Test Link Belt

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Load Chart & Rigging practice
mobile hydraulic CRANE
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Link Belt HTC 8660
CraneSafe Certification
Document #:
Mobile Hydraulic Crane Practice
LCR.MH80.LBHTC8660.P1
8 January 2009
CraneSafe Certification + Fulford Harbour Group

Tel: 604.952.6033 | www.fulford.ca
Load Chart & Rigging PRACTICE
Mobile Hydraulic
Link-Belt HTC 8660 Telescopic Crane (1)
Introduction
These 10 questions are for you to use to help get ready for the load chart and rigging part of the
CraneSafe Certification assessment for Mobile Hydraulic Crane.
The questions on your assessment will be different from these but will be presented in the same format
as these questions.
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Following the questions are load charts and jib rating charts. We have not included all of the charts for
this crane - but everything you need to answer the questions is included in the load and jib charts you
have here. You do not need the crane manual or full load chart package to answer the questions.
Following the load charts are rigging tables - use these to help answer the rigging questions included in
the practice questions. These same rigging charts will be used in your assessment so it is a good idea to
become familiar with them.
Attached to the back of this practice exercise is an answer sheet. The answer sheet explains how we
arrived at the correct answer and you can use this to help work through any questions you may have
gotten wrong.
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The crane industry in BC has stated that operators must get a minimum of seven out of ten questions
right on the load chart and rigging part of the assessment to be competent.
Operator Information
This section to be completed by Operator
Operator Name:
Employer:
Make & Model of Crane

Signature:
Assessor Information
This section to be completed by Assessor
Assessor Name:
Date of Assessment:
Month
Day
Year
Place of Assessment:
www.fulford.ca
Mobile Hydraulic
Load Chart Questions

Specifications
Hoist line is Type ZB
1.
What is the net capacity?
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Outriggers fully extended
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Counterweight 12,000 pounds
Lifting over the side
Main boom length 85 feet
Lifting with 40 ton block
8.5 ton ball suspended from auxiliary head
Fly stowed
Radius 42 feet
Answer:
www.fulford.ca
pounds
What is the net capacity?

Outriggers intermediate extension
8.5 ton ball suspended from auxiliary head
Fly stowed
Radius 25 feet
Answer:
3.
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2.
Mobile Hydraulic
pounds
What is the maximum radius the gross load can be placed?

Re
Lifting over the rear
Fly stowed
Auxiliary head attached
Rigging 350 pounds
Weight of load 36,000 pounds
Answer:
www.fulford.ca
feet
What is the maximum radius the load can be placed when lifting from the main boom?

Lifting over the side
34 foot fly erected
8.5 ton ball suspended from the fly
Rigging 150 pounds
Answer:
5.
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4.
Mobile Hydraulic
feet
How many parts of line are required to lift the gross load?
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Rigging 300 pounds
Answer:
www.fulford.ca
parts
What is the net capacity when lifting from the 34 foot fly?

40 ton block suspended from main boom
Fly offset 1 degree
Lifting with 8.5 ton ball
Main boom angle 58 degrees
Answer:
7.
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6.
Mobile Hydraulic
pounds
What is the maximum radius the load can be placed when lifting from the 34 foot fly?
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Fly offset 15 degrees
Lifting with 8.5 ton ball
Rigging 200 pounds
Answer:
www.fulford.ca
inch
8.
Mobile Hydraulic
A 9,000 pound pipe is to be lifted using two wire rope slings in a basket hitch configuration.
The sling angle is 60 degrees.
What is the size of wire rope slings required?
9.
inch
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Answer:
What is the minimum size of nylon web slings required to lift a load weighing 3,700 pounds?
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The two-leg bridle is choked at a 45 degree angle.

Answer:
www.fulford.ca
inch
10.
Mobile Hydraulic
What is the minimum size of the two eye bolts required to lift a load of 5,500 pounds?
The angle of pull is 45 degrees.
inch
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Answer:
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Mobile Hydraulic
Load Charts
Link-Belt HTC 8660 Telescopic Crane
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OPERATING INSTRUCTIONS
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HTC-8660
www.fulford.ca
Mobile Hydraulic
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HTC-8660
www.fulford.ca
10
Mobile Hydraulic
WINCH PERFORMANCE
Winch Line Pulls
Drum Rope Capacity (Ft.)
Two Speed Winch
Low Speed
Wire Rope
Layer
Available Lbs.*
16,348
13,985
2
4
5
Available Lbs.
7,711
Layer
110
Total
110
6,561
129
358
5,709
148
15,112
7,090
13,014
6,105
12,169
N/A
119
229
138
N/A
496
644
158
802
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High Speed
*Maximum lifting capacity: Type RB Rope=12,920 Type ZB Rope=15,600
WIRE ROPE CAPACITY
Parts
of
Line
1
Maximum Lifting Capacities Based On Wire Rope Strength
2
3
4
3/4
3/4
Type RB
Type ZB
12,920*
15,600
38,760
46,800
25,840
51,680
64,600
77,520
7
8
Re
10
LBCE
TYPE RB
TYPE ZB
62,400
79,000
93,600
109,200
116,280
140,400
129,200
Capacities shown are in pounds and working loads must not exceed the ratings on the
capacity charts in the Crane Rating Manual.
Study Operators Manual for wire rope inspection procedures.
31,200
90,440
103,360
Notes
*Use of swivel end with 1 part of line is not

recommended.
124,800
156,000
DESCRIPTION
18 X 19 Rotation Resistant Extra Improved Plow Steel Preformed Right

Lay Regular Lay, Swaged
36 X 7 Rotation Resistant Extra Improved Plow Steel Right Lay
Regular Lay
HYDRAULIC CIRCUIT PRESSURE SETTINGS
Function
Front And Rear Winch
Outriggers
Boom Hoist
Telescope
Swing
Steering
Bumper Outrigger
Pilot Control
Counterweight Removal
Pressure (PSI)
2750
3000
2900
3000
1500
2000
650
500
1500
These charts are for assessment purposes only and should not be used to operate a crane.
The individual cranes load chart, operating instructions and other instructional plates must be read and
understood prior to operating the crane.
HTC-8660
www.fulford.ca
11
Mobile Hydraulic
WORKING AREAS
Side
CL Boom
Center Of
Rotation
Longitudinal
CL of HTC
Rear
Front
360
Chart
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CL Outrigger
Pontoon
See Note
Side
HTC On Outriggers
Center Of
Rotation
Longitudinal
CL of HTC
See Note
Boom Centered Over Rear
CL Front Axle
CL Rear Axle
HTC On Tires
Note: These Lines Determine The Limiting Position Of Any Load For Operation Within Working Areas Indicated.
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CAPACITY DEDUCTIONS FOR AUXILIARY LOAD

HANDLING EQUIPMENT
Load Handling Equipment
Weight (Lbs.)
Auxiliary Head Attached
100
40 Ton Quick Reeve 4 Sheave Hook Block (See Hook Block For Actual Weight)
720
1100
1400
8.5 Ton Hook Ball (See Hook Ball For Actual Weight)
360
Lifting From Main Boom With:
34 Ft. Or 56 Ft. Fly Stowed On Base (See Operation Note 4)
34 Ft. Offset Fly Erected But Not Used
4200
56 Ft. Offset Fly Erected But Not Used
7300
Lifting From 34 Ft. Offset Fly With:

22 Ft. Fly Tip Erected But Not Used
PROHIBITED
22 Ft. Fly Tip Stowed On 34 Ft. Offset Fly
PROHIBITED
Note: Capacity deductions are for LinkBelt supplied equipment only.

HTC-8660
www.fulford.ca
12
Mobile Hydraulic
Rated Lifting Capacities In Pounds

BOOM MODE B
On Fully Extended Outriggers
12,000# COUNTERWEIGHT
See Set Up Note 2.
Load
Radius
In
Feet
9
10
25
30
35
40
45
50
Over
Rear
70.5
120,000
120,000
65.0
96,900
96,900
59.5
108,900
82,700
Loaded
Boom
Angle
(Deg.)
45 Ft.
360
Over
Rear
55 Ft.
Loaded
Boom
Angle
(Deg.)
360
Load
Radius
In
Feet
Over
Rear
108,900
73.0
42,000
42,000
76.5
42,000
42,000
10
82,700
66.5
42,000
42,000
71.5
42,000
42,000
15
70.5
42,000
42,000
74.5
42,000
42,000
12
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20
360
68.5
12
15
Loaded
Boom
Angle
(Deg.)
35.5 Ft. To 55 Ft. Main Boom
35.5 Ft.
49.5
37.5
20.0
64,500
48,300
33,500
64,500
49,800
37,700
59.5
51.5
42.5
32.0
15.5
42,000
42,000
34,700
26,000
20,000
42,000
42,000
39,000
29,800
23,500
66.0
60.0
53.5
46.5
38.5
29.0
14.0
Min. Boom
Angle/Cap.
19,900
19,900
14,300
14,300
42,000
42,000
35,300
26,600
20,800
16,600
13,400
10,200
42,000
20
42,000
25
39,500
30
30,500
35
24,300
40
19,700
45
16,200
10,200
50
Min. Boom
Angle/Cap.
65 Ft. To 85 Ft. Main Boom
Load
Radius
In
Feet
9
Loaded
Boom
Angle
(Deg.)
360
Re
10
65 Ft.
12
15
20
25
30
35
40
45
50
55
60
65
75 Ft.
Over
Rear
77.0
42,000
42,000
70.0
42,000
42,000
74.5
65.5
60.0
54.5
49.0
42.5
35.5
26.5
13.0
42,000
42,000
35,600
26,900
21,200
17,000
13,900
11,500
9,400
Loaded
Boom
Angle
(Deg.)
360
85 Ft.
Over
Rear
77.0
42,000
42,000
42,000
69.0
41,700
41,700
30,800
24,700
20,200
16,800
14,000
11,800
70
73.0
65.0
60.5
56.0
51.0
45.5
40.0
33.0
25.0
12.5
75
42,000
35,800
27,100
21,400
17,200
14,100
11,800
9,800
8,200
6,800
12
75.5
35,900
35,900
37,100
68.5
28,100
28,100
30,900
24,900
20,400
17,000
14,400
12,200
10,400
8,800
72.0
64.5
61.0
56.5
52.5
48.0
43.0
37.5
31,500
25,400
21,500
17,400
14,300
12,000
10,000
31.5
23.5
12.0
Min. Boom
Angle/Cap
7,400
7,400
Over
Rear
42,000
80
Note:
360
Load
Radius
In
Feet
10
42,000
39,800
Loaded
Boom
Angle
(Deg.)
5,400
5,400
8,400
7,100
5,900
4,900
3,900
15
20
31,500
25
30
25,400
35
23,000
40
20,500
45
17,200
50
14,500
55
12,400
60
10,700
65
9,100
70
7,900
75
6,700
3,900
80
Min. Boom
Angle/Cap
Refer To Page 8 For Capacity Deductions Caused By Auxiliary Load Handling Equipment.
HTC-8660
www.fulford.ca
13
Mobile Hydraulic

BOOM MODE B
See Set Up Note 2.
Load
Radius
In
Feet
95 Ft.
105 Ft.
Loaded
Boom
Angle
(Deg)
Over
Rear
360
360
31,800
31,800
25
74.5
28,300
28,300
76.0
25,700
30
71.0
25,300
25,300
73.5
35
68.0
22,800
22,800
40
64.5
20,800
45
61.0
50
Load
Radius
In
Feet
Loaded
Boom
Angle
(Deg.)
360
360
25,700
77.0
22,600
22,600
25
23,100
23,100
74.5
22,100
22,100
30
70.5
20,900
20,900
71.5
20,000
20,000
35
20,800
67.5
19,000
19,000
69.0
18,300
18,300
40
17,500
19,000
64.5
17,400
17,400
66.0
16,700
16,700
45
57.5
14,400
17,300
61.5
14,500
15,900
63.0
14,500
15,200
50
55
53.5
12,100
14,600
58.0
12,200
14,700
60.0
12,200
13,900
55
60
49.5
10,100
12,600
54.5
10,200
12,600
57.0
10,300
12,400
60
65
45.5
8,600
10,800
51.0
8,700
10,900
53.5
8,700
10,900
65
70
41.0
7,200
9,300
47.5
7,300
9,400
50.0
7,400
9,500
70
75
35.5
6,100
8,100
43.5
6,200
8,200
46.5
6,300
8,200
75
80
30.0
5,100
6,900
39.0
5,300
7,100
42.5
5,300
7,100
80
85
22.5
4,300
6,000
34.0
4,400
6,100
38.0
4,500
6,200
85
90
11.5
3,500
5,100
Over
Rear
Over
Rear
20
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360
360
20
Loaded
Boom
Angle
(Deg.)
77.5
110 Ft.
3,700
5,300
33.5
3,800
5,400
90
21.5
3,000
4,500
28.0
3,100
4,600
95
100
11.0
2,400
3,900
21.5
2,500
3,900
100
Re
28.5
95
Min.
Boom
Angle/
Cap.
Note:
2,700
2,700
4.5
17.0
Min.
Boom
Angle/
Cap.
HTC-8660
www.fulford.ca
14
30
Offset
Mobile Hydraulic
1 Offset
15
Offset
34 Ft. Offset Fly
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85 Ft. Main Boom

See Set Up Note 2.
BOOM MODE B
85 Ft. Main Boom + 34 Ft. Offset Fly
Load
Radius
In
Feet
Loaded
Boom
Angle
(Deg.)
360
15
Loaded
Boom
Angle
(Deg.)
Offset
360
30
Loaded
Boom
Angle
(Deg.)
Offset
360
Load
Radius
In
Feet
77.5
18,600
30
75.0
17,000
35
73.0
15,600
76.5
12,000
40
70.5
14,500
74.0
11,400
77.5
9,400
40
45
68.0
13,600
71.5
10,800
75.0
9,100
45
50
65.0
12,700
69.0
10,400
72.5
8,800
50
55
62.5
11,900
66.0
9,900
69.5
8,400
55
60
60.0
11,100
63.5
9,500
67.0
8,100
60
65
57.0
9,900
60.5
9,100
64.0
7,800
65
70
54.0
8,500
57.5
8,800
61.0
7,500
70
75
50.5
7,400
54.5
7,900
57.5
7,300
75
80
47.0
6,400
51.0
6,900
54.5
7,100
80
85
43.5
5,600
47.5
6,000
50.5
6,300
85
90
40.0
4,800
43.5
5,200
46.5
5,500
90
95
35.5
4,200
39.5
4,500
42.0
4,700
95
100
31.0
3,600
34.5
3,800
37.0
4,000
100
105
26.0
3,100
29.5
3,300
31.0
3,400
105
110
19.0
2,600
22.5
2,700
Min. Boom
Angle/Cap.
Re
25
1 Offset
Note:
25
30
35
110
Min. Boom
Angle/Cap.
HTC-8660
www.fulford.ca
15
30
Offset
Mobile Hydraulic
1 Offset
15
Offset
34 Ft. Offset Fly
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110 Ft. Main Boom

See Set Up Note 2.
110 Ft. Main Boom + 34 Ft. Offset Fly
BOOM MODE B
Load
Radius
In
Feet
1 Offset
15
30
Load
Radius
In
Feet
35
76.5
10,500
35
40
74.5
10,500
40
45
72.5
10,500
76.0
9,800
50
70.5
9,800
74.0
9,000
77.0
8,300
50
55
68.5
8,900
71.5
8,200
74.5
7,700
55
60
66.5
8,200
69.5
7,600
72.5
7,100
60
65
64.0
7,500
67.5
7,000
70.5
6,600
65
70
62.0
6,900
65.0
6,500
68.0
6,200
70
75
59.5
6,400
62.5
6,100
65.5
5,800
75
80
57.0
6,000
60.5
5,700
63.0
5,400
80
85
54.5
5,300
58.0
5,300
60.5
5,100
85
90
52.0
4,500
55.5
5,000
58.0
4,800
90
95
49.0
3,900
52.5
4,300
55.5
4,600
95
100
46.5
3,300
49.5
3,700
52.5
4,000
100
105
43.5
2,800
46.5
3,100
49.0
3,400
105
110
40.0
2,300
43.5
2,600
45.5
2,800
110
40.0
2,200
42.0
2,300
115
38.0
1,900
120
Re
360
360
120
Loaded
Boom
Angle
(Deg.)
Offset
Loaded
Boom
Angle
(Deg.)
115
Loaded
Boom
Angle
(Deg.)
Offset
360
45
Do Not Lower 34 Ft. Offset Fly In Working Position Below 36 Main Boom Angle Unless Main Boom
Length Is 88 Ft. Or Less, Since Loss Of Stability Will Occur Causing A Tipping Condition.
Note:
HTC-8660
www.fulford.ca
16
Mobile Hydraulic
BOOM MODE B

On Intermediate Outriggers
See Set Up Note 2.
35.5 Ft. To 45 Ft. Main Boom
Load
Radius
In
Feet
35.5 Ft.
12
Load
Radius
In
Feet
112,800
Loaded
Boom
Angle
(Deg.)
73.0
42,000
10
65.0
99,600
70.5
42,000
12
15
59.5
62,800
66.5
42,000
15
20
49.5
35,100
59.0
36,000
20
25
37.5
22,600
51.5
23,700
25
30
20.0
15,300
42.5
16,500
30
35
32.0
11,900
35
40
15.5
8,600
40
7,600
Min.Boom
Angle/Cap.
360
360
360
360
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10
Loaded
Boom
Angle
(Deg.)
68.5
45 Ft.
Min.Boom
Angle/Cap.
12,900
Load
Radius
In
Feet
55 Ft.
42,000
12
74.5
15
Load
Radius
In
Feet
Loaded
Boom
Angle
(Deg.)
360
360
42,000
77.0
42,000
12
71.5
42,000
74.5
42,000
15
20
65.5
36,500
69.5
36,800
20
25
59.5
24,200
65.0
24,500
25
30
53.0
17,200
59.5
17,500
30
35
46.0
12,600
54.5
13,000
35
40
38.5
9,400
48.5
9,800
40
45
28.5
7,000
42.5
7,400
45
50
14.0
5,000
35.0
5,600
50
55
26.5
4,100
55
60
13.0
2,800
60
2,400
Min.Boom
Angle/Cap.
Re
10
Loaded
Boom
Angle
(Deg.)
76.5
Min.Boom
Angle/Cap.
Note:
65 Ft.
360
360
4,400
10
HTC-8660
www.fulford.ca
17
Mobile Hydraulic
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Wire Rope Slings
www.fulford.ca
18
Mobile Hydraulic
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Chain Slings
www.fulford.ca
19
Mobile Hydraulic
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Nylon Web Slings
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20
Mobile Hydraulic
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Eye Bolts
www.fulford.ca
21
Mobile Hydraulic
Hand Signals
TOOLBOX
MEETING GUIDE
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Hand signals for hoist and crane operations

If hand signals are used between a signaller and the operator of a crane or hoist to control hoisting operations,
the following signals should be used:
HOIST
STOP
Arm extended, palm down, move hand horizontal.
Re
RAISE BOOM
Arm extended, fingers closed,

thumb pointing upward.
With forearm vertical, finger

pointing up, move hand in
small horizontal circles.
LOWER BOOM

thumb pointing downward.
With arm extended, thumb

pointing up, flex fingers in
and out as long as load
movement is desired.
EXTEND BOOM

thumb down, other arm
vertical, forefinger upward
and rotate hand.
With arm extended down,

move forefinger; pointing
down, move hand in circles.
RAISE THE BOOM AND LOWER THE LOAD
LOWER THE BOOM AND RAISE THE LOAD
With arm extended, thumb

down, flex fingers in and
out as long as load
movement is desired.
LOWER

thumb pointing upward, other
arm bent slightly with forefinger
pointing down, and rotate hand.
RETRACT BOOM
Both fists in front of body,

with thumbs pointing
outward.
Both fists in front of body,

with thumbs pointing
toward each other.
SWING
MOVE SLOWLY
DOG (STOP) EVERYTHING
Arm extended, point in

direction of swing of boom.
Use one hand to give any motion signal and place

other hand motionless in front of hand giving the
motion signal (hoist slowly shown as example)
Clasp hands in front of body.
Page 1 of 2
www.fulford.ca
Workers Compensation Board of B.C.
TG 07-29
22
Mobile Hydraulic
Answer Key
1.
Answer: 16,220 pounds

Deductions from Gross Capacity
720 pounds
Ball
360 pounds
Auxiliary head
100 pounds
Co fer
py en
c
On e
ly
Block
1,180 pounds
The gross capacity at a 45 foot radius is 17,400 1,180 = 16,220 pounds.
2.
Answer: 23,020 pounds

Block
720 pounds
Ball
360 pounds
Auxiliary head
100 pounds
1,180 pounds
Re
Read Operation #9
The gross capacity at a 25 foot radius, 55 feet of boom is

24,200 1,180 = 23,020 pounds.
3.
Answer: 25 feet
Gross Load
Block
720 pounds
Auxiliary head
100 pounds
Rigging
350 pounds
Load
36,000 pounds
37,170 pounds
The gross capacity at a 25 foot radius is 41,700 pounds.

www.fulford.ca
AK1
4.
Mobile Hydraulic
Answer: 40 feet
Gross Load
Block
Fly erected
720 pounds
4,200 pounds
Ball
360 pounds
Rigging
150 pounds
15,000 pounds
20,430 pounds
Co fer
py en
c
On e
ly
Load
5.
Answer: 5 parts
Gross Load
Block
1,400 pounds
Rigging
300 pounds
61,000 pounds
62,700 pounds
Re
Load
5 parts of line are required to lift a gross load of 62,700 pounds.
6.
Answer: 4920 pounds

Block
720 pounds
Ball
360 pounds
1,080 pounds
The gross capacity at a 57 degree boom angle is

6,000 1,080 = 4,920 pounds.
www.fulford.ca
AK2
7.
Mobile Hydraulic
Answer: 55 feet
Gross Load
Ball
360 pounds
Rigging
200 pounds
Load
9,000 pounds
9,560 pounds
8.
Co fer
py en
c
On e
ly
Answer: 7/16 inch
9,000 pound load divided by 2 = 4,500 pounds.
The capacity of one 7/16 inch sling is 6,000 pounds.

6,000 x 2 = 12,000 pounds
Answer: 4 inch
Re
9.
The capacity of a 4 inch, 2 leg bridle is 6,220 pounds.

Sling capacity is reduced by 25% when choked.
6,220 x .75 = 4,665 pounds
10.
Answer: 1-1/4 inch
5,500 pound load divided by 2 = 2,750 pounds.
The capacity of one 1-1/4 inch eyebolt is 3,800 pounds.

3,800 x 2 = 7,600 pounds
www.fulford.ca
AK3

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Load Chart & Rigging practice

mobile hydraulic CRANE

Link Belt HTC 8660

CraneSafe Certification + Fulford Harbour Group

Load Chart & Rigging PRACTICE

Link-Belt HTC 8660 Telescopic Crane (1)

This section to be completed by Operator

Make & Model of Crane

This section to be completed by Assessor

CraneSafe Certification + Fulford Harbour Group

Load Chart & Rigging PRACTICE

Link-Belt HTC 8660 Telescopic Crane (1)

Load Chart Questions

What is the net capacity?

Outriggers fully extended

Counterweight 12,000 pounds

Lifting over the side

Main boom length 85 feet

Lifting with 40 ton block

8.5 ton ball suspended from auxiliary head

CraneSafe Certification + Fulford Harbour Group

Load Chart & Rigging PRACTICE

What is the net capacity?

Outriggers intermediate extension

Counterweight 9,000 pounds

Main boom length 60 feet

Lifting with 40 ton block

8.5 ton ball suspended from auxiliary head

Link-Belt HTC 8660 Telescopic Crane (1)

What is the maximum radius the gross load can be placed?

Counterweight 12,000 pounds

Lifting over the rear

Main boom length 75 feet

Lifting with 40 ton block

Auxiliary head attached

Rigging 350 pounds

Weight of load 36,000 pounds

CraneSafe Certification + Fulford Harbour Group

Load Chart & Rigging PRACTICE

Outriggers fully extended

Counterweight 12,000 pounds

Lifting over the side

Main boom length 95 feet

Lifting with 40 ton block

34 foot fly erected

8.5 ton ball suspended from the fly

Rigging 150 pounds

Weight of load 15,000 pounds

Link-Belt HTC 8660 Telescopic Crane (1)

Main boom length 55 feet

Lifting with 70 ton block

Rigging 300 pounds

Weight of load 61,000 pounds

CraneSafe Certification + Fulford Harbour Group

Load Chart & Rigging PRACTICE

Outriggers fully extended

Counterweight 12,000 pounds

Main boom length 110 feet

40 ton block suspended from main boom

Fly offset 1 degree

Lifting with 8.5 ton ball

Main boom angle 58 degrees

Link-Belt HTC 8660 Telescopic Crane (1)