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**I
KOBELCO COMPRESSORS AMERICA, INC. (KCA)
KOBE
STEEL
LTD.
or
We are here
Industrial m
Compressor
ribly
HEADQUARTERS
Tokyo, Japan
43,o
COMPANY INFORMATION
Established: 1905, September
Employees: 35,000 and growing (2012)
Revenue
Billion USD (Mar., 2012)
Machinery 8711
Engineering
KOBELCO
Brand name of KOBE STEEL, LTD.
33%
KOBELCO
World Network of
KOBE STEEL
JAPAN
KOBELCO MACHINERY MIDDLE EAST
UAE OFFICE
COMPRESSOR PRODUCTION
Factory: Takasago, Japan
Employees: 2,200 and growing
Site area: 144 ha
KOBELCO
Test Facilities:
- Load: 20MW@1800rpm Variable Speed
- Gas : Air, Nitrogen, CO2, Helium
KOBELCO
Producing System
Established: 1990
Number of employees:
260 and growing
Production Facility Area:
50,000 SF
Office Space:
10,000 SF
Production Capability:
fabrication abilities to
handle skid mounted
systems up to 50' long
and 14' wide.
KOBELCO
SL
1993
ISO 9001
1999
UL
1996
2002
SELO (China)
2006
KOSHA (Korea)
2007
cukTricAm
411.10.21,ATIOti
International Certifications
Canada- CSA & ABSA
Brazilian - NR-13, INMETRO
European - ATEX
Eastern European - GOST
KOBELCO
1. COMPANY PROFILE
2. LINE-UP AND APPLICATIONS
KOBELCO COMPRESSORS
3. POLYETHYLENE / POLYPROPYLENE
- CYCLE GAS COMP: CENTRIFUGAL COMP
- GAS RECOVERY COMP: SCREW COMP
Ran
KOBELCO
Iin
0,"
15000
1500
. ...1111
100
100
1000
10000
Capacity (CFM)
84,000
235,000
IR. biombo
Casbnp by d
Polymer-forming gases
KOBELCO
- TT-
PSA Service
Refrigeration
Helium
KOBELCO
Up to
Up to 81,000
Down to -256F
SCHVi
KOBELCO
1,000
Capacity: 78,000SCFM
Pressure(Pd): 15,000 psi
800
Capacity: 44,000SCIM
Pressure(Pd): 4,500 psi
400
200
20,000
40,000
60,000
80,000
Capacity [ (Normal)m3/h
100 000
120,000
140,000
KOBELCO
Single(overhung)
CCR
KOBELCO
apter &3
PS1 (100"W
KOBELCO
KO
Installation Experience
Various Applications o
O sore
Refinery
Petr hem
Gas Sep
OBELCO
Power
LNG/BOG ,
-1
Vapor Recovery
Unit
Fuel Gas Boosting
GO2 Injection
PP Splitter
LAB
HDPEJ LLDPE
PP
5M BD STX PxGM
Carbon Monoxide
Air Separation
BOG
Retrigeration
PSA
Natural Gas
Booster
Land Fin Gas
Booster
Bio Gas Booster
Syn Gas Booster
LNG BOG.
LNG Claus
Gas Gathering
LNG Oxida t ion
BO
120
ice
83
33
60
0.4O . E 0 . 8 I
3 4 6 9 1C
Suction Copacity
1) nom':
DH6ftl
20
DH4M
0.
DH1M
ti
r---
=
ici
1
o
20 Y: 3 60 80 1:))
",)0
(1.000m3 /h)
KOBELCO
Impellers
Shaft seal
Discharge scroll
Thrust bearing
Gas Inlet
.~011MIIMPBS--.0
Shaft
Journal bearing
Casing
i2
KOBELCO
KOBELCO DH Model
Suitable for PP / PE process
Tibie 2 Typical specincation of compressor
DIbM
Nogle state barrel casing type)
Model
(;AS
Suction volume
(m711)
Suction precuor
tlIPLAJ
Suetion tect~re
I U)
lbscharge pressurr
(511-tiA.1
Rated speed
miro
1 25 I
KIM
1 va 1
2.977
Induction motor
Ihiver type.
Fig. 1 Typicai poiyolefin pant process ?
57,290 1
(kW'
5,100
KOBELCO
LCmpressorl
Main motor
One Way
Clutch
Litt
KOBELCO
15
1.4
1.2
1
t
r
0.8 Open High steep
for PPIPE
0.6 . ........ ... ....... ....
Normal open
0.4
0.2
o
-> Saving the operation cost avoiding
by-pass operation
0.2
0.4
0.6
0.8
Capacity (Inlet volume)
1.2
1.4
E
Rotor with bearing box and
seal housing as one piece.
...........................
.1.1(1,1 Mil 20
17
Journal bearing
Process
DH3M
DH4M
r eabirsotetishoprimust
Borstar/PE
Borstar/PP
._
hioelf
JPP
Mitsui/PE
Montel/PP
Nippon P/C /PE
Spheripol/PP
Spherizone/PP
Unipol/PP
Univation/PE
ST
Total
Model No.
DH7JM
DH9M
4
4
VGS71
Q'ty
4
12
1
2
4
1
1
3
1
1
1
2
5
10
7
1
45
2
6
20
1
46
2
8
1
1
3
7
20
28
2
107
I9
500.5 psia
Capacity
26,769 CFM
20
o
(.7
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(-4) For a small pilot plant of gas phase PP rpocess ofBorealis. It is currently in operation (continuous operation despite of p ilot plant).
ExxonMobile was so sat isfied withitsperformance that t hey spec ified KSL screw again for the next larger plant in Mont Belvieu ( 0.No. 13-00260).
For a gas phase PE process ofUnivation. It bas been and is operating succesfully.
Unfortunately the plant has been closed because it was not economically feasible any more.
a)
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Cl.)
For a liquid phase PP process ofChevron Philips and was insta lled in Pasadena. TX. It was operated successfully for some 5 years.
Borea lis
C hevron Phillips
Customer
a)
o
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78.0
450
Driver ( hp)
U)
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--
For a slurry phase PE process ofChevron Philips. As ofMay 17, 204 it is in sucessful operat ion.
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See a boye ( '3). This machine is for a gas phase PE plant in Beaumont, TX.
See a boye ( '3). This machine is for a gas phase PE plant in Mont Belvieu, TX.
These machines a re for two lines of gas phase PE plant ofIneos. As ofMay 17, 20 14
O
>
0
z
Discharge pressure is relatively low because the discharge gas is not returned to t he process but sent to OSBLfor reuse.
Borea lis
C hevron Phillips
Licensor
C
..,,2
(-7) This machine is for a sma ll commercial plant ofliquid phase process ofNovolen insta lledin Assa m. It is supposed to be commissionedin Summer 20 14.
Ind ia
Belgium
Belgium
Austria
TX. USA
Country
ExxonMobil
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co
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4.170 CFM
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Propylene R ich
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TX. USA
Discharge
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280CFM
MHI ExxonMobil
PP Rich Gas
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cd
r---:
3,485
Russia
Propylene
TX. USA
Pressure (p sia)
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C.,
Suct ion
348.0
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Ethylene
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Q-Chem
Customer
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cc
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('3)
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Pressure (psia )
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