Trip Loop Acs 1000

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ABB Industrie AG
Application Note
ACS1000
Tripping Loop
Requirements
Control Interface Specification
Check / rel.
Rolf Hill, IAAM

Franz Frank
Resp. dept.
IAAM
Issued
00-09-25
No. of sh.
Tripping Loop
1/11
Document No. Typ Part
ABB Industrie AG
3BHS 104786 ZAB E01
Lang.
en
Rev. ind.
Template: 6AR0EN0.DOT; Filename: 104786_B.doc; Printdate: 00-11-10; Savedate: 00-11-10 10:04; Template No. Typ Part: 3BHS102260 ZAB E01 Rev. -; Owner: CHIND, I-Q
Sheet
Notice of Changes
Rev. Index
Page
Description
Date
Chapt.
0
Dept. / Name
all
first issue
99-01-18
IAU/Hill
11
MCB closing coil replaced by MCB opening coil
99-04-16
IAU/Hill
chapt. 3
diagrams 3.1.4, 3.2.1 and 3.2.2 updated
00-09-25
IAAM/Hill
ABB Industrie AG
3BHS 104786 ZAB E01
Lang.
en
Rev. ind.
Sheet
Table of Contents
General .................................................................................................................................4
Control Section View ...........................................................................................................4
Tripping Loop.......................................................................................................................5
3.1 MCB with Tripping Coil ..................................................................................................................... 5

3.1.1
ACS 1000 Tripping Loop Signals ............................................................................................... 5
3.1.1.1 Enabling Digital Output DO1.6 /MCB ORD TRIP
5
3.1.2
Customer Signals....................................................................................................................... 7
3.1.3
Digital Inputs used for Monitoring Purposes ............................................................................... 7
3.1.4
Wiring of the Tripping Loop........................................................................................................ 8
3.2 MCB without Tripping Coil................................................................................................................. 9
ABB Industrie AG
3BHS 104786 ZAB E01
Lang.
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Rev. ind.
Sheet
1 General
The tripping loop is a hardwired control circuit provided to trip the Main Circuit Breaker (MCB)
directly via the tripping coil.
Signals from customer devices can (but do not have to) be wired into this loop. Each of the signals
is monitored by a digital input.
A terminal strip (X300) in the control section (+BPA 10) of the ACS 1000 is provided for the
termination of these signals. When a signal is not used a jumper has to be put across the
corresponding terminals.
The following paragraphs describe:
where the terminals are located
how the tripping signals are monitored
how the wiring has to be carried out for a main circuit breaker with a tripping coil
what has to be considered for a main circuit breaker without a tripping coil
2 Control Section View

The illustration below shows the location of the tripping loop terminals inside the control section of
the drive.
Tripping loopTerminals
X300
ABB Industrie AG
3BHS 104786 ZAB E01
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Rev. ind.
Sheet
3 Tripping Loop
3.1
MCB with Tripping Coil

When the MCB is equipped with a tripping coil the signals wired to the tripping loop terminals open
the MCB via the tripping coil as soon as the loop is interrupted (i.e. one contact opens).
Each signal is monitored by a digital input. In case the MCB is tripped a message comes up on the
CDP 312 control panel to inform the operator why the drive tripped.
In the event a trip of the MCB is initiated by more than one signal at a time the trip message of the
signal which is entered to the fault buffer last is displayed on the control panel. When this trip signal
is cleared the next trip message comes up. In the fault buffer of the drive the trips can be viewed in
their chronological order.
The hardwired tripping loop circuit functions even when one of the digital inputs is defective. Since
in this case no dedicated trip message can be displayed an additional digital input (DI 1.4)
generates a summary trip message TrippLoop.
The message TrippLoop is also displayed in conjunction with one of the other trip messages.
3.1.1
ACS 1000 Tripping Loop Signals
The following ACS 1000 contacts are wired to the tripping loop terminals:
emergency-off button on the ACS 1000 front door
digital output DO1.6 /MCB Ord Trip
The command /MCB Ord Trip is initiated:
-
when the grounding isolator is closed or not not completely opened
after an off command and there is no feedback signal within a programmable time lapse
when switching off the main circuit breaker and a signal discrepancy between off
command and feedback signal is detected
- by the drives main circuit interface board (INT) in case of a trip
3.1.1.1 Enabling Digital Output DO1.6 /MCB ORD TRIP

The digital outputs DO5 and DO6 on IOEC board 1 and 2 are controlled by
the application part of the ACS1000 control software
the motor control part of the ACS1000 control software
the hardware protection of the ACS 1000
The control of output DO5 and DO6 by motor control software and hardware protection is enabled
by a soldering joint across two printed-circuit terminals on IOEC board 1 and IOEC board 2
respectively.
The soldering joint on IOEC board 1 enables:
DO1.5 /MOT HTR ORD ON (not relevant in this context)
ABB Industrie AG
3BHS 104786 ZAB E01
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Rev. ind.
Sheet
DO1.6 /MCB ORD TRIP

The soldering joint on IOEC board 2 enables:
DO2.5 MCB ORD OPEN
DO2.6 /MCB ORD CLOSE
The fiber optic link between INT board and IOEC board uses failsafe low active logic.
Note:
When the drive leaves the factory IOEC boards 1 and 2 are equipped with the above
mentioned soldering joint. If the board has to be replaced the soldering joint has to
be checked.
When replacing an IOEC board attention must be paid to the correct position of the
DIP-switches (switches for selecting voltage or current signals at the analog
inputs). If the signal at an analog input does not match the setting of the
corresponding DIP-switch, the analog input will be damaged.
DO 1
X21/3
Gnd
DDCS RX
MCB_OFF
X21/1
X21/2
DDCS TX
optical input
MCB_OFF
input for fibre optic link
from INT board
X22/1
X22/2
DO 2
X22/3
X23/1
X23/2
DO 3
+24V
0V
+24V
0V
X23/3
X24/1
X24/2
DO 4
X24/3
node switch
X25/1
X25/2
X25/3
X6/1
X6/2
X6/3
X6/4
C
4
8
DO 5
soldering
terminals
X26/1
X26/2
DO 6
soldering joint across terminals

enables
DO5 and DO6
to be controlled via optical input
MCB_OFF
X26/3
X11/1
X11/2
X11/3
X11/4
X11/5
X11/6
X11/7
X11/8
X11/9
X11/10
X12/1
X12/2
X12/3
X12/4
X12/5
X12/6
X12/7
X12/8
X12/9
X12/10
X13/1
X13/2
X13/3
X13/4
X13/5
X13/6
X13/7
X13/8
X13/9
X13/10
DI 1
DI 2
DI 3
DI 4
DI 5
DI 6
DI 7
DI 8
DI 9
DI 10
DI 11
DI 12
DI 13
DI 14
control voltage
S1
1
2
3
4
S2
1
2
3
4
X32/1
X32/2
X32/3
X32/4
X32/5
X32/6
X32/7
0V ref
AI1/AI2/AI3/AI4/AO1/AO2/-
X31/1
X31/2
X31/3
X31/4
X31/5
X31/6
X31/7
+10V ref
AI1/+
AI2/+
AI3/+
AI4/+
AO1/+
AO2/+
ABB Industrie AG
3BHS 104786 ZAB E01
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Rev. ind.
Sheet
3.1.2
Customer Signals
The following signals from customer devices can (but do not need to) be wired to the tripping loop
terminals:
drive external emergency-off
transformer protection trip
motor protection trip
overspeed trip
supply voltage unbalance
Please note that the following signals require the optional IOEC board 3:
overspeed trip
Note:
If the customer prefers to have these signals wired directly to the main circuit breaker the
ACS 1000 does not need to have these signals wired up additionally (this could even
create a deadlock circuit). However, in this case the trips will not show up on the CDP312
Control Panel.
Note:
When a signal is not used a jumper has to be put across the corresponding terminals.
3.1.3
Digital Inputs used for Monitoring Purposes
As stated above the signals of the tripping loop are monitored. The table below shows the digital
inputs and the corresponding tripping loop terminal.
signal
emergency-off
IOEC board
input
DI 1.5
DI 1.13
DI 1.14
overspeed trip
DI 3.10
DI 3.13
when one of the above listed signals is low

or when one of the digital inputs is defective
DI 1.4
tripping loop
terminal
X300/2
X300/3
X300/4
X300/5
X300/6
X300/7
X300/8
X300/9
X300/10
X300/11
ABB Industrie AG
3BHS 104786 ZAB E01
fault message
on CDP panel
EmergStop
ExtTrafProt
ExtMotProt
ExtOversped
InpVoltUnba
TrippLoop
Lang.
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Rev. ind.
Sheet
ABB Industrie AG
supply voltage unbalance trip
MCB
tripping coil
jumper when signal is not used
7
8
5
6
13
12
11
9
10
overspeed trip
IOEC board 3 required

34

22...250 VAC
22...150 VDC
X 300
(one or more emergency off

connected in series)
emergency off
control voltage
from customer
customer side
trip = 0V
door monitoring switch

(additional cabinet)
X26/3
X26/2
X26/1
X13/6
X13/5
X12/10
X12/9
X13/8
X13/7
X13/6
X13/5
X11/10
X11/9
X11/8
X11/7
12
11
/Supply Voltage
Unbalance Trip
/Overspeed Trip
/Ext Mot Prot Trip
/Ext Trafo Prot Trip
/Int/Ext Emergency Off
/Tripping Loop
Supervision
D0 1.6 /MCB Order Trip
DI 3.13
DI 3.10
DI 1.14
DI 1.13
DI 1.5
DI 1.4
Emergency Off (on front door)
+BPA 10 control section of ACS 1000
3.1.4
Wiring of the Tripping Loop
Diagram 3.1.4
3BHS 104786 ZAB E01
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Rev. ind.
Sheet
3.2 MCB without Tripping Coil

When the MCB is not equipped with a tripping coil the tripping loop has to be wired to the opening
coil of the MCB.
Additionally the digital output of the drive for opening the MCB has to be connected to the loop.
Please note that in this case the digital inputs and outputs of the drive controlling the MCB have to
be wired in a particular order.
The wiring is shown in two illustrations overleaf.
Diagram 3.2.1
shows the wiring when only one command for opening and closing of the MCB
is used.
Diagram 3.2.2
explains how the tripping loop is wired up when two commands - one for
opening, one for closing are selected. The closing command is not shown.
The selection of one or two signals to be used for opening and closing the MCB depends on the
setting of parameter 21.05 as shown in the table below.
Note:
The below listed parameters are valid for software versions up to and including
MSAC 21xx. See last software release on ACS 1000 database for changes regarding
parameters.
parameter
21.05
setting
one signal
MCB ON
CONTROL
MODE
two signals
meaning of the setting

1 output used for opening and
closing (DO 2.6)
(maintained signal)
1 output for opening is used
(pulse signal)
1 output for closing used
(pulse signal)
DO 2.6 high
MCB is closed
DO 2.6 low
DO 2.5 low
MCB is opened
MCB is opened
DO 2.6 high
MCB is closed
The connection schemes also apply when external tripping signals are already wired to an existing
MCB and the customer does not wish to have them connected to the tripping loop terminals. Please
note that in this case a jumper has to be put across the corresponding terminals.
ABB Industrie AG
3BHS 104786 ZAB E01
Lang.
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Rev. ind.
Sheet
ABB Industrie AG
MCB
closing coil
7
8
5
6
13
12
11
9
10
overspeed trip

34

22...250 VAC
22...150 VDC
X 300

emergency off
control voltage
from customer
customer side
trip = 0V

X26/3
X26/2
X26/1
X26/3
X26/2
X26/1
X13/6
X13/5
X12/10
X12/9
X13/8
X13/7
X13/6
X13/5
X11/10
X11/9
X11/8
X11/7
12
11
/Supply Voltage
Unbalance Trip
/Overspeed Trip
/Ext Mot Prot Trip
/Tripping Loop
Supervision
D0 2.6 MCB Order Close
D0 1.6 / MCB Order Trip
DI 3.13
DI 3.10
DI 1.14
DI 1.13
DI 1.5
DI 1.4
Diagram 3.2.1
wiring with one command for opening and closing of the MCB
3BHS 104786 ZAB E01
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Rev. ind.
Sheet
10
ABB Industrie AG
MCB
opening coil
7
8
5
6
13
12
11
9
10
overspeed trip

34

22...250 VAC
22...150 VDC
X 300

emergency off
control voltage
from customer
customer side
trip = 0V

X25/3
X25/2
X25/1
X26/3
X26/2
X26/1
X13/6
X13/5
X12/10
X12/9
X13/8
X13/7
X13/6
X13/5
X11/10
X11/9
X11/8
X11/7
12
11
/Supply Voltage
Unbalance Trip
/Overspeed Trip
/Ext Mot Prot Trip
/Tripping Loop
Supervision
D0 2.5 /MCB Order Open
D0 1.6 /MCB Order Trip
DI 3.13
DI 3.10
DI 1.14
DI 1.13
DI 1.5
DI 1.4
Diagram 3.2.2
wiring with two commands - one for opening and one for closing - of
the MCB
the closing command is not shown
3BHS 104786 ZAB E01
Lang.
en
Rev. ind.
Sheet
11

Trip Loop Acs 1000

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We reserve all rights in this document and in the information contained therein.

Rolf Hill, IAAM

3BHS 104786 ZAB E01

MCB closing coil replaced by MCB opening coil

diagrams 3.1.4, 3.2.1 and 3.2.2 updated

Document No. Typ Part

3BHS 104786 ZAB E01

Control Section View ...........................................................................................................4

3.1 MCB with Tripping Coil ..................................................................................................................... 5

Document No. Typ Part

3BHS 104786 ZAB E01

where the terminals are located

how the tripping signals are monitored

2 Control Section View

Document No. Typ Part

3BHS 104786 ZAB E01

MCB with Tripping Coil

ACS 1000 Tripping Loop Signals

when the grounding isolator is closed or not not completely opened

- by the drives main circuit interface board (INT) in case of a trip

3.1.1.1 Enabling Digital Output DO1.6 /MCB ORD TRIP

3BHS 104786 ZAB E01

DO1.6 /MCB ORD TRIP

soldering joint across terminals

Document No. Typ Part

3BHS 104786 ZAB E01

drive external emergency-off

transformer protection trip

motor protection trip

supply voltage unbalance

supply voltage unbalance

Digital Inputs used for Monitoring Purposes

transformer protection trip

motor protection trip

supply voltage unbalance

when one of the above listed signals is low

Document No. Typ Part

3BHS 104786 ZAB E01

supply voltage unbalance trip

jumper when signal is not used

IOEC board 3 required

motor protection trip

transformer protection trip

(one or more emergency off

door monitoring switch

/Ext Mot Prot Trip

/Ext Trafo Prot Trip

/Int/Ext Emergency Off

D0 1.6 /MCB Order Trip

Emergency Off (on front door)

+BPA 10 control section of ACS 1000

Document No. Typ Part

3BHS 104786 ZAB E01

3.2 MCB without Tripping Coil

meaning of the setting

Document No. Typ Part

3BHS 104786 ZAB E01

supply voltage unbalance trip

jumper when signal is not used

IOEC board 3 required

motor protection trip

transformer protection trip

(one or more emergency off

door monitoring switch