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ORR/JICA2/Pkg 2/Vol II
Measurement of Payment
The various items of Street Lighting shall be measured as
follows:
a) Poles with single cross arm and double cross arm shall be in
numbers.
b) The Measurement for High Mast shall be in numbers.
c) The Measurement for power tool for lowering or raising the lamp
carriage of the high mast shall be in numbers.
d) The Measurement for Metal Halide street light fittings with starter
connections bulbs shall be in numbers.
e) The Measurement for HPSV light fittings with starter connections
bulbs shall be in numbers.
f) The Measurement for Street light control box with timer and all
other accessories shall be as each number.
g) The Measurement for Armoured Aluminium Cables and PVC
armoured cables and other cables shall be in running meters.
h) The Measurement for Pipes shall be in running meters.
i) The Measurement for making of cable end terminations with
necessary glands, lugs shall be in numbers.
j) The Measurement for Transformers including all accessories
shall be in numbers.
k) The Measurement for DP structure including all accessories shall
be in numbers.
l) The Measurement for run of earth lead shall be in running
meters.
m) The Measurement for Copper Plate Earth station including brick
pedestal meshed funnel, CI cover shall be in numbers.
389
14
ORR/JICA2/Pkg 2/Vol II
Rates
The contract unit rate for items of street lighting shall be the
payment in full for carrying out required operations including all
equipment, plant, tools, spares, labour, supervision, overheads,
consumables, materials, erection, maintenance, testing of input
material delivered, profit, taxes and duties together with all
general risks, patent charges (if any) and supervision by the
specialized
supplier/manufacturer/agency,
liabilities
and
obligations set out and implied in the Contract and other
incidentals to comply with the requirement of Technical
Specifications.
A-23
A real time system working round the clock shall be established for informing
the road users of the road, traffic, and weather conditions on the Project
Highway; for making interventions as required for smooth, safe and efficient
traffic operation; and for providing rescue and relief to the users in distress.
The system shall be capable of (i) acquisition of data from various sources
such as the road, the users, the maintenance and operation patrol, the
ambulance, and the intervention team (ii) three way communication between
the data source and a Central Control Room, the Control Room and the data
sources and display units, and between the maintenance and operation
teams, through a transmission system, and (iii) A Central Control Room to
process all data and control the highway operation.
The systems and equipment of ATMS shall meet the following main climatic
and environmental requirement as specified in IS-9000
(i)
(ii)
(iii)
Data acquisition system: This shall consist of (a) Automatic Traffic Counter
and Classifier (ATCC), with an in-road loop detectors and treadles. (b) Video
cameras installed on road with such pan and tilts that a length of 2 km road is
captured for video monitoring of traffic, (c) Emergency Call Boxes installed at
every 2 km to enable any user to be instantly in contact with the Control
Room, (d) Meteorological sensors for capturing data on temperature,
weather, wind, (e) Mobile radios for patrol vehicles and ambulances to be in
communication with Central Control Room and among themselves.
Emergency call boxes (ECBs) with loud speaker, micro phone, activation
button with LED indicating conversation, shall be housed in a vandal proof
casing and operate in full to play mode in noise level of up to 95 decibels with
in built diagnostic features for automatic detection in case of damage by any
object. Mobile communication system shall comprise the mobile radio base
stations and control centre equipments. It shall have provision for mounted
mobile set on ambulances, trains & patrolling vehicles. The system shall have
the facility to connect mobile to mobile, mobile to controller, and controller to
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mobile along with the systems for waiting, holding, and transfer of calls. The
system shall use a pair of frequencies to be allotted to the concessionaire
with the approval of wireless planning & coordination (WPC), Deptt. of
Telecommunications and shall operate for full duplex mode. One number per
Km to be provided in staggered.
5
The design for the Variable Message Signs (VMS) will be modular with sign
panels using LEDs / High-Gain Trans Reflective LCDs for outdoor ambient
lights. The sign panel should be such that a display is legible from a distance
of about 200m. For this purpose, panels shall have minimum dimensions of
3m length x 1.8m depth. The minimum height of the characters shall be 300
mm. The contrast ratio shall be more than 30 perpendicular to the bold face
and more than 10 at an angle of 70 degrees to the perpendicular. The
equipment shall be capable of storing minimum 10 frames that can be
triggered on receiving the tele-command. The sign panels shall be installed
on the structure in such a manner that they are aesthetically pleasing and can
withstand wind pressures. The equipment shall be capable of storing
minimum semi-duplex mode and other known forces. The minimum vertical
clearance available at VMSs shall be 5.5 m from the road surface. Power
supply shall be fed from the integrator locations. Two numbers to be provided
for each package.
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ORR/JICA2/Pkg 2/Vol II
10
11
Central Control Room (Control Centre): The Central Control Room (CCR)
shall be the repository of all the data acquired from the field and their
processing, storing, and archiving. All the information for real time monitoring
of the Project Highway shall be generated at the CCR and the relevant
information shall be disseminated to the users through Variable message
signs, and to the operation and management teams through mobile radio
communication system for appropriate intervention. Another important
function to be performed at the Control centre shall be the operation and
management of the ATMS itself along with its various sub systems.
CCR shall have the following minimum equipment, hardware and software:
(1)
(2)
(3)
Call system equipment comprising Operator PC along with subsystems and digital voice recorder.
(4)
terminal
(5)
392
12
ORR/JICA2/Pkg 2/Vol II
(6)
(7)
(8)
(9)
A line Printer
(10)
An Office Computer
(11)
(b)
(c)
(d)
A-23
A real time system working round the clock shall be established for informing
the road users of the road, traffic, and weather conditions on the Project
Highway; for making interventions as required for smooth, safe and efficient
traffic operation; and for providing rescue and relief to the users in distress.
The system shall be capable of (i) acquisition of data from various sources
such as the road, the users, the maintenance and operation patrol, the
ambulance, and the intervention team (ii) three way communication between
the data source and a Central Control Room, the Control Room and the data
sources and display units, and between the maintenance and operation
teams, through a transmission system, and (iii) A Central Control Room to
process all data and control the highway operation.
The systems and equipment of ATMS shall meet the following main climatic
and environmental requirement as specified in IS-9000
(i)
(ii)
(iii)
Data acquisition system: This shall consist of (a) Automatic Traffic Counter
and Classifier (ATCC), with an in-road loop detectors and treadles. (b) Video
cameras installed on road with such pan and tilts that a length of 2 km road is
captured for video monitoring of traffic, (c) Emergency Call Boxes installed at
every 2 km to enable any user to be instantly in contact with the Control
Room, (d) Meteorological sensors for capturing data on temperature,
393
ORR/JICA2/Pkg 2/Vol II
weather, wind, (e) Mobile radios for patrol vehicles and ambulances to be in
communication with Central Control Room and among themselves.
4
Emergency call boxes (ECBs) with loud speaker, micro phone, activation
button with LED indicating conversation, shall be housed in a vandal proof
casing and operate in full to play mode in noise level of up to 95 decibels with
in built diagnostic features for automatic detection in case of damage by any
object. Mobile communication system shall comprise the mobile radio base
stations and control centre equipments. It shall have provision for mounted
mobile set on ambulances, trains & patrolling vehicles. The system shall have
the facility to connect mobile to mobile, mobile to controller, and controller to
mobile along with the systems for waiting, holding, and transfer of calls. The
system shall use a pair of frequencies to be allotted to the concessionaire
with the approval of wireless planning & coordination (WPC), Deptt. of
Telecommunications and shall operate for full duplex mode. One number per
Km to be provided in staggered.
The design for the Variable Message Signs (VMS) will be modular with sign
panels using LEDs / High-Gain Trans Reflective LCDs for outdoor ambient
lights. The sign panel should be such that a display is legible from a distance
of about 200m. For this purpose, panels shall have minimum dimensions of
3m length x 1.8m depth. The minimum height of the characters shall be 300
mm. The contrast ratio shall be more than 30 perpendicular to the bold face
and more than 10 at an angle of 70 degrees to the perpendicular. The
equipment shall be capable of storing minimum 10 frames that can be
triggered on receiving the tele-command. The sign panels shall be installed
on the structure in such a manner that they are aesthetically pleasing and can
withstand wind pressures. The equipment shall be capable of storing
minimum semi-duplex mode and other known forces. The minimum vertical
clearance available at VMSs shall be 5.5 m from the road surface. Power
supply shall be fed from the integrator locations. Two numbers to be provided
for each package.
394
ORR/JICA2/Pkg 2/Vol II
10
11
Central Control Room (Control Centre): The Central Control Room (CCR)
shall be the repository of all the data acquired from the field and their
processing, storing, and archiving. All the information for real time monitoring
of the Project Highway shall be generated at the CCR and the relevant
information shall be disseminated to the users through Variable message
signs, and to the operation and management teams through mobile radio
communication system for appropriate intervention. Another important
function to be performed at the Control centre shall be the operation and
management of the ATMS itself along with its various sub systems.
CCR shall have the following minimum equipment, hardware and software:
(1)
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ORR/JICA2/Pkg 2/Vol II
(2)
(3)
Call system equipment comprising Operator PC along with subsystems and digital voice recorder.
(4)
terminal
(5)
(6)
(7)
(8)
(9)
A line Printer
(10)
An Office Computer
(11)
12
(b)
(c)
(d)
396