Professional Documents
Culture Documents
MODELS:
COMDU
10086120
COMXDU
10086140
COMDUX
10086160
COMXDUX
10086180
OVERVIEW
The Commodore Duo is a battery powered carpet extractor intended for commercial use. The Commodore Duo
applies a cleaning solution onto a carpeted floor, sweeps and scrubs the carpet with two counter-rotating brushes
and then vacuums the soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to :
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654
Table of Contents
Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How To Use This Manual . . . . . . . . . . . . . . . . . . . . . 4
Safety
Operations
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . . 19
Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Emergency Stop Procedures . . . . . . . . . . . . . . . . . 19
Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . 20
Normal Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . . 20
To Begin Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . 21
To Stop Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . 21
Emptying And Cleaning Solution Tank . . . . . . . . . . 22
Emptying And Cleaning Recovery Tank . . . . . . . . . 22
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Scrub Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Scrub Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Scrub Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Actuator Scrub Deck Removal/Replacement . . . . . 32
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Solution Strainer & Pump-Basic . . . . . . . . . . . . . . . 34
Solution Strainer & Pump-Deluxe . . . . . . . . . . . . . . 36
Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Vacuum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Transporting Machine . . . . . . . . . . . . . . . . . . . . . . . 44
Machine Troubleshooting . . . . . . . . . . . . . . . . . . . . 45
Parts
Brush Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Brush Deck Actuator . . . . . . . . . . . . . . . . . . . . . . . 50
Brush Deck Motor . . . . . . . . . . . . . . . . . . . . . . . . . 52
Brush Deck Mounting . . . . . . . . . . . . . . . . . . . . . . 54
Brush Deck Shroud . . . . . . . . . . . . . . . . . . . . . . . . 56
Brush Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Control Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Control Panel-Lower-Basic . . . . . . . . . . . . . . . . . . 62
Control Panel - Upper - Basic . . . . . . . . . . . . . . . . 64
Control Panel - Lower - Deluxe . . . . . . . . . . . . . . . 66
Control Panel - Upper - Deluxe . . . . . . . . . . . . . . . 68
Control Panel Mounting . . . . . . . . . . . . . . . . . . . . 70
Cover - Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Frame-Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Frame-Upper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Recovery Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Recovery Tank Handle - Basic . . . . . . . . . . . . . . . 82
Recovery Tank Handle - Deluxe . . . . . . . . . . . . . . 84
Solution - Chemical Tanks - Deluxe . . . . . . . . . . . 86
Solution Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Solution - Chemical Pump - Deluxe . . . . . . . . . . . 90
Solution -Chemical Valves - Deluxe . . . . . . . . . . . 92
Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Spray Jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Spray Jet Valves - Basic . . . . . . . . . . . . . . . . . . . . 98
Spray Jet Valves - Deluxe. . . . . . . . . . . . . . . . . . 100
Wheel And Drive Assembly . . . . . . . . . . . . . . . . 102
Vacuum Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Vacuum - Basic . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Vacuum - Deluxe . . . . . . . . . . . . . . . . . . . . . . . . 110
Wiring-Battery-Basic . . . . . . . . . . . . . . . . . . . . . . 112
Wiring-Battery-Deluxe . . . . . . . . . . . . . . . . . . . . . 114
Wiring-Control Panel-Basic . . . . . . . . . . . . . . . . . 116
Wiring - Control Panel - Deluxe . . . . . . . . . . . . . 118
Wiring - Main Harness-Basic . . . . . . . . . . . . . . . 120
Wiring Main Harness-Deluxe . . . . . . . . . . . . . . . 121
Wiring Diagram - Basic . . . . . . . . . . . . . . . . . . . . 122
Wiring Diagram - Deluxe . . . . . . . . . . . . . . . . . . . 123
Hose Diagram-Basic . . . . . . . . . . . . . . . . . . . . . . 124
Hose Diagram-Deluxe. . . . . . . . . . . . . . . . . . . . . 125
Suggested Spare Parts . . . . . . . . . . . . . . . . . . . . 126
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Options
Battery Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Cart - Latch And Latch Linkage . . . . . . .
Battery Cart - Tray . . . . . . . . . . . . . . . . . . . . . . .
Battery Exchange Option . . . . . . . . . . . . . . . . . .
Emergency Stop-Option . . . . . . . . . . . . . . . . . . .
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . .
128
130
132
134
136
138
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in
good working condition. They are listed in this general
order:
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
Batteries
Scrub Brushes
Service Schedule
Machine Troubleshooting
Safety
Safety
Hazard Intensity Level
The following symbols are used throughout this guide as indicated in their descriptions:
There are three levels of hazard intensity identified by signal words - WARNING and CAUTION and FOR SAFETY.
The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not
smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.
Safety
Safety Label Locations
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become
illegible, promptly replace them.
SOLUTION WARNING
86244300
(PRV NO. 500955)
PINCH CAUTION
86243830
(PRV NO. 500663)
FRONT PANEL
CAUTION
86013310
BATTERY
CAUTION
86252520
(PRV NO. 80885)
Notes:
Operations
Technical Specifications - Basic
ITEM
Nominal Power
Rated Voltage
Rated Amperage
Batteries
Battery Compartment Dimensions
Propelling Motor
Mass (GVW)
Weight Empty Without Batteries
Solution Control
Spray Pump Pressure
Solution Capacity
Spray Jets - Interim
Spray Jets - Extraction
Recovery Capacity
Vacuum Motors
Scrub Brush Diameter
Scrub Brush Motor
Scrub Brush Pressure
Scrub Brush Speed
Tires
Foundation Pressure
Maximum (Transport) Speed
Scrubbing Speed
Frame Construction
Minimum Aisle U-Turn Width
Maximum Rated Climb And Descent Angle
DIMENSION/CAPACITY
1260 W
36 Volts DC
35 amps
3 X12 Volt 130-195-215 AH @ 20 hr. rate
23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
.5 HP (373 W)
889 lbs (403 kg)
340 lbs (154 kg)
Metered flow with automatic shut-off in neutral and reverse
100 psi (688 Kpa)
19.4 gal (74 Liter)
2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
2 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
17.5 gal (66 Liter)
1 x .75 Hp (560 W)
3.38 Inch (85.5 mm)
1 x .5 Hp (375 W)
Floating
1084 rpm
9 in. (228mm) Solid Gray non-marking
503 psi (3.5 Mpa)
Propel = 252 Ft/min (4.6 Km/hr)
Interim = 110 Ft/min (2.0 Km/hr)
Extract = 55 Ft/min (1.0 Km/hr
Powder coated steel
56 in. (1.4 Meter)
6 degrees
Operations
Technical Specifications- Deluxe
ITEM
Nominal Power
Rated Voltage
Rated Amperage
Batteries
Battery Compartment Dimensions
Propelling Motor
Mass (GVW)
Weight Empty Without Batteries
Solution Control
Spray Pump Pressure
Solution Capacity
Spray Jets - Interim
Spray Jets - Extraction
Recovery Capacity
Vacuum Motors
Scrub Brush Diameter
Scrub Brush Motor
Scrub Brush Pressure
Scrub Brush Speed
Tires
Foundation Pressure
Maximum (Transport) Speed
Scrubbing Speed
Frame Construction
Minimum Aisle U-Turn Width
Maximum Rated Climb And Descent Angle
Chemical Tank A Capacity
Chemical Tank B Capacity
Chemical A Mix Ratio
Chemical B Mix Ratio
10
DIMENSION/CAPACITY
1926 W
36 Volts DC
54 amps
3 X12 Volt 195-215 AH @ 20 hr. rate
23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
.5 HP (373 W)
928 lbs (421 kg)
379 lbs (172 kg)
Metered flow with automatic shut-off in neutral and 0:1reverse
100 psi (688 Kpa)
19.4 gal (74 Liter)
2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
4 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
17.5 gal (66 Liter)
2 x .75 Hp (560 W)
3.38 Inch (85.5 mm)
1 x .5 Hp (375 W)
Floating
1084 rpm
9 in. (228mm) Solid Gray non-marking
503 psi (3.5 Mpa)
Propel = 252 Ft/min (4.6 Km/hr)
Interim = 110 Ft/min (2.0 Km/hr)
Extract = 55 Ft/min (1.0 Km/hr)
Powder coated steel
56 in. (1.4 Meter)
6 degrees
1.24 Gal (4.62L)
0.33 Gal (1.24L)
16:1 Nominal
64:1 Nominal
Operations
Technical Specifications
ITEM
MEASURE
Height
Length
Width
Width of scrub path
43
54
27
20
WIDTH
LENGTH
SPECIAL NOTES:
The sound pressure level at the operator's ear was
measured to be 69.5dBA. This was a nearfield,
broadband measurement taken in a typical industrial
environment on a tile floor. This appliance contains no
possible source of impact noise. The instantaneous
sound pressure level is below 63 Pa.
The weighted root mean square acceleration at the
operator's arms was measured to be below 2.5m/s2 .
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile floor.
The measurement and related calculations were made
in accordance with ANSI S3.34-1986.
11
Operations
How This Machine Works
Deluxe Only
12
Operations
Components
1. Control Panel-Drive/Scrub
2. Front Cover
3. Solution Tank
4. Recovery Tank
6. Recovery Dome
7. Scrub Deck
16. Switch, Chemical Prime and flush for "A" and "B"
Systems (Deluxe)
13
Operations
5
2
6
7
Drive Controls
1. Key Switch
2. Reverse Switch
3. Throttle Switches
4. Speed Control Knob
5. Battery Discharge Indicator
6. Hour Meter
7. E-Stop Button (Deluxe)
14
Operations
1. Key Switch
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
2. Reverse Button
Controls the direction of travel of the vehicle.
To travel in reverse, press the button and press either of the throttle switches.
To travel forward, release the button are press either of the throttle switches.
3. Throttle Switches
Propel the vehicle with the speed control knob setting selected. Pressing either of the switches causes the
machine to travel in the direction selected by the Reverse Button.
To travel, press either of the throttle switches.
To stop travel, release both throttle switches.
4. Speed Control Knob
Controls the speed of the machine. Speed range B is intended for carpet extraction. Speed A is intended for
interim carpet cleaning. Faster speeds are recommended for transport only, not scrubbing.
To increase speed, turn the knob clockwise.
To decrease speed, turn the knob counter clockwise.
Speeds can be adjusted at any time, whether machine is moving or not.
5. Battery Discharge Indicator
Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. All bars illuminated indicate full charge. Bars flashing near
the left side indicate the batteries should be charged. Further operation of the machine could damage the
machine and the batteries. Bars flashing also indicate that machine has been left unattended with key on for
more than 15 minutes. Turn key off then on to reset.
6. Hour Meter
Records the number of hours the machine has been in operation (scrubbing). This information is useful in
determining when to service the machine.
7. Emergency Stop Switch (Deluxe)
This safety feature is designed to cut all power to the machine at any time.
To shut the machine power off, push the Emergency Stop Switch.
To reset the machine, rotate the switch clockwise.
15
Operations
2
3
1
Scrub Controls
1. Solution Pump Switch
2. Solution Pump Indicator
3. Function Switch
16
Operations
1. Solution Pump Switch
Controls power to the spray pump.
If the throttle is in neutral, or reverse control button is in reverse position, the flow is automatically interrupted.
This feature prevents application of solution without scrubbing it into carpet.
2. Solution Pump Indicator Light
The solution pump indicator light is illuminated green when the pump is on.
3. Scrub Deck Rotary Switch (Basic)
Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution
solenoids.
For interim or "A" mode, rotate the function knob to the "A" position. The scrub deck will lower and the scrub
motor will turn on and the interim solenoid will open and spray will flow through the interim jets. The brush
motor will automatically turn off in neutral. The interim solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to the off position to the far counter
clockwise position.
For extraction or "B" mode, rotate the function knob to the "B" position. The scrub deck will lower and the scrub
motor will turn on and the extraction solenoid and interim solenoid will open and spray will flow through the
extraction and interim jets and the vacuum motor will run. The brush motor will automatically turn off in neutral.
The extraction and interim solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to either the off position to the far
counter clockwise position, or rotate the knob to the far clockwise position to the accessory mode so that the
vacuum motor continues to run to keep any excess soiled solution from dripping back onto the floor.
To use the machine with an accessory hand tool or wand rotate the knob fully clockwise to the accessory
position. Only the vacuum motor and pump will run. Connect the solution hose of the accessory tool to the
solution accessory port. The fitting is 1/8" male quick disconnect. If needed to adapt to 1/4" male quick
disconnect (see Suggested Spare Parts for part number).
To connect the vacuum hose, disconnect the hose assembly from the lower connection of the "Y" tube junction.
Use adaptor to join the two hose cuffs together (See Accessories page).
17
Operations
Scrub Deck Rotary Switch (Deluxe)
Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution solenoids.
For interim/pre-spray "A" mode, rotate the function knob to the "A" position. The "A" chemical will be drawn from its
tank and delivered to the solution system. The scrub deck will lower and the scrub motor will turn on and the interim/
pre-spray solenoid will open and spray will flow through the jets. The brush motor will automatically turn off in
neutral. The spray solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to the off position to the far counter
clockwise position.
For extraction or "B" mode, rotate the function knob to the "B" position. The "B" chemical will be drawn from its tank
and delivered to the solution system. The scrub deck will lower and the scrub motor will turn on and the extraction
solenoid and interim/pre-spray solenoid will open and spray will flow through the extraction and interim jets and the
vacuum motor will run. The brush motor will automatically turn off in neutral. The extraction and interim/pre-spray
solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s), rotate the knob to either the off position to the far counter
clockwise position, or rotate the knob to the far clockwise position to the accessory mode so that the vacuum motor
continues to run to keep any excess soiled solution from dripping back onto the floor.
To use the machine with an accessory hand tool or wand, rotate the knob fully clockwise to the accessory position.
Only the vacuum motor and pump will run. Connect the solution hose of the accessory tool to the solution
accessory port. The fitting is 1/8" male quick disconnect. If needed to adapt to 1/4" male quick disconnect (see
Suggested Spare Parts for part number). NOTE: The accessory port is only supplied with water from the solution
tank. No chemical is injected.
To connect the vacuum hose, open the accessory port cover and insert the wand vacuum hose fully into the port.
18
Operations
Machine Operation
Starting Machine
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make sure
that all safety devices are in place and operating
properly.
Deluxe
1. Release both the throttle switches.
2. Turn machine power off with key switch by turning
key switch counterclockwise to the "o" (off)
position.
3. Push E-Stop button in.
4. To reset the E-stop button, rotate counter
clockwise and the switch will pop back out
19
Operations
Filling Solution Tank
Normal Scrubbing
Deluxe
1. Turn the machine power off.
2. Remove the front cover and the solution fill lid.
20
Operations
To Begin Scrubbing
To Stop Scrubbing
Deluxe
1. While scrubbing turn off the pump switch to stop
spraying solution. Continue to scrub and recover
the solution for an additional pass.
2. Allow the throttle switches to return to neutral.
3. Rotate the selector switch to the accessory
position so that the vacuum motor continues to run
and evacuate the system. This will also raise the
deck and vacuum shoes.
4. Turn the rotary switch to the off position by rotating
the selector switch clockwise. Turn machine power
off.
21
Operations
Emptying And Cleaning Chemical Tanks
And System (Deluxe)
1. Turn off machine and remove front cover.
2. Park the machine next to a floor drain. The tanks
are located at the front of the machine.
3. Remove the cap and straw from each chemical
bottle and install the closed caps.
4. Remove the tanks by lifting off the solution fill
tower.
SOLUTION
DRAIN
HOSE
22
Notes
23
Maintenance
Service Schedule
Maintenance
Check water level of batteries after
charging; add distilled water if necessary.
Check brushes for proper installation.
Check for securely attached drain hose,
plug and cap.
Check that solution fill lid seals tightly
Visually check for damaged or worn
tires.
Check all throttle, direction and speed
controls for proper operation.
Observe spray pattern and clean jets if
necessary.
Prime chemical system for 30 seconds
for each chemical.
Clean brushes and check wear.
Clean underside of scrub deck.
Clean out solution tank.
Clean out recovery tank.
Clean and inspect solution filter strainer.
Store with solution fill lid and recovery
dome off tanks to allow tanks to dry.
Clean outside of tank, check for
damage.
Charge batteries.
Flush chemical system
Clean off top of batteries.
Check battery cells with hydrometer.
Check battery connections are tight.
Clean battery cases and battery
compartment.
Grease appropriate zerks (grease
fittings).
Clean pivot points on scrub deck.
Check all motors for carbon brush wear.
Check motor commutators.
24
Before Each
Work Period
After Each
Work Period
50 HRS
100HRS
200HRS
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Maintenance
1. Battery Connector
5. "Y" Tube
2. Battery Connector
3. Batteries
25
Maintenance
Batteries
The batteries provide the power to operate the
machine. The batteries require regular maintenance to
keep them operating at peak efficiency.
Battery Maintenance
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning
fluid to enter the battery cells, electrolyte will be
neutralized.
2. Maintain the proper electrolyte level in each battery
cell. If a cell should accidentally overflow, clean
immediately.
3. Wipe off the top of the batteries at least once a
week.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove that batteries from
the machine and clean the battery cases and
battery compartment.
26
Maintenance
Checking Battery Specific Gravity
Charging Batteries
Checking Gravity
1. Hydrometer
2. Battery
NOTE: Do not take readings immediately after adding
distilled water, if the water and acid are not
thoroughly mixed, the reading may not be accurate.
Check the hydrometer readings against this chart.
SPECIFIC GRAVITY @
80 F (27C)
BATTERY CONDITION
1.265
100% CHARGED
1.225
75% CHARGED
1.190
50% CHARGED
1.155
25% CHARGED
1.120
DISCHARGED
27
Maintenance
6. Replace the battery caps, and leave them in place
while charging.
Changing Batteries
RED
BLK
RED
BLK
RED
BLK
Rear of Machine
28
Maintenance
4
3
Scrub Deck
1. Scrub deck lift actuator
2. Scrub brush motor
3. Scrub brushes
4. Retaining clip
29
Maintenance
Scrub Head
Scrub Brushes
Maintenance
Scrub brushes should be exchanged front to back
every 50 hours to ensure even wear. Scrub brushes
should be replaced as a set when bristle length wears
to height of yellow PerformAlertTM bristles.
30
Maintenance
Scrub Motor
4. Reverse to reassemble.
31
Maintenance
Actuator Scrub Deck Removal/
Replacement
32
Maintenance
DELUXE ONLY
Circuit Protection
1. Circuit Breakers
33
Maintenance
3
4
5
4. Jets- Interim
2. Solution Strainer
5. Jets-Extraction
3. Solenoid Valves
34
Maintenance
Solution Strainer
Jets
Pump
Solenoid Valve
The solenoid valves is mounted on the front of the
scrub deck, on left side.
DIAPHRAGM
VALVE ASM
ASM.
(86137240 PRV 84145)
35
Maintenance
7
6
4
5
3
3
5. Jets-Extraction
2. Solution Strainer
3. Solenoid Valves
7. Chemical pump
4. Jets-Interim
36
Maintenance
Pump
Jets
Solution Strainer
The solution strainer is located under the recovery tank.
The strainer protects the pump, solenoid valve and jets
from debris. If there is little or no solution flow to the
ground, check the strainer for debris. Clean the
solution strainer. To remove the strainer, turn the
bottom part of the strainer counterclockwise until the
bottom is separated. Clean out the debris from the wire
mesh and the bowl and re-assemble. Make sure the Oring gasket is in place when re-assembled.
Solenoid Valve
The solenoid valves is mounted on the front of the
scrub deck, on left side.
DIAPHRAGM
VALVE ASM
ASM.
(86137240 PRV 84145)
37
Maintenance
A-B Chemical Pump & Chemical Pump
1. The chemical tank "A" holds either encapsulating
interim chemical or pre-spray chemical. Tanks
should be cleaned weekly. Extra chemical should
be stored using the blank cap instead of the straw
cap.
2. The chemical tank "B" hold the deep extraction
chemical. The tank should be cleaned weekly.
Extra chemical should be stored using the blank
cap instead of the straw cap.
3. The chemical selector valve switches between the
"A" and "B" chemical being pumped through the
chemical mixing section and delivered to the
solution system, depending on the position of the
function switch on the control panel. The selector
valve chemical pump and chemical mixing section
should be flushed with clean water after each use.
Drain water through both the "A" and "B" cap and
straws by putting them in water and pressing the
"A" and "B" prime/flush switch each way for 30
seconds.
38
Maintenance
Drive Assembly
1. Drive Assembly
2. Grease Points
3. Drive Motor
39
Maintenance
Drive Assembly
Drive Motor Carbon Brush Replacement
40
Maintenance
5
6
Vacuum
1. Vacuum Shoes
2. Vacuum Glides
3. Vacuum Shoe Retainer Knobs
4. "Y" Tube
5. Float Ball And Screen
6. Vacuum Motor
41
Maintenance
Vacuum Shoes
Maintenance
42
Maintenance
To Repair Or Replace Vacuum Motor(s)
End Cap
Carbon Brushes
Important:
These brushes wear quicker as the length shortens due
to increased heat. Spring inside brush housing will
damage motor if brushes are allowed to wear away
completely.
3 [9.5mm]
8
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less than
3/8" (9.5mm) long.
43
Maintenance
Transporting Machine
Pushing Machine
The machine may be pushed for short distances at
speeds not to exceed 5 mph. Be careful to avoid
damaging machine. The machine may be pushed by
hand from the rear.
44
Maintenance
Machine Troubleshooting
PROBLEM
No power to
machine
Little or no propel
CAUSE
Battery disconnected
Battery cables corroded
Faulty key switch
Low battery charge
Machine turned on with propel trigger not in
neutral position
Tripped circuit breaker
Controller overheated
Loose motor connection
Faulty throttle circuit or potentiometer
SOLUTION
Check all battery cable connections
Clean connections
Replace switch
Charge batteries
Allow pedal to return to neutral. Restart
Reset circuit breaker and check brush
Allow cool down period
Check wires and connections from controller
to motor
Check wires and connections from throttle to
controller and potentiometer resistance
Check wires connections
Check wires, connections and pot
Replace switch
Remove debris
Check brush wear
Charge batteries
Fill solution tank
Turn on pump
Clean solution strainer
Clear obstruction from plumbing
Clean or replace pump
Clean or replace valve
Clean or replace jet(s)
Check wiring, connections, and pump.
Check solenoid valve
Reset circuit beaker(s) and check brush
pressure.
Charge battery
Check wires, connections and motor
Replace brushes, check commutator
Reset breaker
Check wires, connections and actuator
Fill tanks and prime chemicals
Prime chemical pump
Rinse system with water
45
Notes:
46
Parts
PARTS
47
Brush Deck
48
Brush Deck
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
86223780
86224170
86012800
86012820
86223520
86223310
86215250
86224660
86173330
86014990
86215870
86012780
86230680
86223490
86224130
86343870
86223320
86012790
86172970
86222870
86217790
86219390
86173350
86172980
86224630
86277130
70896
730410
67598
64116
11049
730393
87513
140914
12531
67468
730394
64117
70911
620103
32059
41548
87515
70912
730380
70795
8
2
2
1
3
1
1
1
1
4
1
2
2
3
1
1
2
2
4
1
1
1
4
2
2
10
SERIAL NO.
FROM
NOTES
49
50
86008670
86248970
86011800
86091930
86010670
86276780
86279130
86278910
PRV NO.
QTY
80606
81406
141037
87029
70728
87083
87003
2
2
1
1
2
2
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
51
52
PRV NO.
QTY
DESCRIPTION
SERIAL NO.
FROM
1
2
3
4
5
6
86273750
86173340
86010630
86215880
86222130
86001360
86222290
70011
87514
87013
140929
53275
140394
57308
6
6
6
2
1
4
86346070
*(8)
8
9
10
86234600
86172960
86225790
22109
70910
87504
1
2
4
COUPLER, SPIDER
SCR, SET, M6X8, SH, ISO4029,SS
WASHER, 5/16 X .63 SS
*(8)
NOTES
WAS 86217250
INCLUDES #9
WAS 86217260
53
54
86277030
86228990
86270830
86010670
86071800
86088110
86259420
86277130
86296180
PRV NO.
QTY
70780
09153
57023
87029
141001
730443
87232
70795
-
2
2
8
8
1
1
2
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
55
8 7
9
1
2
1
56
86161800
86273950
86270920
86062320
86012190
86012200
86279190
86274520
86006400
PRV NO.
QTY
46-802531
70056
57049
270156
87095
70233
67380
1
2
2
1
2
1
1
1
2
DESCRIPTION
SERIAL NO.
FROM
NOTES
57
58
PRV NO.
QTY
DESCRIPTION
SCR, 5/16-18 X 2.5 FHSC SS
SPACER, .74 OD X .391 ID X 1.0 L NYL
BEARING FLG .377 ID X .502 OD X
.500
WASHER, 5/16 FLAT SS
NUT, 5/16-18 HEX NYLOCK SS
SCR, 1/4-20 X 4.5" CARRIAGE SS
BEARING, FLNGD, .314ID X .502OD
LIFT RAM LEFT, REAR
SCR, 5/16-18 X 1.0 FHCS SS
SPRING, COMP .97D X 2.5L X .12W
BUSHING, .377ID X .627OD X .63
NUT, 1/4-20 HEX NYLOCK THIN SS
WASHER, 1/4" ID X 1.0 OD,FLAT SS
LIFT ARM LEFT, FRONT
LIFT ARM RIGHT, FRONT
BRKT, ACTUATOR LIFT
SCR, 5/16-18 X 3/4 HHCS SS
LIFT ARM RIGHT, REAR
SUPPORT, COUNTERBALANCE
WASHER, THRUST .51ID X 1 OD
WASHER, THRUST.51ID X1 ODBRO
STRAP, STATIC, .2T X 1W X 3L
1
2
86276750
86298850
70722
-
2
2
86229000
09124
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
86010670
86270830
86012900
86228990
86297770
86290700
86013010
86231280
86271870
86010810
86297790
86297780
86297800
86276780
86297760
86088420
86259420
86259400
86256130
87029
57023
09153
14400
57290
87191
70728
71154
87232
87205
730402
13
5
2
2
1
2
2
2
2
8
1
1
1
9
1
2
6
1
1
SERIAL NO.
FROM
NOTES
59
Control Handle
2A
2B
10
5
1
8
60
Control Handle
86277050
86238730
86238740
86240990
86254920
86277070
86231480
86277060
86257230
86004120
86004130
PRV NO.
QTY
70782
38307
38308
41431
730153
70784
140504
70783
730125
38312
38313
4
1
1
2
2
2
2
4
2
-
DESCRIPTION
SERIAL NO.
FROM
NOTES
61
Control Panel-Lower-Basic
62
Control Panel-Lower-Basic
86005530
86002010
86008900
86229770
86295570
86273880
86012910
86270850
86255900
86237900
86251360
86007190
86002000
86001920
86001910
86005810
86230080
86250210
86250160
PRV NO.
QTY
54154
14942
80845
140805
70030
57026
73538
35278
67166
72161
14717
14607
14606
57245
141044
66873
66321
1
2
2
1
1
2
1
2
4
3
1
1
1
1
1
2
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
63
10
64
86006230
86012670
86255900
86005810
86251360
86014690
86257180
86257150
86026010
86242110
PRV NO.
QTY
DESCRIPTION
66193
73538
57245
67166
72207
72197
82522
48088
1
1
2
2
1
1
1
1
1
1
POTENTIOMETER, 5 K OHMS
METER. BATTERY, PG TRUE CHARGE
STANDOFF, 3-32 X 5/8 HEX NYL
NUT, 1/4-20 HEX NYLOCK SS
RELAY, 36VDC 100A
SWITCH, ROTARY CAM
SWITCH, MOMENTARY, DPDT, WHITE
SWITCH, SPDT P-BUTTON
LIGHT ASM, INDICATOR
KNOB, .90 OD X .25 COLLET
SERIAL NO.
FROM
NOTES
65
66
86005530
86002010
86008900
86229770
86295570
86273880
86012910
86270850
86255900
86237900
86251360
86007190
86002000
86001920
86001910
86005810
86230080
86250160
PRV NO.
QTY
54154
14942
80845
140805
70030
57026
73538
35278
67166
72161
14717
14607
14606
57245
141044
66321
1
2
3
1
1
2
1
2
4
3
1
1
1
1
2
2
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
67
10
4
5
7
6
11
13
12
3
8
68
86006230
86012670
86255900
86005810
86251360
86014690
86257180
86257150
86026010
86242110
86251410
86300140
86254640
PRV NO.
QTY
DESCRIPTION
66193
73538
57245
67166
72207
72197
82522
48088
67506
82810
1
1
6
4
2
1
1
1
1
1
1
1
2
POTENTIOMETER, 5 K OHMS
METER. BATTERY, PG TRUE CHARGE
STANDOFF, 3-32 X 5/8 HEX NYL
NUT, 1/4-20 HEX NYLOCK SS
RELAY, 36VDC 100A
SWITCH, ROTARY CAM, 4 POS
SWITCH, MOMENTARY, DPDT, WHITE
SWITCH, SPDT P-BUTTON
LIGHT ASM, INDICATOR
KNOB, .90 OD X .25 COLLET
RELAY, 15A 36V MINI
ASM, DC CONV.
SPACER, .25 OD X .171 ID X .25
SERIAL NO.
FROM
NOTES
**
WAS 86296100
69
70
86276290
86294250
86072110
86274290
PRV NO.
QTY
70626
141056
70162
7
7
1
2
DESCRIPTION
SERIAL NO.
FROM
NOTES
71
Cover - Front
1
2
72
Cover - Front
86271870
86010630
86270990
86290740
86278390
86006830
86062330
86010650
PRV NO.
QTY
57290
87013
57090
73866
70386
270168
87018
4
4
2
2
2
2
1
2
DESCRIPTION
SERIAL NO.
FROM
NOTES
73
Decal
74
Decal
86013270
86013310
86013670
86013680
86004970
86013320
86014330
PRV NO.
QTY
50990
-
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
75
Frame-Lower
5
6
76
Frame-Lower
86276780
86010670
86091950
86092570
86271840
86293740
PRV NO.
QTY
70728
87029
141053
34473
57285
-
2
8
1
1
8
2
DESCRIPTION
SERIAL NO.
FROM
NOTES
77
Frame-Upper
78
Frame-Upper
86012890
86276780
86010670
86279580
86276490
86277460
86279630
PRV NO.
QTY
70728
87029
87183
70670
70847
87212
1
4
7
2
5
2
2
DESCRIPTION
SERIAL NO.
FROM
NOTES
79
Recovery Tank
80
Recovery Tank
86274220
86003340
86246080
86014810
86004010
86199840
86227120
86293240
86002380
86012150
86240130
86292740
86290830
86238460
86270830
86013350
86276490
86005660
86002400
86237650
86089630
86004260
OPEN
86246070
86328980
PRV NO.
QTY
70134
28062
51368
35274
090-12A
04095
20046
39560
36259
57023
70670
57033
20064
35219
78490
39472
51352
-
1
1
1
1
1
1
1
1
1
1
1
1
2
2
5
1
7
2
4
2
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
81
11
13
12
5
6
14
15
9
8
10
17
16
1
15
9
8
3
2
82
86276490
86277640
86290730
86226740
86010800
86276290
86011930
86010630
86271870
86013990
86217470
86222620
86008650
86291800
86010670
86290850
86010650
PRV NO.
QTY
70670
70893
73215
87189
70626
87013
57290
270800
66891
80604
87029
87018
3
4
2
4
2
2
1
6
6
1
1
1
2
1
3
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
83
84
86276490
86277640
86290730
86226740
86010800
86276290
86011930
86010630
86271870
86294880
86217470
86222620
86008650
86291800
86010670
86290850
86010650
86275470
86224770
86279170
86295160
86278910
OPEN
86293920
86295720
86270990
86197520
86217270
86200820
86002400
86240120
86007210
86005580
86197300
86247720
86200810
PRV NO.
QTY
DESCRIPTION
70670
70893
73215
87189
70626
87013
57290
270800
66891
80604
87029
87018
70484
739989
87093
87003
57090
40011
22110
270-11A
20064
39559
72165
56012
14079
56032
270-11
3
4
2
4
2
2
1
6
6
1
1
1
2
1
3
1
3
2
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
SERIAL NO.
FROM
NOTES
*(1,2,3,4)
*(1,2,3,4)
*(1,2,3,4)
*(1,2,3,4)
85
14
13
12
15
16
2
1
18
11
10
19
3
7
86
86012760
86001530
86233150
86197980
86011360
86233110
86197910
86295280
86274400
86297610
86019510
86295710
86293960
86295310
86236590
86088670
OPEN
86294860
86233090
PRV NO.
QTY
40039
20042
40055
20018
40022
70194
75492
34448
75493
20016
1
2
3
1
1
1
1
2
4
1
1
1
1
1
2
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
87
Solution Pump
20
28
18
25
13
25
12
11
10
24
1
9
DELUXE PUMP
26
2
7
8
24
-A-
24
-B- 9
-C24
4
24
-B11
10
12
13
14
29
15
16
30
31
18
17
19
24
20
21
31
-C-
25
-A-
23
24
BASIC PUMP
88
27
22
Solution Pump
86006580
86292230
86012690
86240500
86010670
86276490
86001530
86012760
86005870
86136800
86197940
86006100
86010650
86270990
86197290
86200820
86247720
86197300
86290000
86197730
86197760
86197500
86197980
86011360
86233110
86233150
86233090
86010630
86197910
86240360
86005580
86197300
86247720
86200810
PRV NO.
QTY
70085
40095
87029
70670
40039
59021
73839
40027
65176
87018
57090
14076
270-11A
56032
14079
78024
78308
40009
40055
20018
20042
20016
87013
40022
40065
56012
14079
56032
270-11
1
1
1
1
2
2
2
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
7
2
1
1
1
1
1
1
1
DESCRIPTION
SCR, 1/4-20 X 1/2 PPHMS SS DL
COVER, PUMP
BRKT, PUMP MTG
HOSEBARB, 1/4MPT X 3/8 90D NYL
WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 5/8 HHCS SS
HOSEBARB, 1/2MPT X 1/2 HOSE 90
STRAINER, 1/2 FPT, 80 MESH
O-RING, FILTER SEAL RON-VIK
SCREEN, 80 MESH STRAINER DEEP
HOSEBARB, 3/8MPTX1/2 90D DL
PUMP ASM, 36V ACCESSORY
WASHER, #10 X 9/16 OD
NUT, 10-32 HEX NYLOCK SS
BUSHING, 3/8 MPT X 1/4 FPT HEX
NIPPLE, 1/8NPT QD MALE BRASS
NIPPLE, 1/8 CLOSE
BUSHING, 1/8 FPT X 1/4 MPT HEX
VALVE, BYPASS, 125 PSI ADJ
TEE, 1/4 BRANCH
TEE, 1/4 STREET
HOSEBARB, 1/4MPT X 1/4 DL
HOSEBARB, 1/2 MPT X 1.0 90D NU
HOSE, 1.0 ID X 1/8W X 21 CLR
CLAMP, 1.0" WORM GEAR
CLAMP, 3/8 HOSE (D-SLOT)
CLAMP, 1/4 ID HOSE
WASHER, 1/4 ID X 5/8 OD SS
HOSEBARB, 1/2MPTX1/2POLY DL
HOSEBARB, 1/4 MPT X 1/4 9D DL
NIPPLE, 1/4 FPT QD
BUSHING, 1/8 FPT X 1/4 MPT HEX
NIPPLE, 1/8 CLOSE
NIPPLE, 1/8 FPT QD FEM BRASS
SERIAL NO.
FROM
NOTES
*(1,2,3,4)
*(1,2,3,4)
*(1,2,3,4)
*(1,2,3,4)
89
12
3
5
-A-C-
13
-C-
16
14 13
10
-B-
-B-
15 8
11
-A-
17
6
7
90
86010670
86276490
86295370
86270830
86297820
86274290
86293970
86353090
86295810
86293720
86295290
86293880
86297460
86298040
86264860
86238490
86197400
PRV NO.
QTY
DESCRIPTION
87029
70670
57023
70162
05153
81388
31022
2
2
1
1
1
2
1
2
2
1
1
1
4
1
1
1
1
SERIAL NO.
FROM
NOTES
91
2
3
10
6
11
6
5
11
8
12
7
3
4
92
86295260
86273980
86010650
86353090
86197750
86240610
86233090
86247720
86295650
86297830
86013030
86295550
PRV NO.
QTY
70066
87018
78161
44104
20016
56032
-
1
4
8
4
2
5
5
2
1
1
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
93
Solution Tank
94
Solution Tank
86011820
86011810
86290370
86276760
86006860
86010650
86290830
86238460
86292730
86072200
86010670
86013700
86276490
86276070
86239630
86270830
86006560
86217540
86259410
86290190
86271840
86259910
86276380
86274720
86228990
86011630
86011490
86197040
86295730
86293700
86007020
PRV NO.
QTY
DESCRIPTION
70724
70403
87018
36259
141069
87029
70670
70593
41429
57023
70083
279994
87206
57285
89265
70639
70264
09153
57264
70673
1
1
2
1
2
2
1
1
1
1
12
1
12
2
1
9
1
1
3
1
1
1
2
1
2
1
1
1
1
1
1
SERIAL NO.
FROM
NOTES
95
Spray Jets
96
Spray Jets
86197400
86233090
86197640
86197750
86227200
86240610
86270830
86010670
86004570
86013200
86012550
86091880
86010820
86296310
86276070
86297030
PRV NO.
QTY
31022
20016
40064
78161
04007
44104
57023
87029
44067
141019
87192
70593
-
2
6
4
2
1
2
3
2
4
2
2
1
4
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
97
11
4
10
10
5
8
6
7
98
9
10
86270830
86010670
86197400
86013030
86197750
86197520
86353090
86013070
86014250
86233090
86247720
PRV NO.
QTY
57023
87029
31022
78161
40011
20016
56032
2
2
1
2
1
3
4
1
1
3
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
99
3
6
11
10
4
10
5
1
2
8
10
12
13
5
14
15
3
100
86270830
86010670
86197400
86013030
86197750
86197520
86353090
86013070
86240610
86233090
86247720
86295290
86180670
86295300
86227200
PRV NO.
QTY
DESCRIPTION
57023
87029
31022
78161
40011
44104
20016
56032
791267
04007
2
2
2
2
2
2
4
1
1
3
1
1
1
1
1
SERIAL NO.
FROM
NOTES
101
102
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
PRV NO.
86315130
86288820
140592
86072100
141055
86270440
48008
86270830
57023
86079600
620138
86008710
80623
86277930
70119
86273750
70011
86277130
70795
86279640
87213
86010780
87162
86278940
87008
86226040
89278
86010670
87029
86177040 03-000149
86277030
70780
86316850
86277930
-
QTY
DESCRIPTION
1
1
2
4
2
2
8
2
3
4
2
2
2
4
1
1
2
4
TRANSAXLE, 36VDC
BRUSH SET, TRANSAXLE 78434 CCL
BRKT, CABLE GUARD
KEY, 3/16 X 1.75
NUT, 5/16-18 HEX NYLOCK SS
PLATE, TRANSAXLE CONNECTION
RING, 3/4" EXT SNAP H-D
SET SCR, 1/4-20 X 3/8 KCP DL
SCR, 1/4-20 X 5/8 HHCS SS NP
SCR, 5/16-18 X 1.00 CARRIAGE SS
WASHER, .781D X 1.63 OD X .25T
WASHER, 1/4 SPLIT LOCK PLTD
WASHER, 1/4 ID X 1-1/4 OD PLTD
WHEEL, 9X1.6, .75IN BORE
WASHER, 5/16 FLAT SS
CLAMP, CABLE 1-1/4 ID 5/16 BLT
SCR, 5/16-18 X 1.25 CARRIAGE SS
COLLAR SET, .50W X .754 ID
SET SCR, 1/4-20 X 3/8 KCP D
SERIAL NO.
FROM
*(7)
NOTES:
103
Vacuum Shoe
19
16
4
17
18
19
13
12
14
9 8
20
18
17
10
15
1
12
11
2
104
Vacuum Shoe
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
86219150
86071990
86276650
86219690
86296540
86003010
86001480
86276070
86010770
86273740
86270830
86093610
86072020
86072010
86072000
86271870
86010630
86259420
86259400
86228920
39739
141027
70707
48080
27759
39315
70593
87143
70010
57023
620134
141030
141029
141028
57290
87013
87232
87205
09140
1
1
2
2
2
1
1
10
4
4
10
2
1
1
1
4
8
8
8
4
DESCRIPTION
SERIAL NO.
FROM
NOTES:
105
Vacuum Shoe
5
6
7
9
16
14
13
12
11
10
106
15
Vacuum Shoe
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
86006580
86075450
86237910
86237920
86237930
86237940
86237950
86259980
86275950
86293190
86296520
86310750
86296410
86302700
86296550
86296350
70085
27246
35279
35280
35281
35282
35283
85012
70568
-
10
1
1
1
1
1
1
1
4
3
1
1
1
10
1
1
DESCRIPTION
SCR, 1/4-20 X 1/2 PPHMS SS
COVER, VAC SHOE
GASKET, VAC SHOE OUTER
GASKET, 5.0 OD X 2.0 ID X .50T
GASKET, VAC SHOE RIGHT
GASKET, VAC SHOE CENTER
GASKET, VAC SHOE WIPER
WIPER, VAC SHOE
SCR, 10-24 X 3/8 TORX SS
PIN, CLEVIS
WIPER, W/GASKET
ASSEMBLY, GASKETS, VAC SHOE
PLATE, VACSHOE
SCR, M6 X 16 PH, SS
VACSHOE, 13 IN
BUSHING, BRONZE, PM, 15.93 ID
SERIAL NO.
FROM
NOTES:
*(5,6)
*(5,6)
*(5,6)
*(5,6)
*(5,6)
*(5,6)
107
Vacuum - Basic
108
Vacuum - Basic
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
86005810
86010670
86276490
86014640
86135310
86270830
86259410
57245
87029
70670
140686
57023
87206
3
8
7
1
1
1
86228840
09124
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
86006560
86005450
86135310
86010630
86273810
86002400
86012870
86004420
86071890
86071880
86003010
86075330
86004370
86277040
86292630
86006950
86292640
86011640
86279630
70083
53799
140686
87013
70018
20064
39609
141014
141013
27759
22111
39547
70781
70532
87212
1
1
3
3
5
1
1
1
1
1
1
1
1
1
3
1
1
1
SERIAL NO.
FROM
NOTES:
109
Vacuum - Deluxe
110
Vacuum - Deluxe
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
-
86276720
86010780
86010630
86003760
86011670
86011760
86011830
86014470
86004420
86075330
86011640
86279630
86276490
86259410
86228840
86006560
86010670
86270830
86277040
86006950
86071890
86292640
86306460
86002400
86297600
86003010
86292630
86258480
86135310
70718
87162
87013
35166
39609
22111
87212
70670
87206
09124
70083
87029
57023
70781
70532
141014
20064
27759
53177
140686
6
6
12
2
1
6
2
1
2
1
1
1
7
1
1
1
8
1
1
3
1
1
1
2
1
1
1
2
-
SERIAL NO.
FROM
NOTES:
111
Wiring-Battery-Basic
14
15
16
1A
1B
1C
1D
13
11
20
11
1B
5
A
19
18
2A
12
3
2B
A
6
9
7
8
10
112
Wiring-Battery-Basic
REF
DESCRIPTION
1A
1B
1C
1D
2A
2B
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
86228410
86228400
86283410
86228430
86014360
86014380
86229740
86274710
86002510
86270920
86010650
86273980
86270990
86013740
86014840
86013060
86260200
86008920
86271910
86010670
OPEN
86256260
86014810
86273950
10023
10021
10030
10032
140417
70261
23125
57049
87018
70066
57090
80872
80889
57295
87029
73595
70056
3
3
3
3
1
1
2
2
2
2
2
2
2
1
2
1
2
6
6
6
1
1
1
86012860
86293010
86260370
880153
SERIAL NO.
FROM
NOTES:
NOT SHOWN
FOR WET CELL
BATTERIES
NOT SHOWN
FOR AGM
BATTERIES
CONNECTOR
SB50 TO SB175
ADAPTER
113
Wiring-Battery-Deluxe
114
Wiring-Battery-Deluxe
REF
DESCRIPTION
1A
1B
1C
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
86228410
86283410
86228430
86088800
86229740
86275870
86010650
86005810
OPEN
86273980
86270990
86013740
86008760
86260610
86260200
86008920
86271910
86010670
86260230
86233360
86270890
86273980
86260320
10023
10030
10032
78945
140417
70556
87018
57245
70066
57090
80682
880836
80872
80889
57295
87029
80876
28038
57034
70066
82688
3
3
3
1
2
2
3
2
2
2
1
2
1
2
6
6
6
1
1
1
1
2
86284090
02456
86000150
02264
SERIAL NO.
FROM
NOTES:
NOT SHOWN
FOR WET CELL
BATTERIES
NOT SHOWN
FOR AGM
BATTERIES
115
Wiring-Control Panel-Basic
37/RED
40/BLK
49/PNK
34/YLW
31/BRN
33/PUR
36/WHT
50/PNK
38/YLW
35
43
/LT /WH
-B
LU T
31/BRN
32/BRN
29/BRN
30/BRN
12/WHT-RED
11/RED
3/GRN
4/WHT-GRN
5/WHT-BLU
30/BRN
53/RED
52/RED
1/YLW
56/YLW
55/BLK
54/BLK
56/YLW
52/RED
23/RED
49/PNK
45/GRN
46/GRN
3/GRN
44/WHT-GRN
4/WHT-GRN
32/BRN
47/BLK
48/WHT
55/BLK
6/WHT-YLW
57/WHT-YLW
53/RED
57/WHT-YLW
28/RED
27RED
51/LT-BLU
2/LT-BLU
48/WHT
12/WHT-RED
50/PNK
6/WHT-YLW
2/BLU
12
1
2
3
46/GRN
42/LT-BLU
26/RED
51/BLU
36/WHT
25/RED
41/RED
9/BLK
10/WHT
4
5
6
7
8
19/RED
22/RED
9
10
11
12
24/WHT-RED
16/RED
39/BLK
13/RED
TRACTION
25A
MAIN
3A
40/BLK
14/BLK
13/RED
8/RED
VACUUM
30A
KEY
SWITCH
41/RED
13
14
15
16
E-STOP
BRUSH
22A
1/YLW
26/RED
42/BLU
28/RED
17
18
18/BLK
15/RED
21/WHT-RED
88868
19
20
20/RED
37/RED
22/RED
25/RED
27/RED
15/RED
58/BLK
59/BLK
20/RED
11/RED
5/WHT-BLU
7/BLK
8/RED
52/RED, 53/RED
1/YLW, 56/YLW
55/BLK
6/WHT-YLW,
57/WHT-YLW
54/BLK, 55/BLK
56/YLW
53/RED
57/WHT-YLW
23/RED, 52/RED
49/PNK
28/RED
27/RED
45/GRN
3/GRN, 46/GRN
51/BLU
2/BLU
NOT USED
NOT USED
NOT USED
NOT USED
7/BLK
14/BLK
17/BLK
18/BLK
47/BLK
39/BLK
54/BLK
19/RED
21/WHT-RED
35/WHT
43/LT-BLU
58/BLK
38/YLW
24/WHT-RED
34/YLW
29/BRN
33/PUR
16/RED
17/BLK
10/WHT
44/WHT-GRN
9/BLK
PG DRIVES
I-DRIVE
49/PNK
50/PNK
45/GRN
43/LT-BLU
59/BLK
1
2
116
INDICATES OPTIONAL
EQUIPMENT
35/WHT
Wiring-Control Panel-Basic
REF
PART NO.
PRV NO.
QTY
1
2
86261210
86261250
29204
29273
3
2
86013210
DESCRIPTION
SERIAL NO.
FROM
NOTES:
117
118
REF
PART NO.
PRV NO.
QTY
1
2
86261210
86261250
29204
29273
4
3
86295170
DESCRIPTION
SERIAL NO.
FROM
NOTES:
119
120
121
40/BLK
35/WHT
43/LT-BLU
12/WHT-RED
22/RED
24/WHT-RED
86269300
PRV 88868
KEY
SWITCH
16/RED
EMERGENCY
STOP
17/BLK
46/GRN
4/WHT-GRN
51/BLU
41/RED
44/WHT-GRN
10/WHT
9/BLK
24/WHT-RED
25/RED
35/WHT
26/RED
25/RED
37/RED
21/WHT-RED
43/LT-BLU
34/YLW
33/PUR
86261210
PRV 29204
86261250
PRV 29273
15/RED
16/RED
TRACTION
25A
BRUSH
RELAY
22/RED
23/RED
86261210
PRV 29204
18/BLK
15/RED
26/RED
8/RED
BRUSH
22A
86261250
PRV 29273
19/RED
28/RED
13/RED
VAC
MOTOR
30A
59/BLK
29/BRN
8.601-484.0
27/RED
38/YLW
21/WHT-RED
MAIN
3A
42/BLU
44/WHT-GRN
20/RED
19/RED
86261210
PRV 29204
45/GRN
47/BLK
5/WHT-BLU
11/RED
39/BLK
18/BLK
7BLK
14/BLK
54/BLK
58/BLK
17/BLK
8.601-484.0
INDICATES OPTIONAL
EQUIPMENT
122
14/BLK
13/RED
VACUUM 1
14/BLK
2 PIN
PACKARD
13/RED
7BLK
8/RED
5/WHT-BLU
3/GRN
4/WHT-GRN
50/PNK
PUMP
SWITCH
7BLK
8/RED
4/WHT-GRN
5/WHT-BLU
3/GRN
11/RED
2/BLU
2/BLU
11/RED
48/WHT
42/BLU
37/RED
50/PNK
PUMP RUN
LIGHT
47/BLK
39/BLK
48/WHT
NC
COM NO
49/PNK
38/YLW
NC
36/WHT
41/RED
COM NO
12/WHT-RED
6/WHT-YLW
1/YLW
9/BLK
10/WHT
30/BRN
32/BRN
29/BRN
30/BRN
31/BRN
34/YLW
REVERSE
SWITCH
17
18
19
20
40/BLK
33/PUR
31/BRN
32/BRN
THROTTLE
POT
HANDLE
SWITCH
BRUSH
2 PIN
PACKARD
12 PIN DEUTSCH
2 PIN
PACKARD
HANDLE
SWITCH
12/WHT-RED
6/WHT-YLW
1/YLW
9/BLK
10/RED
LIGHT
DEEP
JET
JET
SOLUTION
PUMP SOLENOID SOLENOID
DECK LIFT
ACTUATOR
TRACTION
123
Hose Diagram-Basic
SOLUTION TANK
ACCESSORY
PORT
86282320 (49")
PRV NO. 39710
86240280 (8")
PRV NO. 39711
86290860 (51")
BYPASS
VALVE
STRAINER
FILTER
SOLUTION
PUMP
86281310 (8.8")
PRV NO. 39326
ORIFICE
RESTRICTOR
86280760 (6")
PRV NO. 151-47B
86290870 (10")
VALVE
VALVE
86280760 (6")
PRV NO. 151-47B
86290870 (10")
JETS
124
Hose Diagram-Deluxe
125
PRV NO.
86002000
86001920
86001910
86230680
86251360
86007190
86014690
86199840
86013030
86012550
86013200
86004570
86215250
86224630
86217260
86230080
86257180
86257150
86006230
86004010
86004440
86012760
86005870
86296520
86261210
86003410
86300140
86007180
86251410
86217270
86295160
86295310
86295330
86236590
86295280
86293720
86295290
86297830
86295300
86011830
14717
14607
14606
12531
67166
72161
090-12A
44067
11049
730380
22106
141044
72207
72197
66193
35274
39717
59021
29204
29215
72160
67506
22110
34448
-
DESCRIPTION
SERIAL NO.
FROM
BREAKER, 3 AMP
BREAKER, 25A VDC CIRCUIT
BREAKER, 30A 50VDC CIRCUIT
BRUSH, EXTRACTOR 20
RELAY, 36VDC 100A
SWITCH KEY DPST
SWITCH, ROTARY CAM, 4 POS
FLOAT SCREEN CAGE ASSY
VALVE, 36VDC SOLENOID, 1/8 FPT
JET, PROMAX 11001
JET, MINI PROMAX 11004
JET BODY, MINI PROMAX BODY
BELT, 2S 5MM HTD, 15W, 128T
SPRING, BRUSH CLIP
COUPLER, SPIDER
BREAKER, 22A 250VAC, 50VDC
SWITCH, MOMEMTARY, DPDT, WHITE
SWITCH, SPDT P-BUTTON
POTENTIOMETER 5K OHMS
GASKET, DOME EDGE
CAP, DRAIN HOSE
STRAINER, 1/2 FPT, 80 MESH
O-RING, FILTER SEAL RON-VIK
WIPER, 13 IN W/GASKET
DIODE ASM, 76008 X 76008
DIODE ASM, 76075 X 76075
ASM, DC CONVERTER
SWITCH E-STOP
RELAY 15 AMP 36V MIN.
COUPLER ACC PORT VACUUM
GASKET ACC PORT COVER
CAP DISPENSING, 6.5 TUBE
CAP, DISPENSING, 9.50 TUBE
FOOT FILTER
CAP STORAGE
VALVE 3-WAY 36VDC
ELBOW SWIVEL, 6MM QCX1/8 NPT
SWITCH ASM PRESSURE
VALVE CHECK, 1/8 MPT
GASKET VAC PLATE
NOTES:
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
Accessories
PART NO.
86292800
86002460
86000750
126
PRV NO.
22026
04086
DESCRIPTION
JET, MINI PROMAX 11003
COUPLER, 1.5 VAC HOSE
ADAPTER, 1/8 TO 1/4 QUICK DISCONNECT, SOLUTION
NOTES:
Options
OPTIONS
127
Battery Cart
1
2
3
6
8
22
5
1
2
9
10
11
1
12
19
16
21
8
2
6
BATTERY CART
LATCH LINKAGE ASEMBLY
20
3
13
18
15
1
13
14
17
1
16
BATTERY CART
LATCH ASEMBLY
128
Battery Cart
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
86270830
86010670
57023
87029
29
6
86228840
09124
86259410
87206
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
86068490
86259400
86277470
86007020
86004070
86076600
86276650
86276950
86078890
86232590
86199430
86005810
86276070
86276330
86292880
86254290
86006930
86255060
140019
87205
70848
70673
36196
38318
70707
70772
620020
18032
040-03
57245
70593
70634
1
13
1
5
2
2
4
3
4
2
2
7
16
4
1
2
2
1
730338
70514
73426
SERIAL NO.
FROM
NOTES:
129
1
2
6
3
4
LATCH LINKAGE
5
8
17
9
10
16
15
10
14
11
LATCH
12
13
130
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
86008860
86292870
86292860
86008670
86292850
86249060
86298200
86273820
86010630
80808
80606
82061
70019
87013
1
1
1
2
1
1
4
2
2
10
86259400
87205
11
86259420
87232
12
86228900
09138
13
14
15
16
17
86005810
86011270
86275460
86292980
86255060
57245
70481
73426
2
1
4
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
131
1
2
3
132
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
86005810
86278150
86281060
86275870
86008760
86011530
57245
70117
89265
70556
80682
-
10
8
8
2
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
133
2
1
3
2
4
6
7
8
5
11
12
9
10
134
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
86276780
86010670
86290220
86011300
86011280
86278150
86290510
86292830
86292820
86290500
86292840
86226780
70728
87029
70117
73044
8
8
1
1
1
2
4
1
1
2
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
135
Emergency Stop-Option
136
Emergency Stop-Option
REF
PART NO.
PRV NO.
QTY
1
2
86007180
86299300
72160
88868
1
1
DESCRIPTION
SWITCH, EMERGENCY STOP
WIRE, 16" RED/18 STRIPX STRIP
SERIAL NO.
FROM
NOTES:
NOT SHOWN
137
Serial Numbers
REF. NO.
1
2
3
4
5
6
7
8
138
MODEL: SERIAL #:
COMDU: 10086120000081
COMXDU: 10086140000105
COMDUX: 10086160000001
COMXDUX: 10086180000013
COMDU: 10086120000126
COMXDU: 10086140000168
COMDU: 10086120000140, COMXDU: 10086140000195
COMDU: 10086120000307, COMXDU: 10086140000287, COMDUX: 10086160000006,
COMXDUX: 10086180000023