Service Training

777D Off Highway Truck

SISTEMA DE RETARDADOR AUTOMTICO
ENGINE SPEED
SENSOR
ENGINE SPEED

HARNESS
CODE INPUTS
A10

SERVICE INPUTS
B6

SET

B7

CLEAR

HARNESS
CODE PLUG

A17-19
36,37

AUTOMATIC
RETARDER
CONTROL
(ARC)

DATA LINK
B9
B10

RETARDER
LAMP
RETARDER LAMP OUTPUT

A5

RETARDER PRESSURE INPUT

A21

ARC ON/OFF
SWITCH

AUTO RETARDER
PRESSURE INPUT
A16

ON INPUT
A3

A11

OFF INPUT

Diagnostic Display
A26

A4

CONTROL OUTPUT
SUPPLY OUTPUT

AIR FROM
SERVICE BRAKE
RESERVOIR

SUPPLY
SOLENOID
VENT

VENT

CONTROL
SOLENOID
RETARDER
LEVER
AND VALVE

BRAKE
PEDAL
AND VALVE

ARC SHUTTLE
VALVE

AUTOMATIC
RETARDER
VALVE
AUTO RETARDER
PRESSURE SWITCH

SERVICE BRAKE
SHUTTLE VALVE
RETARDER
PRESSURE SWITCH
A - 37 PIN CONNECTOR
B - 10 PIN SURE-SEAL CONNECTOR

TO BRAKE
AIR RELAY

IX. RETARDADOR AUTOMTICO

1.
2.
3.
4.

Ubicacin de Componentes
Operacin
Mantenimiento
Pruebas y Ajustes

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IX-11

FUNCINES CLAVE DEL RETARDADOR

AUTOMTICO

2.

DIAGNOSTICOS AUTOMTICOS Y VISIBLES

3.

VELOCIDAD DE CONTROL DEL MOTOR PROGRAMABLE

4.

SE COMMUNICA ATRAVS DEL CAT DATA LINK

5.

PROTECCIN CONTRA SOBREVELOCIDAD DEL MOTOR

777D Off Highway Truck

RETARDO SIMPLIFICADO EN PENDIENTES LARGAS

-Maxima velocidad del camin a una consistentemente alta velocidad del motor
- Altas RPM aseguran adecuada refrigeracin de XMSN y frenos
-Reduce fluctuacines en el torque, prolongando la vida de los frenos

CAPTULO : ARC

1.

Pgina:

CONTROL DEL RETARDADOR AUTOMTICO

IX-22

SENSOR DE VELOCIDAD
DEL MOTOR
VEL.DEL MOTOR

ENTRADAS DE
HARNESS CODE

CONTROL DEL
RETARDADOR
AUTOMTICO
(ARC)

ENTRADAS DE SERVICIO
B6

SET

CONECTOR DE
HARNESS CODE

A17-19
36,37

A10

B7

CLEAR

DATA LINK
B9
B10

LAMPARA DEL
RETARDADOR
SALDA A LA LAMPARA DEL RETARDADOR

A5

ENTRADA DE PRESIN DEL RETARDADOR

A21

INTERRUPTOR
ARC ON/OFF

ENTRADA DE PRESIN DEL

RETARDADOR AUTOMTICO
A16
A3

A11

ENTRADA OFF

Pantalla de diagnstico

A4

AIRE DESDE EL
TANQUE DE FRENOS
DE SERVICIO

SALDA DE SUMINISTRO
SOLENOIDE DE
SUMINISTRO
VENT

VENT

SOLENOIDE DE
CONTROL

PEDAL Y
VLVULA
DE FRENOS

PALANCA Y
VLVULA DEL
RETARDADOR

VLVULA DEL
VLVULA SHUTTLE RETARDADOR
AUTOMTICO
DEL ARC

VLVULA SHUTTLE DE LOS

FRENOS DE SERVICIO

SWICHT DE PRESIN
RETARDADOR AUTOMTICO
SWITCH DE PRESIN
DEL RETARDADOR

A LA VLVULA RELAY
A - CONECTOR DE 37 PINES
B - CONECTOR SURE-SEAL DE 10 PINES DE FRENOS

777D Off Highway Truck

A26

SALDA DE CONTROL

CAPTULO : ARC

ENTRADA ON

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IX-33

VLVULA DE CONTROL DEL ARC MANTIENE 1900 +/- 50 RPM

CONDICINES:
- SWITCH DEL ARC EN POSICIN ENCENDIDO.

- VELOCIDAD DEL MOTOR MAYOR A 1800??????? RPM.

- PEDAL DE ACELERADOR NO PRESIONADO.

A17-19
36,37

A10

B6
B7

ARC

B9
B10
A5

- FRENOS SECUNDARIOS/DE ESTACIONAMIENTO OFF

A21

A16
A11

A3

A26

A4

777D Off Highway Truck

CAPTULO : ARC

- MARCHA ACTUAL IGUAL O MAYOR A LA SELECCIONADA

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IX-44

Proteccin contra Sobrevelocidad del motor

CONDICINES REQUERIDAS:
- La marcha actual es igual a la marcha seleccionada.
- La velocidad del motor es mayor que la velocidad de activacin de la proteccin.

3500????

ACCIN

2475 RPM

2100 RPM

ALARMA E INDICADOR DE SOBREVELOCIDAD

VELOCIDAD DE CONTROL

2560 RPM

2180 RPM

LA VLVULA DE CONTROL TRATA DE

MANTENER 2180 RPM

EXCEPCIN DEL EPTCII

> 2560 RPM

> 2180 RPM

UNA MARCHA ARRIBA O DESACOPLA LU

VELOCIDAD DE DESACTIVACIN

2450 RPM

2075 RPM

VLVULA DE CONTROL PARA MODULACIN

A17-19
36,37

A10

B6
B7

ARC

B9
B10
A5
A21

A16
A11

A3

A26

A4

777D Off Highway Truck

VELOCIDAD DE ACTIVACIN

CAPTULO : ARC

3400

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IX-55

MDULO DE CONTROL DEL RETARDADOR AUTOMTICO

Display Mode
1) If no diagnostic code have been
logged, display will show
--2) If diagnostic code have been
logged, display will show a
component number such as
172.

ARC Prssr.

1) Access MODE 1 by
activating SERVICE and CLEAR
switches until display shows:
-12) Release switches

10 Pines

3) Activate SERVICE switch to

access diagnostic code to be
cleared.

Ret. Prssr.
Parking Bk.
Throttle

Release the SERVICE switch.

Eng. Speed

Service mode
indicator
Diagnotic
present

conector de
37 pines

4) Activate the CLEAR switch

to clear the diagnostic code.
5) When all the diagnostic
codes are cleared the display
will show
--To return to MODE 0
Activate both switches
until display shows
-0-

AUTOMATIC RETARDER CONTROL

LOS CAMINES DE LA SERIE D NO TIENEN LOS SWITCHES DE SERVICIO

777D Off Highway Truck

Power

When all diagnostic Codes

have been displayed the
display will show END.

CAPTULO : ARC

Cont. Failure

followed by a a Failure
Mode Identifier such as F27 To clear logged diagnostics:

777D Off Highway Truck

CHAPTER : ARC

MODE 0: Normal mode

10
8

1) Machine Power
2) Control box failure indicator
3) Automatic Retarder
4) Retarder indicator
5) "P" BK indicator
6) Accelerator indicator
7) Engine speed indicator
8) Fault diagnostic indicator
10) Normal mode on/off

MODE 1: Diagnostics
1

10
8

Page:

IX-6

710: Supply solenoid

F05: Open circuit
C12: Number of occurences.

777D Off Highway Truck

CHAPTER : ARC

MODE 2: Input Status

4
A21

6
A16

10 A11
8
A26
A10

A10: ON Engine speed running

A11: ON ARC on/off switch ON GROUNDED
A26: OFF ARC on/off switch OFF OPEN
A16: OFF Auto retarder switch GND (NO PRESSURE)
A21: OFF Retarder switch GROUNDED (PRESSURE)

1) ON Key switch ON
2) OFF ARC box has no defects
3) OFF No air press from auto retard
4) OFF No air press from automatic
or lever retarder valve
5) ON " P" BK ON
6) OFF Throttle pedal released
7) ON engine speed signal
8) OFF no active fault detected
10) ON Not in normal mode

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IX-7

777D Off Highway Truck

CHAPTER : ARC

MODE 3: Output Signals

1

3
A4

4
A3

6
A5

10

If segment ON, ARC is

sending a voltage to the
solenoid

MODE 4: Harness Code

1

3
A37

4
5
A17

6
A18

10 A36

A19

Segment ON: GROUNDED

A36
A37
A17 A18
777D: GND OPEN GND GND

A19
GND

MODE 5: Engine Speed Monitor

1

10
8

070: X 10 = 700 rpm

Page:

IX-8

A4: Supply Solenoid

A3: Control Solenoid
A5: Retarder Lamp

777D Off Highway Truck

CHAPTER : ARC

MODE 6: Control Speed Program

.2

4
A3

A4

6
A5

RETARDING SPEED SETTING

3500
FACTORY PRESET 1900 RPM
ADJUSTABLE 1850 TO 1950 RPM

10
8

3400
FACTORY PRESET 2230 RPM
ADJUSTABLE 2160 TO 2290 RPM

ARC SWITCH MUST BE OFF TO SET WITH ET

MODE 7: Control Valve Counter
1

4
5
A17

A37

6
A18

10 A36

A19

57.000.000
BRIEFLY
PRESS SET
SWITCH
1

3
A37

4
5
A17

6
A18

10 A36

A19

672.000

TOTAL 57.672.000 CYCLES

MODULATION RATE: 20Hz or 72000 cycles/ hour

CONTROL VALVE OPERATING HOURS: 801 hours

ERASE FUNCTION AVAILABLE

Page:

IX-9

777D Off Highway Truck

CHAPTER : ARC

MODE 8: SUPPLY VALVE COUNTER

4
A17

A37

6
A18

10 A36

A19

70.000
BRIEFLY
PRESS SET
SWITCH
1

3
A37

4
A17

6
A18

10 A36
8

A19

8780
TOTAL 78780 CYCLES

ERASE FUNCTION AVAILABLE

Page:

IX-10

777D Off Highway Truck

CHAPTER : ARC

MODE 9: Functional Test

10
8

REQUIRED CONDITIONS:
- MODE 9 entered
- ARC ON \OFF switch ON
- Throttle pedal released.
- Engine OFF.
- Parking brake engaged.
- Service SET switch activated.

MODE 9

ALL INDICATORS ON EXCEPT 2

SET SWITCH

CONTROL & SUPPLY VALVES CYCLE

AIR PRESSURE INCREASES & DECREASES
LEDS & INDICATORS FLASH

Page:

IX-11

777D Off Highway Truck

CHAPTER : ARC

FUNCINES DISPONIBLES ATRAVS DEL ET

- LECTURA DEL RELOJ INTERNO DEL ARC

- HORAS PRIMERA Y LTIMA DE UNA FALLA GRABADA

- DEFINICIN DE CADA CDIGO DE DIAGNSTICO GRABADO

- MUESTRA EN PANTALLA EVENTOS GRABADOS

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IX-122

777D Off Highway Truck

CAPTULO : ARC
GUA DE DIAGNSTICO DEL CONTROL DEL
RETARDADOR AUTOMTICO (ARC)

10
8

La ventana de diagnstico de abordo tiene ocho lamparas de estado a lo largo de la pantalla numrica de tres
dgitos. La funcin de las lamparas de estado se describe a continuacin:
1. Lampara VERDE encendida cuando se tiene disponible un voltaje nominal de 24 V.entre los pines 1 y 2
del conector de 37 pines del mdulo de control.
2. Lampara ROJA encendida o parpadeando cuando el mdulo de control presenta una falla y necesita ser
reemplazado.
3. Lampara AMARILLA encendida cuando el switch de presin del ARC est abierto, lo cul indica la
presencia de presin de aire en la vlvula shuttle del ARC.
4. Lampara AMARILLA encendida cuando el retardador est en uso lo cul es sensado por el switch de
presin del retardador en posicin CERRADO.
5. Lampara AMARILLA encendida cuando los frenos secundarios o de estacionamiento estn en uso, lo cul
es sensado por el switch de presin de frenos secundarios en posicin ABIERTO.
6. Lampara AMARILLA encendida cuando el PEDAL DEl ACELERADOR es presionado???????sensed
by an OPEN accelerator pressure switch.
7. GREEN lamp which is on when the ENGINE SPEED sensor is providing a signal to the
control.
8. RED lamp which indicates that the control has detected a FAULT for which a diagnostic
code has been stored in internal memory. The lamp is ON if the fault is still present.
10. AMBER lamp is on if not in normal mode(ON if in service mode)

Page:

IX-133

777D Off Highway Truck

CAPTULO : ARC

EJERCICIOS DE LABORATORIO
LABORATORIO A: IDENTIFICACIN DE COMPONENTES DE ENTRADA/SALIDA
Indicacines: Ubique la letra o nmero correctos cerca al componente y de una breve descripcin de
cada uno.
Ejemplo:
A

Sensor de velocidad del motor

Enva la seal de velocidad del motor al ARC. Un sensor de frecuencia que genera una seal AC
de los dientes del engranaje de la volante que pasan enfrente a l.

Componentes de entrada/salda:
Conector del Harness Code

Control del Retardador Automtico

Switch de presin del Retardador

Switch de Presin del Retardador Automtico

Switch de ENCENDIDO/APAGADO del ARC

Switches de Servicio

Sensor de Velocidad del Motor

______ Vlvula Shuttle (2X)

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IX-144

777D Off Highway Truck

CAPTULO : ARC

EJERCICIOS DE LABORATORIO
Solenoide de Control

Solenoide de Suministro

Lampara del Retardador Automtico

CAT Data Link

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IX-155

777D Off Highway Truck

CHAPTER : ARC

LAB EXERCISES
LAB B: POWER UP SEQUENCE AND FAULT CODES - MODES 0 AND 1
Directions: Number the order in which the display sequences are shown.
Example: During display system power up, the display shows:
2

Truck Model Number

Lamp Test

Unit ID Number

A. During system power up, the ARC display shows:

Display Mode -0Lamp Test "888"
Three Digit Part Number
Application Number
ARC ID Number
Diagnostic Codes or "- - -"
Version Number

B. After scrolling to Mode 1, the display shows:

Occurrence Identifier (OID). Describes how many times the fault has occurred.
Component Identifier (CID). Describes the component or signal that may have trouble.
Failure Mode Identifier (FMI). Describes what type of failure has occurred.

C. Write down the three fault code identifiers and describe their meaning.

_________________________________________________________________________

Page:

IX-16

777D Off Highway Truck

CHAPTER : ARC

LAB EXERCISES
Lab C: Interpret Diagnostic Modes 2, 3 and 4
Directions: Using the simulated display supplied and the service manual, identify the Inputs,
Outputs, Harness Code and Application Number.

21

16

11
26
10

ARC INPUTS MODE -2-

ARC OUTPUTS MODE -3-

37

17

36

18
19

APPLICATION NO.

HARNESS CODE MODE -4Page:

IX-17

777D Off Highway Truck

CHAPTER : ARC

LAB EXERCISES
Lab E: Control and Supply Solenoid Cycles
Directions: Using the simulated display supplied write the correct cycle count in the blank below
the segments.

CONTROL SOLENOID CYCLES MODE -7-

SUPPLY SOLENOID CYCLES MODE -8-

Page:

IX-18

777D Off Highway Truck

CAPTULO : ARC

EJERCICIOS DE LABORATORIO
Laboratorio F: Operacin de la vlvula de control del ARC
Indicacines:
Pruebe las vlvulas solenoide de suministro y de control para determinar si estn operando correctamente.
Instale un manmetro adecuado en la toma de presin del slack adjuster posterior. Durante la prueba de
funcionamiento, la presin debe incrementarse i disminuir suavemente.

Laboratorio G: Uso de la herramienta de servicio (ET):

Using ET and a 777D truck fill in the following table:
1) ARC clock reading _________________
2) Hour readings of first and last logged faults __________________________________
3) Definition and diagnostic code of each logged fault _____________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
4) Definition of each logged event ____________________________________________________
________________________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________
5) Perform ARC test
6) Print status screen to file
7) Locate active fault, fix and clear fault

Page:

IX-199

777D Off Highway Truck

CAPTULO : ARC

PRUEBA FINAL
Prueba final ARC

Directions: Modified True/False. If a question is false, underline or circle the word or words
that make the statement incorrect and replace with word(s) to make the statement correct.

Example:

auto retarder
1. This is an engine class.

1. The transmission Actual Gear Switch must be in the same gear position or higher
than the transmission Shift Lever Switch before the ARC will engage the brakes.

2. All stored faults that have been corrected may be cleared using the Service Switches
in Mode 1.

3. If a fault is currently present, the green status lamp to the right of the three digit
display will be illuminated.

4. The Supply and Control Solenoids are located in a compartment behind the cab.

5. Pressing both service switches at the same time will cause the ARC to scroll through
the Diagnostic Display Modes.
Directions: Multiple Choice. Circle the correct letter of the best answer for each question.
6. The ARC control can be used to:
A.
B.
C.
D.

Correct a stored fault.

Retrieve logged information.
Indicate transmission type.
None of the above.

7. The ARC has ___ Diagnostic Display Modes:

A.
B.
C.
D.

10
6
8
9

Page:

IX-200

777D Off Highway Truck

CAPTULO : ARC

PRUEBA FINAL
8. The benefit of the Cat Data Link is:
A.
B.
C.
D.

Allows the ARC to share inputs from other electronic controls.

Signals the operator when the truck is out of fuel.
Signals the operator when he selects the wrong gear.
Logs data for use on future truck designs.

9. The general purpose of the ARC is:

A. To send output signals to the transmission hydraulic control.
B. To maintain consistent engine speeds for improved production and brake
cooling.
C. To store diagnostic faults for future display.
D. To correct system faults when they occur.
10. What is the function of the Retarder Pressure Switch?
A.
B.
C
D.

Prevents the machine from moving.

Engages the parking brake.
Does not allow Reverse movement of the machine.
Signals the ARC when retarder air is present (manual or automatic).

Directions: Match the component with the correct location by placing the letter next to the
component.
Supply Solenoid Valve

A. Compartment in front of the cab

ARC ON/OFF Switch

B. Compartment behind the cab

Control Solenoid Valve

C. On the ARC mounting bracket

Automatic Retarder Pressure Switch

D. Top of flywheel housing

Engine Speed Sensor

E. Vertical solenoid on ARC control valve

Service Switches

F. In harness near ARC control

Auto Retarder Lamp

G. Right front dash panel

Automatic Retarder Control

H. ARC front cover

Harness Code Plug

I. Horizontal solenoid on ARC control valve

Diagnostic Display Window

J. Center front dash panel

Page:

IX-211