Professional Documents
Culture Documents
MODELS:
CSX24
10061090
CSX24X
10061100
CSXE24
10061120
CS26SP
10061160
CS26SPX
10061170
86317500-AJ
06/08/11
IPX4
OVERVIEW
The Chariot Scrubber is a battery powered, stand-on, hard floor scrubber intended for commercial use. The
appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the
soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to :
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654
Table of Contents
Machine Data Log/Overview. . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . 4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . 5
HAZARD INTENSITY LEVEL . . . . . . . . . . . . . . . . . . 6
Safety Label Locations . . . . . . . . . . . . . . . . . . . . . . . 7
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . 8
Operations
How This Machine Works . . . . . . . . . . . . . . . . . . . . 10
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Drive Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Scrub Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Scrub Controls-Squeegee. . . . . . . . . . . . . . . . . . . . 18
Pre-Run Machine Inspection. . . . . . . . . . . . . . . . . . 20
Starting Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Emergency Stop Procedures . . . . . . . . . . . . . . . . . 20
Filling Solution Tank . . . . . . . . . . . . . . . . . . . . . . . . 21
Normal Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . . 21
To Begin Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . 22
Priming Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
To Stop Scrubbing . . . . . . . . . . . . . . . . . . . . . . . . . 23
Double Scrub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Emptying and Cleaning Tanks . . . . . . . . . . . . . . . . 24
Maintenance
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Squeegee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Squeegee Blades . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Scrub Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Finished Floors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Replacing or Installing Scrub Brushes (Disk) . . . . . 34
Replacing or Installing Scrub Brushes (Cylindrical) 34
Scrub Deck-Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Scrub Deck-Cylindrical . . . . . . . . . . . . . . . . . . . . . . 36
To Replace Scrub Brush Motors. . . . . . . . . . . . . . . 37
Brush Motor Carbon Brush Replacement . . . . . . . . 37
Actuator Scrub Deck Removal / Replacement . . . . 38
Scrub Deck Actuator Adjustment . . . . . . . . . . . . . . 38
Notes: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Circuit Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Solution Strainer & Pump-Disk . . . . . . . . . . . . . . . . 41
Solution Strainer & Pump-Cylindrical . . . . . . . . . . . 42
Vacuum & Float Shutoff . . . . . . . . . . . . . . . . . . . . . 44
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Electric Parking Brake Engagement . . . . . . . . . . . . 47
Drive Motor Carbon Brush Replacement . . . . . . . . 48
Removing or Replacing Bag . . . . . . . . . . . . . . . . . . 49
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Parts
Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Control Panel Housing . . . . . . . . . . . . . . . . . . . . . 60
Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Frame-Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Frame-Upper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Pedal Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Scrub Brush/Pad Driver-Disk . . . . . . . . . . . . . . . . 74
Scrub Brush/Pad Cylindrical . . . . . . . . . . . . . . . . . 76
Scrub Deck - Disk . . . . . . . . . . . . . . . . . . . . . . . . . 78
Scrub Deck-Cylindrical . . . . . . . . . . . . . . . . . . . . . 80
Scrub Deck Mounting-Cylindrical . . . . . . . . . . . . . 82
Scrub Deck Lift-Disk . . . . . . . . . . . . . . . . . . . . . . . 84
Scrub Deck Actuator-Cylindrical . . . . . . . . . . . . . . 86
Scrub Deck Skirts-Disk . . . . . . . . . . . . . . . . . . . . . 88
Scrub Deck Aqua-Mizer . . . . . . . . . . . . . . . . . . 90
Solution-Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Solution-Cylindrical . . . . . . . . . . . . . . . . . . . . . . . . 94
Squeegee-Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Squeegee Lift-Disk . . . . . . . . . . . . . . . . . . . . . . . . 98
Squeegee-Cylindrical . . . . . . . . . . . . . . . . . . . . . 100
Squeegee Lift Assembly -Cylindrical - From Serial
Number *(4) . . . . . . . . . . . . . . . . . . . . . . . . . 102
Squeegee Lift-Cylindrical . . . . . . . . . . . . . . . . . . 104
Squeegee Swing . . . . . . . . . . . . . . . . . . . . . . . . . 106
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Wheel-Front Drive . . . . . . . . . . . . . . . . . . . . . . . . 114
Wheel-Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Wiring-Components . . . . . . . . . . . . . . . . . . . . . . 118
Wiring-Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 120
Wiring-Control Panel . . . . . . . . . . . . . . . . . . . . . . 122
Wiring-Drive Motor . . . . . . . . . . . . . . . . . . . . . . . 124
Wiring-Main Harness . . . . . . . . . . . . . . . . . . . . . 126
Wiring-Pedal Platform . . . . . . . . . . . . . . . . . . . . . 128
Wiring-Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Wiring-Cylindrical . . . . . . . . . . . . . . . . . . . . . . . . 133
Hose Diagram-Disk . . . . . . . . . . . . . . . . . . . . . . . 136
Suggested Spare Parts . . . . . . . . . . . . . . . . . . . . 138
OPTIONS
Battery Cart-Option . . . . . . . . . . . . . . . . . . . . . . .
Seat-Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning Lights-Option . . . . . . . . . . . . . . . . . . . .
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . .
140
144
146
148
Batteries
Scrub Brushes
Adjusting Squeegee
Service Schedule
Machine Troubleshooting
Safety
Safety
The following symbols are used throughout this guide as indicated in their descriptions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not
smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.
Safety
Safety Label Locations
These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible,
promptly replace them.
86244300
PRV NO. 500955
WARNING LABEL
86244310
PRV NO. 500956
86252520
PRV NO. 80885
BATTERY
CAUTION
Operations
Technical Specifications
ITEM
Nominal power
Rated Voltage
Rated Amperage
Batteries
Battery Compartment Dimensions
Scrub Brush Motors - Disk Machine
Scrub Brush Motors - Cylindrical Machine
Vacuum Motor(s)
Maximum flow rate of vacuum motor
Maximum suction of vacuum motor
Propelling Motor
Mass (GVW)
Weight empty without batteries
Solution Control
Solution capacity
Recovery capacity
Scrub brush diameter - Disk Machine
Scrub brush diameter - Cylindrical Machine
Scrub brush pressure
Scrub brush speed - Disk Machine
Scrub brush speed - Cylindrical Machine
Tires
Foundation Pressure
Maximum Speed
Theoretical Coverage
Frame Construction
Brake
Minimum aisle u-turn width
Maximum rated climb and descent angle
DIMENSION/CAPACITY
1800 W
36 Volts DC
50 amps
3 X12 Volt 195-215 AH @ 20 hr. rate
21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm)
2 x .3 HP (190 W)
2 x .75 HP (560 W)
.63 HP (470 W)
72 cfm (33.98 liters per second)
47.3 inches of water (11.7 kPa)
.75 HP (560 W)
1245 lbs (565 kg)
558 lbs (253 kg)
1.3 GPM pump, fully variable with automatic shut-off in neutral
25 gal (95 L)
25 gal (95 L)
12 inch (305 mm)
4.1 inch (105 mm)
0-150lbs (0-667N)
300 rpm
500 rpm-slow, 800 rpm-medium, 1300 rpm-fast
10 in. (254mm) Solid Scrubber Compound
104 psi (715 Kpa)
3.5 miles/hour (5.6 Km/hour)
24,200 ft/hr @ 2.5 mph with 2 in. overlap
Powder coated steel
Electrical parking brake,sets automatically whenever operator
steps off platform or engages emergency stop.
56 in. (1425 mm)
10%
Operations
ITEM
Height
Length
Width without squeegee
Width of squeegee - Disk Machine
Width of squeegee - Cylindrical Machine
Width of scrub path - Disk Machine
Width of scrub path - Cylindrical Machine
MEASURE
50.6 inches (1285 mm)
52.5 inches (1330 mm)
26.5 inches (670 mm)
32.7 inches (830 mm)
37 inches (970 mm)
24 inches (610 mm)
26 inches (650 mm)
LENGTH
WIDTH
HEIGHT
SPECIAL NOTES:
The sound pressure level at the operator's ear was
measured to be 68 dBA (Disk), 76dBA (cylindrical).
This was a nearfield, broad-band measurement taken
in a typical industrial environment on a tile floor. This
appliance contains no possible source of impact noise.
The instantaneous sound pressure level is below 63
Pa.
Operations
How This Machine Works
The Chariot is a battery powered, self-propelled, hard
floor scrubber intended for commercial use. The
appliance applies a cleaning solution onto a hard floor,
scrubs the floor with brushes, and then vacuums the
soiled water back into the recovery tank.
The machine's primary systems are the solution
system, scrub system, recovery system, and operator
control system.
The function of the solution system is to store cleaning
solution and deliver it to the scrub system. The solution
system consists of the solution tank, strainer, pump,
valve. The solution tank stores cleaning solution (water
and detergent) until it is delivered to the scrub system.
The strainer protects the pump from debris. The valve
automatically prevents solution flow unless the scrub
brushes are turned on and the machine is being
propelled.
The function of the scrub system is to scrub the floor.
The disk scrub system consists of two rotary type disk
scrub brushes, motors, scrub deck skirt and lift
actuator. The brushes scrub the floor as the motors
drive the brushes. The brush drive hubs allow the
scrub brushes to follow irregularities and changes in
the floor without loosing contact with the floor. The
scrub deck skirts control the cleaning solution on the
floor so that the squeegee can pick it up.
10
Operations
Components
7
2
1
11
3
5
6
12
10
4
9
1. Control Panel-Drive
7. Recovery Dome
2. Control Panel-Scrub
3. Control Housing
4. Pedal Platform
5. Rear Cover
6. Tank
11
Operations
Drive Controls
9
5
3
1
12
Operations
1. Key Switch
6. Steering Wheel
7. Speed Control
4. Throttle Pedal
9. Hour Meter
5. Horn Button
1. KEY SWITCH
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
When the key is turned on the battery symbol will flash while the system runs self-diagnostics and returns scrub
deck and squeegee to their raised positions, if necessary. The controller will not respond to other commands until
this routine is complete.
2. EMERGENCY STOP/BRAKE SWITCH
This safety feature is designed to cut all power to the machine at any time and apply parking brake.
To shut the machine power off, push the Emergency Stop Switch, this will also engage the parking brake and cause
the machine to stop immediately.
To reset the machine, rotate the switch clockwise.
3. DIRECTIONAL CONTROL / DRIVE RESET SWITCH
This safety feature is designed to ensure safe engagement of propel drive. Each time the machine power is turned
on, or each time an operator steps on to the platform, the Drive Reset Switch must be pushed before machine will
propel.
Controls the direction of travel of the vehicle. The lit arrow on the switch indicates direction of travel.
To travel forward, press the top of the switch.
To travel in reverse, press the bottom of the switch.
13
Operations
4. THROTTLE PEDAL
Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine
to travel in the direction selected by the Directional Control Switch.
To increase speed, increase pressure on the pedal.
To decrease speed, decrease pressure on the pedal.
5. HORN BUTTON
The horn is activated by pressing the horn button.
6. STEERING WHEEL
The steering wheel turns the front wheel causing the machine to change direction.
7. SPEED CONTROL
Controls the maximum speed of the machine. There are two transport settings, slow and fast.
To change speed, rotate the dial to either slow or fast position. The slow position is to the left (counterclockwise),
fast to the right (top position).
The throttle pedal will always regulate the speed between 0 and maximum
SLOW
14
FAST
Operations
8. BATTERY CHARGE LEVEL INDICATOR
Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing
near the left side indicate the batteries should be recharged. Further operation of the machine could damage the
machine or the batteries.
When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will
also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the
meter will give the correct charge level.
9. HOUR METER
Records the number of hours the machine has been in scrubbing operation. This information is useful in determining when to service the machine.
15
Operations
Scrub Controls
A1
1
A2
A3
16
Operations
A3 - Heavy scrub level cleaning
This mode is used for heavy level cleaning. In this mode the machine will propel at a maximum of slow speed. The
scrub deck will lower to a heavy down pressure. The water will flow at a high rate. The vacuum will flow at a high
rate.
B - Vacuum only mode
This mode is used for picking up solution only. The brushes and water will both be up and off. In this mode the
machine will propel at a maximum of medium speed. The squeegee will automatically lower and the vacuum will
come on. The vacuum will flow at a high rate. The squeegee will raise during reverse propelling. The squeegee
and vacuum will remain down and on in neutral propel.
C - Double Scrub cleaning
This mode is used for putting down solution and scrubbing without picking it back up. In this mode the machine will
propel at a maximum speed of slow. The scrub deck will automatically lower to a heavy scrub level. The solution
will flow at a high rate. The brushes and water will shut off and raise when the machine is in neutral. They will
resume when propelling is resumed.
1. FUNCTION MODE SWITCH (CYLINDRICAL)
The first two positions are for transport only. See drive controls section.
A1-Daytime cleaning/light cleaning
This mode is used for light cleaning. In this mode the machine will propel at a maximum of medium speed. The
scrub deck will automatically lower and spin brushes at low speed. The water will flow at a low rate. Water will
automatically shut off in neutral and restart when propel resumes. The squeegee will automatically lower and
vacuum will continue on at a low flow. (Squeegee will continue to lower and the vacuum will continue to run in
neutral. The squeegee will raise in reverse.)
A2-Medium scrub level cleaning
This mode is used for medium level cleaning. In this mode the machine will propel at a maximum of medium speed.
The scrub deck will lower and spin brushes at medium speed. The water will flow at a medium rate. The vacuum
will flow at a medium rate.
A3-Heavy scrub level cleaning
This mode is used for heavy level cleaning. In this mode the machine will propel at a maximum of slow speed. The
scrub deck will lower and brushes spin at high speed. The water will flow at a high rate. The vacuum will flow at a
high rate.
B-Vacuum only mode
This mode is used for picking up solution only. The brushes and water will both be up and off. In this mode the
machine will propel at a maximum of medium speed. The squeegee will automatically lower and the vacuum will
come on. The vacuum will flow at a high rate. The squeegee will raise during reverse propelling. The squeegee
and vacuum will remain down and on in neutral propel.
C-Double Scrub cleaning
This mode is used for putting down solution and scrubbing without picking it back up. In this mode the machine will
propel at a maximum speed of slow. The scrub deck will automatically lower and spin brushes at high speed. The
solution will flow at a high rate. The brushes and water will shut off and raise when the machine is in neutral. They
will resume when propelling is resumed.
17
Operations
Scrub Controls-Squeegee
18
Operations
Squeegee Deflection Adjustment Knobs (Disk Scrubber)
Adjusts the deflection along the entire length of the squeegee.
To increase squeegee blade deflection, turn the two knobs at the ends of the squeegee counterclockwise.
To decrease squeegee deflection, turn the two knobs at the ends of the squeegee clockwise.
19
Operations
Machine Operation
Starting Machine
NOTE: Perform pre-run machine check before
operating machine.
FOR SAFETY: Before starting machine, make sure
that all safety devices are in place and operating
properly.
1. The operator should be on the pedal platform. The
throttle pedal must be in the neutral position.
2. Turn the machine power on by turning key switch
clockwise to the "ON" position.
3. Check the position of the Directional Control
Switch to make sure the machine will travel in the
direction intended.
4. Press the Drive Reset Directional Control Switch to
reset and set the intended direction for travel.
5. Press lightly on the throttle pedal with right foot
20
Operations
Filling Solution Tank
Normal Scrubbing
21
Operations
To Begin Scrubbing
Priming Pump
22
Operations
To Stop Scrubbing
Double Scrub
1. Rotate the function knob to either transport position. The brush motors will stop and the scrub deck
will rise to the park position. After 10 seconds the
squeegee will raise, and 10 seconds later the vacuum motor will turn off. This delay is to clear the
vacuum hose of recovered solution.
For floors which are heavily soiled or have thick accumulations of floor finish, may not clean sufficiently with
one pass. In these cases it will be necessary to double
scrub.
Make the first pass over the surface being cleaned with
the squeegee up, vacuum off and the solution on. For
best results also remove the Aqua-mizer, this will
allow the solution to stay in contact with the soil while
loosening the surface accumulation with the brushes.
Allow time for the first application to stay in contact with
the floor. Length of time between the first and second
pass depends on amount of accumulation and the type
of chemical being used. A second scrubbing with the
function knob in one of the normal scrubbing modes will
lower the squeegee and will keep the solution on and
brushes down to further loosen soil. The additional
application of solution will further assist the difficult
cleaning job.
FOR SAFETY: When using machine, go slow on
inclines and slippery services
23
Operations
RECOVERY
TANK DOME
SOLUTION TANK
1. Remove the recovery tank dome.
2. Pull the solution drain hose from its mounting
pocket. Unscrew the cap, then lower hose in direction of drain.
RECOVERY
DRAIN HOSE
SOLUTION
DRAIN HOSE
RECOVERY TANK
1. Remove the recovery tank dome. Pull the large
drain hose from the mounting pocket. Unscrew
cap, then lower hose in direction of the drain. Do
not stand in front of end of hose. Recovered solution will come out with force.
2. Flush the recovery bag out with clean water. Do not
use water hotter than 140F (60C) to clean tank.
Damage may occur.
3. Clean debris from dome basket.
4. Clean off the float shut-off system and inspect for
free movement of float. The float shut-off system is
located in the rear of the recovery tank.
5. Replace the drain cap and secure drain hose under
tank.Replace the drain cap and secure drain hose
to front of tank.
6. If machine is to be stored, leave the recovery tank
dome off, or propped open.
24
Notes:
25
Maintenance
Service Schedule
BEFORE EACH
WORK PERIOD
MAINTENANCE
Check water level of batteries after charging; add
distilled water if necessary. (Wet cell only)
Check that dome and cover seal tightly.
Visually check for damaged or worn tires.
Check brushes or pads for proper installation.
Check vacuum hose connections.
Check that squeegee is securely attached and properly
adjusted.
Check for securely attached drain hoses, plug and cap.
Check pedal, brake and steering for proper operation.
Clean out recovery tank and dome basket.
Clean and inspect float shutoff.
Clean out solution tank and filter, check flow.
Clean and inspect solution filter strainer.
Run vacuum motors to dry.
Clean brushes or pads and check wear.
Clean squeegee blades and check wear.
Clean outside of tanks, check for damage.
Store with dome off tank or propped open.
Charge batteries if needed.
Clean off top of batteries.
Check battery cells with hydrometer. (Wet cell only)
Inspect scrub deck skirts and Aqua-Mizers.
Clean solution strainer inside tank.
Check battery connections are tight.
Clean battery cases and battery compartment.
Check parking brake.
Clean cables and pulleys for squeegee lift.
Clean pivot points on squeegee and scrub deck.
Check all motors for carbon brush wear.
Check motor commutators.
Check steering chain tensioner.
AFTER EACH
50 100 200
WORK PERIOD HRS HRS HRS
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
Traction drive, wheels and batteries should be serviced based on traction drive hour meter (Deluxe). The scrub
brush hour meter should be used for all other service schedule items.
26
Maintenance
Batteries
1
4
6
27
Maintenance
BATTERIES (WET CELL ONLY)
The batteries provide the power to operate the
machine. The batteries require regular maintenance to
keep them operating at peak efficiency.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a certain
number of times. To get the greatest life from the
batteries, charge them when their charge level reaches
25% of a full charge. Use a hydrometer to check the
charge level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries are
in poor condition or if they have a charge level below
25% (specific gravity below 1.155).
BATTERY MAINTENANCE
1. When cleaning the batteries, use a solution of
baking soda and water. Do not allow the cleaning
fluid to enter the battery cells, electrolyte will be
neutralized.
2. Maintain the proper electrolyte level in each battery
cell. If a cell should accidentally overflow, clean
immediately.
3. Wipe off the top of the batteries at least once a
week.
4. Test battery condition with a hydrometer at least
once a week.
5. Ensure that all connections are tight and all
corrosion removed.
6. Every 4 to 6 months, remove that batteries from
the machine and clean the battery cases and
battery compartment.
28
Maintenance
CHECKING BATTERY SPECIFIC GRAVITY
CHARGING BATTERIES
b. Battery
NOTE: Do not take readings immediately after adding
distilled water, if the water and acid are not thoroughly
mixed, the reading may not be accurate.
SPECIFIC GRAVITY
@ 80 F (27C)
1.265
1.225
1.190
1.155
1.120
BATTERY CONDITION
100% CHARGED
75% CHARGED
50% CHARGED
25% CHARGED
DISCHARGED
29
Maintenance
5. Replace the battery caps, and leave them in place
while charging.
6. Unplug the battery connector from the machine.
CHANGING BATTERIES
Stop the machine in a clean area next to the charger.
Turn off machine.
RED
BLK
RED
BLK
RED
BLK
REAR OF MACHINE
30
Maintenance
Squeegee
1
5
6
2
1. Squeegee
31
Maintenance
Squeegee Blades
Adjusting Squeegee
Adjusting the squeegee is a two-part process. First, the
squeegee assembly must have correct pitch in order for
the squeegee blade to have the same deflection at
each tip as well as the center. The rod on the
squeegee linkage controls the pitch adjustment. The
second adjustment is the deflection. Knobs on each
end of the squeegee control this.
SQUEEGEE DEFLECTION
3"
8
(9.5mm)
NOT ENOUGH
TOO MUCH
32
Maintenance
To Adjust Squeegee Pitch
1. Choose a smooth, level surface. Turn "ON" the
key switch. Lower the squeegee and drive forward
at least 2 feet (60cm.).
2. With the squeegee down, stop the machine. Do
not allow machine to roll back.
CORRECT
SID E V IEW O F SQ U E EG E E B LA D E
33
Maintenance
Scrub Brushes
There are four different types of brushes available to
cover applications from cleaning heavily soiled floors to
polishing. A pad driver is also available to take
advantage of the many cleaning pads on the market.
Please refer to the following to assist in selecting the
proper brush or pad for the work at hand.
Uncoated Floors
Aggressive Grit is a nylon fiber impregnated with
silicone carbide grit. It grinds away stain, soil, and
removes surface material.
Mild Grit is a less aggressive silicone carbide grit
suitable for cleaning medium soil conditions. Advantages are faster ground speed than nylon bristles on
light solid applications.
Polypropylene is a general-purpose scrub brush with
stiff bristles. Polypropylene works well for maintaining
concrete, wood and tile floors.
Finished Floors
Nylon bristles are used in a variety of applications on
coated or uncoated surfaces.
White Pads (Polishing) are used for dry polishing to
achieve a high-gloss appearance, or surface washing
on highly polished or burnished floors.
Red Pads (Buffing) are used for light-duty scrubbing.
When used with a mild detergent they will provide
surface cleaning without removing the finsh.
Blue Pads (Scrubbing) are used for heavy-duty
scrubbing and light stripping. The blue pads remove
less finish than brown stripping pads, yet will remove
black marks, stains and dirt.
Black Pads (Stripping) are used for easy and complete
removal of old floor waxes/finishes. They will quickly
remove ground in dirt, black heel marks, and spills.
When used with the proper stripper, this pad leaves the
floor clean and ready for finishing.
The scrub brushes should be checked before each
days work for wire, string, wear and damage.
34
Maintenance
4
3
1
Scrub Deck-Disk
1. Scrub deck Aqua-Mizer
35
Maintenance
Scrub Deck-Cylindrical
1. Skirt Release
2. Brush Deck
3. Skirt
4. Brush End Cap
36
Maintenance
Brush Motor Carbon Brush Replacement
Do not use a pressure washer to clean around the
brush motors. Use tap pressure only.
37
Maintenance
Actuator Scrub Deck Removal /
Replacement
38
Notes:
39
Maintenance
Circuit Protection
Circuit Breakers
1. Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is
tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical
overload should be found and corrected.
40
Maintenance
Solution Strainer & Pump-Disk
4
5
3
2
1. Solution Strainer-Coarse
4. Solenoid Valve
3. Pump
6. Shut-off Valve
41
Maintenance
Solution Strainer & Pump-Cylindrical
1. Solution Strainer-Coarse
4. Solenoid Valve
2. Solution Strainer-Fine
3. Pump
6. Shut-off Valve
42
Maintenance
1. SOLUTION STRAINER-COARSE
43
Maintenance
Vacuum & Float Shutoff
44
Maintenance
Recovery tank Float Shut-off
When water is no longer being vacuumed from the floor
and the vacuum fan is operating, the ball float has
engaged. The vacuum motor will not vacuum water
with recovery tank full. The recovery tank must be
drained.
Carbon
Brushes
Inportant:
These brushes wear quicker as the length shortens due to
increased heat. Spring inside brush housing will damage
motor if brushes are allowed to wear away completely.
3 [9.5mm]
8
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less tan 3/8" (9.5mm)
long.
45
Maintenance
Drive Motor
2
1
1. Drive Motor
2. Parking Brake
46
Maintenance
Electric Parking Brake Engagement
To disengage brake:
To engage brake:
47
Maintenance
Drive Motor Carbon Brush Replacement
11. Drive the pin into the hub and make sure it is flush
to the hex surface. The brake will not fit on the hub
if the roll pin is protruding from the hub.
Brake Removal
HEX HUB
48
Maintenance
Removing or Replacing Bag
1. Disconnect batteries and make sure parking brake
is not overridden.
2. Remove Dome and set aside.
3. Drain all solution from both sides of the bag and
rinse well.
4. Remove float cage, loosen screw on elbow and
remove elbow. (You can remove the bag by only
removing the float cage and sliding the bag
opening over the elbows.)
5. Remove threaded mandrel from the bottom of the
bag. Turn counterclockwise, remove by grabbing
the attached handle. The mandrel washer should
come off with the mandrel.
6. Lift the bag assembly out of the tank. The dome
gasket, plastic collar, and metal frame can all be
removed as one assembly. The bag can be
cleaned as an assembly or further disassembled.
49
Maintenance
Transporting
Pushing Machine
The machine may be pushed for short distances at
speeds not to exceed 5 mph. Be careful to avoid
damaging machine. The machine may be pushed by
hand from the rear.
NOTE: To avoid damage caused by regenerative
voltage, disconnect traction motor before towing or
pushing machine.
Machine Tie-Downs
There are two tie points located at front and each side
of foot box frame and two at the front side of frame.
Tie-down devices must be of the proper type and
strength. The combined strength of all tie-downs must
be strong enough to lift two times the weight of the
machine. Tie-downs must be positioned to prevent the
machine from moving forward, backward, or either side
to side. Use all four corners of the machine with the tiedowns running out opposite directions. Tie-downs must
be attached to the transporting vehicle securely.
50
Maintenance
Troubleshooting
PROBLEM
No power to machine
Little or no propel
CAUSE
Battery disconnected
Emergency shut-off activated
Battery cables corroded
Faulty key switch
Low battery charge
Machine turned on with pedal not in neutral
position
Tripped circuit breaker
Wheels spin
Controller overheated
Adjust squeegee
Remove debris
Rotate or replace squeegee blades
Clear obstruction from hose
SOLUTION
Check all battery cable connections
Reset
Clean connections
Replace switch
Charge batteries
51
Maintenance
PROBLEM
Vacuum motor does not run, or
runs slowly
Squeegee will not go up/down
Poor scrubbing performance
CAUSE
Faulty vacuum circuit or switch
Charge battery
Check wires, connections and motor
Replace brushes, check commutator
52
SOLUTION
Maintenance
Controller Fault Codes
ERROR CODE
DELUXE
PROBLEM
SOLUTION
TRACTION MOTOR
DISCONNECTED
BRUSH MOTOR
DISCONNECTED
AUX FAULT
VACUUM MOTOR
DISCONNECTED
CONTROL SYSTEM
INHIBITED
THE TRIO IS BEING INHIBITED FROM DRIVING, IE, ONBOARD CHARGER IS IN USE
SOLENOID BRAKE
53
Notes:
54
Parts
Bumper
4
8
9
2
5
1
3
4
10
56
Bumper
REF
PART NO.
1
2
3
4
5
6
7
8
9
10
86270830
86197040
86276070
86276890
86010670
86279130
86070730
86315790
86331120
86331110
4
4
2
6
4
4
2
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
57
Control Panel
24
13
23
25
17
30
6
8
16
21
12
26A 1
26B
10
19A
19B
2
18
10
5
15
14
28
11
27
22
4
29
SUPPLIED WITH
CONTROLLER
20
58
SUPPLIED WITH
HARNESS
Control Panel
86315470
86005810
86271840
86271910
86313900
86273820
86275760
86277480
86007190
86255900
86255910
86008760
86332510
86010670
86068850
86070720
86295200
86012670
86315400
86318040
86292590
86313820
86273830
86313950
86314150
86315640
86316160
86322490
86010780
86292780
86270990
57245
57285
57295
70019
70540
70850
72161
73538
73659
80682
87029
140219
140728
70020
87162
57090
1
2
3
1
2
2
1
3
1
14
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
2
DESCRIPTION
METER, HOUR ICD
NUT, 1/4-20 HEX NYLOCK SS
NUT, 5/16-18 HEX NYLOCK THN SS
NUT, 5/16-18 FLEXLOCK
RELAY, 5A, 24V, 4PDT
SCR, 1/4-20 X 1.25 HHCS SS
SCR, 5/16-18 X 1.00 HHCS GR8
SCR, 5/16-18X1/2 PTHMS SS
SWITCH, KEY DPST
STANDOFF, 6-32 X 5/8 HEX NYL
STANDOFF, 1/4-20 X 1.0 HEX INS
CONNECTOR, BATTERY GRY, 175AMP
BOOT, SEAL PUSH BUTTON 11MM
WASHER, 5/16 X 3/4 SS
BRKT, CABLE ATTACH
BRKT, BATT CONN BASIC
ASM, BUTTON, BLACK, W/BEZEL
METER, 36V BATTERY
CONTROLLER, 2-STAGE, GEAR DRIVE
CONTROLLER, GEAR DRIVE CYL
SWITCH, E-STOP AKW CHARIOT
SWITCH, ROTARY, 7 POSN
SCR, 1/4-20 X 1/2 HHCS SS NP
SWITCH, SPDT 3 POSN MOM, ARROW
KNOB, SELECTOR
PANEL, CONTROL
BREAKER, 18A, 250VAC, 32 VDC
BREAKER, 30A 250 VAC, 32 VDC
WASHER, 1/4 SPLIT LOCK PLTD
SWITCH, MICRO
NUT, 10-32 HEX NYLOCK SS
SERIAL NO.
FROM
NOTES
DISK
CYLINDRICAL
DISK
CYLINDRICAL
59
2
3
5
3
1
11
4
7
10
60
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
86005810
86290540
86277480
86317890
86237900
86031730
86317900
86279750
86089650
86277420
86010630
57245
70850
35278
270084
87252
78524
70841
87013
4
6
6
1
3
1
1
4
4
4
4
SERIAL NO.
FROM
NOTES
61
Decal
3
2
5
62
Decal
86318570
86318590
86318580
86318600
86317040
86317030
86243990
86004970
1
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
63
Frame-Lower
18
5
20
10
2
2
15
16A
16B
11
10
12
2
2
7
17
11
21
5
19
8
22
2
5
13
2
2
6
12
15
14
9
64
Frame-Lower
REF
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16A
16B
17
18
19
20
21
22
86091420
86270830
86197040
86271870
86276070
86276950
86088750
86088760
86010630
86010670
86279130
86064300
86071120
86079290
86079320
86303720
86071130
86314900
86314960
86314970
86314980
86314990
86315210
1
24
4
4
20
4
1
1
4
6
4
2
1
2
2
1
1
1
1
1
1
1
1
DESCRIPTION
AXLE, REAR, WELDMENT
NUT, 5/16-18 HEX NYLOCK SS
NUT, 5/16-18 HEX ACORN
NUT, 1/4-20 HEX NYLOCK THIN SS
SCR, 5/16-18 X 3/4 CARRIAGE SS
SCR, 1/4-20 X 3/4 CARRIAGE SS
TRAY, SLIDE, RIGHT
TRAY, SLIDE, LEFT
WASHER, 1/4 X 5/8 FLAT SS
WASHER, 5/16 X 3/4 SS
WASHER, 5/16 SPLIT
PAD, TIPPING BAR
BRKT, BRACE, RIGHT REAR
PLATE, REAR COVER ADJ.
PLATE, PAD RETAINER
BRKT, BRACE, LT. REAR SOL.
BRKT BRACE, LT REAR
FRAME, MAIN
BRKT, LINKAGE, LEFT
BRKT, LINKAGE, RIGHT
BRKT, BRACE, LEFT FRONT
BRKT, BRACE, RIGHT FRONT
BRKT, STRAINER
SERIAL NO.
FROM
NOTES
DISK
CYLINDRICAL
65
Frame-Upper
66
Frame-Upper
REF
PART NO.
1
2
3
4
5
6
7
86074160
86270830
86276070
86314760
86073500
86314770
86277460
1
10
12
1
1
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
67
Pedal Platform
21
18
8
16
19
17
25
1
22
15
3
6
30
14
4
24
10
22
29
15
12
26
28
13
11
23
27
20
7
68
11
Pedal Platform
86233170
86264920
86222510
86221850
86136310
86312820
86288720
86272040
86223260
86223580
86274340
86278060
86277360
86277370
86277380
86277390
86312770
86007110
86224750
86279140
86279720
86279730
86224360
86224350
86216380
86222780
86222810
86254970
86137300
86250280
2
1
1
1
1
1
1
2
1
1
7
2
1
1
4
2
1
1
1
6
2
4
1
1
2
1
1
1
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
69
Pedal Platform
13
15
6
11
14
12
10
7
1
4
8
5
8
70
Pedal Platform
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
86008680
86274690
86264920
86231070
86010670
86259430
86010770
86270830
86256470
86278850
86248920
86064480
86271190
86007780
86259440
80607
70258
27049
730328
87029
87485
87143
57023
70852
80613
66487
629993
57142
73576
87486
1
2
3
2
3
4
2
4
2
2
1
1
2
1
2
DESCRIPTION
SERIAL NO.
FROM
NOTE
71
Rear Cover
21
23 1 8
20
22 18
14
13
10
2
3
19
18
3
11
12
15
16
9
8
7
6
17
5
4
72
Rear Cover
86276780
86279130
86010670
86031780
86005860
86228980
86275870
86242140
86010770
86248380
86005630
860710300
86010780
86271940
86006560
86066940
86324320
86324640
86324760
86010630
86324340
86005810
86324650
70728
87083
87029
57273
09152
70556
72193
87143
66433
57022
140786
87162
57299
70083
140891
87013
57245
-
3
5
5
1
2
2
2
1
2
1
1
1
2
2
2
1
1
1
1
2
1
2
1
DESCRIPTION
SCR, 5/16-18 X 3/4 HHCS SS
WASHER, 5/16 SPLIT LOCK PLTD
WASHER, 5/16 FLAT SS
COVER, REAR DELUXE
NUT, 1/4-20 X 12MM HEX BARREL
BEARING FLANGED .377ID X .505OD
SCR, 1/4-20 X 1.5" PPHMS SS
KNOB, 3/8 -16 X 1.5
WASHER, 7/16ID X 1D X .08FLT SS
PAD, FLAT LEANING
NUT, 3/8-16 HEX NYLOCK THIN SS
BRKT, ASSEMBLY, REAR COVER
WASHER, 1/4 SPLIT LOCK
NUT, 1/4-20 ACORN SS
SCR, 5/16-18 X 1 HHCS SS
BAR, COVER
REAR, COVER DELUXE,
HANDLE, CAM LATCH
PLATE, COVER LATCH
WASHER, 1/4 ID X 5/8 OD SS
BRKT, REAR COVER
NUT, 1/4-20 HEX NYLOCK SS
PAWL, HANDLE
SERIAL NO.
FROM
NOTES:
*(3)
*(3)
*(3)
*(3)
*(3)
*(3)
*(3)
73
7
5
6
9
4
8
6
9
4
8
74
2A
2B
2C
2D
86000170
86000180
86000190
86000200
86283820
86005070
86276590
86276580
86276600
86007910
86007280
86005940
02400
02401
02402
02404
02405
51284
70695
70694
70696
73817
730011
62852
2
2
2
2
2
1
3
1
3
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
75
1 A-E
76
69069350
69069810
69069820
69069830
69069840
DESCRIPTION
SERIAL NO.
FROM
NOTES:
77
20
19
19
1
20
2
8
18
3
FROM
PUMP
4
8
17
16
15
8
9
14
10
11
12
13
78
6
7
86281100
86003580
86005490
86216200
86004810
86093990
86010790
86276970
86264920
86010600
86003460
86136820
86003420
86279630
86279130
86007020
86279530
86271830
86233150
86001550
86281310
86002830
86264940
39274
34327
53808
14739
48040
730330
87163
70774
27049
84199
29260
47395
29220
87212
87083
70673
87173
57283
20042
40043
39326
27196
27051
1
1
2
2
1
8
8
6
1
2
2
2
2
2
2
1
2
2
2
2
DESCRIPTION
SERIAL NO.
FROM
NOTES:
79
Scrub Deck-Cylindrical
46
41
23
35
29
34
24
17
17
47
25
36
40
39
23
9
13
27
26
4
3
6
15
1 11
5
10
28
38
18 19
12 18
16
7
8
40
21
37
39
34
30
20
26
21
23
38
10
33
14
32
31
7
8
16 18
44
42
5
11
12
19
4
15
13
17
18
6
9
80
45
43
22
23
35
Scrub Deck-Cylindrical
50448660
73060310
73120260
73130030
50448580
50560100
51005530
73180020
73430150
51163400
73056370
51163540
56254830
63431490
63484420
63631580
50332060
74011150
73432310
73030470
50333940
50332410
73030370
50332420
50334030
55150960
53830970
50615800
50707530
51902610
46239200
66102160
66130250
53948230
50448670
50094010
50094020
51163390
50332400
63304070
63908920
66463290
66463300
73031070
66469790
63884820
63211960
2
10
10
10
2
2
2
2
2
2
2
2
2
2
2
2
4
4
2
5
2
1
28
1
1
2
1
1
1
1
2
1
2
2
2
1
1
2
2
2
1
2
2
3
4
1
1
27630040
DESCRIPTION
SERIAL NO.
FROM
NOTES:
DECK,
COMPLETE
81
13
1
11
10
6
7
82
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
86272640
86276780
86270830
73110060
73100410
86274660
86320580
86005770
86005730
64014190
44812510
OPEN
86008670
70728
57023
70255
57119
57111
80606
1
4
4
2
2
2
2
2
2
2
2
1
SERIAL NO.
FROM
NOTES:
83
10
6
13
11
14
12
15
16
7
5
17
4
18
3
29
19
22
16
19
23
21
20
28
24
27
26
1
21
19
2
22
20
16
8
25
84
DETAIL 'A'
86276920
86008810
86273850
86010780
86079030
86091760
86274110
86005830
86008660
86277030
86224370
86270830
86272460
86011950
86275510
86010770
86070810
86255450
86005630
86271530
86009050
86008460
86224380
86274010
86001320
86077330
86223540
86005800
86005810
70755
80697
70022
87162
620058
140741
70094
57263
80605
70780
730335
57023
66268
70494
87143
140739
81376
57022
57216
81324
80102
730336
70070
140353
31373
66483
57217
57245
2
2
2
2
1
1
2
2
1
2
2
2
1
1
2
6
1
2
8
4
4
4
2
2
2
2
2
2
2
DESCRIPTION
SERIAL NO.
FROM
NOTES
85
86
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
86317340
86317330
86320800
86320690
86315260
86315250
86320680
86270770
86315150
86315140
86315120
86315110
86315090
86314810
86270990
86224380
86010780
86010670
86231090
86006980
86136850
86320610
86273920
86273820
86273780
86273750
86005810
86008650
86334890
86272470
57006
57090
730336
87162
87029
80809
70591
70241
70049
70019
70015
70011
57245
80604
66270
3
3
1
1
1
1
2
1
1
1
1
2
1
1
4
1
15
2
2
1
3
1
1
4
2
10
2
1
1
1
DESCRIPTION
SPACER, .498 X.313 X.500
PULLEY, 2 IN.
ACTUATOR, 36VDC, 3" STROKE
PLATE ASSY, RETAINER, CABLE
BRKT ASSY, ACTUATOR
YOKE, CABLE
SPACER, .31ID X .75OD X .56LG
NUT, 1/4-20 HEX
PLATE, PULLEY, REAR
PLATE, PULLEY, FRONT
SPRING, EXTENSION
BRKT, DECK PIVOT
BELLCRANK ASSY, DECK
CABLE ASSY, DECK LIFT
NUT, 10-32 HEX NYLOCK SS
SPACER, 1 OD X .391 ID X 1.063
WASHER, 1/4 SPLIT
WASHER, 5/16 X 3/4 SS
BUMPER, RUBBER 5/16" ID X 1.50
SCR, 10-32 X 1/2 HHCS SS
SHOULDER BOLT, 5/16 OD X 5/8 L
PLATE ASSY, PULLEY MOUNT
SCR, 1/4-20 X 1.75 PPHMS SS
SCR, 1/4-20 X 1.25 HHCS SS
SCR, 1/4-20 X 3/4 HHCS SS
SCR, 1/4-20 X 5/8 HHCS SS
NUT, 1/4-20 HEX NYLOCK SS
COTTER 1/4 RING
BRACKET, LIFT
PIN, CLEVIS 3/16 X .75 PLTD
SERIAL NO.
FROM
NOTES:
*(4)
*(4)
*(4)
87
1
2
3
6
4
20
5
21
9
24
10
19
11
18
12
5
23
22
17
16
15
14
13
88
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
86270830
86070960
86276070
86228900
86005810
86276330
86276950
86277410
86271950
86079130
86007650
86007070
86066460
86001560
86091770
86001700
86066480
86091780
86001570
86066470
86277500
86271870
57023
140773
70593
09138
57245
70634
70772
70840
57300
620068
730329
70849
140769
140754
140765
140780
140781
140766
140755
140770
70853
57290
4
2
4
2
6
2
8
6
6
4
4
6
1
1
1
1
1
1
1
1
3
3
23
86026470
47459
24
86026460
47458
SERIAL NO.
FROM
NOTES
SERVICE
ONLY
SERVICE
ONLY
89
16
15
1
14
2
13
17
4
7
8
9
3
12
11
10
18
9
90
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5A
5B
6
7
8
9
10
11A
11B
12
13
14
15
16
17
18
86270830
86277050
86276950
86066430
86001540
86283550
86071000
86219690
86277230
86005810
86070990
86001520
86283560
86066420
86272540
86091800
86008670
86091790
86024990
86025000
57023
70782
70772
140747
140753
140939
140779
48080
70815
57245
140778
140752
140940
140746
66465
140776
80606
140774
47456
47457
4
2
9
1
1
1
1
2
2
9
1
1
1
1
2
1
2
1
-
DESCRIPTION
SERIAL NO.
FROM
NOTES:
91
Solution-Disk
5
28
12
TO
SOLENOID
28
23
24
22
11
19
TO
TANK
21
25
1
32
23
33
34
29
10
26
27
5
13
20
14
15
5
16
4
20
92
17
30
3
18
31
Solution-Disk
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
86248010
86226950
86073960
86235450
86233150
86270990
86233300
86198050
86240390
86233110
86247760
57312
40109
22104
31068
20042
57090
20101
81923
40075
20018
80960
1
1
1
1
5
4
1
1
1
1
1
12
86240600
41526
13
14
15
16
17
-
86197540
86225680
86197420
86001590
86007940
86005870
40013
84201
31026
40049
73836
59021
1
1
1
1
1
-
86136800
73839
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
86252730
86315510
86264920
86274410
86070690
86010650
86006100
86271820
86279130
86276780
86197940
86246090
86254320
86259450
86274070
86233390
86270860
70887
27049
70195
140724
87018
65176
57270
87083
70728
40027
51461
730400
87507
70086
80887
57028
1
1
3
4
1
6
1
1
1
1
2
1
1
1
2
2
2
SERIAL NO.
FROM
NOTES:
93
Solution-Cylindrical
28
28
TO
SOLENOID
24
23
22
21
25
1
36
20
34
18
35
12
8
7
38 37
33
10
9
11
TO
TANK
19
5
17
4
5
14
15
29
16
13
94
26
30
27
32
31
Solution-Cylindrical
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
NUT, 5/16-18 HEX NYLOCK SS
HOSE BARB, 1/2 MPT X 1/2 HOSE 90
NIP, 1/2 X 3/8 HEX BR
NUT, 8/32 ACORN CAP, PLATED
CLAMP, 3/8 HOSE (D-SLOT)
NUT, 10-32 HEX NYLOCK SS
WASHER, 5/16 SPLIT LOCK PLTD
TEE, 3/4 FPT
HOSEBARB, 3/4 MPT X 1/2 90D
SCR, 5/16-18 C 3/4 HHCS SS
NIPPLE, 3/4 CLOSE PVCE
HOSEBARB, 3/4 MPTX1, HOSE
90DEG
CLAMP, 1.00" WORM GEAR
VALVE, 3/8" FPT BALL
ELBOW, 3/8" NPT STREET
HOSEBARB, 3/8 MPT X 1/2 DL
STRAINER, 1/2 FPT 100 MESH
O-RING, FILTER SEAL RON-VIK
SCREEN, 80 MESH STRAINER DEEP
WASHER, 1/4 SPLIT LOCK PLTD
HOSE, DRAIN 1.0 X 110 CONV
CABLE, TIE. 7" UL/CSA
SCR, 10-32 X 1.25 PPHMS SS
BRKT, SOLUTION PUMP
WASHER, #10 X 9/16 OD
PUMP ASM, 36V
NUT, 5/16-18 CAPTIVE "J" PLTD
1" HOSEBARB X 3/4" GHT NYLON
CAP, 3/4" GHT W/.17 HOLE
HOSEBARB, 3/8MPTX1/2 90D DL
LANYARD, .093 X 6", LOOP - .26 EYE
SPACER, .17 ID X .25 OD X 3/16 LG
WASHER, 1.0 D X .1 THK, SEAL
SCR, 8-32 X 1/2 BHCS SST
CLAMP, 1.25" WORM GEAR SS
VALVE SOLENOID, 36VDC, 1/2 BARB
SCR, 1/4-20 X 5/8 BHCS
SCR, 5/16-18 X 3/4 CARRIAGE SS
CLAMP, 3/4 DIA CUSHION .406DIA
NUT 5/16-18 HEX NYLOCK SS
1
2
3
4
5
6
7
8
9
10
11
86270830
57023
86001530
40039
86188210 11-800354
86248010
57312
86233150
20042
86270990
57090
86279130
87083
86198050
81923
86240390
40075
86276780
70728
86247760
80960
2
1
1
1
5
4
1
1
1
1
1
12
86240600
41526
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
86233110
86225680
86197420
86197540
86256120
86005870
86136800
86010780
86315510
86264920
86274410
86070690
86010650
86006100
86271820
86226950
86073960
86197940
86246090
86254320
86259450
86252730
86233300
86010600
86174400
86276070
86233410
86270830
20018
84201
31026
40013
730368
59021
73839
87162
27049
70195
140724
87018
65176
57270
40109
22104
40027
51461
730400
87507
70887
20101
84199
70194
70593
81270
57023
1
1
1
1
1
2
1
2
4
1
4
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
SERIAL NO.
FROM
NOTES:
95
Squeegee-Disk
1
2
39
38
3
37
9
36
40
5
8
35
5
6
34
7
8
33
9
11
7
10
15
12
13
16
14
15
17
18
19A
19B
20
32
21
30
29
22
25
24
23
26
31
28
96
27A
27B
Squeegee-Disk
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19A
86004890
86070920
86006270
86007780
86005630
86270830
86010670
86001350
86011020
86005650
86276950
86083290
86276710
86083250
86271870
86007040
86271820
86087830
86001630
48095
140759
66276
73576
57022
57023
87029
140390
89202
57031
70772
66463
70717
66459
57290
70680
57270
140760
140764
2
2
2
2
2
3
4
2
4
2
4
2
2
1
4
5
5
1
1
19B
86283540
140938
20
21
22
23
24
25
26
27A
27B
28
29
30
31
32
33
34
35
36
37
38
39
40
-
86083270
86083260
86277000
86276990
86277450
86008390
86083280
86001580
86283510
86066440
86006400
86009170
86009180
86066450
86009910
86274130
86071070
86071060
86009200
86277440
86008660
86277460
86025170
66461
66460
70777
70776
70846
78493
66462
140763
140935
140761
67380
81488
81489
140762
82576
70098
140795
140794
81535
70845
80605
70847
47455
1
1
4
2
2
1
1
1
1
1
4
1
1
1
1
2
1
1
1
1
2
1
-
SERIAL NO.
FROM
NOTES
COMPLETE
97
Squeegee Lift-Disk
1
2
15
10
20
25
5
13
13
13
2
10
10
6
11 12
15
7
26
16
14
27
16
22
17
17
18 13 19
21
16
23
10
24
16
4
17 13 20
98
Squeegee Lift-Disk
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
86068190
86273820
86316550
86083490
140793
70019
66831
1
1
1
1
86068230
140840
6
7
8
9
10
11
12
13
14
15
16
17
86270870
86002780
86277410
86075430
86270830
86276070
86277400
86010670
86277460
86271870
86223370
86231150
57029
270098
70840
270700
57023
70593
70839
87029
70847
57290
66464
09151
3
1
4
1
9
3
2
10
1
2
6
5
18
86083440
66824
19
20
86276760
86274720
70724
70264
2
2
21
86071300
140843
22
23
24
25
26
27
86224290
86071310
86083500
86271840
86228880
86277480
730008
140844
66832
57285
09132
70850
2
1
1
1
1
2
SERIAL NO.
FROM
*(2)
NOTES
WAS 86315270
99
Squeegee-Cylindrical
100
Squeegee-Cylindrical
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
73120040
63212110
50942310
55152670
86137310
86274860
50319890
86005630
50319910
73114220
73120260
50443040
73120580
73030370
64354010
51052450
87098
70311
57022
-
2
2
2
2
2
2
1
1
1
2
4
2
4
4
2
2
17
73045500
18
50319900
19A
62732070
19B
62732130
19C
62732290
20
21
22
23
24
25
26
27
28
29
30
47770590
26395610
51283390
86009200
86277440
86314870
86071070
53052960
51128100
50072170
47773010
81535
70845
140795
-
1
1
1
1
1
1
1
2
2
1
1
SERIAL NO.
FROM
*(4)
*(4)
*(4)
*(4)
NOTES
Complete
101
20
14
17
1
3
13
9
13
1
14
15
15
12
5
10
19
10
19
11
18
16
15
19
11
20
12
18
4
19
102
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
86334910
86334760
86333860
86333590
86333580
86333570
86333560
86333530
86259420
86259400
86010670
86010630
86278910
86005670
86277130
86276960
86276950
86005810
86270830
86228990
87232
87205
87029
87013
87003
80606
70795
70773
70772
57245
57023
09153
2
1
2
1
1
1
1
1
4
4
9
5
2
2
6
1
4
5
6
6
SERIAL NO.
FROM
NOTES
103
Squeegee Lift-Cylindrical
104
Squeegee Lift-Cylindrical
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
86320800
86315270
86315250
86315000
86314820
86273740
86224370
86224290
86259420
86010670
86008650
86277480
86276760
86276690
86007020
86274720
86273820
86073600
86083500
86083490
70010
730335
730008
87232
87029
80604
70850
70724
70715
70673
70264
70019
66833
66832
66831
1
1
1
1
1
1
4
1
8
8
1
1
3
4
1
1
1
1
1
1
21
86083440
66824
22
23
24
25
26
27
28
29
30
31
86223370
86272470
86271870
86005810
86270990
86270830
86270770
86231150
86228840
86334490
66464
66270
57290
57245
57090
57023
57006
09151
09124
-
4
1
1
1
1
9
1
4
4
1
SERIAL NO.
FROM
NOTES
*(4)
105
Squeegee Swing
1
1
24
23
27
22
6
21
20
7
26
6
19
18
25
5
16
15
17
14
7
13
6
12
11
10
6
106
Squeegee Swing
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
86276690
86091530
86090300
86083370
86091540
86270830
86271530
86008810
86271980
86223590
86001320
86091810
86224290
86083400
86276760
86272630
86008650
70715
140787
87247
66475
140800
57023
57216
80697
57303
67510
140353
140798
730008
66479
70724
80771
80604
7
1
2
2
1
13
2
1
1
1
1
1
2
1
2
1
1
18
86228840
09124
19
20
21
22
23
24
25
26
27
86277030
86224380
86083150
86083310
86226030
86222580
86070820
86278910
86326670
70780
730336
66446
66468
89268
66466
140740
-
4
4
2
1
2
2
1
1
1
SERIAL NO.
FROM
NOTES
*(1)
*(1)
107
Steering
1
2
3
5
6
31
7
28
9
10
11
12
13
27
26
25
15
24
14
19
29
23
20
22
19
21
18
16
17
30
108
Steering
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
86271610
86234810
57228
27945
1
1
86259610
730117
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
86224050
86228790
86314830
86005610
86317090
86219600
86272900
86224060
86219650
86228670
86276070
86224800
86010670
86135970
86275190
86008610
86001030
86224320
730318
09111
57016
45012
67416
730319
48110
09072
70593
730315
87029
48045
70377
80595
09148
730221
1
1
2
1
1
1
1
1
1
1
2
1
2
1
1
2
1
1
22
86224810
730316
23
24
25
26
27
28
29
30
31
-
86005630
86002750
86278940
86010780
86274330
86279130
86253200
86270830
86321430
86232780
57022
270088
87008
87162
70175
87083
70806
57023
279001
1
1
2
1
1
2
1
2
1
-
SERIAL NO.
FROM
NOTES:
INCLUDES
27945
109
Tank
110
Tank
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33A
33B
86313100
86310190
86327510
86290540
86315530
86025200
86199840
86294250
86317770
86315550
86314160
86275800
86317620
86312050
86279630
86276490
86328980
86315500
86314080
86317360
86314070
86317370
86256100
86314050
86246080
86312800
86317610
86002390
86002380
86033570
86003010
86264950
86305960
86318090
31377
090-12A
70546
87212
70670
730333
51368
20063
20046
78934
27759
27746
-
1
1
6
4
1
1
1
4
1
1
1
6
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
DOME, TANK, 20 X 21
BASKET, STRAINER, DOME
SCR, KA50 X 16, WN1412 A2 SS
SCR, 10-32 X 1/2 TORX SS BLK NP
COLLAR, BAG
ELBOW ASM, FLOAT
FLOAT SCREEN CAGE ASSY (SLIP)
WASHER, .19ID X .5 X .09 THK BLK
GASKET, DOME
FRAME, BAG
FILL PORT LID
SCREW 8 X3/4 PFHT/S BLK ZINC
RIM FILL PORT 4"BLACK W/O-RING
TANK, BLUE TRIM
WASHER, .344IDX1.13ODX.09T PLT
SCR, 5/16-18 X 5/8 HHCS GR5
CAP, DRAIN HOSE
HOSE, 2 X 30 DRAIN
NUT, DRAIN FITTING
GASKET, TANK DRAIN
FITTING, DRAIN
GASKET ASSY, DRAIN PLUG
STRAINER, 3/4-MPT, 12 MESH
PLUG, DRAIN
LANYARD, 18.0 W/LOOP & EYE
BAG RECOVERY
GASKET, 5.5 OD X4.5ID X.06W/PSA
CLAMP, 1.75 WORM GEAR X .312
CLAMP, 2.25 WORM GEAR
TUBE ASM
CUFF, HOSE 1.5" BLK A 2161
CABLE TIE, .19W X 11.5 L BLK
HOSE ASM, 1.5 BLK PVC VAC X 67
HOSE ASM, W/90 DEGREE METRIC
SERIAL NO.
FROM
NOTES
DISK
CYLINDRICAL
111
Vacuum
7
2
6
9
3
10
11
1 8
7
112
Vacuum
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
86314790
86314780
86012210
86279630
86010630
86276490
86005710
86270830
86237440
86318080
86264950
87212
87013
70670
57105
57023
35168
27746
3
1
1
1
3
1
6
2
1
1
2
SERIAL NO.
FROM
NOTES
113
Wheel-Front Drive
19
20
21
3
4
7
31
18
8
29
23
32
9
10
11
12
16
13
15
14
27
24
114
25
30
22
19
28
26
17A
17B
Wheel-Front Drive
REF
QTY
DESCRIPTION
86275190
70377
86010790
87163
86002830
27196
86006170
66031
86224440 730387
86224020 730233
86001740
140816
86273340 00-000289
86006840
70390
86257490
76155
86010630
87013
86005710
57105
86273740
70010
86008920
80889
86233410
81270
86005810
57245
4
4
1
1
1
1
1
4
2
2
2
4
2
2
1
2
17A
86333890
17B
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
-
86259920
86317190
86223980
86219420
86223480
86136640
86318830
86277340
86279690
86279710
86225810
86222720
86222760
86222770
86320870
86214990
86317200
89273
09134
41510
67450
70262
70830
87243
87245
87506
620037
620041
620042
03126
-
1
1
3
1
2
1
10
4
4
1
1
1
1
1
1
1
1
86216210
53820
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
PRV NO.
SERIAL NO.
FROM
NOTES
OPTIONAL
COMPLETE
115
Wheel-Rear
1A
4
1B
2
3
116
Wheel-Rear
REF
PART NO.
PRV NO.
QTY
1A
86335520
1B
2
3
4
86259930
86008710
86232130
86011110
89274
80623
17309
89261
2
2
2
DESCRIPTION
WHEEL, 10 X 2, PLSTC HUB, W/
BEARINGS
WHEEL, 10X2.5, W/BEARINGS, GRY
RING, " EXT SNAP H-D
CAP, 2.75 ID X 1.0 L BLK VINYL
WHEEL, 10X2.5X.787ID BEARINGS
SERIAL NO.
FROM
NOTES
*(5)
OPTIONAL
117
Wiring-Components
3
2
1
118
Wiring-Components
REF
PART NO.
PRV NO.
QTY
1
2
3
4
86008920
86270830
86229770
86273980
80889
57023
140805
70066
2
2
1
2
86238500
81427
86239720
41520
DESCRIPTION
SERIAL NO.
FROM
NOTES
119
Wiring-Batteries
3
4
1A
1B
20A
20B
20C
5
9
24
25
23
7A
7B
6A
6B
10
11
26
8
12
22
13
14
15
16
19
17
18
120
Wiring-Batteries
REF
PART NO.
PRV NO.
QTY
1A
1B
2
3
4
5
6A
6B
7A
7B
8
9
10
11
12
13
14
15
16
17
18
19
20A
20B
20C
21A
21B
22
23
24
25
26
86260200
86002510
86008920
86271910
86010670
86264960
86260610
86002570
86260230
86002580
86008760
86229700
86008300
86008410
86272810
86092910
86254990
86278150
86259910
86088790
86276070
86270830
86228410
86283410
86228430
86284090
86000150
86005810
86233360
86273980
86010650
86270890
80872
23125
80889
57295
87029
27915
880836
23190
80876
23191
80682
08071
78242
78568
67132
51396
730313
70117
89265
78571
70593
57023
10023
10030
10032
02456
02264
57245
28038
70066
87018
57034
2
2
6
6
6
2
1
1
1
1
1
3
1
1
1
1
1
8
8
2
4
4
3
3
3
1
1
8
1
1
1
1
DESCRIPTION
WIRE, 4X14.5BK 3/8RINGX3/8RING
CABLE ASM, BAT. JUMPER X 15
BOOT, RUBBER TERM. ISOLATOR
NUT, 5/16-18 FLEXLOCK
WASHER, 5/16 FLAT SS
CABLE TIE, .375 X 43
WIRE, 4X25RD CTERM X 3/8RING
WIRE, 4X27 RD BCLAMP X CTERM
WIRE, 4X30 BK CTERM X 3/8RING
WIRE, 4X27 BK BCLAMP X CTERM
CONN, 175 DCA GRY W/O TERMS
BLOCK, 3.0 X 1.5 X 1.5
TRAY, BATTERY LINER
TRAY, BATTERY
RING, 1/2 EXT. SNAP H-D
LATCH ROD, BATTERY TRAY
SPRING, COMP, 63ODX3.5LX.047W
SHOULDER BOLT, 5/16 OD X 1.0 L
WHEEL, BATTERY TRAY
TRAY, STANDARD STOP
SCR, 5/16-18 X 3/4 CARRIAGE SS
NUT, 5/16-18 HEX NYLOCK SS
BATTERY, 12V, 205AH
BATTERY, 12V, 225AH
BATTERY, 12V, AGM 198AH
CHARGER, 36V, 20A, 115V, C175
CHARGER, 36VDC/21A AGM
NUT, 1/4-20 HEX NYLOCK SS
CLAMP, CABLE KIT SY945
SCREW, 10-32 X 3/4 PPHMS SS
WASHER, #10 X 9/16 OD
NUT, ACORN 10-32
SERIAL NO.
FROM
NOTES
EURO
EURO
EURO
121
BRUSH R
BRUSH L
30-GRY
69-RED
62-WHT
38-YEL
66-YEL
31-BLK
36 BLU
32-GRY
PROPEL
19-PUR
TB
AUX3
AUX3
AUX2
AUX2
AUX1
AUX1
BRAKE
BRAKE
72-BRN
HORN
HORN
PF
PF
POT
POT
WIPE
B-SW
B-SW
CHRG
73-BLU
L-BRUSH
13-BRN
14-BLU
15-WHT
16-YEL
17-GRN
18-ORG
3- BLU
4- BLU
65-WHT
67-GRN
64-BLU
LINE
R-BRUSH
70,71-BLK
LOAD
FROM E
PIN 1 - 22-BRN
PIN 2 - 23-BLU
PIN 3 - 24-WHT
PIN 4 - 25-YEL
PIN 5 - 26-GRN
PIN 6 - 27-ORG
PIN 7 - 28-VIO
PIN C - 29-PNK
VACUUM
Wiring-Control Panel
TB1
SW1
63-BRN
61-WHT
37-WHT
62-WHT
MOLEX
MOLEX
60-WHT
59-BLU
1
2
20P
3
NK
K2
5
6
PIN 6 K1-PIN 6 K2
PIN 8 K1-PIN 4 K2
PIN 9 K1-PIN 1 K2
PIN 4 K1-PIN 8 K2
PIN 10 K1-PIN 10 K2
PIN 12 K1-PIN 12 K2
PIN 13 K1-PIN 13 K2
PIN 14 K1-PIN 9 K2
PIN 11 K2-PIN 14 K2
11 14
4
K1
10 13
11 14
12
RELAY JUMPERS
10 13
12
58-
BR
N
35-B
RN
5
6
SWITCH SW1
TERMINAL
BLOCK 1
TERMINAL
BLOCK 2
13-BRN
14-BLU
15-WHT
16-YEL
17-GRN
18-ORG
3- BLU
4- BLU
PANEL
HARNESS
122
15-YEL
16-BLK
21-WHT/ORG
22-WHT/BLK
17-WHT/YEL
18-BLU
19-WHT
20-BLK
14-BLK
13-ORG
BLU
RED
PLATFORM
GRN
HARNESS
ORG
BRN
6-BRN
6B-BRN
OPEN
CONNECTOR - E
67-GRN
73-BLU
60-WHT - K1
72-BRN
33-PNK - C
39A-GRN - C
58-BRN - K1
59-BLU - K1
34-VIO - C
39C-ORG - C
PANEL
HARNESS
CONNECTOR - F
20
11
10
PIN 1 - 22-BRN
PIN 2 - 23-BLU
PIN 3 - 24-WHT
PIN 5 - 25-YEL
PIN 6 - 30-GRY
PIN 7 - 31-BLK
PIN 8 - 32-GRY
PIN 9 - 33-PNK
PIN 10 - 34-VIO
PIN 11 - 26-GRN
PIN 12 - 27-ORG
PIN 13 - 35-BRN
PIN 14 - 39B-ORG
PIN 15 - 28-VIO
PIN 16 - 29-PNK
PIN 17 - 36-BLU
PIN 18 - 37-WHT
PIN 19 - 38-YEL
PIN 20 - 39-GRN
PIN 1
14
PIN 1 - 19-VIO
PIN 2 - 20-PNK
PIN 3 - 16-TEL
PIN 4 - 18-ORN
PIN 8 - 13-BRN
PIN 9 - 14-BLU
PIN 10 - 15-WHT
PIN 11 - 17-GRN
PIN 1
9
6
1
8
S1 - PIN 9 K1 / 51-WHT
S2 - OPEN
S3 - S4 / 56-BLK
S4 - PIN 5 K1 / 50-BLU
S5 - PIN 7 K2 / 55-VIO
S6 - PIN 14 K2 / 53-GRN
S8 - PIN 4 K2 / 54-ORG
S9 - PIN 4 K1 / 52-YEL
Wiring-Control Panel
REF
PART NO.
PRV NO.
QTY
1
2
3
86313700
86010860
86010850
880353
880352
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
123
Wiring-Drive Motor
124
Wiring-Drive Motor
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
86239120
41522
SERIAL NO.
FROM
NOTES
125
Wiring-Main Harness
DIAGRAM A
HORN
TERMINAL
BLOCK 2
14 BLK
19 WHT
BRAKE
13-BRN
14-BLU
15-WHT
16-YEL
17-GRN
18-ORG
3- BLU
4- BLU
20 BLK
DRIVE
MOTOR
TERMINAL
BLOCK 1
13 ORG
6 BRN
6 BRN
SOLENOID
VALVE
15-YEL
16-BLK
21-WHT/ORG
22-WHT/BLK
17-WHT/YEL
18-BLU
19-WHT
20-BLK
14-BLK
13-ORG
BLU
RED
PLATFORM
GRN
HARNESS
ORG
BRN
6-BRN
6B-BRN
OPEN
67-GRN
73-BLU
60-WHT - K1
72-BRN
33-PNK - C
39A-GRN - C
58-BRN - K1
59-BLU - K1
34-VIO - C
39C-ORG - C
10 BLK
16 BLK
15 YLW
11 RED
PANEL
HARNESS
RIGHT
BRUSH
MOTOR
LEFT
BRUSH
MOTOR
DIAGRAM B
PUMP
12 RED
9 BLK
17 LT BLU
18 WHT/YLW
SCRUB LIFT
ACTUATOR
DIAGRAM C
4
VAC
MOTOR
11 RED
10 BLK
A
B
C
21 WHT/ORG
22 WHT/BLK
DIAGRAM D
A
10 BLK
11 RED
OPTIONAL
WARNING LIGHTS
126
SQUEEGEE LIFT
ACTUATOR
PANEL
HARNESS
Wiring-Main Harness
REF
PART NO.
PRV NO.
QTY
1
2
3
4
86313710
86318640
86318650
86318660
1
1
2
1
86319780
DESCRIPTION
HARNESS, MAIN
HARNESS, PUMP JUMPER
HARNESS, BRUSH MOTOR
HARNESS BRUSH ACTUATOR
HARNESS, WARNING LIGHTS
OPTION
SERIAL NO.
FROM
NOTES
CYL. ONLY
CYL. ONLY
CYL. ONLY
OPTION
127
Wiring-Pedal Platform
8 BLU
9 RED
DIAGRAM A
5 GRN
7 BRN
6 ORG
128
Wiring-Pedal Platform
REF
PART NO.
PRV NO.
QTY
86315100
DESCRIPTION
SERIAL NO.
FROM
NOTES
HARNESS, PEDAL
129
Wiring-Disk
+Ubatt
AUXsupplyPIN1
19/VIO
KSI-18
-ESTOP
63/BRN
61/WHT
OPTIONAL
-KSI
OPTIONAL
72/BRN
45/BRN
-PLATFORM
60/WHT
46/BRN
-K2
-FLASHER
-K1.
-K1
-K2
-K2.
47/BRN
-K1
-FLASHER POWER
-FLASHER GND
43/BRN
41/BRN
48/BRN
-REV(K2)
53/GRN
42/BRN
52/YEL
-REV
54/ORG
-FLASHER UNIT
-K2
51/WHT
-FWR
-LED1
FWR
-K1
-LED2
REV
55/VIO
-FRONT FLASHER
-FWRSW
50/BLU
-REAR FLASHER
-TO AUX4
-GND
130
Wiring-Disk
B+
CONNECTOR C
-F1.6A
THROTTLE
-X20
-X10
KEY
-X9
E-STOP
-X18
-X8
REV
-X13
HOURS
-X16
CHARGER
-X7
-X19
-X14
XPORT
DOUBLE
-X15
LOW
-X1
SINGLE
HIGH
-X2
LOW
-X3
OPTIONAL
MID
-X5
HIGH
-X11
VAC
-X12
REVERSE ALARM
& HORN
-X6
-X17
34/VIO
39/GRN
33/PNK
37/WHT
32/GRY
35/BRN
29/PNK
31/BLK
38/YEL
39B/ORG
28/VIO
22/BRN
23/BLU
24/WHT
25/YEL
26/GRN
27/ORG
30/GRY
36/BLU
6B/BRN
-BRAKE/SW
-K1
6/BRN
59/BLU
INHIBIT
44/BRN
-K1
-KEY
-K2
-10K
TC
-HM
-ESTOP
ROTARY
40/BRN
66/YEL
-HORN/SW
62/WHT
58/BRN
61/WHT
67/GRN
65/WHT
70,71/BLK
-R1/5KPOT
-HORN
73/BLU
30/GRY
LED
131
Wiring-Disk
+Ubatt
B+
-U4
CONNECTOR B
AUX1
-X12
-X14
-X11
-X4
AUX2
-X10
-X3
AUX3
-X8
AUX4
-X9
-X1
-X2
B-
-18A
-BRUSHR
M
-18A
-BRUSHL
-DECK
-SQUEGEE
-SOLUTION
-VACUUM
-TRACTION
-BRAKE
-WATER
TRACTION/SOLENOID
132
Wiring-Cylindrical
+Ubatt
AUXsupplyPIN1
KSI-18
-ESTOP
OPTIONAL
-KSI
OPTIONAL
-PLATFORM
-FLASHER
-K1.
-K2
-K2.
-K2
-K1
-K1
-FLASHER POWER
-FLASHER GND
-REV(K2)
-REV
-FWR
-FLASHER UNIT
-K2
-LED1
FWR
-K1
-LED2
REV
-FRONT FLASHER
-FWRSW
-REAR FLASHER
-TO AUX4
-GND
133
Wiring-Cylindrical
B+
CONNECTOR C
-F1.6A
THROTTLE
-X20
-X10
KEY
-X9
E-STOP
-X18
-X8
REV
-X13
HOURS
-X16
CHARGER
-X7
-X19
-X14
XPORT
DOUBLE
-X15
LOW
-X1
HIGH
-X2
SINGLE
LOW
-X3
MID
-X5
OPTIONAL
HIGH
-X11
VAC
-X12
-X6
REVERSE ALARM
& HORN
-X17
38/YEL
-BRAKE/SW
-K1
INHIBIT
-K1
-KEY
-K2
-10K
-ESTOP
TC
-HM
ROTARY
-HORN/SW
67/GRN
-R1/5KPOT
-HORN
LED
134
Wiring-Cylindrical
+Ubatt
B+
-U4
CONNECTOR B
AUX1
-X12
-X14
-X11
-X4
AUX2
-X10
-X3
AUX3
-X8
AUX4
-X9
-X1
-X2
B-
-18A
-BRUSHR
M
-18A
-BRUSHL
-DECK
-SQUEGEE
-SOLUTION
-VACUUM
-TRACTION
M
-BRAKE
-WATER
-GND
135
DRAIN HOSE
Hose Diagram-Disk
86282190 (13")
PRV 39616
TANK
SHUT-OFF
VALVE
86281950 (32")
PRV 39541
STRAINER (FINE)
SOLENOID
VALVE
86281100 (8")
PRV 39274
86281310 (8")
PRV 39326
86281950 (32")
PRV 39541
PUMP
STRAINER (COARSE)
SCRUB DECK
136
DRAIN HOSE
Hose Diagram-Cylindrical
86280910 (23")
TANK
SHUT-OFF
VALVE
STARINER (COARSE)
86281950 (32")
PRV 39541
PUMP
86281950 (32")
PRV 39541
STRAINER (FINE)
63908920
QUICK DISCONNECT
86281100 (7")
PRV 39274
SOLENOID VALVE
137
PART NO.
PRV NO.
86316160
86332510
86004440
86199840
86317770
86305960
86004860
86004890
86314050
86313900
86007170
86007190
86313820
86009200
86312800
86001520
86001540
86001560
86001570
86001580
86001630
86001700
86001740
86231560
86002780
86007940
86256120
86292590
86314150
86295200
86064300
86242140
86071030
86010600
86237440
39717
090-12A
48073
48095
72159
72161
81535
140752
140753
140754
140755
140763
140764
140780
140816
270097
270098
73836
730368
-
138
DESCRIPTION
SERIAL NO.
FROM
NOTES
OPTIONS
139
Battery Cart-Option
27
26
28
3
30
5
24
3
29 25
2
6
1
2
15
3
4
3
23
22
10
5
3
9 8
7
13
12
3
14
20
11
21
19
16
15
18
17
140
31
3
Battery Cart-Option
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
86006930
86254290
86270830
86077010
86010670
86228840
70514
730338
57023
41517
87029
09124
2
4
33
1
7
3
86259410
87206
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
86259400
86254890
86068490
86231090
86083120
86076600
86004070
86276790
86276690
86199430
86078890
86277130
86136730
86232590
86001350
86011020
86271840
86008130
86274730
86070790
86087340
86070800
86271870
86276070
87205
730018
140019
80809
66442
38318
36196
70732
70715
040-03
620020
70795
70763
18032
140390
89202
57285
73958
70265
140737
730339
140738
57290
70593
4
3
1
1
1
2
2
4
7
2
8
16
1
2
2
2
2
2
2
2
2
2
2
1
SERIAL NO.
FROM
NOTES
141
Battery Cart-Option
1
2
4
5
6
10
3
6
17
3
8
9
10
11
12
13
14
15
6
10
10
16
142
Battery Cart-Option
1
2
3
4
5
86078330
86276070
86270830
86087800
86228840
66478
70593
57023
730307
09124
1
2
12
2
4
86259410
87206
7
8
9
10
11
12
13
14
15
16
17
86006560
86077140
86226830
86010670
86244280
86276060
86254280
86231150
86259400
86276690
86077530
70083
51404
73268
87029
500934
70590
730331
09151
87205
70715
51403
4
2
2
10
1
4
12
4
8
16
2
SERIAL NO.
FROM
NOTES
143
Seat-Option
13
14
1
12
11
3
4
5
6
10
9
8
7
15
16
17
18
19
20
23
24
22
21
144
Seat-Option
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
PRV NO.
86248390
730324
86082640
629995
86276890
70752
86279460
87164
86270710 01-000277
86271930
57297
86278910
87003
86070830
140742
86070840
140743
86277710
730347
86008650
80604
86246320
51142
86272300
66133
86251860
66481
86279620
87200
86276070
70593
86277510
70857
86009200
81535
86254300
730350
86094000
05246
86276710
70717
86093790
05247
86010670
87029
86270830
57023
QTY
DESCRIPTION
1
1
4
2
1
1
3
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
4
4
SERIAL
NO.FROM
NOTES:
145
Warning Lights-Option
1
6
2
3
3
4
FRONT
5
7
3
1
2
6
146
REAR
Warning Lights-Option
86270990
86010650
86276820
86071490
86270990
86246200
86071500
PRV NO.
QTY
57090
87018
70740
140871
57090
51454
140872
4
4
4
1
2
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES
147
Serial Numbers
REF. NO
1
2
3
4
5
148
MODEL: SERIAL #
1.006-109.0:10061090000151, 1.006-110.0: 10061100000006
1.006-109.0:10061090000159, 1.006-110.0: 10061100000006
1.006-109.0:10061090000191, 1.006-110.0: 10061100000008, 1.006-112.0: 1006112000001
1.006-116.0:10061160000019, 1.006-117.0:10061170000003
1.006-116.0: 10061160000049, 1.006-117.0: 10061170000006
1.006-109.0: 10061090000555, 1.006-110.0: 10061100000033, 1.006-112.0: 10061120000044,
1.006-116.0: 10061160000072, 1.006-117.0: 10061170000007