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This Skill Builder explores the tools available for creating and controlling the shape of splines. Surfaces are used to shape the part and
to define the body split contours.
In This Exercise
Prerequisites
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System Settings
The Grid lines display is not enabled in any of the sketch environment images in this Skill Builder.
Note: You can specify the icon color scheme in Application Options. The appearance of the icons presented in this Skill Builder may
differ if you are not using the color scheme noted in the following image.
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In the first section of this exercise, we will create two spline cross sections and one spline rail to use in a Loft operation.
1. To begin, open the file spline_1_start.ipt and orient to the Front view on the View Cube.
Notice that the part is wedge shaped and one end is wider than the other.
3. Start the Spline command. Refer to the following image for placement. Place a fit point at the mid-point (green dot) of the
vertical line on the left (1), another directly above the origin (2). Double-click to place the final point (3) at the mid-point of the
vertical line on the right. This action creates the spline. You can also right-click and choose Create to finish the spline segment.
4. Right-click and select Done or press the Escape key to exit the command.
Note: Fit points at the end of a spline are square. Fit points along the curve are diamond shaped so you can identify the start
and end of joined spline segments.
When you create a spline, handles appear at each fit point in a passive state. Handles are shape manipulators. You can drag or
dimension to a fit point without activating a handle. If the handles are not visible, select a spline in the sketch to display the active
and passive handles.
5. Activate the handle on all fit points. To activate a handle use one of the following methods:
Tip: Handle manipulation changes the shape of a spline. It is sometimes necessary to undo a spline handle manipulation.
Depending on how many handles were manipulated, a normal Undo command might not produce the required results. When a
spline is selected, there are two context menu commands available for reversing handle manipulations:
Reset All Handles Reverses all handle edits and restores the spline to the natural solve state. Active handles remain active.
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Reset Handle Reverses a handle edit on a selected fit point or handle, or the handle nearest the cursor. The reset uses the
current spline shape. If other handles were modified, the reset may not return the handle to the original solve state. The
handle remains active.
6. Right-click the middle fit point and enable Curvature in the context menu.
Tip: Enabling Curvature also activates the linear handle. Enabling the linear handle does not activate Curvature.
8. Place a vertical constraint between the middle fit point (not the handle) and the part origin.
9. Place a dimension on each handle with a value of 1. A linear handle dimension is unitless and indicates the distance the
spline is tangent to the handle.
10. Place a radial dimension of 110-mm on the middle fit point curvature handle. A radial dimension is not a unitless dimension.
11. Place a 9-mm vertical dimension from the projected Origin point to the middle fit point.
12. Finish the sketch. The 9-mm dimension persists; the handles and all handle dimensions are visible only when the spline is
active.
13. Start the Save As command and save the file as Spline_Skills1.ipt.
To create an exact duplicate of the spline on the other side of the part perform the following steps.
1. Orient the part to match the view in the following image and start a new sketch on the indicated face.
2. Start the Project Geometry command and project the spline to the new sketch.
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In the next portion of the exercise, we will create the rail or guide curve to use in the lofting operation.
1. Orient the part so the narrow end is facing you as shown in the following image.
2. Start a new sketch on the narrow end of the part on the face indicated.
3. Start the Spline command and sketch a spline from the midpoint of the projected vertical line to a point above the midpoint of
the part. Place the final point at the endpoint of the opposite projected vertical line. Double-click the last point to create the spline.
4. Choose Done from the context menu or press the Escape key to finish the spline command.
5. Place a vertical constraint between the middle fit point and the midpoint of the projected line.
6. Place a 7-mm dimension from the midpoint of the top edge to the middle fit point.
7. Choose Done from the context menu or press the Escape key to finish the dimension command.
8. Right-click the middle fit point and choose Flat from the context menu. The mid-section of the spline now has zero
curvature. Although not required for this exercise, a unitless dimension can be applied to the handle to extend the length of the flat
segment.
In the next section, we will create a lofted surface using the two parallel splines as cross sections, and the front spline as the drive rail.
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4. Change the selection type to Rails using one of the following methods, and then select the spline you created as the drive rail:
The new surface appears in the browser as a lofted feature and also in the Surface Bodies folder.
Tip: A Surface is initially translucent and a single color. To change the appearance of a surface to opaque, select the surface
(in the bodies folder or the browser). Use the context menu to cancel the Translucent selection. Select Properties in the context
menu to assign a new surface color if required.
In this section, you will use Replace Face to change the top of the object to match the shape of the new surface.
1. On the Model tab, Surfaces panel, choose the drop-down arrow to expose all available commands from the expanded panel.
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3. Select the top planar face to satisfy the Existing Faces selection. Change the selection to New Faces and select the lofted
surface to satisfy the New Faces selection.
5. In the browser, select the lofted surface and turn off the visibility in the context menu.
The top of the part now conforms to the shape of the surface.
7. Specify a 2-mm thickness. Do not remove any faces. Use the default Inside shell option.
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The interior of the part is now hollow. In the next section of the exercise we will use a top-down workflow to split the part into multiple solid
bodies.
2. In the graphics area, select the top of the part to satisfy the selection.
3. On the dialog box, select Surface for the Output. Enter a distance value of 3-mm. Use the flip direction arrow to offset the surface
towards the interior of the part.
Notice that the offset surface does not extend to the outside edges on the sides of the part. To use the surface to split the part into
two bodies, all edges of the dividing surface must meet or extend beyond the edges of the part.
5. On the Surface panel, click the drop-down arrow to expose all available commands.
7. Select the two outside edges of the offset surface to satisfy the Edges selection. Specify an offset value of 7.5 mm. Click OK to
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11. Click OK to split the part into two solid bodies and finish the command.
12. In the browser, turn off the visibility of the offset surface. Because the extended edges are dependent on the offset surface, the
feature visibility is controlled by the originating surface.
13. Expand the Solid Bodies folder in the browser. Note that there are now two solid bodies present in the file. You can control the
visibility and color of each body individually.
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In the next section, we will create a spline profile and surface for another split tool.
2. Orient the part view as shown in the following image with the wide end of the part on the right.
3. Create a spline with five fit points as shown in the following image. Double-click the last point to create the spline. It is of no
consequence if the handles on your spline do not match the image.
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1 and 5
2 and 4
5. Place a horizontal constraint between fit point 3 and the projected origin point. spline_10.png
6. Enable all linear handles on the spline using one of the following methods:
8. Place a vertical constraint on the handle at the midpoint and the two endpoints.
10. Place a 12-mm radial dimension on the curvature handle at the midpoint.
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11. Add an angular dimension of 34 degrees between the linear handles and the edges of the part as shown in the following image.
14. Start the Extrude command. Set the Output to Surface and select the spline to satisfy the Profile selection. Set the
Distance to 40-mm. Reverse the direction of the extrusion so the profile intersects the existing bodies. Click OK to create the
surface.
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In the next section, we will use the new surface to split the part and create a third body.
4. If only one body is visible in a multi-body part, Inventor selects the visible body as the solid to include. Because more than one
solid body is visible, select the upper body to satisfy the Solid selection.
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7. Right-click each body in the folder and select Properties in the context menu. Change the Body Color Style for each body to a
unique color.
In the next section, we will offset the new surface to create a clearance area between the two bodies on the top of the part.
1. Expand the Solid Bodies folder and select the new body.
2. With the body highlighted, right-click and select Hide Others in the context menu. It isolates the body you want to work
on.
Notice that the context menu also contains the Show All command to unhide all bodies.
In the next section, we will create an offset surface to use as a trimming tool.
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2. On the dialog box, set the Output to Surface and pick the extruded surface to satisfy the selection. Set the direction of the new
surface to the interior of the body. Set the Distance to 2-mm. Click OK to create the surface.
5. Select the Trim Solid option; select the surface as the Split Tool. Make sure the side to remove is pointing away from the
material.
Note: Rotate the model to verify the side to remove arrow is pointing away from the solid. You can also select the second
Remove direction and not the one indicated in the following image. It is acceptable as long as the output is correct.
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8. Turn on the visibility of all solid bodies. Notice the 2-mm gap between the bodies.
This completes the spline and surfacing portion of the exercise. To complete the part you can continue the exercise.
2. Turn off the visibility of the bottom solid and the large upper solid.
Note: Turn off the visibility of the non-participating solids to allow Inventor to choose the body to be operated on automatically.
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8. On the Fillet dialog box, enter 2-mm for the Radius value.
9. Select the dropdown and set the fillet type to Smooth (G2).
Click the pencil icon to change to a selection mode.
10. Pick the upper and lower edges of the emboss feature, and then click OK to create the fillets.
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1. In the Solid Bodies folder, make sure the visibility of the bottom solid and the embossed solid is off. Make the large top solid visible.
Tip: If you turn off the visibility of bodies, Inventor will not include them in a feature operation.
3. On the Model tab, Plastic Part panel, click the Grill command.
4. On the grill sketch, select the large outer ellipse to satisfy the Profile selection in the Boundary tab. Accept the default settings for
size.
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5. Select the Island tab and then select the small center ellipse to satisfy the Profile selection. Accept the default of 0-mm.
6. Select the Rib tab and then select all the remaining line geometry to satisfy the rib selection. Accept the size defaults.
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Summary
In this Skill Builder you:
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