Material Requirement Planning

Consulting
Transforming

Enterprises

Title

Material Requirement Planning - Document

Version

1.0

Author

Pawan Dubey

Reviewed By

Shashikant Mishra/Amit Rajoria

Date

05.12.2016

TM-MM-0002 Forecasting For Six/Twelve Month (Complete Cycle)

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on:
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Material Requirement Planning

Case
Description
Planned Independent Requirements Entry in system
MRP Run
Requirement List Generation for Independent and Dependent materials

Special
Requirements
Unique or specific requirements that need to be YES
emphasized for configuration. One to two line
description of the requirement.
Check Reference Document Field
Okay? Yes No
Copying of data in return PO from latest
Okay? Yes No
scheduling Agreement

Expected Results
S
1
2
3

Explanation
Custom MRP Run on half yearly/yearly basis
Generation of requirements on the basis of BOM explosion
No backward consumption or stock inclusion in requirement generation

Reference
Related Case
Procedures
Organizational
involvement:

Vendor Price Claim Process in Manufacturing Organization.

Yes.

Configuration Section - n (To be filled by Project Team)

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Material Requirement Planning

Context
S
1
2
3

Object
System
Client
Company

Value/Code
SAP ECC 6.0
500
Bharat Seats Ltd

Description/Comments/Notes

Step 1- Creation Of PIR (Planned Independent Requirement

Entire new TMG is required for entering values of independent

requirement
Entry is to be done on monthly basis for period of 6 months/1 year
Selection parameter for table entry will be material (finished goods)
and plant only

Format for TMG (Table Maintenance Generator For PIR)

Materia
l
Example
ALTSSK

Plant

Month
1

Month
2

Month
3

Month
4

Month
5

Month
6

1000

100

200

300

400

500

600

Step 2 Custom MRP Run using BOM explosion

Custom MRP Run is to be done using BOM explosion on the basis of

which dependent requirement will be determined
Custom Screen of MRP Run will be provided in below mentioned format
Example
Plant
Material

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1000
ALTSSK

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Material Requirement Planning

Step 3 Requirement List Generation

An ALV report development is required displaying all the dependent

and independent requirements in below mentioned format

Plant
Exam
ple
1000

Materi
al

Mont Mont Mont Mont Mont Mont

h
1 h
2 h
3 h
4 h
5 h
6
Req
Req
Req
Req
Req
Req

ALTSS
X
1134
1133
1139

100

200

300

400

500

600

200
200
400

400
400
800

600
600
1200

800
800
1600

1000
1000
2000

1200
1200
2400

Case Study
In the below mentioned BOM structure, material ALTSSK is
the finished goods maufactured from component 1134 (Semi
finished Item) and 1133 (Raw Material) and 1134 (semi
finshed item is manufactured from component 1139.
1 set of component ALTSSK requires 2EA of 1133 & 1134
component
And 1 EA of 1134 component Requires 2 EA of 1139
component

ALTSSK (SEAT
SET MODEL-TLXI CNG part
2)

BASE QTY = 1
SET

FG
1134
1139 (Material
Component X)
Y)
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RM
05-Dec-2016

Pawan Dubey

1133 (Material
Component X)

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RM

Material Requirement Planning

BASE QTY =
2EA

BASE QTY =
2EA

BASE QTY = 2
EA

Now When we will run custom MRP for material ALTSSK,

System has to automatically generate the requirement list
for all the independent and dependent materials on the basis
of requirement quantity maintained in material BOM
No MRP execution will take place if material is not having a
valid BOM in the system.
EVALUATION
Fit to
Company
Overall fit with company
requirements
Gaps (not identified within
Business Blueprint)
Missing Data
Missing Functionality
Future Enhancements

YES
NO
NO
NO
Yes, explain:-

Signed
Date

By

Comments

05.12.2016

Amit

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Material Requirement Planning

Rajoria/Shashikan
t Mishra

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