SERVICE MANUAL CSM-2223 Mm JULY 1997Important Notice In response to a great number of requests from branch and dealer field technicians, Konica's Corporate publishing Services Department has configured this manual so that a quick reference guide (QRG) can be pulled directy from this book Configuring the manual in this way eliminates the need to duplicate the same information in both the service manual and a seperate QRG. Once the QRG has been removed, the size of the ‘manual willbe signifigantly reduced allowing it tobe stored ina smaller binder. An added benefit is that only one book must be updated when revisions are issued. ‘The table below outlines the procedure for pulling the QRG. Section _ Remove pages 7 | Remove tho cover located at the rear of Front matter] Sieur Rovies Hitt onthe Sections have been stapled to the cover | Tae 2 | oa-pa2 | ees «fal 6 fam - fan Po ue le 13-152223 SERVICE MANUAL JUNE 1997IMPORTANT NOTICE Because of the possible hazards to an inexperienced pperson servicing this equipment, as well as the risk of damage to the equipment, Konica Business Machines U.S.A, Inc., strongly recommends that all servicing be perfermed by Konica-trained service technicians only. Changes may have been made to this equipment to improve its performance alter this service manual was Printed. Accordingly, Konica Business Machines U.S.A, Inc., makes no representations or warranties, cither expressed or implied, that the information con: tained in this service manual is complete or accurate. It is understood that the userof this manual must assume all risks or personal injury and/or damage to the equip- ‘ment while servicing the equipment for which this serv- ice manual is intended Corporate Pubieatione Deparment (© 1997, KONICA BUSINESS MACHINES U.S.A, INC. Allright reserve, Prntedin USA,CONTENTS REVISION HISTORY. SAFETY PRECAUTIONS. SAFETY CIRCUTTS, DIFFERENCES BETWEEN 1120 ANO 2223, MAIN BODY SYSTEM OUTUNE PRODUCT CONFIGURATOR PRODUCT SPECIFICATIONS: “ype Functions ‘Cony Paper Options Pareulars a chine Msitanance ‘Copy Matorale Machine Operating Emironment CENTER CROSS SECTION. FIVE SYSTEM DRAWINGS ‘Maiyrum Dive Coptes ine ons Un Ove EXTERNAL SECTION, Conetrcton, Disassomeiy and Assombly DRIVE SECTION Construction, Mechanim, Dicasomby and Assombly ain) Cont! rum Drive) Cone. optics secriON ‘Conatction, Mechanism Dlssembly and Ascoby ‘Optics Dive (Ma) Contat Lens Drive (M3) Contre Exposure Lamp Conta RES Contos PS Conta Radiation solenoid (608) contra [OFUM CARRIAGE UNIT ‘Conercton Mechanism Disassombl and Assembly EL Control POL Cont Separation Caw Conta (CORONA UNTT ‘Consrton Daassombly and Assembly (charging, TansorSe DEVELOPING SECTION, ‘Constiton Mochanim. Disassembly and Base Deveioping Bias Cont Tonor Daety ont TONER SUPPLY UNIT ‘Constructo, Mechanism ona Lee! Detection Cont (CLEANING UNIT/TONER COLLECTING UNIT Contraction chan Diaseomsy and Assembly PAPER FEED SECTION ‘constuction. chan. Disassembly and Ascot Paper Feed Contot Paper Sie Dstecton Gant ABER CONVEYANCE SECTION ‘Consnitio, Mechanism ‘Disassembly and Assomely FUSING UNIT Consrston. Disessambiy and Assombly sing Tomporatue Conte OTHER CONTROL, 149 +50 Pare hat Remain ON when th Man Sitch Is Trad OFF. Pans nat Operate hon th Main Sieh fe Turned ON ‘operat Panel Cont ‘Courter Conta {Goong Fan Conve Option Cont DIAGRAMS. ELECTRICAL PARTS LAYOUT DRAWING ‘CONNECTOR LAYOUT DRAWING ‘OVERALL WARING DIAGRAM 2223 OPTION WIRING DIAGRAW ‘CONTROL BOARD CIRCUIT DIAGRAM (7). ‘CONTROL BOARD CIRCUIT DIAGRAM (2/7), CONTROL BOARD CIRGUTT DIAGRAM (7), ‘CONTROL BOAAD CIRCUIT DIAGRAM (47), ‘CONTROL BOARD CIRCUTT DIAGRAM (57), ‘CONTROL BOARD CIRCUIT DIAGRAM (87), ‘CONTROL BOARD CIRCUIT DIAGRAM (7) POWER SUPPLY BOARD CIRCUIT DIAGRAM (12) POWER SUPPLY BOARD CIRCUIT DIAGRAM (22) LEFT OPERATION BOARD CIRCUIT DIAGRAM, FIGHT OPERATION BOARD CIRCUTT DIAGRAM (CHARGE ELIMINATION LED CIRCUIT DIAGRAM (CHARGE CORRECTION CIRCUIT DIAGRAM, POL CIRCUIT DIAGRAM “7 178 +81 2a 27 22 21 246 27 218 220 221 22 22 2.26 225[AES SENSOR CIRCUIT DIAGRAM. TONER DENSITY SENSOR CIRCUIT DIAGRAM TIMING CHART TIMING CHART (85x11, 1,2 shoots) JAM LISTS AM USTs Paper Jam ions Main Body Abnocmaly ADJUSTMENT HOWTO USE THIS SECTION ADWUSTMENTS WHEN REPLACING PRATS /ADWUSTMENTS WITH THE P BUTTON. P Function Uist P Functon Operating Procesures {checking and Rossing the PM Counter Cheek and Reseting the Oeroping as Shit Chock and Raseting tne Orum Courter. Checking the Copy CounterToal Courtor CChockng the ROM Veron OTHER ADJUSTMENT. Light Oiteuton Adjustment (Conor Acusiment Distortion Adjustment Focus Adjustment - Lor Size Selecton Acjusing ADU goa ting ‘Aaj nip roller elrating cam ming Aajusing ne ADU changeover gate poston Acjosting pape shew. various USTS. = 1 ‘Standard Value for Each Pt. DIAGNosTiCs 25 MODE, Seting procedures ‘Auto sat original Salacon| ‘Countor Selection “ Message Language Selection Prolerentil Paper Sie Saacton Criginal tum back slacion [Auto Low pomer made Tene Seng ‘to shut OFF rade eeacton ‘Auto Start oiase Tene Salacon [ADF Frame Erase Selocbon PM Cyele Speciation "Minimum Orginal Size atecton Selon. Sort nal Mode Seting Closing Fusing Fale. ‘Auto Reset Seting CGtoaing Curent Leskage Main Relay Fire Douse Count Speciation for x17 Copies 2.26 Init Tay Seting for APS Canceling ea ‘Ado Ty Seacon 4 ‘ie Start Buton Function Selection. eal Erg Star nits rode election ea ‘to ton Funston Ato Funan Seting when an ‘Original piaoed inthe ADF and ADF opened, es ‘Key Counter Operation Scitcaion 6s inl Mode Sting os. [AMS Mode Pty Seting es sore Bine Shit Selacion 66 ‘Mea Original Functon Slacton os. ‘uta Shut OFF Tier Seting re (td Number of Original Count Mode Ssocion 6 Poet of Original Taser Sheet Slecon 6-7 ‘Whole image selection or bypase and universal ay 67 Master kay code sang 67 Intra! Heatr ating 67 LCT Paper Size Selection. e7 ‘Switching he Sle SeictoniCansete Seoction 6-8 Inmate Stop Mode Seting ee (Copy uarity Soting Lint Seacion 68 25 Meds Acdese Map, 69 a7 MODE oz Seting te 47 Noe ee (Checking Speraon Claw Clearance e12 AdjstingLDatacon (Tes Dena) eis AES Aausimont cia InpuOuput Check Lit e14 6 MODE ea7 Seting Procedires ear Fung Test Mose 617 ght intent Aausiment. oe. Lead Ege Timing Acta 6-18 orc! Magatizaton Adusmont e109 Horizontal Magitcaton Adjustment 6:10 Lead Ege Erasure With Adjustment 520 ‘Waling Edge Erasure Wish Aqustmont eat Ho to Original Lead Edge Distance Adpsiment 6:21 SERVICE SERVICE SCHEDULE m Service Seneduie "4 Mantenance tome 72 Pere Check Service 1 (COPY MATERIALS. rt Toror Kt mt Pu Parte mH Maistenance Kit 72 SERVICE MATERIALS re ‘SPECIAL TOOLS, ma INSTALLATION, INSTALLATION yes et Instatton requroment. aInstallation space Wirt ‘Accessory parts Inctataton recede How to eat ne PM counter Toner donsty adjustment (L detection ‘agjuaman How to set tha paper a INDEX INDEX BULLETINSTis pagel ak intertonaly.REVISION HISTORY MODEL 2223 ne 1997 AN the ime of release of this service manual, no TECHNICAL BULLETINS have beun issued fortis model ‘The following SAFETY BULLETINS have beon issued which ether apply specifically to this model or address ‘general safety. In addiion to the safety bulletins, review tha Safety Procalions section ofthis manual, BULLETIN € me Date, " Isopropyl Alcohol Incorporated 1st edtton “4 ‘Sharp Edges (All Models) Incorporated ts edtion 170 Policy on Unauthorized Modifications (All Models) Incorporated tt etion 6 Installation Envicrmant (Al Models) Incorporated tt etion‘This pagoftbank intronsSAFETY PRECAUTIONS Installation Environment Safety considerations usually are rected toward me chine design and the possibly of human enor. In ‘adtion, tne environment in which a machines ofe fated must not ba overlooked as a potential say hazard, Most electrical equipment is eafo when installed in a ‘normal environmant. However, ithe envitanmant is siferent rom what most people consideriobenoreal, itis conceivable that the combinaton ofthe machine land the room air coud presenta hazardous combina tion Tis is because Neat (suchas from fusing unts) land elecral ares (wien can ooour inside rtohas) have the ably to ignite flammable substances, n- ‘lung a. ‘When instaling a machine, check to see if there ls anything nearby which suggests that a potential hhazard might exist. For example, alaoratory might se organic compounds which, when they evaporate, ‘make the ream air volatile, Potential dangerous con” ‘ions might be seen or smelled. The presence of substances suchas cleaners, paint thinners, gasoin, alcoho, solvents, explosives, or silar lems shouts because for concern. 1 conditions such as these exist, take appropriate action, such as one ofthe folowing suggestions. + Dotormine that the environment is controll (such as through the use ofan exhaust hood) 0 that an offending substance or its umes cannat reach the machine. ‘+ Remove the offending substance, ‘+ Install the machi ‘The specific remady wll vary rom site ost, but he principles remain the same, To avoid the isk of nny fr damaga, be alot for changes In the environment ‘ben peronming subsequentservce on any machine, and take appropiate action, Ina diferent location, Unauthorized Modifications Konica has gained a reputation for manufacturing reliable products Thishas been stained by the com bination of austanding design and knowledgeable seni forces, ‘The design of the equipment is extremely important. Itsthe design procoss that determines tolerances and safety margins for mechanical, electcal, and elec- tronic aspects. tis nat reasonable to expect nd ais not Involved in predct engineering to know what ‘tect may be caused by alloring any aspect ofthe machine's design. Such changes havsthe potential of degrading product performance and reducing safely margins For these reasons, instalation of any modfcation not ‘speoifaly authorized by Konica Business Machines USA, In. i sicty prohibited. ‘The following lst of prohibited actions isnot alin sive, but demonstrate the intent ofthis paoy. + Using an extension cord or any unauthorized ower cord adapter. ‘+ Instling any fuse whose rating and physical size difers from that viginally insalie. + Using wir, paper cis, solder, et, to replace for eliminate ary fuse (inciuding temperature ‘se. + Removing (except or replacement) any atte. ‘+ Defeating the operation of relays by any means (uch as wedging paper between contacts), ‘Causing the machine to operate in a fashion ‘other than as twas designed. ‘+ Making any change which might have a ehanes ‘of defeating built-in salty features, + Using any unspectied replacement part General Safety Guidelines This machine has been examined in accordance with the laws pereainng to various product safety regula tions prior to leaving the manufacturing faci fo pro- tect the operators and service personnel fom injury. However, as wih any operating davies, components willbreak down through thewearand-tear of everyaay use, as wil adiional safety discrepancies be discov ‘ered, For this reason, itis important thatthe technician perioscaly performs safely checks on the machine a maistain optimum reliably and safety ‘The folowing checks, not alkincusive, shoulé be ‘ade during each seni cal CAUTION: Avoid injury. Ensure thatthe machine is disconnected romits power sourca before continuing,+ Look for sharp edges, burs, and damage on al extemal covers and the machine tame. ‘+ Inepect all cover hinges for wear (oase or bro- ker, ‘+ Inspect cables for wear, ays, or pinched areas. ‘+ Ensure thet the power cord insulation is not damaged (no exposed electrical conductors). ‘+ Ensure thatthe power cord Is propery mounted to the frame by cor clamps. “+ Chock the continuity from the round lug (GND) ofthe power cord tothe ame el the machine — ensure continuity. An improperly grounded ms chine can cause an electcally-charged ma: chine tame, ‘Safeguards During Service Calls Confirm that all serows, pats, and witing which are removed during maintenance are installed in their tginal positions. ‘+ When disconnecting connectors, donot pl the wing, pariculary on AC line wiring and high voltage pats, ‘+ Do not route the power cord where it is hely to be stopped on or crushed. + Carefully remove all toner and dit adhering to any electrical units or electrodes. + Atter part replacement or rpsir work, route the wig in such a way that does not contact any burs or sharp edges. + Do not make any adjustments ouside of the spectied range Applying Isopropyl Alcohol Care shouldbe exercised whan using isopropyl alco- hol due to its flammability. When using alcoho to ‘lean parts, obsorve the folowing precautions ‘+ Remove power from the equipment ‘+ Use alcohol in small quanties to avoid spillage + pudding. Any spilage should be cleaned up ‘with rags and cisposed of propery. ‘+ Be sure tha there is adequate venation, ‘+ Alow a surface which has been in contact with slconal to dy fora tow minutes to ensure that ‘he alcohol has evaporated completely betore applying power or instaling covers. ‘Summary Itis the responsibity of every technician to use pro ‘essionalskils when servicing Konica preduts. There are no short custo high-aualty service. Each mar chine must be thoroughly inspected wih respect to salely considerations as part of every routine service ‘al The operably of tha machine, and more impor ‘anil, the safely of those who operate or service the machine, are directly dependent upon the conscien- tous efor of each and every tectne'an, FRemember..when performing service calls, use good Judgement (hava a watchful eye) to identity safety hazards or potential sally hazards that may be pre Sent, and correct these problem areas as they are identi ~the caety af those who operate the copier as well as those who sence the copier depend oniSAFETY CIRCUITS ‘Tho olestcal ccut of hie machine contain the oloning saltyceuitstoprevertan acientrom acuring nthe oven ‘ofan abnormal, 11) Overal safety cicut protector 12} Exposure lamp (L)cverheatng protectin cout 15} Fusing heater lamp (L2} overhetng protectin circu: “Te fotoning expanaions are provide fo prevent serve enginaots em wnetontonnly esbng the saley eres Overall Safety Circuit Protector SAFETY ciRCUTS Exposure Lamp (L1) Overheating Protec- tion Circuit 9 | [we & | 6 | Lem polls canned ~~ aa | JT __} 1. Protection function provided by ercuit breaker (car) This function broaks the AC ne isartaneously inthe overt tht thre is exces caren ow due to short bine tha AC Ines "Note:The titson of CBR mustnetbedescvated ude any 2, Protection function provided by current leakage dotecting circuit (LR) “This tunein turns tha main relays (RL1 and RL2) OFF and beaks the AC ine neantaneast the ever tha ke age cuent we de 6 aground short none ede of he Note: The uncbon of LAR must nate desetaled undo any 1. Protection function provided by software Wen te L1 CONT signal ouput from the protectin fencton by satware on the contol board (C8) becomes [UL tights. Siutanecusy, the LY ACK sgn, whic Indeates hatte ep romthe CVR onthe power apply board (PSB) othe CB. “he CB montors bth he Lt CONT andLt ACK signa lee aifrtom eachother hemain clay (RL and.) vill tuned OFF en power to Lt wil bs cut OFF [Note:The furcton of RL1 and RL2 most net be desebtas under any crcunstances, 2, Protection function using hardware timer circuit om IL Tomansitfocmorethan approximately 1645 seconde ‘bsauso of some abnarmay the hardware meron he COVR in he PSB wl operate, ob euting of RL and A. Note: Tho fucon of RL and L2 must not be deactivated under any creursaneas, 2. Protection{unetion using optics temperaturetuse a) Ne tomperatre in the init of ess sbove 36°F, 1 sil blow, ating of te ow of erento L loco of wie In place of funder anyFusing Heater Lamp (L2) Overheating Protestion Circuit 1. Protection function provided by softwa ‘This uncon tums OF Fusing heater amp (2, the main relays (FLY, and FL2) int overt hat th opt voeage trom tusinglmperature sensor (TH), teadbytecontat board (0), le abnocal Note: Periodically chock ne suracas of THt and TH that contacter andreplace thom hoy are abnormal under any cecurstaness. 2. Protection function provided by hardware “This function uses a comparator cut which compares ‘he ouput votiage of THT andueng temperature sensor? {TH} wth the abnormal judgment relerence value ‘hat tho output votaga of THI of THE exosde the rete ‘Note! Check the surfaces of TH and TH2 that contact he ‘olor pedal and replace ham i hey are abnor ‘The tune of FLY an RL2 must not be desetsted ser any cumstances. 3. Protection function using thermostat TS1) tthe erace temperature ofthe upper fusing roles ox ‘neds epecied value, TSH wit blow, deol cating of the How of eurent oL2 Note: De not use apiece of wir in place of TS1 under anyDIFFERENCES BETWEEN 1120 AND 2229 DIFFERENCES BETWEEN 1120 AND 2223 ‘This machine has been desgned based on the Konica 1120machine, The main iferance between the Konica 1120 andthe Konica 2223 a ltod beso Product Specifications Type Ta Ba Reasons] Speceatons | 1. Copy apeed 20 shoots Bett 23 hosts 85x11 1 shoots 11817 12eheots 1x17 eM change 2. Fist copy tne | "es soconds ast __|__siseconde sett (oP change | 5 Photograph mode Net used | uses Toinpove function “4 Energy corsonaon Preheat nade Power save mace Torespondto Energy Stae_| 5 Bhnaing margin ot | Lesion Lez and reaction Toimprove tncton 1 Patan auto so Netused se Toimerove hancton Options ed F208 F204, DF-208 sone ‘sT-102, $F:210 st10s.st04,sr-216 | Tostlupoptons (9) raworbaso unt ‘DB-205A (io PFU) (08-2088 mee Pru) 08-907 LeTsPFUYADU) 18.607 LCTsPFU) 8-107(ADU) (4) ana Stand | Maintenance: vor 30,000 cope Ever 45.0 copes “To improve servosaby ‘che enange .Gepy atoals - ‘rum: Common with 1015 common with 1015, 1120 | CMPehange Developer: Excusol for 1120 | Exclusively for 2229, “Toner Excel for 1120 Erosive for2z2aMechanism Te i120 ma essere “Gperaton secten | 1 Operation pant | | ED eaten Lcd panet Toimorove cporatonabity | ‘Biv secon | 1B mathe - | | ‘Whale man metor ive Separated dning ito main | Adoption of rum dive mote rotor and deen ctor \oimprove natal dab - snd abit ‘Opies socten | 1 Opies minors (eto th miro) ‘ren by uppor sing rer Independent ven clarng eer ‘Senitaaton riot hyporenstition minor 2 inside cooing aust cooing by osing fen | Exhaust oolngbyedaten | To¥mprov unetion nator and cooing fn ‘Drmunieecion | Aula separation Toimgrove soparaton - ‘Soparaton claws: 3 Separation clan: 5 pofmarce Fusing seston | 1 Clesnng ce To improve claaing peor. 2, Sansor caring bide Nato Heatreasing nner | Moral? ren “Toreepondte market teh ety _ Electrical Control iim 2 Faasane | 1 Baan aie ‘Conon de papsrtea’ | Nowy aed excsbeum — | To mproe deve and _ eveopngtsng detpng dive nett dium dy ‘piseedon | 1. Opie mio Toimprove megs guy | JN oc bratiose ett ops mot Tosi conta creat | 2 Opts brake Petes overin P| Used tases pee mt sapton Tan yc tan 1 excne Toimpove petomarce | Need Newt tod ‘Topreventnactine nae - - tempera om feng ‘pertain | 1. Operation boar exci Toresponato nena (Fight core boars) __|exparsion Faporlrd scion | 1 eit een _ Exch “Toimeroe sefomanoe Gromcoriogs unt | FOL boo Exchsie “Torespondohighr CPM 2 Charge crests Beckie Torescond to photoaph Fushgeedon | 1 Fiahgsewort xcuive oinprove potomanceElectrical Control (continued) DIFFERENCES BETWEEN 1120 AND 2009, Omer 1. High wotage power up Seve Toresena to higher CPM 2 Power sup boa Seve “Toreepondt higher CPM nd tnetnal xparion| Z ‘a0u). 3 Gonwatboara Excise ‘Toreependt high CPM Teroponatonnetens | + ROMITRONE xchsve Torespond highor CPm Torependo tetera evpesion‘Ths page lof be internal.Replace this page with the tab divider printed: MAIN BODYSYSTEM OUTLINE AF: OF 208Konica Machine and Accessories er Description Tem Number supplies im Description Them Number | PM Kit tem Number 947-434 edi Opt Fee Type | Recepiacle | Holder Hem No onde] Pan No [30%wan 800" PRODUCT SPECIFICATIONS Type ype: Desk op tps Copying method: Ire! tate maths Original able system: xed ype Photo sensitivity mater ore: ‘Senslive method Direct ieaton method Paper fooding| method “Two stacked taj (250 shoei. 208) uso fod (0 chet 20) 10807 (1000 shoes CToasoshoet! FU, 2015) (Option 1DBE07 (7000 shetsh.cT+250 sheet! Pru.20b) (Option) Functions. Kinds of erginals: Shoots, books, sats Ns17 maximo tint7-55085 Magniteation| Fixed magnifction:x00,90.71,x0.82,x086,x.15,x1.22, al ‘Special aio ‘magnification: mode Zoom magnitomion: 180% to x200% (1% sap) Warmup time: Approx. 65 eo. (68°F, aod votago) Fist copy time: ieee [see asi] ManuaiAES rede 68 continuous copy ‘speed: Unt: copyminae a sae Si andi] 1 Senna 12 Continuous copes: 11099 ‘Special unetions: Auto roel ‘Auto ah oft Book cony Image si duction st COMP itresve Photogragh mode Preneat uncon Copy Paper ‘rainary pa f+ High quatty paper (16,1 2416) ‘Special paper: Transparendes (epee), Labels Ble print mastor tobe deleted High quality paper (13.1616) High aualty bape (24 16 35) cautions: When using specs papers + Do nt use weed cong + Asays eed thm using herd bypass feed ty {The teed, conveyance, and copy image partormance of special papers may sometines be inti to thal oer navy paper (161.924), Options a0: F206, OF 208 Some: ‘87-109, S7-104, ST.216 Stapler unt 25a 288 Stand Drawer aso untt DB-S07 (ADUSLCTSPFU) 16-07 (ADU 6-07 (LcT¥PFU) 1015712072008 papor conveyance kt (for ncessary sonar) DF Adapt (oe necessary DF-208 and F208) Fourth miror neater Pedestal heatrSpecifications Power requiremente:120VAC+- 10%, 208, 6oHes!-2.H2 Power consumption: 13 kit Weight ‘oproximatty 1101 Machine dimensions Maintenance Maintenance: Every 4,000 copie Copy Materials rm: (OFC um (160) Comanon hs Korea 015,120 Developer Exetaive fr 2223 Toner! xchsive for 2223 ‘Machine Operating Environment Temperature: SOF 91°F Humid 10% to 80% RH Note: These specications are subject 16 change withoutMan 200" CENTER-CROSS SECTION Cleaning unt Ccherging arena unit toner eating unt a cel Optics section Developing unt Ccoalng tan \ bum Trane corona sepataingcoxora eit Paper ted seconDRIVE SYSTEM DRAWINGSan g0Dy Optics Drive Esposure unt Optics sive motor (M2) Lens Unit Drive Magricaton arm Lone dott Tension spe Lens eve metor M3)EXTERNAL SECTION Construction ‘ ‘Main body separating lever Fina ever per main body Let oper deer ass aa ap hanes Mut bypass ay | reaveance soot | Disassembly and Assembly Procedure Replacing the ozone fiter (1) Press th ft and ght front door reloae butions to Caution: Reistl the ozone fer, securely wth eto open tha ent dot ow, (2) Remove me eran, then remove te le hed. (2) Pulthe ozone titer toward you | Lens older zone titer —_] (4) Reinstall ho pare by reversing the precede do sorbed aboveDRIVE SECTION Construction Aatating ral ive goat Bypass pape food rot Stee gee Fst paper toed ve rte. ‘velgear (Upper paper tesa) Fst pape ood dive rll dive (20 (Lawer paper ised) Paper tod lr dive gear ‘rom ve moor MB) Fusing tive goat Main cor 41) {Seer pops tes) (Upper eaport Mechanism Disassembly and Assembly nea iiaioi——]_Removingteinstaling the main motorérum drive motor a tor raheas OC mot, or —_ ior {0 Tum tho potrsouce OFF when wing on te ‘Dan ve mar Brushless OC motor, oer cng sectors “ tor ype + ) Mak sure tt al comector reser onthe conta Developing ave Gear tain eee Tera coleton dive | Gear ain [ing and paper xt ve | Geri Proceduree Paper ood ve [[Geartan |") Dicennet he connectors for ADF sot, LCT, ADU, (2) Remove the rear cover ater romoving the 7 sro. (3) Romovetho crew, then eomavo te ni roar cover by ling its wor and toward you(3) Oleconnee a connector om he cont boars (CE). (6) Remove te wie from th wie clamping ples (11 te serous, then remove the CB, core, telase the tbo thet roar cover from tho tame, than remove the rer cover ow a (6) Disconeet all eannectrs omthe power supp board 38). (0) Romovethewies connectedtothePSBomtneseven wie eames, (10)Remove tho sik ot screws, thn rmavethe PSB. ‘ire imps PSE\Power Suply Board) (1)Dicconnect th connecter tom Main mater board Connectoran BODY (17) Fines ho parts inte revere ord of removal,Drive secon Main (M1) Control oo wich] © Nain is corral bythe conte boars (C8) the power supply board (5), Operation Misa bushess OC motor ute rotor ps, cen by 24VD6.isusedtocietepaperteedsocton, and paper anveyance eystom, Mt i PLL-contold by a buitin speed sensor, which oops the sped of Mt constant Signals Output signat Mt DRIVE (08 > P88 mt) “This ith de contol signal or Ms [ys mion [Hy M1 OFF M1 ROY (08 + PSB +41) “This tha otaing codon signal or Mt IL) = tis under apectiod speed [HI ts nt spectodspons Drum Drive (M6) Contro! 23-1 vs in 53 ve rerio ‘280 135 ro 18 «3 | rum ev (46) contled the convo boars (C8, Operation 6 Mo isa brushes, outer flor ype OC motor, driven by DDC2Av. ie use to ve the developing un dum it ‘ing unt, and ext oer. Mi is PLLcontoled by a builtin speed sensor, which oops the epoed of MS constant Drum ne speed: 145 Semseconde Signals Output signat MB DRIVE (C8 + Me) “This the ve control gal or Me [Uy MBON IW: Me OFF M6 READY (CB -> m6) “This isthe rotating contion signal for Mi IL) £6 under spactod speed, TH] : M6 not epi speed.8 OPTICS SECTION Construction APSseReOPSI2)- Fiat riror ‘APS soncor (P81) ‘ Coptie ave shat AE onsen, Fourth minor Optics rive — motor ta} optics rive wre — tis Vir Ration sates — ‘Coong tan M8) — oe josef ewe mecer ecraniem lige cee Sapam Raa ies id ee ee ‘Light source | ‘Halogen lamp (280), “These plates are driven by the light distribution regulator ‘Expose ‘Moving Eiht source with off |everthat moves along the light distribution regulator que om oes “Scanning First, second, third mirror aa) " camera — nas saat uae a Fosusing Sovedion whan | Fouth mir sit | adjusting mageations _ gt intensity conpen- | Uh dibaon pao faton for reduction copies ‘Opie and machine side | Exhaust cooing by fan and cooling radaton shter Magnification ‘Tha lens unt changes the magiicton by moving along ‘hemagnicaton dive sha. This movements preducnd Lt strewn utr patos byte lana unt eve mcr (3) and eve Bet srangy. — L__-Onosvetonrogditerplaie 1 the same time, the fouth minor also changes the ‘magnieton by moving along the magnteaten dive ‘haf This movoment is produced by the lane Unt a ‘mages armloeatedunderthe un andongaged wh 1133 Opti and machine Inside coating ‘radiation shuter provided at ho outs or iniaks Redaton shuter MAIN BODY bly and Assembly at must not be removed. forthe lane unit ‘crows that must note removed + 2 stems ana one austing sere forthe fourth ior ‘Screws that must pet be removes+ One ange austin scr forthe fourth mor unit ‘Screw tat must nat ba moved Removing/einstaling the exposure unit ‘Cautions: the poner cor (1) When movg the exposute unt, be sure to Na the pes dive hat sid o move & (2) Wan instaling the exposure unt. shay patra capyimage check (Reertote adjustment secon ot setae) Removal procedure (1) emave the origina ever or ADF (2) Opon tron dor. {@) Remove the 2 screws, thn ove th ssl pl, (6) Laosen te sere orth las pressure pao, remove the ogi ass | eae (6) Remove the 9 cen, then remove the ont over and pper rar cover. ‘Serow Upper ear cover455 fed ay, remove he 5 screws, and Year over and rant sie caver "Note: The igh tear cove i secured by the claw, Theretre, when removing height ear cover, tenould be tstod toad you so that maybe esengaged rem the cl ft) of oar cover ser rmoving the sre (om Saws ign cte cover Fight ear cover (@) Move ne oxpccur unitto e cteut ot heron rar, (8) Remove he 2 screws socutng the exposure unt Exposure unit Chto Note: The wie and doesnot nad o be cl, Main BODY (10)move te exposure unto tho paper eedldo, nna uly canbe ean, (11 Removethe ope wire fromthe uy, andvemove tie exposure unt upward Exposyro unit (12) Remove te seow, anton remove the wie clamping an (19)Remove the wie tom the wire stay, caconnect CNS, {and emove te expoaute unt Conneeto“{Onss) Wire camping bandInstalation procedure (3) Connect CN6to the oxposure unt nahang the opes io on the wie oer the opis eat holder 2 tha aligned. (6) Remove me damper nts rom the paper fod side frame, ton mv th exposure Unt the way tothe paper eed side Esposue unit Damper ubber | (6) Proseingthe exposure unto the ameby hand, hon the 2c natal ato) dammparubberiete the ctotot he ae (9) Secure he wir withthe wire banding he set se. (a) insta tne exposure unttmpocaly using the 2 serous (@) Peinsta he removed parts by reversing the procedure bed above, 7 | ‘Scrons (soured)ain B00 Replacing the exposure lamp Cautions: (3) Unpig the power ors (2) Vinenasconnectng to lamp tominal, be curt hold ‘he teminal, Never pul the cord (9) Derot touche glass a ne exposure amp with bare (@) Se au0 mat connectors are connected ny core rot caught and a stews are tightened ‘cautions: (1) When instating the exposure lamp, ens thatthe ‘manufacture label onthe lam is facing the ont of {he main body ‘Wen instaling the exposure lamp, ensur that tho ripples facing the paper ext side a (9) When intaling the exposure unt, aye perform a cepyimage check (lero thedustment section foe ‘ete (4) Wen moving he expoeure unit, lstonth sideofthe ‘opts ve shat {1} Remove the orignal cover or ADF, sal plat, ihn ‘lass, ont cover an rer cover. (2) Move ne exposure writ tthe cutut of ont rane, Expocur unt (9) Remove th 2 crews, han remove therefor cover Retiestor over (4) Rosse the tee hooks, then remove the teminal over fom the exposure lamp tamil secte, Caution: Do not aamage the hooks. FestsLame terminal (6) Using 2 paper to hold he exposure amp, move t pars Mantacturermarkaces| Exposurelamp (7) Roistall he parts by reversing the procedue de bed above, Fomovingleinstalling the optics V-mirror ‘Caution: Unplug the power cons {Cauion: When mov the optes Viorel on the side athe opti ve shat. Procedure (1) Remove the orignal cover or ADF, ss conginal glass {2} Movothooptes V-mizorto he etoutctthe entrar (6) Romove to 2 ser, then remove the eis Vitor upwara cuout Optic Vmirarunt (4) Reinstall ho parts by raversing the roceaure de 149MAIN B00¥ Removinglteinstalling the fourth mi ‘Caution: Unplg the power cord Procedure (1) Femove th scale plat and ho original lass. [2) Movetheexposure tale way tothe papa entside, (3) Remove tna 2 rows, thon remove the fourth ror coverto the upper slant ection whe releasing he (4) Reinstall he removed party reversing the procedure deserted above ‘+ Puttwotabe ofthe fourh miner over inthe grove of tne ame corti Fret, tighten he sre orcover atthe rot ofthe main ‘ay (screw ti he gue) while pressing the cover ‘agnnet th ame the paper taeda. The, hen the sre al the rear seo ho main body (er 2 in te igre. Removingreinstalling the lens cover “auton: Unplug te power cord Procedure (1) Remove the sale pla and rg glo. rh mitor cover 3 crwth remove he los cover Lons ever (4) Reineta hepa by rversing he procedure described "Noe: Install he shading plate propel into the grooves othe(1) When ceplacing or rewinding the optics wr, always perorma copy mage check. (lar to the adjustment ‘Section forces) (2) When wining wie onthe pully, be sue town it Lightly along he groove witout eroesing tho wi, (9) When moving tho lane unt, hls on the si of re magnification dive shat Removal procedure (1) Fomave th orginal cover or ADF, Sal lt, ogra (ase, tont cover, upporrearcoves eee cover ht ‘io cover, and tea aver (Re tothe dive socten for toa cover removal) (2) Remove the exposure unit and opts Vix (3) Remove the fourth nor cover (6) Mack poeson of he gle stopper pl nthe wppsr sustrent ‘Seat plate Adjustment washers Maring (Gass stopper plate 1a (= ons unit opts postoning pat (1) Vamitor guide(8) Using the 2 serous shown below, Ista the ploy lanai (special tot) one Ham onthe rar sid ot ‘thomambody and hp, tenet pon the man boy. Main s00¥ then remove the optics dive shat tho paper fod ade sloppertotheframe, ghien the et screw wha pressing he stopper rear Paley olin ia Stenger (0) Remove tho 2 sews tough the secest helos as shown (10)Remove the serow securing the ops ir (12}Firt ps the ops dive shat tothe pape feed side, ‘han famove the sal up Note: Ds notin removathe V-murar guide rom the ope shalt remove, intalto 2 fats eorect ah fos set between the gue and shat hoe italing th dre shat ts grooved edge shouldbe {acing te paper food se. (pts ave shat venir guide|(16) Temporary lesen the sero ofthe whe se plate. (171Using ne working hol, asthe wie setae cothat San cenar of he eat pat hale i aigned wth eee of frame hole. Eneure that pin (3) can bo pasced though snooty (18) Tgton the ere of he wie sa pat (13)Romovethe2 crews, than emeve he sensor backe. Setplate hole | at (Remove the 5 sere, ten remove he opti pulley (15)Femove the 3 gears, hen remove he optics wire (19)teat te edge with stance between he end of wee ‘re back gar. Longe eae wed achat(20)Atach he cn ot wit tothe hook on the wt ot pte and throod the wire by follwing the numba bow, "Note: instal the shorter hook oo ta tnsion ping othe nt of 0 tel he hook facing vowara Upper Main BODY (21)Roatl he pars by reversing the procedure. (2) Pass trough tnerear (1) Hangtewireantotie (6) Pass tough the ont ‘yoo, ie gt00%0 a hook the oaeciein grg {Brain apong osteo tho wie end sna wie Noto oe te (3) above: on he paper ent de, + Wind the wir iy. + Wind the wits onthe centr seson of th ply to prevent it om touching he edges “Tis prevents the wre em isng on he pulley sage when the sxpaeure unt may Oven (9) Pass trcugh te tont (3) WindSmaciociea, (4) Pass trough the gem (going ram the rar front groove. thatontProcedure (3) Remove the origin! cover scale ste, orignal la, ‘ont cover upper cove, ght ie over andrearcover(Reortothocia secon fore over reomoval) (2) Movethe exposure utah way oth paper en side (3) Remove the tur muror cover (@) Discennoct ON 7 forth lans civ matortom he CBto prevent dynamictrake ganeratby rotating the mote _ (@) Move foun mir unit atthe way tothe pape feed ‘do. (7) Loosen tne screwotth tension gerplateleatedst the teed ee paver (8) Preset ting pully patho way othe paper oxt tighten the sere " SerenMAIN B00¥ (10) Wie pressing ne magnification arm he paper ex Note: Loosen the ger late screw toad onion othe ln 2, remove he ls unt uptart rom he magni ‘ve Bt, ten tighten he screw agai, tan eve sat Lene uit So - ray 3 “| pTFemovinglreinstalting the cooling fan motor Caution: Unplug te power cord. ‘Caution: When isang te an caso n he uppe boa, _aignine bose ofthe case wth he les oe ‘pper body Procedure (1) Remove tho scale plato, egal gas, tort cover, upper rearcoverletide cover andrear over, (Reet tothe dive easton or sar cover erov). (2) Fomove the 8 scrows, press the main switch, and remove the main ewtch cover an aston aan std cover Sehcrews (9) Whon ADF has boon installed, pross the DF locking nob cotattne manbodysopaatinglovercanbe used ‘o.open the upper Bay. DF loging kn | Main body separating lover (4) Remowethe paprtaythen remove he 2screws. pan ‘a rom cover and vemove thee cover of he wer boa Left over ffm ay (©) Looten the sore forthe lower pvt ofthe igh gas ‘sping unl he ower pot can be removed. (6) Remove the 2g. then remove he ge spring ‘nen ADF has been instal, th 2 gaa Spenge are Installed, They must be removed Eng Seve or vot verMain Bo0Y (7) Disconnect CHAS forthe main sich tom the PSO. (ower svply board (6) Femove th wre for CN rom the wire clamps (1190icconnsct CNS! forthe mln swt, (1a}Removetho2 screws, thn emevetecooing ton case Connector (CNA) ‘Cangas ONS Coding an case (9) Disconnect ON7S and CN7S or the colin an motor ‘nd radon sland located on height i tthe optics met. (10)Remove the screw, then emove te ground wire lth cooing fan motor. ComeseCN78) Sew Grou connect (CN7) (13}Remove tho serowsscungtho wie clamp oration (14)Remove the 2 sens, hen remove he fan cover rom the fan cae, (15}Remove the screw securing the lamp forthe fan motor (15)Remove he seen, hensemoverecoolngtan rom tha fan ca, ‘cooing Wire fan clamps: (7)Feinetal ho parts by reversing the prosodue de- serbea above!Man B00Y Optics Drive (M2) Control ‘AES ccanning ——— Wihen pressing the copy button withthe AES made se acta the exposure unt perfoms RES scanning bolo normal copy sean 8 menses . soe) 3 ree | A scanning see Noma py scones i sanang! Somes a | = —— Optics ome ‘The ope sean perormod by ops ve (M2) whic s ed sivonby 28 VDC. MB's dventy sep sqal rom he cont! (CB), The home poston ofthe expasue un ie aeectd by S« nome poston ‘Scanning speed — "AES scanning Forward scan | 250 nmis0e | MO a 2-phaee sopping rotor. The searing distance is Return “450 mse otarminet bythe number oft stop sna mm the C3 jomma apy aa mand oan a = Normal copy scanning | Fe 5 meisee Exposure unit home postion search (when tte se ‘en the main ewtch sured ON and th exposure unk z= 450 mmfane Isat athe home positon, the home pein the exposure unt wll be automaticaly searched, ‘Stopped poston of xpos unt Psa Opies home poston senaorook copy mode When 8511 or 8.55.5 paper size Is soected "Te est page ofthe books coped contruousy inthe se copy quanity wits he paper edn ordinary ing, “hen, second page i copied according tte fll log sequence. Tho exposure arp ist atthe home raion eo thatthe ft and escond pages wil be Scanned, (Wf the 85x11 size paper is socted, the 19517 se copy is pelomed. tho 85155 so is selocted ha 85x14 20 copy ispeformed}) Howeves, _Spiporis fed at he moment he exposure lap comes ‘ona secondpageso that only secondpago's copied, Tha Busta below tha scanning example using ts {85x11 siz paparin3 copies oss a Bypass food unit used When the contrious copes is slete, the onal ie copied using afllongh sean or hes gape. PS2 (pe Shute Senco) detects heist paper siz otal he ral per length canbe scanned rom the second paper st ter Universal tray used Regardless ofthe siz, tho rg copied using af langth cca for al papas. ‘When paper other than 0.511 or 8.5x5.5 size selected “Te rst page of he book fcoped continual ne ‘ot copy quantity wth th paper fd in arcnary ting. ‘Ath time the teleted pape length copied Than, second page is copiod according the folow ing soqunce. The exposure lamp It at he home pallon to sat seaming, bt smultsneaust the CEL Ieitteracethe charge m 85x55 paper lonth. tor the CEL hasbeen tuned OFF. the seaning conn: od un the selected paper length Is coped. ne ‘x7 eae papers ealaced tha copy of 856 S plus 11217 size length fs planed, however, the return seperation complee when the exposure unit eect the maximum seaming poston, The station below the scanning example using tho 11x17 ezod paper in 3 copies.Man B00 St (P54 CB) This the exposure unit home postion detection signa. [The expocure unt inthe PS fore pion, IH: The exposoreuntisnetintnaPhomepostion ‘Output signa ‘Me DRIVE (CB -» ma} This stop signal hich uns each phage of M2 ON and OFF. ® number of Mo retain proportional to 3 ume’ pulses i detemines weower LS 1S” woomes F LS LS” woowes LS LIL | Lo Lens Drive (M3) Control Tholons unis movedby lone aro (MG), Mi civ by tp signa rom the contel (3). The en 11 pion a detected by PS7 Jens home positon. operation 2-phace sopping moter. The dctance moved by switehed ON Lena unt mages Less ome poston sensor ‘Rodin\When the lon uni eon the alaigement side ane unit ven Per tha lan unt inte 1:1 positon eduction (Operation when @ maghifistion is selected “ho difrence baween the spectiod magntaton and present magnitieaton road, and a numberof pases ( ‘orerpending exact i dilerence fs ouput fom he 8, causing MS ott ‘Wham the lon units onthe right the selected postion Selected potion Snape, acute hon the ans unison thee of the sect pstion Lene unt Selected postion Fae uct seMAIN 800¥ ‘Signal Input signal PS7(PS7 ~» cB) Tiss the ans unt home postion detocton signal [Us The lens unt i the ernrgerent poston, [1 Th fen nt nthe 11 or eduction poston outpu signa MS DRIVE (CB -+ Ma) ‘Thi easep signal whieh ums ach phase of M8 Ot and OFF. Tho moving stance ofthe len unit ropor: tent a rumbor of pulses i detrmined, wowes LT LS L Exposure Lamp (L1) Control aoe ‘The exposure amp (L) supplied wth powerby the constant veltage regulator (VR) nade ne power suey board (PSB) hic is conte by th conto (C8). Operation Light intensty control The ight iorsy of Lt varies aocong to te ouput volage tom te CVR cect in PSB (poner euppy boa) ‘The CVR cecut cupuls 8 vollage proportional tothe votago of he L1 PWM signal rom tho CB. LUght intensity correction During eaemalexpoice, the ouput voltage rom the CVR cteuklsconectedarcorangto the setectedragrtcton, temperature inside he machine, slacton of photograph made, endcopy cout The temperatre is detected he tomporatur sensor en the CEL. [ier WR oan [PWM oa Normal | (valu varies according o frposure | the temperature nid the] 01010 V ‘machine, copy count ‘Setecton of pharaoh ‘ose, and selected ‘magnieaton)ght intensity austment Changngthe ouput voage tthe CVRcan aust tlight Intensity: Using the 9 mae, code 90, he ott valage of OVR cane changes wihn he range of 80 Vio #55 Yims Flor othe lagnstos section tor ats Fault protection = Hardware timer cect IL remain ON coninuoualyforatless 1815 seconds ‘orsoma reasoner other, tears timer of he CUR in PSB wifuncton witching main rely and2 (RL land Fz} OFF. Coneequenty, power fo the AC loads ineuding Lt wa be cut OF. + Temperature tues IhetomporturoofLt ess toacontainvalue, tt (Optics temperature use) wil om, eutng of he power tL. 1 meting temperature: 396°F Signals Input signals LACK (P58 CB) “Ths signal ls sede inom tha C8 a he ON or OFF state of Lt TY :t1 OFF (iy-u1 on ‘TEMP SENSOR (CEL 08) ‘This analog signal used fe lforn the C8 of the {enpersur nse the machine datctd by the ter portize sansor onthe CEL, output signale Li cONT (cB - P58) “hi contol signal ¢ ueodto ta LI ON oF OFF, Ty:t10N [H:LiOFe Li pwn (cB -+ P58) ‘This anaiog signal © use Yo determine the etput voago (CVF output votage: Lt DRIVE} tL ‘The iluteaton below inceats the rlatonip be- LL PW signal and C¥R output wooo. 8 (OVR ouput vatage (9) Pa ty 8) | FL CONT (CB > P88) ‘This gnalie used to contol main slays tan 2(RLA and FL2} inthe PB, itbecomes (Hin he event that an abnormality oss Inthomactin, causing RL! andRL2tobe rnedOFF,MAN BODY AES Control mona yh oat grt rea [ Darke Z Lighter ee ee ee Pee om eS BBP 2 =a vert [efi ter te oa ieee a wel wep —fee LS [Sa [ones * . vow Fafa fea Ea Ast net amet | “Smet nae om va sty cn | miei ‘AES contl i performed when the conta board (CB) po ‘oesosthe signal road byte AES cancor when he AE acane pesormed Operation [AE tection operation When the AES mode a elected andthe copy baton rested tha optes unt sans the AES sean. Al th ne, Tho AES consorreastholghtrofectodffte orginal and acorreponding analog votage foutputo he CB. Tho CB Jusgosthe onal deny om he ouput votge, sects ‘ooptimum ae vag, and sends ths bis gral othe igh volage unt (4). This signa ao he HV fo ouput the bias votage 1 the developing unt “This AES soneormeasureshe denety ofthe orignal inthe Jozation seated inte hatraton bow | — a ] ; ov," ica [AES scanning speed) Fonward sean 280 mmisec tum: 450 mee Signals Input signat "AES (AESB > C8) ‘Analog votage signal changing depending ona ight amount of reficted bgt ecovedAPS Control ‘The olaon botwoon each sensor and the papor sizes as sar | [eso | psa | esit sa) my pap sia i - veson| rab ——[ para ‘on ow on soxt7 OFF ON. ON. OFF ON. orr | ‘Bade ON OFF ON. | ‘5d ON ‘ON. OFF ‘3565 | on | ofr | oFF ‘aaxiih | ofr | OFF | on = 8555 [OFF | —orF | or [APS ie ear out when the signa 888 by the APS sonsor \whon tha angal cove is panes or ose ar processed by onl boar (C8). Felted sgl ncludes PS12 (APS tein) Operation [APS detection operation “The pape sz is detected by ONOFF combination of PSS {APS (win wit), PSTO (APS (outside wiah). PSI (APS (wai eng) anc P52 (olsen in APS ‘election, The APS sensor Ie camposes of LED and 2 photosenar, Detecton ofthe paper size Ie cared cut Shon ight emited Fem each LED Is rllected on tho tnigralandinretectodightierecovedty tne patneneae 1 Pt re opie eg PS10 @: Photosensor O:Leo * Selac ther #20 wth DIP suteh on 25 made [APS detection timing ‘Wen tho exiginal cover (ltowADF is closed PS1S is tured ON andthe sae ofthe original ets detected by Ps9- P5t2 Note (1) Establed dts are stored in the Backep memory (von-olsle memory). Theor, the orginal se omaton btore power supply OFF can bo retained deepo ONOFF of power supply on the machine, provided hat the fing Yermeraturs i nt lower han fear When the orginal cover not apened o los at sierthepowerauppiy lerihemachneic med ON, ho fignal 2 udgod a the maximum origina ize. a Signals Input signal PS (P39 + CB) Paper size (win wth) detecton signal [U; Paporis dtectes IW: Papa i ot detected P10 (Psi0— ca) Papar size (outsi with) dotoctin signal [Uf Paper is detecte, [Hi: Papers not detected psi1estt cB) Peper sie (ongtudna doteston signal [U: Paporis detected IH: Paper i ot detected Poizirsi2» ca) {UE Paporis detected. IM) Paperie not detected Ps13 PS13 CB) Detection signal for openingltosing of original cover [ON (APS exzouton) IHi-OFF (APS cancoina)Main BODY Radiation Solenoid (SD6) Control cocttve| 1311 a soe ‘The asation shut i¢ apenas and ceeodby the SDS (radi tion sland). SDS f contd by the ive sina om control board (C8). Operation During iting Dut ing, SOB ic OFF and the radiation shuter © opaned, uring Mt (main moter 18 ON ‘When M1 isturned ON, 808s energlzedbythedive sil trom te CB 0 close the raciaton etn Signal Output signal 'SOBDFIVE (CB ~ SD6) ‘Thi the ONOFF signa fr 8. (us sos oN (Hi S08 OFF 197DRUM CARRIAGE UNIT Construction Charging covena unt (Charing corona unt CEL Ooveloping unt Ctearingtner foiecing seston POL ——Metiod Separation ei 7 Fixed ra solenls(805) ro 1D +3 aan separation Separation i ‘on te dan unt, the rum is eureunded by the flowing tar charging corona/CEUPCL na, developing unt ea ing un, toner colton unl, and seconded paper fed von oer unt ‘The ve separation claws prevent paper jms by sepaat- ng the paper rom the dum ter te wane process. ‘Thecis represcedcrreloaseaiomtna ramen ho parting law sano (SDB) tums ON or OFF, respec: v0 ‘No, chum seraiches are prevanted by changing the Separation caw postion with tho separation claw shit Tove at every PM (Claw dperation averain BoD Disassembly and Assembly Removingleinstalling the drum tnt caution 1. Always cover the drum wih rum cover andteroina Gar place whenever removing the dum caro. 2, When instalig the rum unt, enaure at he charge ie leaning kn e pushes thoroughly ino the un {Instat of rmove by holding bth eages ofthe pedetal to proven outing the rum, Procedure {() Oponthe rentdoo, thn gil us tha mainbody sepa: Inglever to open tre upper body (2) Open te toner supply cover of th toner box {@) Romave te dum unt st sere, then soy pu the chm unto (4) Reinet ats by reversing the procedure de Removingheinstalling the PCL aut ‘ihe rating the PCL board, allow he notes below. 1. Leck he Bora using the honk. 2 Reto te wie though he we hook of he PCL. over. {8 Algn the tabs of he cover wit he hls af he und Procedure (1) Opentho uppermain bod, hen remove the dum unt (2) Dscannect ON9S em tha PCL boar (9) Remove the wre tom the wiehcok one PCL cove. {@) Remove the sce then remove the PCL cover in an Upward decton CL bara PCL Boat (©) Peinsta ne removed pans by reversing ne procedure sescrbed aboveRemovingleinstalling the CEL, emovingleinstalling the drum Procedure Cnstion: (0) Open uppermainbody thenremovethe drum unt, When temoving he dram ante laaning blade, ont | (2 Disconnect N02 tye ham wth bara hands or src them, {G) Remove he wies Hom the hook ofthe CEL. over 2, When he dram 8 ouside ofthe drut nt, always cover {@) Remove the CEL cover see, then remove he CELn itt ace cover and tore ina rk pace S. When istaing a new dram, always rset the um ‘counter using mode 47-1, Also parton scopy image chesk torte adustment section for cea), corona unt cleaning biae, ana developing unt. (Rel To each init eon for removal nsuctena) (5) Rema te pats by teversing the procedure do ‘sebod above, nating the flowing, ‘lg ho fcatin groove cf ho CEL cover and tho ensign corona unt Lecaten groove 10MAN 800" (4) Pulte crum sat ou ofthe unit (6) Hekabotn ends of he um wth your ger ips ana it upward Tako care notte srateh ha ra, (6) Finca mo pars by reversing the procedure do _setbed above ating he feng 1. Asply cong ponder tothe drum le suace hon replacing, one when resting) and eae tithe opposta ection ‘Then, cate inthe normal deecton ad nse tha -soting ponder ofthe surlaco i as shown bow. ‘Sating waar ‘Seting powder | so0d No'geod 2, When ntalng he cum hat ensure hat he grove sid saci the oppate side of te toner box. {Aer the cram has been reinstall, vary that both fg ofthe rocoling PET ofthe sparaton ene holdgpece are contacted wih he um srace. nl, tenor leakage may occu. ‘Shows bp oontated uy Feceiing PET gyn “Separation caw holding piece ‘Removing/einstalting the separation claws cat: 1. hon removing the seperation claws the dum mast be removed ts For exaone when handing the er ‘olr othe dam remeual secon 2, Make sur restathe seperation claw nthe proper Sirection, 3, Do mot touch he clearing blade with bare hands Procedure (3) Open uppermain body then remove the cum unt {2} Remove tho dram om tne dram unt, @ caw holding poo, raion ls ‘Separation claws Holding pisce © Fersal the parte by reversing the procadure de erbed above, 1Changing the separation claw installation position "Note Pert tis eperton every PM, Procedure (1) Opentte ronterthonullupthe mainbody separa Ing lave to open the upper ba. (2) Remavete serow thenmove te separation it shit ‘overtone oppose sido and secure wth he sre. [rosomone Separation law shitiever {Curentpostion) after changing) (9) Close he upper main body and rot doo CEL Control ceutn ew Fes | wwolew | Jee i @ ‘The CEL (charge alminatn ame) consists a 52 LEDS. Each lthese LED i tehed ON oF OFF according tthe seal ata eutpu rom tho conel Roar (8), nora oraa he charge ous the effective mage rea 1. Operation a CELONIOFF pater “The CEL has vo ONOFF pater a lows: (CEL ONOFF pate LEDs ifr charge erasure ate climage: (Chagos are eased to form aark mar sna te lead ogo ofthe image. ‘LEDS “Tha charges ar tne image has been scanned are eras to prevent excess toner rom adhering to he um during @ apy process. The charges outdo the area hat are dete y te caret Sze and | magneton 6 es eae LEDS LEDS itor hare oacire Innarenage | 12Man BoD Number of LEDs ut (1) ATLEDs ie ‘AILEDS are (2) LEDs itfor charge erasure in non-mage oes “he number of LEDS It doponds onthe paper clze and magnate, Number of LEDs depending onthe paper size oe Number of ee ‘asthe o Bas no a 3 5 ie a5 ia Fe 7 Thai? ‘ waa i eee tt ‘ Bie i Sim 812 18 ‘SPECIAL oe] Number of LED epening on he magneton ["Wepnicaion | mbar oftizbeie—] 08010052 25 05310056 ——a 05710081 EA | 06210085 | 20 09510080 “8 07010073 16 078.908 2 0219085 7 08510089 3 09019098 6 09810 0.99 2 100 - ° When using he enargerent mode the numberof LEDs that tat varies accorang to he paper se inthe :Torreducton medes, he ighingpalto orth paper ‘20 or magnification lbs elected accrdng whichever 16 grate Signals ‘Output signals (CEL CLOCK (C8 CEL) “Thi dock nal uted to ransor CEL DATA. (CEL DATA (C8 = CEL) “hiss tho LED ON datas input seray in synetno- rem wth CEL CLOCK (EL LATOH (08 - CEL) “This signa fe used 10 oupia CEL DATA, ‘nis 9palcausostneLED, specited bythe CELDATA gna to HghPCL Control ‘Separation Claw Control _— - cm | 646 2 pay asaneles | —sfo2 soe o @ 14 LEDs ar used for he precharge lamp (PCL) which are The separation claws are diven by SDS (separation came) conrle by the cont! boar (C8). Operation ‘The PCL itumed ON or OFF nsynctrerem with homain smotrt), Signals Output signal () PCLCONT (CB PCL) ‘Thi contl signals used to tun PCL ON oe OFF. (Pot on [W): POL OFF which ae contaled by the contel board (C3), Operation ‘Wen the separation discharge occurs, SDS tumad ON, causing te separation cas touch he dram anole tho paper to separa mare aaa. “Timing 'SDS is tuned on ater the fed period tom when S05 (sit olen) has ben tuned ON. ‘Then S04 tarnod OFF ator 150 m5 Signal Ouiput signal '5D5 DRIVE (o8 > SDS) “nis control signals used to ve the SDS. [y=s05 oN IH: S05 OFFCORONA UNIT Construction ‘Transfer/separation corona unit Plunging proventon pte +1] Charging | Seoraver(DGnagabvecoronacechags) Discharge wie: tungston 0.06 mm ‘Gr reels 0.1 mm ity wire oaring leat, TTreraer Separation | AC cote discharge iogater wih sepa | rating cas Diechargo wie tungsten £008 rm “1 Charge wie cleaning ‘The charge corna Wire is equipped wit a. Searin Sharae wie irechann ae ene tnce ‘Dien th wite canbe removed by moving acharge we tearing knob back and tort ‘Caution: Always push th knb thoroughly into the uni ater cleaning,Disassembly and Assembly Femovingteinstaling the charging corona unit Caatons "Alva coverthe an wth a hum eve and ttt ‘dt place whennier rain the um argo 2 hon taling te aun nt ener tht he cage te cleaning tno pices acu he ot Procedure (1) Openthe upper main body, then remove te drum unit (Peter he drum eariage Unt section for removal Inetuctene) (2) Remove the stopper, thon remove the loaning nob (9) Disconnect he 2 conectors(ON9R and CN). () Romave the 2 sews, then remove the PCLICEL chargngeorenauni san ascembly om the drum unt ‘Connector (CN) (6) Reinstalth removed pansy reversing the procedure oscrbed above, noting the folowing. + Insta postion er stopper ‘StopperMain a0D¥ Removinghoinstal wnt Note: After instalation, press the rear sie of he ante! separation corona unt downto lok ecu, Procedure (0) Opentho rot der, hen pau the mainboay separa Ingvar 6 open he upper boy. (2) Pull me unt stopper toward he font of he un, hen ‘emove the trasferSeparaton corona unt an up ware decton iathetransfer/separationcorona “TrarserSeparaon corona unt (9) Finca tho pans by reversing the procedure de fered above, Removing/einstaling the plunging prevention plate Procedure (1) Remove the tranfereeparaton corena unt (©) Rebntal he pars by rversing the procedure de- seroed above, Charging, Transfer/Separation Control = ey, mh [om ae ev ca | | ‘The operation ofthe igh votage (A) unt which petonms ‘charging, transfer, and soparaon, i conoled by contol Signals em the conraboard Routes ah volge to ach le. gid votage forte charging ot is contoled by the Zener ode, Operation Charging "A scotoron charging mod is used In this method, 24VDC iput rom he CB is oosteate a neg igh OS vice decnaged Charging contol using the gid voltage “The gid vetage is controled by te high vot iodo. ‘The anor procees use Separation Tha Separation recess uses a high AC vllage, Zener negate high 0. Signals Input signs HIV (HV + 65) line V detects a spark ouput a sinatothe C8, 17‘Outpt signal ‘CHARGE CONT (C8 -+ HY) ‘Thi contol signal iuseato tu ON oe OFF he cupit forthe charge corona unt {U:Chargng ON. (Hi:Chargng OFF TRNSEP CONT (CB —+ HV) “Thi contol inal ius otummON or OFF the outoat {or the transterisepsration corona un. (U: Transtovseparaton ON [i Transtovseparaton OFF TcoNT(ca Hv) “Thi the anetrcuret eft sgnal [U:tow outa [H):tigh out D.coNT (68 HV) “This th separaton curent shit signal [LF Low oupue IM: High outputDEVELOPING SECTION Construction ‘Mechanism Develoning cover Developing sleeve Developerragultor pate Deveoning sleeve iad Developing | Two eamponantdevelemant 1 [Developing Bias | OC bis +21 Developing Main agisioragtatng vey agtaton | Aurtayeatatorantting screws) “1 Developing bias Developing ia is upp rom he la ping ofthe HY nt ‘The pushing pressure spring onthe drum casing receives ‘hebiastemhobiasspngendpasses longo the bis ato ofthe developing unt where fal reaches he ‘eveoping saove 149 ‘atatng oer Pushing pressure spring main Bony Aatatng screws Developing ection2: Flow route of developer ‘The agitating roller inside the developing unt supple oveoper othe dovaopng sleeve wher the eveaper regular pats convo so the toner tre ‘so, developer on he develop sloove at devel: oping tums to the agiating roll acon fo eu eat PHT Developing reat plate / Develsing sloove Agtating ter ‘Aalating soon Developing nit dive ‘The developing unt is von bythe drum dive motor (16) Power am the motoris anid the deve pig input gearto rotate tho agtsing olor. In tun the developing sleeve and againg screw ae olated by forthe developing operation. ‘atating serene Develosing input gear Disassembly and Assembly Screws that must not be removed (1) 2 sores or he aoveape emuntor plate, (2) Tho stew forthe adusting ob for magnet angi’ developing bias plate, Serene hat must rete removes | | | Removing/reinstalling the developing unit Note: hen nstaling he develpingunt ensure tatiishots ecu with he topes Procedure {3} Open tho upper main bed, thon remove the dram un (eer tothe drum eariage it section for remo lestuctions) (2) Disconnect CNS forthe toner dnsty sensor (3) Pree the 2stoppor of ho dovelping unt tomar the rum and item vo. Plthe developing uitout fhe Connector (N95) ‘Stoppers (4) Rencall the parts by reversing the procedure de seed above! 0Main a00¥ Replacing the developer Caution 1. When pacing the developer, postion he develo sleeve upward Aso do not slow foreign parties te feo" the veloping une 2, De natu the developing Doveleping 2. After replacing the developer, always ptr the toner denalyadusiment (Referte he dagnostes sation or ‘ete Note: tr eplacing the develope, do ot supply ener tothe tonerboruntlthe L detection aqustrentis compte, Procedure (9) Open ne upper main ody, then remove te dru uit (Fer fo the ium cariage unt sect fr removal Ineructons) (2) Ossconnect CNS forthe toner densty sensor (3) Remove the doveloping unt rom the dam uni (4) Unnook the developing coverin2 lacs, then rove itn the upward ecton, Deveenra cover Hook (6) tnvente developing unitandromove the developer ou oft (6) itt developing unt and tum the developing sleeve gearintnedracionathe tom, shownntha tration ‘oto, o remove all races ot developer in the unt ‘especialy onthe love aa in tho toner supply pot Note: Avo gting one on the gears, ——— Toner surly pat (7) Sprinkle now developer evenly on the aging tle, (8) Retatethe deveepingsleovegearinthe decon ofthe ‘row ae shown blo e0 tat ne developer enters the evelping unt (0) Repeat step (7) and () un al of the dovelopsr hae cnteredne developing unt Developer ((0)Rotate he developing sleove gear afew Hes the ‘rectonothearrow sndenauretattnonew sevlopet ‘ome a consistent bests height over he developing (1ipnstal me aeveieping cover onto the developing unt ‘hen ntl the developing unit ont the drum unt (12)Cennect CN orn toner dens senser, (Gaps te dum tint the uppee main bodyDeveloping Bias Control w) 7 ‘Ta doveopng bis ie conte by thoconto! beard ia he igh votage une (0), ‘The bas output aves corected according tan used peed of davaioper (copy courts). Operation Blas output control “Toro are two kinds of developing bias outputs a follows: ten Bias op os Indeston Signal Output signal ‘BIAS (CB HV) ‘Thi signal is used to contol he bias ouput ove IAS ouput range =o to -220V (64 steps 6 Viste) ‘Tha lsaton Below teal the relationship be nth BIAS signa ans bias cubutvotage. ‘IAS OUTPUT VOLTAGE é ‘Speciied | Spodiisdbias soda dveepeirage ‘hen ees the manual mode's elected forthe densi 6 selected automatically tring the AES funtion Bias output afar then whan Speaiied bias is use. (150) Neamage a] Biss output votage “TeQVDC = a standard bas, (is shit: aL) [[Seeced bias | AE apectiod |Manual specod bas) | bias 1 E =a =120 =150 =280 Dak = Nema 50 ght 180 ght) B50 Ug =280 182 Basisain BoD Toner Density Control “onor donate controled bythe one density sensor (DS), toner supply (MS) and cnet Board (8). Operation ‘Toner density detection “The TOS deacs toner dnsiyasaresu of measure Inductance) ofthe cabin the TS, endout.astotre (3 an analog signal (TDS. ANG) eoresponding to the tensity. ‘The CB detrmines ho toner supely pid by comparieg ‘a votage detected bythe TDS fo the ference vokage onespendng te he ita density of devloper, ‘Tone: supply operation tte detection vetage ofthe TOSislessthantheretrencn ‘volage, conte sign wl be ouput rom he Co rie 5, ths supiying one. “The fable below inscsts the elationship between te voige (Ve) detected by the TDS and te toner supp otod —Tneryesecnasel —] ~Poversize | 505,06, | at | 3.08 | Posteantaze | asxtt |esxts vem * for 8600 “00 900 (500 m0 0 | 800 soa] oo] VTS detection vag * Yen tonersupyLEDontheperatenpanalist wen ‘he spp prods require, Signs Input sla "Tos ANG (TDS ->c8) This isan analog signal which corresponds to tne dena ‘Output signals TDS CONT (cB Tos) “This inal isan analog votoge fr reference wd io cont! the TOS, (MS CONT (C8 + m5) “This control sgnl used to ve MS {When taming IS ON, te one i sped. u:m5 ON Hes OFFTONER SUPPLY UNIT Construction ‘shuter Mechanism S "2: Toner supply shuttor Pisani ined “The shut ofthe one supply units designed to eose Tener sup ‘Seren conveyance Stem ‘vers epening when the developing unt is removed a Pero a prox \ihen the ust netaleg onthe drum un. the enter Toner agiaton ‘Main agttor pte toner to be supped to te developing “Toner supp amount —| 280 39° prevenion|Toner supply shut Toner sippy contol | OC bush mole “ts Toner supply The los the mod tonor oho develeping un Note: Tnorcanwoyanco screw oflescounorlockwisowhen viewed trom he fag ntain Boor ‘Toner Level Detection Control mw Pete kf —Ad FM agg ‘or lve detection conte porormed by tho tone ost etetr (TLD) an cont boat (C8). Operation ‘Toner level detection ‘piezo dove is used asthe TLD. "nen the lve ofthe ener the toner box becomes ow (ossthan approx. 60g) te toner suppl signals output o ‘CB. Censoguont the toner suppy LED on ho epera- ten bord (08) Detection ting “Tha toner leve edetcted continously whl the man “smth (SW) is ON. Signals Input signal "1.0 LD -»c3) “This pulse signals usd dotetth evel ofthe toner {U: Low toner tovet [6]: High toner evel Output signals | ‘Os CLOCK (08 +08) “ThissgnlisuredtoresdL.ED DATA (OBDATAsgna) tothe onthe OB, The data are ean menroniem vith te sora ‘0B DATA (CB ~ 08) ‘This contel signals used to tum the LED ON or OFF. 8 LATCH (cB =» 08) “This elgnalisueedt len OBOATA oe shtegeter ‘ontioO8, Whon his gal becomes[L} ho data read Inthe register ie dapayed on the LEDCLEANING UNIT/TONER COLLECTING UNIT Constr | ose 7 : (loaning blade —_ Toner ealecting Receting PET Disassembly and Assembly aa Removing/einstalling the cleaning blade Senge 1. han roving the clearing bade, do not ouch the pring pressured) _| ‘ado wah bare hands in any way. [Tener colecion [Screw conveyancesyaiomieading |p. Donut toseatth he dan process stoner colton bx oer 3. When he drum ouside che rum unt. . . oe) Itwih a drum cove and lore a dark pl [aera tag PET 4. Beto istaing to cloning lade, apply [sotecton | —_ ‘orto the des, (Side on the drum suace te ntl cn ‘5, Aorta earing bade has ben ental erty that both edgos of he blade are contacted withthe drum uae. no, toner leakage may occ. Releto"removingtinstting tne ru forth vorying recto, Procedure (0) penne upper main body then remove the dum unit (Gsfrto rum unit eecton fx rmovalnstractone (2) Remove the charging caning knob forthe charging corona un rm te drum untMain a00¥ (3) Disconnect ONS? nd CNB for POL and CEL (6) Remove the 2 eres, then remove the charge corona (6) Remove he2 serous, hen rove the upper ening ‘Seren Upoe caning cover (6) Remove te earng blade by ting the hands, Henges ‘tearing fade (7) Pensa tho pats by reversing the procedure ce serbod abovePAPER FEED SECTION Construction Pperlesdler bypass) (eras) Preshtor sensor (P88) “Thidpaperteed Gruen ee Trcpapereed Giveraior = A . oral P| oy Secon panes feodanvensoter Bypass paper teed rote a oom tem Mechaniom ae aaa | rata" — | Treen aa soe eee a anni |poaee ee ee anced “Bnd paper feed Feed rol, rest laa Peieion ala ‘Resistant solenoid ‘Rotation with & feo Paes) fmapemeer eae] [STs eee. leas "1: Torque inter Wher using he bypas feed ue cierto the paper feed role sends a pape othe 2nd paper fod rol, Simstaneousy, the double fees preven rotee and torque tnter engaged wih # are rlated counter ‘Slockwie, I two sheets ot papers are sot tho retumn spring a the torque mir alons the torque kriter to automatically rote dockvse, This ation aco tu the double fed Proventonrllerockse causing any sheet that ren ‘oct contact wih tho prventio lero be pushed bic to he bypass feed uit Deutle fees Toque ier“2: Bypass food ‘One solenoid (S04) ana wo tension springs provi the bypass feed as flows: (1 Wen the bypaes fd elena (S04) i tuned ON, the corto lever leases he goa forthe bypass feed rotate. (2) This acton puls the up eping connected to the ga above eo thatthe bypass lp plate cans. (@) Paty, a paper est onthe lp pat fourhes the bypass food llr, ands insrtad nto th machine. Disassembly and Assembly lemoving/einstalling the bypass tray (1) Remove the ght rear cover, (2) Remove the sere, then remove th stopper and by: siobper (9) Poital the removed pansy reversing the procedure oenribed stove Romovinglreinstalling the multi bypass foed unit Procedure (1) Pomove the ear caver and ight ear cover, (eer to the dive section for removal iatuclons} (2) Open tne upper main body (3) amore tho contol board (CB). (Retr tothe ave action for removal insucons) (4) Fomove the bypass tay. (6) Disconnect ONTS or tha bypass fed solenad (SD), (Connector (N75) Bypass td slenoia (S04)(6) Remove th key courtr connacior (CN77 tom We amin par. (2) Remove th 3 screws, then rove te bypas feed toler over toward ou ‘Connecter (N77) Bypasstoedrlrcover (@) Remove the 3 seas, then romeve the bypat fod (9) Feinstal tne pats by reversing the procedu serbed above. (@) Remove the 2 ings and shat hlder tom the pros: Removingtsinstalling the double feed prevention roller Procedure 10) Remove tha mut bypass (2) Disconnect tnelowerhooket son pringtrom he (9) Remove the spring, then remove the bypass prossre Piao om tho uit ‘9 plato, thn romeve the deubo toed prevention role, or iter an pi, Toxque inter ale : (6) Reinstall he pars by reversing he procedure de- 1 above boMan BODY Removingleinstalling the paper feed guide sheet Procedure (1) Fomove th roar cover, (Refer to the ve secon fr removal aetucons) (2) Leosen the seem, han rameve the paper conveyanoe | sow Paper coeyance side do0\. (2) Remove he way (4) Open he upper main boy, remove the 3 stew then remove the lower ain body ght cover (6) Remove the scow tor paper fod gui a [exo ides) ramcover (6) Remove the 2 serena, than remove the paper fend 4d ral while pushing Rs topper downar (2) Pete gue sheet of th guid ra {8} Claan te area of te quid al whore the new gies attachod using a clearing pad dampened wth drum paper fod guide sheet (W0}Reinetal the parts by reverting the procedure de-emovinglreinstalling the 2nd/3rd paper feed driven rollor ‘Caution: 1 hen the drum ie reved rom the dram unt. aways overt a dram cover ant store ina dark place, 2. When nstating ne ve oer, tale rer orto ‘he papr fed sid sine the sacond paper feed oven Procedure (0) Openthe upper main body, hen remove the dam nt (Goer 6 crum unt secon fe removal stuctions Spe Paper guise (2) eos ad hopin vn oles tome pr ga. Sys TP scr na sere ‘Thi ain ler Pap guide (@) Pensa he pans by reversing the procaaire de reed abovo,netng tha folowing 1. Watt that the ends ofthe paper pressure sping are _lgned withthe ououts of Me developing gas rll dor the srum unt. et paper jam may oscur Gam ode: 3. ‘Mtr assembling he oes, vorty pnd dwn sooty and alo tha ' operated propety by pressing the oles. ing torsion Developing guide ra cutouts ‘oie dven lar Paper pressure spingPaper Feed Control 2 A 2| a ete] Sm ome] Se sousme| za} —o| “The pape oad operation performed by tanemiting the rotaonal force ofthe main moto Dt) to the paper feed Secon, using thee sola “The pape fo08 operation trom the cassis porormed by 151 (upper paper toes) or SD2 fewer paper fed), the fst paperfsdtromtnemutb-passteeduntisperfornadby Da (rutitypses teed), endtne seconapsperledie pacormedty 03 (Ress. Esch aperaian is contol by te conte bosr (8). Related signals are PS (urper paper fad), or PSP fone paper eed) and PS (presater Operation Operation timing of paper fed from cassette ‘ON ting ‘Viton the copy blton is pressed, FF img ‘lor 0 rae tom whan each solenoid (SD1, 20+ '5D4) etme ON. ‘Secon ry of pape eed operation ‘ihen PS1 fe nol tured ON within fixed pod ater ‘tho papor feed opoation has bean completed the ‘por fod operation is performed again Secondly ON “Aor 945 moe from when {he coy btn is prosbad cana OFF ‘er 00 msec fm when theSD1 er Seis turned ON, “hon th bypass fod operations selected the second it ot perermed ‘Second paper feed operation timing ‘ON ung ‘ator 296 msec trom when staring exposure seating OFF timing _Mter to epoca tins rom when PSSistumed OFF. Signals Input signals PSI (PSt -» CB), PSP (PS2 + cA) “This signal aos tne stato of PS1 or PS2 ‘Thais ON when papris athe conveyance dor and "ouput (4) 89(P59~» CB) “Thistening signals used o operate tho ros shut. ‘Ta sansors ON when paper engages PSD. [U: Pape is ot engaging P33 IH Paperis engaging PSS, Output signals 1 DRIVE (C8 ~ $b), S02 DRIVE (cB -» S02) “This contol signals used to ve SO!” $02 so that thet paper fod operation fom te cassata can bo stated or stopped. [U:S01 ON ars2 oN [Hi:501 OFF or 802 OFF ‘809 DRIVE (C8 ~ SD3) Tis conto! gal used to cive SO £0 tel he huteresn ried or lanered [U:S030N. Theshuteristoneredtosenapepertotne Sr paper fos section, IMI S09 OFF. The sate i ried to stop paper conveyance S04 DRIVE (08 > 804) “This contr signals sod to dive SD4 so that ho Ist paper foe tem the mul by-pass feed ut an Be ‘tated or stopped [u:sot on IH SDsOFF 169Paper Size Detection Control! ous | hI Ee co ae | ‘tection of he sz of paper in tho ay ia paormed as ‘eeu of signal from he paper size detection board beng ‘putt the mat creo the ont! Boar (C8). Operation “The pape izo detection board detects he poston of tho tri edge guide inthe tray by means offourstches. The parila cembinton a he ON of OFF slate ofeach of these sitchee nabs the boado dec the paper sie ‘Therlatonshpbetwoan theONIOFF statoot aswishes ‘on tho paper size dotection board and the paper size is ‘teh a [eel o asai ao ‘asain |» J x | Tx 3565 lca ae Umea [px | fo *] TON x: OFF Signals Input signa DATA atod (apo ize detection board» CB) "These egal ar usd tun the paper sie dtection _wiones ON or OFF Output signal ‘SELECT 1 or SELECT? (C3 -> Paper sia detection board) “This the paper size detection ising pulsePAPER CONVEYANCE SECTION Mechanism Mocsanm Paper conveyance ‘ntl dahumiaieation InvralFaateoptan) Disassembly and Assembly Removinglsinstlling tho internal heater Procedure (3) Opentheront oor, hen pulp the main boy separa: ng vera cpen he upper bay (2) Remove the ransteseparation corona unt. (Rete to ‘ach ndvivalsocton for emova insucions) (3) Discomet CNES oth intr hoater (9) Remove the 2 et szrews, then remove the ernst heater rom he conveyance gude plat (6) Poinsta the pars by rversing the procodure de "Note: When irstaing or emoving the intemal hate, never {alte con or change the set value for “dang ‘nstnco ofitornal heater (eer to 25 mode inthe ajstment secon frRemoving/einstaling the paper conveyance guide plate Procedure Removingleinstalling the HV unit ‘Cutlon: Mark al wires fo reconnect propery when rn stalaten. (1) Open the ont door hen remove he trenstersepera on corona uns, (Reet ndvdl section for > ‘moval inetcions) Fermovo th drum uni and fusing unit. (Retr to each init soeion fr removal ineructons) Diszonet CNS, the connector heintema haste. Discomect he connector female de or tener oar locked onthe conveyance gue late Remove the screws, hen remove the conveyance ue plate upwrar @ o “ © (©) Reinstall the pars by reversing the proceed: Proceaure (3) Open the Font door, then remove the transtrsepars ton corona un. (Retro ection for emoval lnarucions) Femove the intel heat Remove te paper canvoyanes ui plato. ‘Untook th cup terminal cover a the drum ut in 2 places Remove he screws, then mevethecupterinals ofthe HV unit for developing bis, charging, tanstr, and soparaton 2 8 ) © Mark 2ach poston a he ouput arminal to prvent reconnecton whan renstaig them. Remove the VR board rom the lower main boy. Remove the sre thon deconnoct he rund wire, ‘iscannet C32 tom the HV un Remove the 3 screws, then rove te HY un YR odard— ousphtteminae (0) Rencal ho pans by roversiog the procedure do erbnd above!an BODY FUSING UNIT Construction Cteaning rotor Thermostat nso \ ‘feanng bade ee Fusing hetorlamp (2) Loner fusing oer Mechanism Fusing eat Heating danent [Heater lame] ‘Upper ‘AL and PTFE coating (938.5 m0 Lower roe ‘SiconnborandPFA Noo 626m) ‘Separation | Separation clame OS upper “Temparae icin | Contactiype armors (2) ‘vemhoat protection | Conact:ype ternal Newrauzing Neutaizing bush Pressure release | Pressure arm and ang ‘Sensor waning | Cleaning ble “1: Pressure release ofthe lower rll ‘fonng th upper main bed slows the pressure sping — te sepaate tom te pressure sm sa hatthe lowering rolbr on the arm canbe lowered and separated om the Upper or.ing bad Fusing temperate sensor 1 and the thermostat are cloanad by De sensor cleaning Bass ccalod on the opposta side of the upper fusing roller. They clean he Upper roe indie o prevent any em scking on ‘Senco caning ble Fusing tomperatre censor Thermostat Disassembly and Assembly Removing/einstalling the cleaning roller Caution: Wheninstaling he cleaning ter, align hegrooves ofthe coaner cover with teller shal Procedure (1) Opentheontdoor,hanput up the main boy sonar inglever to open te upper bad (2) Opan ne cletner vero he using unt then remove (3) Remove he ong. thonromove the dive geartom ho ve gear (4) Recall te pans by reversing the precede de- ered above! emovingleinstalling the fusing unit ‘Cautlon: When woring on the fusing unt, never fa to ‘work when the fusing unit coo! enough, or ‘wear gloves, (ands may gt burt) Procedure (0) Open the upper body and remove the drum unt (2) Remove the screw, than remove the hang unt cover Fusing unit cover (@) Disconnect CN7Oand CNT! forte using temperate (4) Disconnect he two connectors rom the power simply board (P58), (6) Remove th 2 sorows, hen remove te fusing unt, as show,(©) iota Note Fusing unt Connect conecxionray —fEnriy smovespans by reversing the procera eszrbed above, noting the lelloving 1, Bo cart not to damage the rubber section of th loner roles by te gato the upp llr. 2, When nstating hefusingunt,algnthe bosses othe ‘sind wits hole ofthe using un. nha ae, "all he using unt whi rotating the upper rer > {hat he gear othe upper oter may engage ele onthe dive gee aN 200" Replacing the fusing heater lamp ‘Cautlon: Do not touch th glass f the lam wth bare ‘caution (6) When intaling lamp, ensure thatthe menue’ labo on he lamp facing the dive goat (2) Secure tho screws of he Tsing heater amp heer (9) Afr reineating tho lamp, very ha est saint Procedure (0) Openthouppormainbody hon rm (9) Remove the 4 ero the wire clamp acted at the trot side the wit and et the wre clamping ban. (4) Remove the 4 craw than emave he lamp hole at the tent (©) Palin using heater amp toward yout omovo bane J (6) Relnsta he pans by reversing the procedure de sorbed above,Replacing the upper fusing roller ‘ution: (1) Forcautons for handing usinghostor lamp, ‘fetothe ‘ng hele amp replacement soation (2) Wnen using asalvent suchas a voll leaner, care shouldbe taken fr verlaton end te. ‘caution: (1) Bo eat not to damage the rotor sutace withthe separation caw. (2) Make sur thatthe fusing temperature sonsors 1 and2 re propor conta! wth he role erace Removal 10) Opontho upper mainbody. hen reovethe using uit (2) Remove the fusing heater ir. {@) Removethe snap ring cated ae Hot ide the aide ere no ger is stached), then remove the bering ‘shes inelating love Sap sig Heatnsingsere () Press the bearing ontherotershalte move em othe 20" ie, eninge the Fame portion he untisthe ‘learance betwen the bearing andthe oer. (6) Open th guido and take ou tho rll upward Upper using rotor (6) Remove te snap tng then omove the hestnusting ‘Seow ar ang beaing tem tha lla. Upper tr earn Heatinsulaing sleeve Instating (0) Mount be beating, heat insulating soove and gear on thera ehattobe Sosetothe groove, anda them ‘sth he Ging, In ths eas, align the heat nslsing ‘eau withthe groove onthe roller hat (2) Atech the bearing cp othe bearing. - — earng | Groove Heatinslatng stoveMain goDy (5) Prose he bearing 0 he goa si utwards thats heatineuatngclosve coms to contact withthe snap Bearing ge | Spin ms ‘rep sng (@) sal the fing Pear amp an he ting ut Removing/sinstalling the fusing lower roller racer (5) Press tho 2 boaings onthe ror shattowetdthe gear (4) Openthe upper mainbody, hen remove thefsing unt se (2) Remove the using ower lar pad om he pres: (6) sor the tame ponn of te unit inthe eearance sue ams, open ne uit ita Facing lower aller between the Beang onthe gea ee andthe ol and | ie als by reversing the procedure deRemovinglsinstalling the upper fusing cover ‘Caution: When naling the upper cover rut the tm erature sensor and thems ies propery. Cutis (0) Be cur to mako protusions (2 locations) ini the upper fusing coverto engage suey wihthe ee onthe treme ofthe unt (2) neal the fusing ude plate 0 that uid porons at bat side may ce the bearing ie (2) Mountine spring on etsy ude pate otowing the condone below eter se to be in the groove on he upper fing ‘Wear sido to be ected on tho fusing guid plate, Fusing pe pate — per tung cover (G) When conneeing the fasten emirate he themosta, bbe seo nce surly ul hey ck (1) Opanthe upper main body, then remove the fing int (2) Remove the ening rote. (3) omove tho fusing Resor lamp. (9) Removetne2 szrews, en remove Cleaning coverMain B06 (6) Disconnect te anmosat wre terial ase). (7) Remove tho scrns, than rave Ie upper fisig (6) Remove the wre of he themes and fusing en porture sensors t and? kom the upper sing cove | sow | eso the thermostat ind hs Temperate sensors ‘bod above Removinglteinstalling the fusing temperature sor~ ‘Cauton: Encur thatthe tampeature senses touch he upper using role socio. Procedure (1) Femove the upper fusing cover. 12) Remove he 2sereus, henremovetie ising emer Soe | SS, FOP wae Fusing temperature sons 2 {@) Fenstalth parts by reversing the procedure desebed above Romovingleinstaling the thermostat ‘Caution: Aor ntalng, ensure that tho thermeetat & ‘surly in contact with the up ler Procedure (1) Remove the upper sing cover {@) Remove the2 eras, ten romove the hemos rom tho upper fusing cover a | shag] a FOR - Lo Soren Dee sembed above!Foplacing the fusing claws ‘Caution: For autonstornanding ho fusinghestar iano, fofr to the fusng Reser lamp rerlacement Note: When intaling the fusing claw, be cae not to damage tho uppor rll sutsco. Procedure (1) Opontho uppermain body. hen remove he sing ut (2) Flomove tho fusing heater lamp. (9) Remove the 2 scons, thon rove the fusing claw (4) Rotate the using claws upward to remove them (5) Remove he springs fom he hisng laws, Fusing cawslopings (6) Reincal tho pans by reversing he procedize de: serbed above, noting the folowing. Note: Whenirtaling the caus, nstalhe spring thatboth tends ae placed onto the upertrame fe tlng unt luton below).MAIN BoDY Replacing the sensor cleaning blade Caution (1) Whenictaling th sensor cleaning blades onthe blade ole, align the locating boss wth hehe. 7 (2) Aor ntl he sensor soaring bias, very tat they are paced in the Rldes prope. Procedure (0) Opentheurper mainbody, henremove the fusing unk (2) Remove tne 2 screws, en remove the ing law {@) Fomove the 2 serews, hon reo the bade hoes (4) Romove the seneor cleaning blades Hom the Biase olde Sexe | tering blades Ble holder (6) Reinstall ho parts by rvering the procedure de- Fusing Temperature Control ca Tho pportsingrterisheatodby thefusing Mester). ‘The conte board (GB) dete he tomperatre ofthe urp=r rolerbj nea oftsingtemperaturesensorsand2 (TH! and “THa} ana contlsL2 va he power supply board (PSB), Operation ‘Temperature contrat ‘Warmp ‘Vine he mainswtch(SWi}stumed ON, he C3 ums theheatr lamp dv creutonthe PS ON, causing 2 toe med ON unt reaches he spected temper tu. Upon campltion othe warmup, L2 sted ON and (OFF to hoep temperature constant. Seltemperatur: 383°ONOFF conta ‘Mer the sot tomperatr is roached and a tod oie pases, the CB ns L2 OFF. Subsequent, ‘when he fusing tomperatue tas othe ettempers- tue, Lis tumed ON again. ‘These operations arrepestedto maintain the upper ‘using taller ata constant temperate, Fault protection High temperature ‘inon the TH output detected o be nt mors than (80 V (not less than 250°F) or the TH ouput eteted to be net tore than 0:37 V not oes than 00°F), power to L2 willbe ct OFF. Low tomporate ithe THT output is more than 1.36 (as than 336°) over albedpored Land RL2inPSBar tamed OFF and power oL2 wil be cut OFF. Sseneor Iho THT cutput ie etlesthan 4.85 less nan 25°F) or not more than 058 V (nt loss than 225°C) over a xe pei, pater il be cut OFF 781 (Hermosa) Ihe surtacetomporature oth upping ler ies tw certain vale, TS1 wlopen, cating OFFthe power pe "TS1 open temperature: 410. 50°F Signals Input ignats "THI ANG (THt 8) “This the output signa tom TH “This signal cuuts 8 votage value coresponding fo the eutaceomperaire ofthe upper lng te. Te ANG (THe ~» C9) “This'e te apt ea rom TH “Thi signal ouputs a votage value conesponding fo tnosurtace temperature ofthe og ofthe upper sing role. Output signals \2conT (cB ~»PS6) ‘This contel signe used tun L2 ON and OFF, (y:t20N IW: W20FF ML CONT (c3 > PSB) ‘Tnigslgnal used to contol RLY ang RL2on ho PSE Inbecomos(H]# an abnormaltyaccurn te machin turing RLY and RL2 OFFMAIN BOL OTHER CONTROL Parts that Remain ON when the Main Switch Parts that Operate when the Main Switch Is. ‘Turned ON’ Is Turned OFF o> ne ——_ m sen 5 08f fom ae LT | [ aa | | | oe i paration Simpy of power Operation ho folowing parts rman anery264 so long asthe me- thine Is plugged ito @ power out. repardoes ofthe Status of the man awten(SW1) ONOFF. Ctruit breakers (CBRI and CBR2) Ttacurent ot 158 or ger lows tough the machine ae ‘resulta shot m an tama componert, CBF ana CBR2 onthe power supply toad (PSE) wll tuned OFF, eating OFF the fw a arent through the machine. raw bave heater (pti “This Reto is instal! in he ereworbace un to proven dw condensation nthe rrr ester options!) “This neater cine inthe ops une provet dw condone nt un "hen the main seh (SWI) i tuned ON, AC power ‘suppled te tha DC power supply (DCPS) secon on he power supply eoard(PSB).Asaresul, the DCPS supplies BBC poe tothe contre boar (CB), main eter), and ‘ut document fader (ADP). The CB starts cont he mmachnose hat man eye 1 and (AL and L2) on the PSB re tes ON Each DC output and comeeponding aymbat | over | smb auoc | @ | roe | P| | | swe | Ae $ sano | Pawo Internal heater (PTC) (optional) “The PTC fused orca huidy around he Gen unit. Iisinstaed under he tranterseparation corona unt. haeor Tees an 207 Heater suacetampaaure Power consumption Note: won te msn stn ited ON, the PTC tamed oNSignal Output sigrat LI CONT (cB ~ PSB) This contol signal is used totum LI and RL2 on the 58 ON or OFF. Ly: RLYAL2 ON [1 RLVRL2 OFF when an abnormality ccc in the ve ‘Operation Panel Control SRRSSERRSERLETEEE sd ‘Tha opoaton pent compres he following wo cel, + LED drvecieut + LoD nator out + Various Baten io cet Operation LED drive operation Each LED is tue ON and OFF by tse 15 (ait reget ach tus the LED connected o each apt termina (ON or OFF by means of sera! dat ram the CB (cool oan, {LCD dlsplay operation ‘Various moesoges appear onthe LCD en tt operation board (OBR) a aresuto! LCD conolignals eal dats) put tem the CBMan BoD¥ Various key input operations Signals “ho operation bosrdisscpuatedintonghandietboarie, Input signal ‘Amati cet is used forthe key mgt on the operon pana "Theat opeation bora has four key retum terminals for KEY RET 0103 (08 +8) ‘These ar return signals rom the buton signal input {our tmingpuses ouput rom the CB, and ouput ated Outputs 12120 ko inputs tha C8, “Te et poration board hs four key retin terminal or ths ming pulses, and outputs alo Dey inputs to theca, Inia operation ofthe operation pane! Underthefotowing conations, various machine ating lb alized, (3) Wen the powers etched ON (SW1 ON) * The machine sotings wi pte ale 4 SW tured OFF, and then tumed ON again within & pected por af tno. (2) When an ato reet operation is performed {@) Wan an auto shuttered (@) When the auto tone pressed (3) Whon to ey counters insert ony forte machine ‘it the Key courte) Incesion and sat after the ntl operation on utton ‘Goon mp ead sas) — Copy quart oH ‘ADF Bis (taro eT Lights (fer fo note 2) Lights [st | is — Magntiation salacion| Fed Presoat (OFF (ei sles) ‘Spell unalone | OFF (Ne selected) Inostorsconasponding ea ke) 206 of paper oad ihe. Ineaorecovesponding 6a Paper teed sectone | saclonsromnichpapercanbe fesight. “1: Instore on fora machin wit an ADF. "> AES mode ormanssimode canbe eeected using 25 ‘08 CLOOK (C8 +08) “ThisegnalcusadtoreedLEDOATA(OBDATAsignl) tothe Con the.O8. The data ar readin eynctrenim with a. OB DATA(CS 08) “nico! signal used fo tr the LED ON or OFF (08 LaTOH (C8 + 08) “This egralisusodt lich OBOATA wtheshitregeter ‘onthe OB, When his egal bocomes|L| the darareed Inthe regaters diptayed on te LED, Key MTx0 TO 3 (08 +08) “These ae tiring pubes to the button gna nput Leo RS (CB ~» OBR) ‘This is the LCD ONOFF cont signa, {W:tcoON {i} sco OFF LeD DATA (C8 > OBR) ‘This signal is LCD aplay cata Lcd LK (B+ OBR). Thise a clckgnl which s usedto read LCD DATA, ‘tas Yea in syneers wth ts sign Lop LaT (08 = 08m) ‘This data neh signal ‘When ts [th oad dat is played onthe LOD. RUN (¢8-~» OBR) This a ight quantyaqusting signal forthe LCD,[4] Counter Control emithe| EFAS gy se sr Ths mactne contains he folowing counters + 6(7) Teta counter +614) Key court (optonal) ‘These courte are contd by tho cont (8). SB (ont detection) 6a signal which is eat to the above Operation Paper feed counter "Tne countincreases bone when tt paperfeed for he neat oopy sta, Papor ex counter “he court increases by one whanover PSS is tuned OFF from ON. {Copy quantity indicating counter on the operation board (03) Daring somal aperaion| Tneats the count valve on tho paper feed counter. When aja oscure Treats the cout value mm) “The count vale nceases in synchronism wah the paper it counter em “Tho count vale increases in syneerism wath he paper Signals Input signals IK) S16 (C19 - 08) “Ths signal netes that incrased, 99 (P68 CB) “This ithe PST statue signa. IL}: 58 ON (The paper has extod) IH: P88 0FF utp signals Clk) DRIVE (cB -+ C1) “This inal sed dive the GK) \whan t changes om (1H, the count on CtK) beronses by 1 (O(n DAVE (cB -» om) “Thi signal i used to drive the C1, an tage tom 11, cour on™ count on te CK) hasMAIN 8004 Cooling Fan Control Man body cooing an (i) ven bye contotboars (CB, Operation 1Ha\s 8 24VOC, tw speed motor tha contra by the ca ‘Operation whon powers ON (ie tte) 'Mé rotates ata high speed for approxima 2 see ‘ond, thon changes oa low speed ‘operation during copy 1 rotates at hgh spe (rain mote urging Innortamporturect he machine watched that roates as highspeed overafedtmpertie or low speed under In syncronism wth at Signals Input sigs 1M FAN LOCK (Ms + C8) “Thi the abnormal rotation detection sal for MM Outpt signal 1M FAN CONT (cB M4) ‘Thi inal sue to change the epead of M4, [LM rotates at tow sped [Hs ott atti peed Option Control! ‘The ADF (OF:204) soni (ST-109, 87-20}, and dower base Lunt (08307, 08-07, D867) options of hie machine ae ‘cnt bythe cont! bora Operation Esch apona devise controled oct bythe C8. (Foor to tho options manuel fr the operation of each oon) Power is upplies tothe ADF rely by the power supey boar ant the sorter and raver base unt tom th CB“This page lot bun tenon. veReplace this page with the tab divider printed: DIAGRAMSDIAGRAMS. ELECTRICAL PARTS LAYOUT DRAWING ‘Switches and sensors st ms2 Pst Pe Ps Psr Pe 11 S10 ips 1aPsi2 14 P59 lotr lock teh Front door ston Upper paper fod phetoeensor Home postion photosensor Lens HP potosensor Paper ext photsensor 2S (within in) |APS (eutsdo wih) 2S (oth ent) 28PS(outie lent) [APS sch photos tspsiat wePsize 17 P8129 rasset 19ssE2 20886121 21 988122 2a10s aT pat (aU upper paper od PS optional) ‘DU mide pape foe PS (epona) [DBU ewer paper too PS (eptona) Upper tay paper size detecton board Lower tay paper size aetaction board (BU woper tray paper size detection board (op onal BU ery apr ae etn ows op [AES sansor boars “Toner denstysenece Toner avel Fuse tom Fusing temperature sensor 2Motors, solenoids, lamps, and heaters 1a 2 Me 3 Mo S Ms 6 Me 7 spt 8 soe 9 spa sospe 41805 12808 Main motor pis ave moto ne drive rotor ‘Cooing fan motor “Toner supp motor ram de motor Upper paper fed lene Lower paper ed elena ealtsolenois Muti feed bypass slenca Separation caw solenoid tion soloncis 1850121 Drawer base uoper paper fod solenoid 1450122. Drawer base mis pape eed solonokt 1580120. Drawer bao lower paper fed solenoid THY High yotage unt 17L1—Expsue tame 1912 Fosing heater amp 19PCL — Prechargng lame 20CEL Charge elimination LED 21¢(7) Total counter 22.(K) Key counter (optional) 23PTC eternal neater 24 HTROB_Drawor babe aster opis) 2SHTRNE Meroe neater (optional,Boards and others 6B Conta board (08R Fight operation board (O8L —Leftoperaton board Powersupply boars PEUB PFU rely board TSt Thermostat 1 Optics tomporature use aCONNECTOR LAYOUT DRAWING[Fe ° “ »—H, o © ob lo | 3 S go | —1, 7° of 5 a = im 10 ba) \ Nw Pome apoyo 49 rtm As apple q a on ea a 48: Hs Oo «ARO a ‘ m stead pase sod [on o}foe oat om — JReplace this page with the tab divider printed: TIMING CHARTReplace this page with the tab divider printed: JAM LISTvanusts JAM DETECTION LIST “This machine dec the toloning Kind jams Paper Jams Paper jams thet occur n this machine are incest a fashng te "pape jn” LED and als by alashing 3g jam code on the maghioson inaeator LED, Classi | dam lathe ore pee ea cause ‘Operation itjam accu] Methadtrseting ‘open | 11 |vmen nl] » PS1 upper paper fee) rains ON = Open the conveyance Pi porting |* The conveyance soothe upp ays door ofthe upper tay pen fa “remove. any jammed paper. Then, ove the door ‘Open’ |J12 [when nal» PS2 Yower paper feed remains ON — | Open the conveyance | sever lopeaing|+ The convayence door af te wer aye (oor of he lower tay fas | open and remove any iam lame paper. Tren, | (ose te doo. nen | PS1 (umpor paper eed doesnot tum ON | Hacepy operation was | Open the conveyance operating witinstxed pened ate! PS2 lower paper |taleng place when the | door ofthe ower sy .| foog} tums ON, Jamocomed, the | snd remove any 3 ‘main body wi stop at | jared paper. Thon 3 forthe paper eats | close the door Draw Z| the ewor ay out = and remove any | lame paper 116 [When nol» P58 chute ton sean ON. = Openthotertdeorand| feperaing| + When tar ls paper PSS in ADF jam’ Upper main body and [ADF open, the copy baton lo pase remove any jee stor electing paper so that s torent | Papor. Then cago the trom hat of tm paper e PS, body and door. con | a1 |ivnen | P5a (paper ext) doesnttum ON witina | The machine wil stop | Openthatrontdoorand “y operating aod pened ater PS (tor on us| imately Upper main body and ree on remove any jammed ian Paper. Then lose the body and door, itjam| Jae |ivmen | No turing OFF wiin ated period ater | The machine wil stop | Openthe ron doorand operating | PS8 (paper es) nmedtly. Upper main body and tome ON remove any jnmed Paper Thon soso the body and door, \Wnen nc] P58 (paper ext) remains ON when the = operating | machine ingPaper Jams (continued) Cleat san tho of reseting cy when the machine ing + The convoyancedoeraf LCT tay or DBU upper aye epon. linen |+ P52 (omer paper end does ne umn ON loperaing| within a fe pared afer P8121 (DBU Upper paper food PS). or PSITT (LCT papor ood PS) rs ON. Meacopy operation was taking place when he |ameccuredhorrain ody wilatp aterine paper ext 414 [omen nat P5122 (OBU mica papor fea FS), oF = loperting| S112 (PFU pape food FS] mains ON when the machina ng, +The conveyance door of BDU mis ray or PFU tay open, lwaen [+ P8121 (OBU upper paper fond PS), or | acopy operation was loperaing| S111 (LCTpaperteedPS) oes nottum ON redperodaterP3122 (OU rmido paper food PS), or PS112 (PFU taking place when he |ameteured horrain body wiletpaterthe Paper oa PS) tne ON paper ext 415 [een ot #5128 (DBL lower paper fed PS) re = lorratng| mains ON when tho machine ing. + Thecanveyance dooraf BDU bwer aye | open jwnen | P5123 (08U tower pape eae PS) does | Wacopy opraton was [operating notumON witinafsedpecodaterPS122 | tang pace when the | 20 ste pepe tae On Jamoccured hema body wl stop ator tho pero ley |baos ‘cause Operation item occurs} Matos ots ‘open [1a finan ]+-PS121 (OBU weper paper fed PS), oF = ‘pen the paper con- per lopersing| S111 (LCTpaper feed PS) remains ON \eyanee doot of DBU fang remove any Iammed paps Drawout he DU tray paperuawusts Paper Jams (continued) alee couse Operation itjam occurs] Metod of essting ‘ADF [61 When | ADFis opened during ADF operation “The ADF will stop im- | Open the ADF andre: en poet meaty sratteman | move any ped ps fa “no cay wi stop upon | por Thon coe fe mplton fhe on | REF ‘ng copy eperaton oper | 162 |when [+5508 ot wed OFF wana sac: | The ADF leap tr | Open the ADF and feed {sporting | “faa perod ater ts turd OX Ihoprecuretag ben | move sry ened es. am + PSSBL roman ON wen the orga | risseedom these | Gor Then close ho Placed oe ADF tal anathema beey | ABE {itp upon compe Sonettnngangeoy speraton 5 ceeatva| emesis asa SARE made. - Peper 169 When The ADF wl topo | Open te ADF and + P3206 et noted ONwinin [creating "specie pens afr he ADF orga | esa antheman | move ay ammed fen aspect pod "ey tp an | a Than cs "pana afaristunes es" * 4 aig copy operation nen etl ss06 ems Oran one acond = | overaing| we hs machines nga ADE ned, _| | Whon | Jammingczu ng onalchangover | Te Rashino wep | cporaing| nmngesueeingorcichanaeore| immedi lwnen | Sonera sensors pa apes On winn | THE maclne wil op | Oponheknidooand sprang |" pectid pera ator Sb ox ate | MHMEGAISY. | sorerdootanerave inh umes ON ny jammed pape. + SoterntsenerenetanedOFFwiin Thon cos the doors. y Speci poe afr fisted ON - 5 {hon el Sonerint sensor mai ON whan to = seraing| mac ding L ‘apes [75 [When rel tape jam in = Remove any ane ion leporatng| aes am inte stair ple andor OFF | tema ten ‘convey | 92 [When The machine wl sop 1 PS101(ADU comeyance 1°) dos not (pen te ADU vpper sce ‘psaina| jm ON wchin spect paced aa | Met Swayne Soran am PSica(ADU exh uns oN ding ADU ‘cove ay aed | face sie conn. fare "Then dove he PS02(ADU ent PS) nent tum ON ‘ee Intsn aspectad rod ae S101 ADU el omoyarts 1 PS) ume 3 ing ADU 3 {acs coping BRENT ps101(a00 eonoyance PS) ain ON = |cpeaina| sls te machin eng [Wien | «Pst02(ADU out PS) dose ne um OFF | The machine wi op | [288 [eeraing| tn pected prs art neon | MMe ‘omy AD aces sop, | {BSIOEVADU paper HP FS) Sos nat um ‘ONiwrentis ABU nt {hen 2 psio2 ADU extPS) romana ON wlohe = L operana| msc dgPaper Jams (continued) et] ae vee = les cau nenton tm cca] Metod ot eetig Papar | Jat |imen | + Psi04ADU conveyance 2°5) does not | Themsibodyailetp | Open the ADU front | loperming| tum ON within a spoofed peed ater | uponoomplalonctne | door or dw ou the am | PSIOIADU paper feed P3) lame ON | ongoing copy opr | lower andromove | fing ADU ek id ony ten any jammed paper. | + PSTOS(ADU conveyance 35) dos not Then ese te cor | tum ON within a spect pod at PPSIOuADU conveyance 275) uns ON dlring ADU back 89 comyh, + P52tower paper eed PS) doesnot tam ‘ON within a spected period after PPSI0S(ADU conveyance 3 PS) tums ON ‘ring ADU backside copy, ‘nen not] PS1OS(ADU paper feed PS) or — | [operating PSIOS(ADU conveyance 2 PS) rains [ON arin the machin ising, 4185 [wennot] PStO5{RDU conveyance SPS) mans = Drawtnelowervayand leparaing ON ding the machine ising ramove any jammed paper | Dropenthetray seen: | voyance door and ro nove ny jammed pa pe. “Then, cog the doorAlarms ‘The alarms in this machine are played as ashing 3g jam coc sawusts on the magritfeaton inscator LEDs Jones] or etn | code cause ‘Operation in event of enor message Method of rssating machine P20 + Thacrumuntisnetconnectedprpero themain body + Theconectofthe tener ove tection Janeoria not connected propery When not eperaing. copy cannot be performed + Tumthemain (S41) OFF, thon ON apan afer. + Conmeating sacl ‘Toner | 5 300 capes have boon made witht sup piyng tone: ator the toner supply LED hes binkod or TDS ouput le more than 2.3. When: Enable eo to £25 mode-code 92, ho ma Shinowstep aero eror odo fe played." When 300 counte, have Feacned dung copying, tho frarcodeissepiayed ator ‘srptonofeepying How vor #1 Dies a, Thamactine des notether Sop of eatery mes Supply toner. | Tosnal] Pas usted TOS isnot ated automaticaly tr PA ountrfas boon eet Perr L detecting aust, ment (7 mode, cos 5). Par Fault conection tenet ‘ona soneor connector ‘Connector (CNS) forthe toner donsty encore nel comcte,orempropeiy ca rected. There ino developer, OF TDS puts abnormal (0.2 Vor lower ‘Aor connecting proper ‘Swi (mainswact) nents be turned OW and OFF. Sueply developer Or, the ‘seraornoedstobereplced i | cones | “The main body ton door open Zeroerse eiga aonom “Tha. machine will op ine ‘lose the front door Replace te corr! board (CB) orpower sappy board (Pst) [oy | Pen ‘ntated “The required Key counter not nae, Insert the key counter. [aes na Poe [ase [AES leno ste aueratialy. Peron AES automatic ad Justmant with 47 mode‘Alarms (contnued) Jeni] or 7 Greainin wma | Wado ne cation |code: mee message machine Usun |For Them ciADFuticpaed| Te AS lap nd | Gn eum cor os Mi wabentheaayes med Seeatene Senso! Benatar Giga Foe Tae ASE mae ws ange eno | Te py pwr cr | Opn ADF one we Toe i nts RE | he eecrea or ‘apo encattalo |__| rent ae ) Paper | P6B | Paper non-tead stats occurred alter feed: | The ADF will stop immecS- Open the ADF and remove ea Temapiiatagres | youre schioges | Sng ® See eee aga B60 Wien cy esd oa nt | Te AO sp ee |B a ei ad WorLaPincadar punted | Mavaranarssnasgee | pnteonen eee cad on sacra tenas Boreas oar [ori | Tsar sis ion power | Facets | Case be eek oe |e Rese marssinaenem | fester ae | ees | Ssteritapinmedey Time | daar ashen pt en | Tmnaapate Rove leo pee Seana Fecinpeten tors | Rone Bor om | Re oie oy TRE mae Seat tno o7e | Thee reaps rit - Fete sine ant wa oad al > sont rap v7a | Tewisrowapriora aed > Sete spi nt prop mes ony crnsaausts Alarms (continued) Gast] den Opeaiontaamecare | Weed feo cation | code: couse machine Terie] Pio | Tacomas fr ADULGTIP wet : ones tho connectors bi mie ren vases] a1 The ADU Hot ris ood The mache wa up e | Gosh or crore moa 794 |The man bea ovr kay ota | The mci wl spi | ae ha maby war | ton | senting ABU apy msm of ong | mes ‘yeep. Ela Spoor con 2 hme 5 rayree |e Jace | | Pop rancinan esi when ADU | Paporroninng inet | Opon the ADU fort dor = nose anand bin aan cy futon |S enove ary ted tained deesratircin, "Sper Ton cose stor ease | Braet mse ADU | P97 | Paper size not setfor ADU is selected. | - ‘Select the size sot for ADU, oo | Sree ov mse vor | “7Main Body Abnormality Tho abnarmatis inthis machine ar played as Mashing 9-9 am codes on the magnistin near Note: Won te checleng part adving ene such as metro slenss, cheek he mechanical or loading pats for damage Also ( heck wire and coonactor for open o shot cet or loge connecter. ‘asst | Enon] ‘eration when | Mathodofrexating | Chockihw | cation |code CS abrormaly cure machine folowing: Leakage | 08 | Leakage wae dtected ate | 1a copy operation was | Rewite the data at | Expeouslare Lt) | cotton rmainbody. taking place wan the | eaotess"Paarinho | Fusingheatrtamp fnomlty scoured, | 25madeto"O" | (4) ‘he ma body wl to Power supply | Immediately, the man board (P58). ‘olay wil be tue ‘Shot sein AG | ‘GeFandatbutone wt ne Soretdreuinoperstve ‘Wain eay FL or ALB on power supply | The main body wlstop Power supply Sonormalty Doard (P88) ted OFF | mmesaty, the mae board (P58). reuay wil bo tamed OFandatbutansyt | orereredinoperstva, Teroraip | F2| wntanng iste ony | Teac wo Term sn Byer |" | nasreneuresr | Rena am | Bae | (Sects 05 | F26 | er nung en or | Tn cpapotincan Tomato Teer |" | sedeniameane er | meee me | ean ene ars mesyiain |Site | Soa see eases Bg | eee acon. | oak oz Tivo [Fas | Testa te weap | Hany spans Tig vine coe | a cs | ee om ieee see sae te wren 5) Seay cee rence itaae | ‘aap ube tone | | ad Seascape | a tag faba meee soca, | | Reuensrmria a caer = = Fel PG ta tempers wate areas eee so +The using temperature taut detection veut ava “The nai lay wil b | ewe the deta at Low tasing | F35 [ Wamup wae not compat | ones OFF andalbut | egsess-Pay-inth | Gontoiboerd(GB) temperature inn sposiod period tom | tons ulibeenderadi- | 25madeto-0" "| Posing tempore taut theta a warm. pore ‘uretreon(T) ‘Tne fw fusing trmperatre Fusing temperar {aukcotestonaotwarelcac- {ure (and) (PS), tte Fusnghestorimp (ve The fusing temperature ate ‘endofwarmupisiess than the Spetiod operate the ow tunng lamperatue fautcotestontotae 2a. tiesto [Th feo tarp ces nou | Oetuinwsecindpensamusts the main body wl sop immedately, the man ralaye wil be tured (OFF, anabutons il berenderedinoperatie Classi. | Error eC ‘Operation when — | Method of resetting | Checkthe | a [] a eae os See, * | Saree | geenees Sem | eee = Se ous [sence | eae | en ass eo | | eoecceee See _| Sear|” |Get ei same aaa —— i a ; a Pan fea Bae, | = [SCPE SS meee | apg [Spm See Sloat gee | Smee" [agers [ioraren [SaGiwatt | Evr] a Geraionwhen | Meted ossting | Check he cation _| code ue _abnormality ocurs: machine {followings GIS Fee | Fropet_AES-acjornent | he manbody wisp Tur imanewia [AES (AES somo asa Canmottoperomes.”"" limnaanay te man |(WHpOrE tenon | gears 3 Ssccimere tye ibe res | Streets) §|stematy Order beton Power 907 2 Dorentorednoporatve board (88) [ADF [F60 | TheADFeannotcommunicate | The ADFandmainbody | Tumthemainswitch | ADF contral board mmnia- |" [yan 66 or sped | wt sep turecuy, | (Oy OPE, hen | AORCB} [Snsonse” | [pos | wee ty nt | Gn agen Simettouatem) feos inode ana bt wre | ‘Smanbesoced | ponte. | Blade dive |F67_ | white operating ADF, the sig ADF drive. motor 2 tr alr te ADE onoder (eos) Scat | |rtecaveduatine spe Soe etcttond | mor ores ore am [r70 | anmancaiontewoen he | Trost mdtionan | Tentenanowan [Sones contol Suncaion |"" |ranboayésmncbecsnere | Gaamsnpedtnne | cwih CEP rime | sews (sreoy noma | | Saperaed ova od pe | strays | raat Ents) Ee fired OPP an rene ng Stwtoyrs sped | Sass wm ive | Bape eor oeraan Sapo mar S[teesbcw. |°7° | Sani peeuon 68 cle Sapiostons rau no Pi sonora Siape bing Ps | bourse naive [ery ab ave cota to ana samany |°77 [nad wan specs pe: ah ponkons fe {er meter [ria [PSHOUGT weer iP) | Tn sow adie ma | rumpemaemcn [pSvronoT wpe SStoatty |"? |Sunatonsathe sarees | ayssanpedeme | emmenameut | P8170 Sonate macro) | satcyhronrsays | StS (Ete ance 5 Teenod on tipo OFF anon 8 Moneys ees 3 |oU ve [rap | PStO6ABUINPS aoa metas Swit |°°° Sx va paca pcs fe Shr a0U sve tr) a sind on a “0Replace this page with the tab divider printed: ADJUSTMENTSADWUSTMENT HOWTO USE THIS SECTION This secon detals adjusting ts and procedures, Uso tis secon for making atm and a checkt before Implarontng coco mesaures nth el 1. ees the power supply moot he roquroments? 21s he power suply propery grounded? S. Isthe machine sharing power souce with anther high cunt cansumgton machine that awe lrg cuter inkarstonty? erexample, an elevator ai condone. ie sot tect esomumgtn) «Keep out of High humidity, det sung, bad vets. Make ure that he oor where the machine ented ‘seve 5 Doesthe cause of adotetveimagelie ithe orgnal sa? 6. Io the density adjusting contol the proper poston? 7. Aree oigial las and original cover lean? 8. Iethe corect paper being used ter copying? ‘8 re the copying mates and parts opsaced when they ‘each ine endo ha usabe te (develope, drum, lar Ing bad, ec) 10. lethere toner in he machin? “The flowing tems shuld to be observed wn repaiing ‘he matin, 1 Boh AC power Snas ste aconnecied when the man ‘non othe machinelstumed FF, However he oon PTChoatarromains ON and kopshightompsratiasnco tho itesock sth ie tamed ON. So, slays ungig the rmachinebeore beginng work abeatuty naceesty!o Werk withthe power on, exer care nat to at caugtin goss or scanning operation of exposure unit 2, Take apecial care when handing the fusing unt since operates at xremaly high tmperatrs. ‘3 The developing unt suroundes bya song magnet Feld, Koop watches and moter equment nay om ‘Avoid damaging the drum wth else amir obec, ‘5 Donel ouch Ic pin wih your hands. ADJUSTMENTS WHEN REPLACING PARTS Adjusiments(nuding checks) and setngs are requred not nly when a detective copy erage conur, but aloo air replacing reinstating cern pat How to Use the Table ‘ha felowng fans in th abe ar use, Mode oa 6 code Ines the appcable code vA Caution: AVRsonthe boards aroforactryasstmant Do ot aust them + 1None + Indeates he VR number onthe conta! besa (C2), * Indeates the board ae when VR fe murs on a board ater han he CB Page Inseates te page trefrtoin the acustmontor diagnos: Conditions Now Incatosasusimontincsingchockis required when replacing anew pat Reset: Indicates agusiment(inducingchockiareqeed when a parthas ben ens Circled numbers used in the table ‘Gish: ndcate tee oa pony eequnc oa ‘net (eka hve a stings. O + Insc aatmers eugene et sotings which canbe eared out ndepen ont9 fro] a] ™ [pele Bn w/e z A lil! Ble el ld g/t ape PH UGH HAH Paligeaaesal Deda uselhe s [ele Sa) |8/ 8) sald leis |a 518) No. Partname coe [6:24 624 629 |6.20 /600|6-90/631| 55 | 56 |5-7 |es2|6-90| 54 7 [Brum New [os s [2 6 1 2 | conan) Mew a [Menonic | ww fafa a afe [Boar one) wow [ [a2 Ts] | On wie Now wo —[@_7 [8 [8 ef eff vel « 6 [Somieint [New ret] | 5 al [ale 7 [As enor wow |_[@ | Dewiopns nw [| © Ce ‘9 [pces New at T 10 | Opes ave 02) New st cette bleta« [11 [owerpone tr oparcive [new.rsat| | [ste] lel [+lelrl« “+ Now meaneroplace wth anew unit. Rest meen entation, + ther is a prion sequence io asjsment, tis cated as a nb inside the cil. + wen reptcing ne memory 1, cary out the necessary aelings nthe 25 mode. In adn, opacs ‘eveloperandatjust detection. (Copy coutr(eveloperfaiguecorection, rum etque coe) aia are eared by L.detecton aust] ‘12 Baatuing he memory IC 2; Bator pororningthe HP to cig ead adge detance adjustment, ethoload edge erase width sustment data (a 00% and 80%) 026.ADWUSTIENT ADJUSTMENTS WITH THE P BUTTON Checking and Resetting the PM Counter ‘Adjustments hat can be mise wah the P buston include changing and depayng varus part, and we here Checking procedures fore ored to as Punctone. Phaze maybe beady dhe a tene evan tote enduse and ose exon. [582] Operon Oeseton) Ey tril Ste for tho Sve ec 7 [Wie preseg te bute, ae] P buon Inte socton, he unctone avalos actin thers ey ony qutty freind. With roar te bens mati seting ton nce tes haveg arma te, rt venous 7 | Cache PN carton raTCB setinge mn epee scion, onal recy guy eet P Function List Resetting procedures rer) 4 peraon Tieton) [Ent tea ‘Sesing doting he PU coir | hecig aesting te developing Baz =] ‘Checking and reseting tho dum counter sting buton Tneaton of eopy cour cunt [Press the copy baton, ‘Copy baton —] + [Region of arivary magaieatans + [Seti he rams erase with + Checige maxi jp maar + [Checking he minim up magnfeaton P Function Operating Procedures (1) Tum tho main suite ON. (2) While ling ho P buon, press the apa ton ‘nthe eperaton pan, (3) Chock data hat wil be plyed in he copy quay inieaterorprassthoappcabie burton cniho operation panel to change data enn. (4) Tum te main such OFF.Checkingand Resetting the Developing Bias ghecking: 9 ping Che Checking Procedures ig and Resetting the Drum Counter Seting procedures Stop] Operationtinaication) Eri trina ‘Operation (teeation) 1 [ie pressing bute, rae] ton + | he presor he P but pea] buton | "| samteabicory gant seing | Copy usity be" Copy aanty | | ont mre arson | Sota tan eee |__| teen tw) - 2 | -omck ne aun coutvana 3° hack bin sitio Ce ees {shinitoteD pret | +0 cet du conta Inte copy arty deat Note: Ook bas it The cancun be epayed “Capy quan sting baton | Developing bias dation | ‘sve.sate aa ime sequence ° ‘tea 200) ce Resetting Procedures av re | cnocingprosnduree 2 | enter code 1 opty Seo] Operon tndenin) | Eniyiominat] [3_| pres me coproton ‘py buon 1 | Wie pres the buon, sa) P buon oS Sapysan | Checking the Copy Counter/Total Counter ‘The ie eve a he Savloing Note: When25 mo adress Pt isstto"0 hotoalcount as sitin the copy aunty il be piayes tieator (Soe Note below} When 25mode des 1 lsseto". the copy count willbe slays, Note 2: Developing bas votage for ach avet ination Deveosing bas vatage] [Step] Operation raeatony [Entry temina 1 (etanaara) =150 1 | Wile posing he Pbuton, pose baton ut =180V ‘Copy quartty 2 =200V soting baton a =v 2 | = Check he arum count valuein the LCD panel, +0 check he copy count vale | im te cory quantiyindeator. | The copy eta count wi be splayed two gts at tne in saquenes. Checking the ROM Version [sieo| operon doatetions —_| entry teina_| 1 | mite precsing he P buon, pres] button tee ky. ‘Copy quantity tng baton | 2 | Cheek ROM version number on LL imeteopaney |ADJUSTMENT OTHER ADJUSTMENT Light Distribution Adjustment ‘Operation (eatin) redler Tami eh ON aad sewer | Se"? meyer og hy ay Roser Sane | iat py Sry Fat sy pace Adjsiment procedures Biaenatl Sontionsceana rete ‘Cautlon: 106k to 800 if the densi 16 S-point stop ays ume man vtenoFF tranche | * | Shee sate ety te Epo wep ce sou Monel enon, i ad canbe tnishod Wen the gray scale of he copia potenti chats ‘ihen not unfom, perform procedures below to ‘xtremely uealanse rt prorma reughlight into | [gare Sasautinort hte ot soars, sryacuomen, ne cpn ot MAME, 5 a CFF oe igrteonsey adustmont.refrte 36 mode oagnos- ‘es secon) | Mowe tho igh atinaton adjustment plates A) (©}unut ne mage denatybacomes union. Ihe tot sid of tho copied paper is ark, move {he tonto the plat oho paper ext ste or ‘he back soothe late tthe pape oe ade Retectng miror Ith back side of he copied papers dark, move the back seo! th plato the paper ext 60 oF the ton sea the plat othe paper fed ide 7 | Ital the ginal grass tum tho main swich ON, nd opy the plenita chart agin 3 | Creckto ce tthe dons ofthe Span step chats Luni fomietio ight Repeatstops Sto unt he Standard gen blow is met ‘Standard 02 to 0.9 deny patches must be consistent. (0.2 deny pate 03 density pat 55Center Adjustment Tools required * Phillpsead serewaiver + Pyramid chat (9x17) ‘Adjustment procedure et alas hoor plate adustment, 3 | Tahion the 2 cet eros and check he conaing | | Repeat 10 Sui ose mosis the sand Standard: Centering ost Wahin 2mm contr of nage center oat —— \ contort pope Distortion Adjustment Tools required “+ Phlipsthead scoweiver + Pyramid ona (1017) Proparation Femov th orginal ass Adjustment procedure optics Veiner ‘Gperaion 1 | Lesson the 2 et ecrews, hen move the ear ade ol the ops Vir upmard a downward er the datoron aston 2 | Tighon the set srs and check the tortion, ‘| Repeat 116 Z unt ston meets the stands Stan Wingo: | The arr bean he aga ines | hand fait squab Wn ‘nm (wn 03% ore a) = bxt eI LAB L = te oF —— 05 6 or | | 10 [ra war ogra etecon 32 z ater eB TT) Counter sicton Pet) oF 0 0 Taal soon _ 1 Copy (ceveoping) count eT 13] Copy quan sating oo a eer) lini action 49° 5:30 620 7:90 | 50 9:99 1a | Massage enguaga selecion [07 (©: Engioh French 4 2:Gaman & Hal | | 4: Spanch 15 | size mode secon Bi __[8 |e: Nonnal TA eae poy 16 | Pretrenl paper ee 03 |W eurepe Fatorio solston usa 18 | Orgad um bak alton oo 7 | Gnas Tum bake Retort 18 | Ao Low power mods me xg TrEweps | O/Neno T2mA 2 Smin, [ORY or Euops 1S:Ohertha) USA | 3: 10me. 4 15me.5:0mm, |5-Onerthan ope Espa nly 2 | Aatoshur af wade sledion | 01 | BUSA | Greed 1 Neusec .£vepe_ | 2] at sa elaaa tina oF 1 | ieee P20 a0e Ea 2 tT 25__| Copy conker proeeten aca | 0.2 O_o: Potato’ 2: Wo prseeed 26 | ADF tame erate stcion 0,5} GrEwep= | 0: None 55mm fame 5: USA B10 [Pil ele speciation | 05 4 2810" 5 2 — 3 — a 2 |W Piteaunt oF a Le 3 aioe 0 35 [10 a 38 [Lie ° 7rode selection ‘ess | _ tem Seting ange] tna valve [Change deta Reman 39_| 10] — Drom eoant 3 a oie 0 _ [ior a = 20 a [70] =a ccc a 35] nam ongal se aasion| OZ a eterioTia) selecton | Sorter als ING oF |B Nensaar ae T 4 Son pty 2: Group pry 3: SoWStapl pry “a7 | Gleaing ing Taree om, D[0:Canesi 19: Faut [| 48 | Auto rest setng oF 1] 0:Ne autorset ‘Auto root (Europe 09500, USA 120920) | Grong cron akager oF oo: Canes rains te 1 Current leakage tat 2: Main ea tat ‘BO | Doub count specteatontor | 0.7 D/O eaunt- 2 coos ‘txt 7eopiee BF tray sector oF 0) Otay ae Bes {nen eaneting APS) 8: Tray 4 Try Uapan on 5.8) tay | Copy eet oe | 0: Protected 6 Nt preted protection sea 2 S| Aut ay sate oH 0 | Dine seiea 1 See ‘5 | uo stan utlon func Oz 2 Feerio RT sslacton a5 | enesy Sarnaalmadscabaion | 0S 0] a ieimeds 108 moe 2201 mede_3:202 mode 35 — hate baton uncon seiston | 0 a Fiero] 57 | Key counter aportion 08 (0 | 0° Slop air ha paper fora | specitesten| ergo copy spron 5: Slop moda. ‘| nal mod sting oF 7 Fetaro BS) 152 [ANS mode print election 03 ° efor 26) (0 | Users bas shit eleton 03 (OSL TL Baer] Reer to 7) ‘61 | Mined onal union oH 0} © Notacieted ¥ Sacto soup, G2) Rata shut a nar ating oF 1 ors0ma Tao mn: 2: 0min._ 3: 20 mn ‘5 | Oa number of ergaal count | 07 ‘OO Not uted ¥ Uses 0piaanostics aioe Tem ‘Seling ange | Tn vave | _ Ghange detale amar et [i] Total count 09 3 5) a0" o es _[ 107 ° ~ era o—|— es [ 10" [=o eer 3 70 Panty a afinalirarter os 7 Feterto si shostcelcton | | Ti Woe image secon oF 3 Fterto forbypass and univers ays Master key code (upper ig Mast key code Master keycode Master key code ‘Master keycode Master key code Mastek code ‘Master key code Tower di) a}! fal alla inal hear ating a 1 | O= niat Restrnt naa — 1 nor heater intl _ TET paper aes waacion | Be Europe | a Ewopa "aero 5) 2usa | susA ‘Switching ae ealasion’ [c+ 0 | 0: Sue aeectan casaot election 1: Caesate election 8] 10° [Copy oping cout | OB 1 e & 85 86 aro" 2 #0 % 1 a 10" a 3 ° Tadao dp reds stirg oF 0} enable 7 Diabie (Caen endo 25) on47 MODE Checking Separation Claw Clearance Setting the 47 Mode “The modeli¢ equipped wh YO check uncon 2 a iagnos tes that canbe acvates in 47 mode \cpossbletocheckthostaus ofeach snsor ante confmand adjust each ad Setting Procedures (1) Tu tho main wich OFF. (2) While prossing the numaeal kaye 4 and ofthe copy quntly etn baton tum the main atch ON. Tas Wil enable he 47 mode. Note: Both and 7 keys moet be eldlormoe han ascend sie he man stich hasbeen tuned ON, (9) Tocheck input signals (a) Using he copy quantity etn buttons, enter the code forth dested signal (ensor, sta) For ode, efor othe UO check code it. (t) The mageston ideator plays the lve ot {he signal being checked Hor Lo Tools required Not: Hi ero insoat the sina lve ppd tthe conto * Paper (Imm thickness) board (C9). * or an i “ “To chock ouput onde (a) Using ne copy quantity sting butons, ertrtne Preparations edo forthe desred ouput oad, ee). For code, (0) Tarn the main sich OFF. toler tothe UO chock cose st. (2) Openthe trent door, than pulp he mainbody separt (ty) Press te copy bute, ingloverto open tho upper body. Thi operation wil acivate a load or ouput & (0) nsortandhotthedoorswichpgintothesltolthe rot signa upper man body to actvatemerack sth ‘Gepy baton [Code | Dessrsion —] Adjustment procedures Betore pressing put | Tg Sigal vel naan ‘Atapessng [Output | Oubputlosdoperaionsgnal | [St] Operation ideation)" Enryeminal 1 | Eno the 47 Mode (6) Prosstnostopiler tlt to dable he ou oo ah (@) Team the main swich OFF to cancel the 47 mode. 2 | Emercode 28 Copy any 3 | Press te copy baton. ‘Copy baton | Cheakclesrance bobween te ‘rum ae separation claws, ‘um and separation ci ctearance (standard) 0 ram 5 | Press the stopiceartuton | Sopidoarbato ] Gheak cearanesboiwoon the ‘rum and seperation esws, using a paper | Standard 0 < Dram and separ ton caw earnest mmpiagnostics ‘Adjusting L Detection (Toner Density) ‘way peromn ts dsiment wen replcing developer ith new ane so hat he valagecarepondingt tner Jan twten onthe memory Note: Tris adustmont eet cop counter. reparations ‘Supply new developer evenly into the developing un. Note: When unpacking te machine, supply developer, tan AES Adjustment Tools required ‘AES adjustment chart Preparations Place the AES edisment chat onthe orginal ass Note: During asjstmont ho original cover must be closed. peor he Lonecion eae srehng re: Ajustment procedures is ausrmert i poerod win use develo, ign] peraton Goatn) | Entei | chine tg ten andr oe. “1 [Bere 4 Mode 2 | ter code. ony aaniy ‘Adjustment procedures sting bons “operaion Godson) | Eniytomnar] [| Peete con bon, Copy buon rhe 47 Nese. “| Te pone er on an - tearng eprint pc eit er code St Sip ane as +— ma _When the scanning operation is stop-| 3 [Pret copy baton, ony baton fedandte epneuclarp gros FSF witli approx, 8 boca ody acer seconds tehange to ba when comar on ten AES adhere fener eoaty nex boon automat comp (So Netto cay aust Not: Hor code FO dled he AES cent musbe on replaced sce i might be abhorInput/Output Check List, et tpal one oa pated! _ cae eee Name | ya Name mes a |e ES Real Anomal| G07] Cr TEs ae Sool soci ia See toe Ton boy ‘arat onpont oat ——| Capone EP Sa conan te ps taser of Sia 06, [ : or | a 1 ee 2 Drop Ba os 15577] = 3 Cee eas | ia (S881, signal (Main Body/Upper) | See +1 15 of Page sas dts Boa to 15 FogarScy sa CBU = e| | Pe saraalOBUNaS- COT i : ‘aporsar sal OBUtoneh | ~ n — sit —[ Parton sca Cpe Vas vo —| ot soit — Papert sonar Up sat —{ eanorsonerser Lys{te at tenet —[ pserisd soon tones S3| —[ et ancag sons oom Yer pep ar} Foe lodsomnoid BU | ‘upper ner Pari rarer os od ero DET Psa ‘Paper feed sensor (Lower) Yes | No | 24 |Sbal ‘Bypass feed solenoid fat) | Portes ster osUipay | Yor | te 1651803 [Rectan (Cruoperetcoscr | _ pita] —| reper nas coco osantaany —] BB Parone | (oovtementcr faa] | rarteosomnr OBO a pe | teroner zl | LETT solenoid Ter comer Taso —[ oe — | Sepa ce ance —[ opis tenosoaen enarapna PY net or [na] —| opis ear —| pie eae ponte saraipal Yer [ns ae . = - a Fie] — | Paperosasoeor PRUTOTT pr Yea tha [3690] | an toedeose (Dostum ON without connecting he dummy resistance.DIAGNOSTICS indeaton Input signa source up eaters | srt sna cours | ae Plena Name Ww} to 5] Mat Nome bot [mode a | ed Fai] | Paper conveyance sensor(PFUy [Ves | No | © LCT! paper eonveyanca sencor =f - 39 20 wt) mato - a1 [Me [rum seve motor Ec [a2 fa Contig tan motor 3 Jom) | Tet counter om Yee [Ne i 45 [2 | | Faingheator lame a7 1 — = 48 08| | Operation boaraan ah) 9! | CEL (al igh) L eee — E SFE st TT detection sajustment Z 2 33 T | eal I . Tet [ eet coi ata (tau) — 58 T r ) aeteaton cont dis (Upon completion of dtecton | Aaustmen hs delecton cont ana eurent fa RF eo (OFF | “ON [60 GOT [ADF meter eation (COW). ‘Changeover sacon rrbck Yer |_No | 61_MO04 | ADF motor revere olaton [GW] [ADF no paper sensor Yes [Nop] ‘ADE paper se sensor Yes [No | c 6 TOF ogial ood cin PSV] | ROF aga ot sons ‘Yee [Ne [a5 bait | ADF gate salenoa 6 oF TOF pape food ih ae ‘ADF speed reduction ot - | solo @ ADE runing made 70 7st ngat oon a na cou Para f a [oo [Bema ene 2 |e ore mt ~ a — 76 7 a Sea wee Ue teas ——| Opn | Base fa — A moO pst 20Upgrtas pater sores [Yor no" 1 [int —[ ADU de otro ssl —[ ov patter Yor_[ no [a [a] | a0 peer Fel —| Aou peer ances sas [-var [no —[-a iol — Ab ran fs] —|2oUpafe pres aaor—| Yer [ nee [wit [SoU rn fe —[ ou pat somes sat —[ Yer no 5-[ast —[ av nn rl pes) — Rou pepwesmmaren dese —[ ver [wo —[ or |spnf —| A0Usm eeu Pesan am aa we-|re [er ° Fst —[ anv heft fre | nop oscar as | conta = sce ; “2 iy tae [— 23 — pe - - ca - oo [FES| — | A a a ne A t +t datos rach pra utd it [—Paersse [nan] ae [taro basin fon fl aan ager So Soxtt £ 38. “KRDS memory initialization aac n oh omar et tare A 7 ——| aca roa i oe ate oat Boss ~ oz ‘Backside mode reer 1 a oe 3 02a ema ea n “Fela mana aa rc aero ty a ‘cio shea el sande tae i ase @ otebiachosrics: 36 MODE 'A special operating mode called the 36 Mode has beon provided excusvly for making adusments while oprating ‘lous pare of the machine Setting Procedures (G) Tum the main swten OFF. 12) Wile holding the 3 ard 6 keys ofthe copy vanity sting buton, tun the man ewe ON.” Th i ‘enable the 26 Modo, Tho 36 Mode fs exclusively fr ‘raking adusiments hereto, doesnot supp nora apy operation, The eters Co wil apparinthe copy ‘anit inate Ele the dested code using copy quantity eeting butane (4) Press the copy button. “ot wat appear inthe copy quant indeatr. Whi heaing ne P cuteness th specie number forthe dested agustmont using the copy quay soting batons ‘The data now in use wi be hese on the LCD pane and also blnkin he copy quanity ic. (6) Enter new data sing tn apy quantity ating btons. (7) Prec he P baton, (6) Tum the main ewtch OFF to cance the 96 Mode ° © + Positive and negative data entry (3) To enter postive or negative dts, presto stopisieae bouton The daply wl atemate tom postive (6) 6 negate (-) and negate (- 0 peste) Note: Since the operation method in the runing test mode is «90 | Stim ator Vol ate: 29 e080 | sein ton (oe ah ‘ena tne oe) rang perce data nt 0.2% cougeperarasamamore | | © [Prowse ute Pain Prost Pion Pon 7 Pepe tp 91 rl ing 7 | Repeat ip 3 unload isan emda ‘seat stad. 7 [Tame main sch OFF anew 7 [Tun te main wich OFF ——[ Wan och Standard: Win 0.9% a 1 ratio Vian tem every 200mm (eo. except 11a) |x x] o10 ‘Standart: Within 08% a1 rao ‘Win tm evry 200mLead Edge Erasure Width Adjustment Te adjustment nae to procedures. ‘3. Desived magnification adjustment * Oveal austen ‘Siep] Operation (ndsaton) [Ent trial * Desired magnicaion adjustment [Erie the 36 Mode. 2 | er code 92 ‘Copy quarity Preparation sting butons| Place the pyramid chart for ehecing load age rasuro [3 | Press he copy baton, (Copy baton thon th origina lass, “| Press the magiieaton made but | Magndcation py lonand sec mayeaton be | mee buton ‘Step | __ Operation (infcation) Enry terminal ‘Adjusting range: ent “Tha ead edge erase wih aust 4 marten bce ott each 2 | Ener code 92 Copy avant ‘mapa ange ab setting buttons ‘Sale ay magnteston within the 3 | Peete copy baton we sa apn | Copy baton ‘angen pare fe achat Che dep znd ng Thar a pea | ross th P buon, ton raontiaton inn nee, rss the bution, Fe “2.0010 «1.66, 10591005 ' [ler he quantiyindeator Bins, | Gopy quariy 2) X85 tox 20.71 t 0.60 fntr new dea ating baton 3) iat tal 22 woaztoao 72 Vale dat-29 «00 > 90 4) eit toto, 0.9010 90.8 oss) (andar) (more) 5} 10) ‘change pet one data unt 0 arn [Presse copy tuto stat ara | Cony bon | ross th Fbuten. Paton ht ps wh pe | 7 | Repost lope 3 6 unt esang 5 [Prone ne Pen, | is win tana. 7 | Aor the quantity indeator birt, | Copy quay Turn te main enteh OFF an tos ertr now data sting button 2 Val deta: ~29 «00 -» +99 | (oss) (etenaard (more) ‘change por one data ut 0.239 | | Press the P baton Prbuton ‘| Ropoat stops 310 7 nt veadng | stn stander 10 | Tum the man switch OFF Main sehpiaanostics Trailing Edge Erasure Width Adjustment Preparation Peco the pyramid chat for checking tallog ed erasure wth onthe anal ase. Adjustment ‘Step Oparaion neon) ny wrminal 1 [Erorthe 96 Mode 2 | Enter code 98. ‘Copy asntty sulin butons Hp to Original Lead Edge Distance Adjust- ment This gustment covets enor of exposure start poston du to ‘magneton. (This ajusment is umnacoseay inthe fe) Preparation Place the pyramid chart onthe orginal aes, Adjustment “Sep] Operation (nication) [Ent trial 1 Enter the 96 Mode I 3 | Presse apy eon at conyng (ek gc a th ma ‘Copy baton Press a PB Pome 2 Ee ode 97, apy aunty | ating tons ress he copy buon (Copy baton | Aer the quanty neicator rks ok data: -28 00 -» 499 (toss (tana) (ore) change pe one dla unit 023mm Copy avy sting but Press he P btn Paton 7 | Repeat stop 3 6 wt voadng vith stander ‘Main switch 1B [Tumtne main uh OFF “| Make toe copies wah veducon |P bution of, Meas erasure withs ol em dd the maa with (8) of maxima and mii Example 032.6mm,A=20mm 426 Take a copy wit agian of 120 and maasice erasure wth e. Example B=18mm Fle a roqured covecion sop ‘value with the folowing formula, | ‘Step value= (AB) 0.94 Example @3-18)/094=05¢ Proes tho Pbutlon. ‘ad conecion tp valua oS presentvaluandenternowvalve, Bxampl Ihe present va s 05, and ‘corecon stop ali eter valu 6 9 [ ake copy wth nagnlcaion ot 20, measure the erseur with [Puiton and make sue itie same aA epost steps th 9 unt oreo no iference blween A and & Fun OFF the man sh, an sehTis pagel ua toon,Replace this page with the tab divider printed: MAINTENANCESERVICE SCHEDULE Service Schedule MAINTENANCE asain Cony OW unt 1000) 490 5 0 225 270 915 0 06 150 45 510 586 ain boy antananes| (vey 88,0008) I Peto cree (Gey 90.000 98) 20F oF 208 Maintenance (Every #5000 05) Peto cnock) (Every 160,000 ep) 200, (ven 85,008 Peroge choot (ve 180,000 eo) au pace? Mairtnance (vor 45,000 cp) 08-07 (Every 85,00 8) erode check) (Every 80,000 ep) pe.07 ‘avode check (h (Every 80.000 os) str sto Maintenance eve 85,000 ee) st08 Mantanarce (every #5000 cr) Pere ebork (Every 80000 es) sr216 Peto check) (very 80,000 op) erode check) (very 860,000 co) mMaintenance Items Main body (Every 45,000 copies) inpleneniion dasscaton | No, | isstion enc ta ‘| Bs Seni mate anatanie [ng |e ato 960) SSF 7 [Pepraion | ipo shece 4 Ietcontots check . = | Braman [Dru eae . Ganing ace @EHAZISY = |_| Seting pdr ‘Separation cw (tse spare] © | ® Drum deanereanng pa ton lw pono change) _ Po. . BioarbashiCaan pad ce. . BlwordnehCinanng pad ‘charging orne unt ro) | ‘leaner nobler tah Second papereed vn lar | ‘lower bshtleanng pad Heed cen lar | ~ [Bower bush Cleaning pos ae ee : ove bahar pa [3 [eamyanee | transteSepavaton coon ua | Bower sheen pad seston [Paper onvyance gee pe « Bower beeing pad Paper conveyance secon | Bower bshGesnng pad {opr sete) | _ 7 [Bovelpra | eveoper : secon Dvalping unt . Tone deny = Tener beh "une he nt I Slower bushieaning pad 5 [Peer teed Pope ted er Uppeioney | * TowelBowerteh section Paper rie oer (Upper.owe | I TovetBiner bu Paper ave or Upertawe | # t Towel Boner bust ‘Bypass rr . I “ToveBwer sh Sensor P51) . I Bonorueh — Paper food gue ito . { Bower bus Cleaning padMAINTENANCE. Tiler Gato ve |ouwtersn| Seas |p| er mn aie jeaton ment] PY @ ones | Eran . overt Coan ad sesion [item ectinanlend [° lover buen pad Tone Te lone shlarng pd | Tr * Blower bilan pad | | AES eeor = lower bsh Ft er = Blower bush Ope spp o a Fan gas rn caer pad Fister cover * Dri Geaerianng ped ‘rons ir SEATOTS) s Seal late = cong pad "APS sensor ee a 7 | Fusing unit | Upper fusing roller oa | Roller cleaneriGloaning pad sector [Lowering ler * Flor desnorcenina pad [Pane xt tor . Dru deaarianng pad | ane ot A . ~[ [tran | Fuss caw . Fler eae | per ig iepas——[* Dri enerening pd ‘Ging rotor BSEASIOS) = Fusing onperao sensor | ® 7 aig ape Fug empaaue sensor? | © I “hemos * Sag BPTI | Senor cera Bade ps) | 1 Fale clearer po ‘ems = Fas gad No © [Fa cack | ction tina =T oT Pas guard No? {etimoin Cosa)" WT check . iad ge check Gah Soon . ‘deny susie) Utes pats oe Cre alg aaa = Caan ceareSeena ped PU cour ret re | man Cos 0) | | Dn cuter eat =T Ev Ht GOOD) (srmsto code)" tn eplatanent. Ne "140"; Perform checking thi ender 13ADF [DF-208] (every 45,000 copies Tagen calaion no |usaion| ——santentim ewan Jus 68 Jy] Sena maul ante ing (ton | 7 Papriocscckyanrce | | samnronove : - z ape s SamncemesCanirg pad | pas ba = [bi cleaner pod Frparoed ena |e On clsrClaning pd Dottie nd poverty | On clenlang pd Photo sensor . ‘Blower brush _ 7 | Pass — [Paper comeyacs ba o nm emer pad caresce Phot swe? A Blover bh section ‘Conveyance gear . Plas guard No.2 7 | poral lr a ir Sean soso” pape aaa + Dr Seared 7 Fl SSE Rnd unt acon | Ciena owned - Papert ak on } ADF [DF-308] (every 45,000 copies) |__ Implementation classification to [emamn| toning] omen 7 epron | Papreed ci ih a > sus reacne’) 2 [ Papert Parr = q] um demearng pad ‘section Paper food belt . ‘Drum cleaneriCleaning pad Pape led dv la | um ere Daub eed reverion alr ® ‘un eran Phat smsor = lowers 7 [Paver | Pasar ak [= ni dered Scweyncs [Prosar te Bowe bush pection Conveyance gear T . Pias guard No.2 cod ji 7 | Rec wa eves f a cand secon Papa ; hi ene een 5] atanea | Rona on a aS ering pa mated : Paper ed =MAINTENANCE Drawer Base Unit [DB-607] (Every 45,000 copies) inprenitn casio We | Clssicton stom cant BE ice mati ant tos cass sen Lxloe| = 0 | ton | 7 | rparaton | Paper od cock wth or = fe tenoved _ 7 | aparfod | Papert oer > Dean cerermanng ped every 3 [Paper | Papartoe ave oie = [| bre caansaning pa corwoynce [Papertnd ren oir | un iron ad section =r conveyance side door . lower brush (cripryy | ae ~ ‘haat Sora * Bone bh 7 [Fealceck | ape ed Sk retain > crac) Exeralecion . ‘rum danenanig pad ‘rama Base Unit (08-907) (Every 45,000 copies) inp castion ne |cssteaten| ——senerion Eamon fat [fe sup | Senco rmto ante | eg [Heaton PCE Sy 7 | Prorion | Poprtod cock wth ere > caverenored _ 7 | Paorfood | Paper eed lor > ea) 3 [Paper | Papareod tr or = convyonce[Poperted avn aloe 7 ior [Reeser ater [s 7] Fra ceck | Papa faed dock rang Si erat acon roma eeten = Gan ceedSorter [ST-103] (Every 45,000 copies) ‘nloneratonclssiiation ti,| clessiteston] Sone [cana] cnc [bree Ropce-| Sappy | SEE mater! end tole [lan] chen [Ez [Reicey sippy | Serio mae and 1 | reparation | apr toed check (th . enclosures ronoved) 2 | Pass | Comvevares bot a earing pad convoyance | Feed bot ae] Ceaning pad section Gale ating gaat . Pas gun No Conoyaresrelor | ‘rn lenerCesing pa Conveyance gia | ‘rn leaneriGeaing pa 5 | Siaarani | Paper detcion sensor | ‘Blower brush Diveinaatee pono) |e T Slower brush “| Fal cc | Pape fod chek th ‘ran dlanorceaing pad relies mente) Exel scion > I Dea dearer ioning ad ‘Sorter (ST-104] (Every 45,000 copies) va |ctatenen | senoton Ss nt 7 | Prsaion | prince >| | po anon onal ee) | Pane ronan nan) cones [Papers a Da darned section ‘Remaining paper check opening | « | Cleaning pad/Applicator Ae : sn a © ine [ey dia oe : appr sccm [Gaerne ag a5 [|e Pa ure apis Trt om go : Pas gusset [Sessa soe : Pas urea Box on : ipa aaron . Pi ure ange 7 Freie] PaO ° (retin en sera on a [Bamana 76Periodic Check Service Items Main body eriate check [1] (Every 9,000 copes) Inport lasoicaton va} Cassteaion | —sevcotom — [Gana] check [HER Fens] ep | Srl matral andtece 1 [rumunt | Bram . 2 | Feng unt | Upper ang oer . 25ANSS5" Tower ang oor . S5EASS8" 3 | Final check | Orum coutor eset ° (47 mode, Code 9) _ ‘ADF [DF-208]| Peridie check {1} (Every 180,000 copes) NNo.| Classtcaton | sarioe tom i. [buonee- [Replace Service materia and tools | ome i Per] Soy 7 [Paprtod | Popa 5s abl food 5 proven ler AD (OF 208) Pavol heck [1] (Every 00.000 conten) implementation classification — Ns] Cassteten | — Seneoton Lesa] cin [sR Perse] supy | Seems ansoo 1 | Paperieed | Paper feed bet . Schon coer _| Doi foot . proven er toeotoe™ J Drawer Base Unit (D8-0077107 Perio check 1] (Evry 9080 copies) lq Taplin casein ve} tatcton | sventen Sora] cet [UB te] | SHH mn ante [po ‘poor ui . Pie gunz (Penn sete Bevel ears . Saves 300 conta mre (hate— Sorter{ST-104) Petiodle check 1} (Every 90,000 copies) 7 Ne.| Ciasieston | Service itm ‘Sonice material and tals 1 | Dive unt | Tay pin ing grove . Pas guard No 2/Appestor ‘atte supe lide ° Pras guard No Z/Appator rove eo pe ra . Pia guard Wo Appear [Stale sige groove . Pas gard NeZ/Apptor ‘Shaft hole sacton| : MatoVAppetor eat section . las guar No Appear 2 | Conveyanes | Sta bash () . section s2aar019" ‘ate brush (6) . raanasio- 79MAINTENANCE Sorter(ST-216) Periodic check [1] (Every 90000 copes) Implemeniaon clasteaton No, | ctasseaon Sensce tom (Coorfonaca] tub [pha] Sup: | Service materia and tots I ing” (CMC caton PERI SS 1 | Preparation | Papert check . (Removing enema ection | ark r200% 208,205") | {Cheering exema sect 12TH1201"09 04 5108 | @ [Frame uate) om wansparetsancor | @ Bower bah tesoter | enk@net || 3 [Teyana | Conveyance bok > rum ieaneraeaing pad theronee | s2tk4star Io onto |Home poston sensor |» ower bah wweconer | roveassi= | Upper int sereorTaTRRSST™_| Bower bh wor it sensor T2TROSST | cE Blower bth ape — |] rin ianetioring pad Paper ental fronaod | ‘rum Sanevaning pad section) _127K4506" | [a dc ges 127770" . Fas goo ‘Gor 127505" . [a garde | Gear 127700 = ins garded Worm gear TKO = ins gordo © [Gare untat | Paper entance ener . Bower bah | | wesorer | ervassse Tree leider eco | © ‘asm Sanaeaing pad 1eTK 606" et or aT = ‘rum Sesnerseanng pad © [at ehack | Paper eo check . {estatiogexema so TK 208204205) Checking exten sects 2T412018904 000 eal econ = ‘rum deeneroanng pad 0Periodic check 1] (Every 450,000 cop Inpleneniatoncasiiation Na esteten | Sento [Gan] Chk (NR Recep | See matt ant + | Drive unit | Gearascontiy (nen . Pas guna No? eTit56" 2 | Guide unt [rdxer be ror . as guard No2 (Fight and it pine) serait ICOPY MATERIALS MAINTENANCE PM Parts Kit a7 Contiguration (1 kv4s,000 copies) Contigration (19,000 copies) Descnion Sonny commen cm ra cing bide 196 Teoer ‘be SS () Fusing Geaning oor tee [onecaneige IN umn te “ LY = i ‘Clearing pad (10pes) te | my ge Poets goves 2 [Developer coectng sheet = eet peMaintenance Kit Configuration (1 kiv45,000 copies) Desson “a Desai oan Devaar ‘pe Payetione govee Tat fergie 7 Developer olan seat 1 ae = and rubber band 5 5 Dust bap and bor band te | Fring caning eter | te | y | | Q SS 4 ‘Collecting hand bag ‘1 pe ‘one fer [ae ~ 7 “a ‘ing pe m=) ine neSERVICE MATERIALS MAINTENANCE ee | ito [_Dession ‘Shape cxovei80 rum ear Fy © & waroneco | Pas qurdtog — Ss coanoi70 ain E | & ecceeat0 sohaet 200 XY 3 fy conse0 | sein ponte (y en || coe 2 | | 1 packSPECIAL TOOLS ‘Tool No. ‘Description ‘Shape ‘Quantity [Remarks Lx1s.0010 Optics pulley hoksing | 1 Ta tor repling BZ) mice) 3 | asnnorest Joneses cn] PSR 1 —|[-—| & | cowee0 sea LLT/ , coweae | pantwcran WY ' oowsre0 | Nenpyanisn L_/ ‘ coveet | oumcons 1 | comscn | asowernan | —O , = ooveoee Tower Newer late doen ore 23. Close te ont oo. 25 Load way and me by-pass ted ay wn copy avo and mekes copy samples.26; Putte neuen manual the ear her ‘Ill. How to set the paper tray 1. Posing o topper -Asrequrod change me poston of trper pa (1) Remove the two screws xing the stopper (2) Sethe stopp pte a te pion for to size Use and secure by he crew, 30 ot natal te eonper late na wrong 7 27. Stick the screw hole cover over the centering | Src adumingtcron a otoase eda) || sof row | | 2 Postoning of paper ques (rot aa ex) (des ron dre. (3) Keep he tay Stem tunes upside down (2) Remove each oo scrote e paper guide Sony ont and ea, (Sete paper guide stogoee (ron at he \Vi.How tothe reset PM counter Beton bre se cd and Sear by te 1: isa he perp he corer 1 emit pga gs gpa ea 2 te pressing numer keypad « and-7” Petar ne ay to aaa y Smuaneousy mon be man sin nae (o0"wilbe aepayed) 44 Press COPY baton 5 Tomotne main sen VIL. Toner density adjustment (Ld tion adjustment). ‘yn resin namie keypad and “7° 2 Pres nue keypad and" in ths ord (Si wl Beales) 2. Prese COPY buon, Te man meter rot (Bing wich "S wi fieko to avomattaly comet austen {when aye on without erg) (Bajsment tne Aout 9 seconde)INSTALLATION label A) staal (A) at Pe locatn i ston: ron stctng, ensure ath casste ba A) fe located win tne shaion cess in boon 4820 aetector paces Setmesizedetectorpieces atte postonsie | «8 BOA *# Soting ne o75 xchango of asst ping (0 Garg i cnt sg he se Tala pacer AT | Cast oping Sy sate alc) 1S (Reayeononic paper] asset song COthersizes tian | (suace Narrated Fo ehvang te ane an ang 6 Stking of Tray paper 52 abet (0 Sting te ray pei ab win te 68Replace this page with the tab divider printed: INDEXinex INDEX Symbols 25 mode "ADF tame ease soon. ‘Address map. [AMS mode pint ating : ‘Auto but tureonsio funtion sing wien at ‘ginal placed inthe ADF andthe ADF ie opened. 7 Alo ow power mode ine sting. Dt oe ating Dj eto made eezcton ‘Au shut of timer slacion ‘Auto sant bustan funtion slocton ‘Auto stat gna selection ‘to sat release tne icon ‘Ato ay selection ‘leaing cunent eakagalmaln rly tare ‘leasing fing fares {Copy quantity sting int slocton ‘Counter election, ‘Double count specication fer 7 copes Energy states mode slocton Key counter operation specication Immediate cep mede cetng Inst mode sting Inna ray sting or APS eancsing. Intral Restor setting LCT paper size solacton| Mason key code setng. Message language selection. iru rg size detection sslocton ed orignal uncon seacton| ‘034 number of gna eaut mode secon Original tum Back selection = PM ele epectication Preferential paper size section Prony of ongnalrancter sheet ‘Seting procedures Sorter tl made seting ‘Swichng the sz selociencacsetecaacion Users bas hit slecton Wile image selection or bypass and unvores ty, Herzontal magatatin adustnent HP to cxignal lead ode distance aise Lead edge erasure with adurtment Lead edge timing adustnent Lghtintonsty austen uneing eat mode. Seting predures “Trang edge erasure wih susan \Voncal magneton sdustnent es 7 19 621 ea oe 17 621 oe “Ajusting L detection toner deny). [AES ecstrent ~ Checking separelon claw clearance Inouteutut check st Seting the 47 mode. AB ‘Aas map (25 mode) [ADF tame erase satacton - ‘Adjusting Lett ona denaity) Adjusimens “Adutng ADU gearing ‘Austin nip role elevating eam tiring ‘Adjusting the RDU changeover gate poston ‘Adjusting pape sew ‘Adjustments when rplaceg pat. Adjusts wth he Putt ‘Checking and reseting te drum counter ‘Checking and reseting tho developing bas chit Checking and veseting the PM count ‘checking ho copy countertotalcouter Checking the ROM veon P tune st P operating procedures Consang adjustment Distortion adjustment Focus adusmont Howto use the adjustment eocton Lc se eeecton Ugh ctibuion aden. arouse 1? Standard vais for esch pat Adjustments when tepicing parts Ajustrents wth the P button ‘Checking and testing the sum count. [Oheckng and resting the developing bie ht. CChacing and resting he PM counter. copy counter couter. ROM version operating procedures ADU changaovar pio postion adstment “ADU gear rng act AES adjustment. [AES contol AES eaner seu gram e198 6:19 bie 14 en 69 1a 59 ct 54 o4 52 Segre 56 57 on ont st 53 54 4 5 69 59 50 195‘Aas am is). ‘915 me print ating APS col orn placedin he ADF and te ADF is opened Auto low pomer mode ine setng. ‘Auto rset sting ‘tosh of made selection ‘Ale shut of mer seting ‘Auto tat button tanction election Auto stat orginal selection [Aut tat leas time eetecton. Ato tray selection c ce (CEL cont Centr ross section CConoring adjustment. (Charge elimination LED creut dagram (Charge corona unt (Charge corecton ort gram. (Charge, vanateieeparation cota (Checking and resting PM courte (button) [Checking and resting developing bas shit (@ baton) ‘Checking and resting em counter ( button CChaching separation claw clearence (Cheching tho copy countatal counter (P but), [Checking tho ROM vorsion (P bute). awe Fusing Separation Cicaning bade Gearing unttonereolcing unt Cleaning Bisse. Conan. Disassembly and assombly sng cure lekageman rly fale rig sing fares. Conigraor, prose Conetucton ‘leaning union closing uit ‘Corona unit Developing section Div section. Drum eaage unt ttemal easton Fusing unit (tes secon 1.98 ‘Auto buton unctonuta uncon seting when an origina 62 62 56 ee 62 140 56 2.08 53 54 4 14 +96 +86 +96 +58 62 6a 12 156 149 +9 +8 Paper conveyance seton Papor ood section Toner supply unit conto ce counter Chae, vanslvsaparatn. Caing fn Developing bias. Dram ev (6). Expoedr lamp (Lt) Feaing temperature. ans iv a pertion pane. Opts vo) Pre that operate when the main sich turned ON Partha oman on when he man sich Pct acaton sano (S08). separation claw. Toner density ‘con! beard et agra. ‘Soong fan cont. ‘Copy mates ‘Copy quantity seting int selection ‘Charge corona wnt (hago, anstrsoparaton contra CContetion Dieassembly and assembly Mocnanism ‘Translefsepraton corona unt coronas Charge “ranosoparation counter conta, (Counter salecon Developing bas cont Developing section ‘Canton. 2 165 154 198 +80 152 42 129 101 168 146 153 +81 6a 148 147 149 146 445 146 +47 6 18h 149Inoex Developer, replacing, Doveloping bie conta Developing unt Disascombly and assoely Mechanism Toner donsty conve Developing unt Diagrams ‘AES sonsor out diagram (Charge conection cut diagram. (Charge elimination LED cet diagram Connector layout Cont board ret diagram Electical payout Lot operation beard cut diagram COpfon wiring diagram vera wing gram PCL ero dagram Powersupply board cies agra Fight eperaton board ceut agrem “Tener density creat dagram Disassembly and assombly ‘Clening unttoner eolecting unt Corona unt Developing section Dive section. Drum cariage uit Extmaleecton. Fusing unit Opts eecon Paper conveyance cacon Peper feed section Distorion adjustment. Doute count specication for 11x17 coi ive secon ‘contruction Disassembly and assombly ‘rum eve (6) conto. ain (Mt) ean Mechanism rie sytem danings Lene unt dive sini eive ptes ave rum Drum carage wnt "CEL conta Conaivtio, Disassombiy and assombiy Mechanar Pk cont . Separation claws Separation claw convo rum iv (6) cont Drum dove drawing 138 +8 +8 +8 18 oy ey Elctical pas layout. orgy sarin mode secon Exposuee lamp... - Exposure lamp (L1) conto, nena ee nn ‘Consiniction Disassembt and assem F Foous edutment Fusing claws. Fusing ester amp Fusing rl (ower) Fusing rte (opper) Fusing wt Fusing tamperature conta Fusing trperatute sensor Conatston. Disassombly and assembly sing claws Mechanism Fotor (ower oll (upp). TTemperaure sensor GH Hovzontal magniation austen He to ogal lead edge distance acustment 1 Imes sop mode sting Int made sting Int ay seting for APS canceing Inpuoupat check ist (47 mode). Internat nestor sting a ‘las Main body abnormality Paper ame. K Key counter operation specication, 18 18 18 173 160 174 va 17 621 6s 64 67 48 4 6sL aes Exposure (Lt) Fusing hater... LCT see soiecion Lead edge erasure width scent Load edge timing edusmet. Light itbstion aquctmont Lens ve (M3) conta Lene ave ating Lig intensity ausenent. ‘Main body abnormality (am it Main ve craving. sin) cant Maintenance ‘Copy mara. Period check sores Service materials Seni schedule Spectl oo - Maintonaee tems Master Koy code sting Mechanism Clearing unttoner eotesting unt Corona unt Develeping section Dive section Drum eamage Fusing uit. pti section. Paper conveyance section Papor fed sacton “Toner supp uit Moosage language selection - Mrsnum orginal ze detection selection ‘Mod orga incon selection. Moore ‘Dram ive (M). Lane ive (4) ain) Cpe ive (Ma) Nip ole elevating cam ting acustmont 18 +39 o7 620 ome 11 18 +o 112 oH 72 78 7 67 156 145 49 +87 113 165 156 6a 142 +31 +29 o4 ° (0 numb of vga eaunt med salaction (Oporaton boar ecu agram (et) (Operation boar cet cagram (ra). Operton pane conto Optics vo (2) contr Opies ve ceawing - pts secon ‘AES cont ‘Consrcton. Disassombl and ascemby. Exposure amp (L) contol Lens rive (MS) contr Mochanism (Optics ave 2) cont FRadaton eclenoi (606). pte we ‘Option conta 2 (Option wing diagram (iginal um back sateen Overt wing gram Ozone titer extemal soto) Pa P functon operating procedures Paper conveyance section, ‘Conetucton Disassombty and assem. Mechanse Papar fed ona Papor food section. Construction Mechanar Paper fee contol Paper ze detoction conta Papar jam (am ist) Paper size deacon control Papar skew adustrent Petodie check sans ems Pot. POL he gram PL cont PM yee speciation wor supply board cet agra Prost of orginltranser sheet selection Product coniguator Prost pectestons. - 66 22 178 49 196 119 133 431 129 121 101 62 +13 53 5.65 185 185 1893 158 +58 166 164 510 +39 205 1a 220 7 19R Fadia solenoid (806). Replacing doveopor unin test moe. s ‘Separation claws ‘Separation claw conto! ‘Senice matvala Senvce schedule Seting procedures (25 moss} ‘Seting proceires (96 mode) Seting he 47 mode Sore i mode seting Special ele Speciiations, pri, Switching the size sloctonaseeteseecton System outing ‘Timing cna Toner dons creult degra Toner density onto Toner vel detection cota. Toner sappy unt ‘Contin Mechanar Toner evel detction cota “Trang pdge erasure wish aster’ “Tranteriseparaton conta u Users bias sit selection. v 1 Standard value for each pa Verical magnieationaqustment WXYZ Whoo image election or bypass and universal ay Wire, pti 197 +51 1a 713 7 e12 173 173 228 +53 156 156 +85 sa ea 19 67 os noex“This pag lot Bank intntionay,Replace this page with the tab divider printed: BULLETINS2223 QUICK REFERENCE GUIDE JUNE 1997IMPORTANT NOTICE Because of the possible hazards to an inexperienced person servicing this equloment, as well as the risk of ‘damage to the equipment, Konica Business Machines ULS.A,, Inc,, strongly recommends that all servicing be performed by Konica-trained service technicians only. Changes may have been made to this equipment to improve its performance after this service manual was printed. Accordingly, Konica Business Machines U.S, Inc., makes no representations or warranties, either expressed or implied, that the information con: tained in this service manval is complete or accurate. It is understood that the user ofthis manual must assume all risks or personal injury and/or damage to the equip- ment while servicing the equipment for which this serv- ice manual is intended, Corporate Publications Department (© 1907, KONICA BUSINESS MACHINES US.A., INC. Allright reserved Printedin USA,CONTENTS REVISION HISTORY. SAFETY PRECAUTIONS. SAFETY cinoUTTS, DIFFERENCES BETWEEN 1120 AND 2a, MAIN BODY ‘SYSTEM OUTLINE. PRODUCT CONFIGURATOR PRODUCT SPECIFICATIONS Te. Copy Paper ‘Options. Parulre of Machine Maitanance ‘Copy Matarals Machine Opering Environment DIAGRAMS. ELECTRICAL PARTS LAYOUT DRAWING (CONNECTOR LAYOUT DRAWING. (OVERALL WIRING DIAGRAM 223 OPTION WIRING DIAGRAM. TIMING CHART TIMING CHART (5x11, 15,2 eet JAM LISTS AM USTs Paper Jame Ame. Main Body Abnormality. ADJUSTMENT HOW TO USE THIS SECTION. ADJUSTMENTS WHEN REPLACING PARTS /ADWUSTMENTS WITH THE P BUTTON Function List P Furcton Operating Procedures ‘Chocking and Resating the PM Counor [Checking and Resating the Oevioing Bas Shit [Checking and Reseting he Drum Counter [Checking tho Copy CountoTota Counter (Ghackng the ROM Version ~ OTHER ADJUSTMENT. ght Distrbuton Agustmont (Center Acuctment Distortion Aajustment Fes Adjetmert LOT Size Selecton Aajusting ADU gear iin - ‘dusting np rol slovting cam tring ‘Adjusong ine ADU changeover gate peiion ‘jing paper skew VARIOUS LISTS. “ +3 +3 18 13 24 be Sr . st ‘Standard Vali or Each Par si DIAGNosTIcs 25MODE, e ‘Sting procedures. 4 ‘Auto stat gal Slacion e ‘Counter Selection 4 Meseage Language Selecta 6 Preerential Paper Size Salocion es Ofiginal tun back selection 62 ‘Auto Low poner mod Tine Seting 62 ‘to shut OF made eeecton 62 ‘no Start Release Time Slacion 62 ADF Frame Erase Selecten 62 PM Oya Spetieton 62 ‘Minimum Orgeal Sie Detecon Selection. 68 Sorte ntl Mode Setng 63 ‘leaning Fusing Fares 63 ‘Auto Reset Soting ey Clering Curent Leakaga/ Main olay Far. 6-3 Double Count Specticton for 1x17 Copies. 63 Inala Seting fo APS Cancsing et ‘Auto Tay Selnction e4 ‘Auto Start Butlen Function Section, et Energy Stain mode ssecton| ea [Alo ButonFunetion Auto Futon Soting when an ‘Orignal ie scedin the ADF and ADF ie ‘opened. es. Key Counter Operation Spsctetin os Inital Meco Seting 6s. -AMS Mose Pity Seng, es Users Biss Shit Solecton 66 Mived Orginal Funton Section 66 ‘ulo Sit OFF Tamer Seti 56 ‘Od Number of Original Count Mode Selection. 6 Proty of Onna! Taner Set Selection... 67 Whole image solecten fr bypass and uiversl ty. er astor key code Sting er Internat Heater Seng or LCT Paper Size Slcton. or ‘Swichng the Size SlectonCassate Selection 68 Immediat Stop Mae Seting eo (Opy Quanity Seting Lt Saacton oe 25 Mede Aas Map, 6a a7 MODE 2 Seting te 47 Node. ee ‘hacking Sepraten Claw Clearance, 612 ‘Adjusing L Detection (Tone Dons) e3 [AES Aajusiont ea InpuvOuput Check List eu 8 MODE 67 ‘Seting recedes ear Funring Tee Mode 67 Up Ite Acusiment. 8Load Ego Timing Adjustment Vere Magatication Acjustent Horaortal Magnteaton Agutment Load Edge Erasure With Adjustment Traling Edge Erasure Wath Aductrant Hp te Original Lead Edge Dstanco Adjustment ee 610 621REVISION HISTORY MODEL 2223 une 1997 ‘At the time of release ol his service manual, no TECHNICAL BULLETINS have bean issued for this model ‘The folowing SAFETY BULLETINS have been issued which ther apply specifically to this model or adshess {general safety. In alton to the salety bulletins, review the Salely Precautions section of this manual. BULLETIN Te parE " Isopropy Alcoho! Incorporated 1st ection 4 ‘Sharp Edges (All Models) Incorporated tet ection 170 Policy on Unauthorized Modticaton (All Models) Incorporated 1st extion 45 Installation Emvronment (All Mode) Incorporated 1st edition“his page leiblankintonsonaly.SAFETY PRECAUTIONS Installation Environment Salety consideraons usualy are directed toward ma- chine design and the possiblity of human eror. [a dalton, the environment in which a machine oper fated must not be overlooked as a potential saety hazard, Most electrical equipment is sale when installed in a normal environment. However, fe environment is ilerent from what most people considerto be normal, it is conceivable thatthe combination ofthe macting ‘andthe room ar could presenta hazardous combina tion. This is because heat (suchas rom fusing unt) and electical are (which can occur inside switches) hhave the ability 1o ignite flammable substances, in cluding a When installing a machine, check to s0e if there is anything nearby which suggests that a potential hazard might exit. For exarple, a laboratory might use orgarie compounds whieh, wien they evaporate, ‘make the room air volatile, Potertialy dangerous con lhons might be seen or smelled. The presence of substances suchas cleaners, paint thane, gasatine, alcohol, solvents, explosives or sia items should because for concer, 1 conditions such as these exist, take appropriate ‘action, such as ane ofthe following suggestions. ‘+ Determine that the environment is controlled (such s through the use ofan exhaust Roce) so that an offending substance ors fumes cannot reach the machine, ‘+ Remove the offending substance, ‘Install the machine in a etferent location, The specie remedy wil vary trom soto st, but the princples remain the same. To avoid the sk ol injury ‘or damage, be ale for changes in the envionment \whon performing subsequent service onany machine, and take appropriate action, Unauthorized Modifications Konica has gained a reputation for manufacturing ‘liatle products, This has been atained by the com bination of outstanding design and knowledgeable service forces ‘The design of the equipment is extremely important. Iti the design process that determines olrances and safely margins for mechanical, electrical, and elec toni aspects. isnot reasonable fo expect individu als not involved in product engineering to know what fetfact may be caused by allring any aspect ofthe machine's design. Such changes have the pote of Segrading product portormance and reducing saely margins. For these reasons, instalation of any meaification not specially authorized by Konica Business Machines USA, Ine, Is sity probed, ‘The following lst of prohibited actions is not allncly: sve, but demonstrates the inlnt of this potcy ing an extension cord or any unauthorized power cord adapter. “+ Instaing any fuse whose rating and physical ‘zo difrs fom tat orginally installed, + Using wie, paper clips, solder, et, to replace for eliminate any fuse'(ncluding temperature fuses). + Removing except fr replacement) any alr iter. + Defeating the operation of relays by any means (uch 2s wedging paper betwean contacts), "+ Causing the machina to operate ina fashion other than as it was designed, ‘Making any change which might have a chance ‘of defeating uit salty features, + Using any unspeciied replacement pats, General Safety Guidelines “This machine has beon examined in accordance with tho taws pertaining to various product safety regula: ‘ions prior o leaving tha manufacturing tacit to pro tect the operators and service personnal fram iny, However, 2s with any operating devee, components wilbreak down trough the wear-anc:tearof everyday use, as wl adltonal safety discrepancies be discov ‘rad, Forthis reason iis important that the technician Perosially performs safety checks on the machine to ‘maintain optimum reliability and safely. inclusive, should be The following checks, net ‘made during each service cal CAUTION: Avoid injury. Ensure thatthe machine is ssconnected rom ts power soures before continuing+ Look for sharp edges, burs, and damage on all ‘external covers and the machine frame, “+ Inspect at cover hinges for wear (loose or bro: ken). ‘+ Inspect cables for woar, rays, or pinched areas ‘+ Ensure that the power cord insulation isnot ‘damaged (no exposed electical conductors + Ensure that the power cord is propery mounted tothe frame by cord amps, “+ Check the continuity from the round lg (GND) Cl the power cord to the frame ofthe machine lensure continuity. An imprepery grounded ma chine can cause an electicaly-charged ma chine frame, Safeguards During Service Calls. Confirm that all screws, pats, and witing which are removed during maintenance are installed in thele ‘fginal postions. ‘+ When disconnecting connectors, do net pul the swing, particulary on AC tine wing and high vollage pars. + Do not route the power cord where itis kel to be stopped on or rushed. ‘+ Caretly remove al toner and cit adoring to any olectical units or electrodes. ‘+ Alter part replacement o repair wor, route the Wining in such a way that it dees not contact any burrs of sharp edges, + Do not make any adusiments outside of the pected range Applying Isopropyl Alcohol Care shouldbe exorcised when using isopropy alco hol, duo to its flammability. Whan ving aleohol to lean parts, observe the folowing precautions: ‘+ Remove power from the equipment '+ Uso alcohol in small quantties to avoid spilage ‘or pucing. Any spillage shouldbe cleaned up wh rage and disposed of properly. ‘+ Be sure hat there is adequate ventilation, ‘+ Allow a surface which has been in contact with alcohol to dy for afew minutes fo ensure that the aleohol has evaporated completely belore ‘plying power o nstaling coves. ‘Summary Its the responsibilty of every technician to use pro fessional skils when servicing Konica products, There {are no short cus to high-quality service. Each ma: Chine must be thoreughly inspected with respect to safety considerations as part of every routine service Call. The operably of te machina, and more impor- tanly the safety of those who operate or service machine, are directly depandent upon the conscien tious etter of each and every technician, FRemember..when performing service calls, use good Judgement (nave @ watchu' eye) to Identiy safety hazards or potential salety hazards that may be pre: and correct these probiem areas 2s they are idenitied tne safety of those who operate the copier ‘swell as those wi service the copier depend onSAFETY CIRCUITS: SAFETY CIRCUITS ‘The eletical ere ofthis machine contains the following safety ceuitstopreventan accident emeccuringin of an aboralty, [1] vera sat ckeu protector [2] Exposure lamp (1) overoating protection cet [5] Fusing neae amp (L2)overhetng protection ctcult ‘The folowing explanations are provided to provant sanice onginaore rom unatentonalyeeabing the ely cit, Overall Safety Circuit Protector Exposure Lamp (L1) Overheating Protec- tion Circuit 1. Protection function provided by circult breaker (CBR) “This function breaks the AC tne Instantancouly in the vent hat thee ie sveassve curen fw de t28 short Dbetvean th AG fea Not: The function of CBR must not ba deactivated unde ny creametances, 2. Protection function provided by current leakage detecting circuit (LBA) ‘Thisfunction uns themaln ays (FL and AL2) OFF and breaks the AC ln ntantanecusl inthe event that leak: ‘age curent lows duet 8 ground sho none ide of he AC ino. ‘Note: The nation of LBA must nthe desctstunder ay 1, Protection function provided by software When tho Lt CONT signal auput tram the potecton fupetion by sofware onto contol board (CB) becomes [UL tights. Simutaneousy, the L1 ACK sig, whien Indicates that Lt fi outptrom the CVA onthe power supply board (PSB) to tho CB ‘Tha CB mons bath the L1 CONT and L ACK signals rey ltrtrmesch other, themaln lays (Lt and 2) vllbe tured OFF and power to Lt willbe cut OFF. Note: The luneon of RLY and RL2 must not be deactivated under any cecumsiances. 2. Protection function using hardware timer circuit wn Lt remains thor more han approximately 1825 seconds because of seme abnormality, the hardware timer on the (OVE in the PSE wl operat, fret euting of RLY ad ru Note: The tution of AL and AL2 must nt be doscates Uundor any reunstances 2. Protection function using optics temperaturetuse “ Inte tomporatrein the very oft Have above 336°, 1 bow, euting of the How of cure t Li. ‘Dp not vse a plese of wie in plac off undr any seumstaneaeFusing Heater Lamp (L2) Overheating Protection Circuit 4 q 1. Protection function provided by software ‘This uncon tur OFF fusing heater mp (2), the ain relays (RLY, and RL2) inthe event tha! he out vllage from usingernperature senor (TH), eadby he conta, board (CB), le abnormal Note: Periodaly chock he surfaces of THY ane THO that contact ne rele andreplacethemithey a abnoma Se uneton of RLY and RL2 must not be deactvstd under any cicumstanees. 2. Protection function provided by hardware This function uses comparator cicut which empares the oud votage of Ht and fing temperate sencor2 (THe) wit ne abnormal judgment reference vale Itdsconnecte 2, ALI, nd L2 fromthe cretinte event that he oulpt votage of THT or TH2 exceeds the eer Note: Check the cutaces of THY and TH that contact the roller peroccaly and replace am i thay are bor. “Te lncon of AL and AL2 must not be deacivstd under any reumstance, 4. Protection function using thermostat (11) tho suace tomperature ofthe upper using eller ex neds a spcied value, TS1 wil bow, dec cating of the fon of currant to L2. Note: Do not usa pleco of wire place of TS under any ckounstancesDIFFERENCES BETWEEN 1120 AND 2228 DIFFERENCES BETWEEN 1120 AND 2223 “Thi machine has Been designed based onthe Konic 1120 machine. The main erences between to Koica 1120 andthe Korea 2223 a ite below. Product Specifications [ee 70 Pz) essen ‘Speciatons | 1. Capy speed 20 shoes (8.511) 23 shoots (a5e11) __V sheets (9417) 12 ehete (1x47) PM change 2 Fit copy tne 65000 (@5e11) See, (85x11) PM change ‘Photograph mose Not weed Used “To improve tuncton Pretest made Power save mode ‘Torespondto Energy Star Binang margn shit Lisi ot Llesize and edason ‘Totmprowe tection & Piston auto sa Netused se Topo tneton 7. Optone (yaar F204 F204, F308 2) Sonor st-102, sT.210 sT108,sT-104,5T-216 | Totupeptons (@) Drawer bes unt 'DB-205A (wo PFU) 62088 thee PFU) (08-907 (LeTsPFUSADU) | 18-07 LOTSPFU) 16-107 (ADU) | stone Stand 8 Mantenance Maintnanoe: | | Ever 30,000 opie Every 45.000 xpos | To improve serveesbity (CHP change 2. Copy mater Drum: Common with 1015 Ccomenenvith 1035, 1120 | CMP change Devolpor: Excuse for 120 | Exclushay or 2008, “Toner Exch) for 120 Exclus or 2228,Mechanism Type “29 Reasons ‘Operation secon | 1. Operation panel LED indeaion co pane! Toimprove opeatenabity | Dive secion | 1. Divemethos ‘nae man mete ie ‘Separsteddvnginioman | Adoptonef drum civemotor rotor and tum mor teimprove mata drab | sa sabi ‘pics scion | 1 Opies minors eto ah rior) ‘Senettzaton moe ypersonstzaton minor nade cooing Esaustcoaingby cocngtan | Eahaustcooing by aden | To improve function Suter nd ootng fan Dramuntcocion | Aula asparaon TToimprove saparsion Separation caws:s Separation awe paromancs Fusing eacion | 1. Gearing rel Divan by uppertisng ler | Independent ven deaning lr | To nprove leaning oro 2 Sense cleaning ade 1 Matoaleat siting nbber | MaorakPFA ech Torespond to market toh: | - | - roegy I Electrical Controt Tee ia 2 essen Dive section | Dem aive ‘Common aie tpeportoed! | Newly added excuse dum | Tomprova devon ana covelpnatong veloping dive mate rum ratty ‘Opies seston | 1. Optes moor To improve mage gay obsess mar 6 ule motor | Te emoiy cont cout 2 Ops brake PSIOpissovaran PS Uses Netused 2y pee motor acopten | 8 Main body coang en | excuse oimprove performance “4 Racaton elena Notured Newt sed “To prevent machine ne somperatue em tng ‘Operation eaten | 1, Operation board | excuse “Ta reepondtotunctons! I (Fight boarseh boa oman | Paperieed scion | 3. Rest solmnois Scene “To improve petomancs [ Bram cariage unit | 7. PCL board echahe “Toreepend to higher CPM 2 Charge careoon board Sctshe To respond o photograph | mode Fusing econ | 1. sing enaor Exhale ‘oimpowe perrmancoElectrical Control (continued) DIFFERENCES BETWEEN 1120 AND 2223 her 1. Fgh voage powor spp eta ‘Torespondto haner CPM 2 Power sup board cus Torespondto higher CPM and uncon expansion (aou) 3 Goria board Eicusvo Torespondto higher COR ‘Torespendto fetal expansion ROMANE eclahe Torespondto higher CPM “Toresponsto incon ‘exansen‘This page lot ben intentonaly.