Professional Documents
Culture Documents
M0103
TROUBLESHOOTING
E215B-E245B
TROUBLESHOOTING
Group 1
Group 2
Group 3
SECTION 5
TROUBLESHOOTING
CONTENTS
Group 1 - Troubleshooting (by Error
Codes)
1. Judgment of actual thing at site ......... T5-1-1
2. Classification on failure and
troubleshooting .................................. T5-1-2
3. The blown fuse of Mechatro
Controller ........................................... T5-1-2
4. Troubleshooting by Error Codes ........ T5-1-2
E215B-E245B
E215B-E245B
OUTLINE
Troubleshooting provides process locating for the
cause of trouble in the order that trouble occurred.
This manual describes how to solve the specific
phenomenon systematically as early as possible.
For troubleshooting concerning the inside of
equipment, refer to troubleshooting for each manual
of equipment.
SM0100
SM0101
SM0103
T5-1-1
E215B-E245B
Classes of failure
Troubleshooting
When error code after self-diagnosis is displayed Carry out troubleshooting according to the error
on gauge cluster
code.
When no failure is detected currently but error When it is hard to recreate the failure situation,
code after self diagnosis is remained in trouble cancel the data in the history and reproduce the
history
failed situation or suppose the cause according to
the troubleshooting by error code, and then repair
it.
When error code after self diagnosis is not Carry out troubleshooting according to
displayed or is not remained in the history
instructions
in
Chapter
T5-2
"TROUBLESHOOTING BY TROUBLE".
Carry out troubleshooting according to
instructions in Chapter T5-3 "TROUBLE
DIAGNOSIS MODE".
Error
Code
Trouble
Described
page
A015
T5-1-5
A025
T5-1-5
A035
T5-1-6
A215
T5-1-6
A225
T5-1-7
A235
T5-1-7
A245
T5-1-8
A255
T5-1-8
B012
T5-1-9
B013
T5-1-9
B014
T5-1-10
B022
T5-1-10
T5-1-2
E215B-E245B
Error
Code
Trouble
B023
T5-1-11
B024
T5-1-11
B032
T5-1-12
B033
T5-1-12
B034
T5-1-13
B042
T5-1-13
B043
T5-1-14
B044
T5-1-15
B052
T5-1-16
B053
T5-1-16
B054
T5-1-17
B062
T5-1-17
B063
T5-1-18
B064
T5-1-18
B072
T5-1-19
B073
T5-1-19
B074
T5-1-20
B092
T5-1-20
B093
T5-1-21
B094
T5-1-22
B102
T5-1-23
B103
T5-1-23
B104
T5-1-24
B113
T5-1-25
B114
T5-1-26
B162
T5-1-26
B163
T5-1-27
B164
T5-1-28
B172
T5-1-28
B173
T5-1-29
B174
T5-1-29
C012
T5-1-30
C013
T5-1-30
C014
T5-1-31
C022
T5-1-31
C023
T5-1-32
C024
T5-1-32
C033
T5-1-33
C034
T5-1-33
D012
T5-1-34
D013
T5-1-34
D022
T5-1-35
D023
T5-1-36
D032
T5-1-36
D033
T5-1-37
D062
T5-1-38
T5-1-3
Described
page
E215B-E245B
Error
Code
Trouble
Described
page
D063
T5-1-39
D152
T5-1-39
D153
T5-1-40
E012
T5-1-40
E013
T5-1-41
E022
T5-1-42
E023
T5-1-42
F011
Failure of output transistor OFF and GND short of attachment boost SOL valve
T5-1-43
F013
T5-1-4
F021
Failure of output transistor OFF and GND short of swing parking SOL valve
T5-1-45
F023
T5-1-45
F031
Failure of output transistor OFF and GND short of travel 1-2 speed SOL valve
T5-1-46
F033
Failure of output transistor ON and disconnection of travel 1-2 speed SOL valve
T5-1-47
F041
Failure of output transistor OFF and GND short of optional selector SOL valve
T5-1-47
F043
T5-1-48
G011
T5-1-48
G013
T5-1-49
G023
T5-1-49
G032
T5-1-50
G033
T5-1-50
H013
T5-1-51
H014
T5-1-51
H023
T5-1-52
H024
T5-1-53
H033
T5-1-54
H034
T5-1-55
H091
T5-1-56
H093
T5-1-56
I313
T5-1-57
K014
T5-1-58
R014
T5-1-59
R024
T5-1-60
R034
T5-1-61
R044
T5-1-62
R134
T5-1-63
R144
T5-1-64
R154
T5-1-65
R164
T5-1-66
R174
T5-1-67
R184
T5-1-68
R214
T5-1-69
T5-1-4
E215B-E245B
Table 1
Error code
A015
Trouble
Judging condition
Engine adjustment is missed. Or it is impossible to set the adjusting value within the adjusting range.
Symptom
Control in the
Rotate with the default engine.
event of failure
Returned
in
The engine adjustment is completed normally.
normal condition
Screen No.
Service diagnosis
Screen No.
checking screen
Screen No.
Checking object
Checking
Mechatro controller
Table 2
Error code
A025
Trouble
Not yet adjusted engine or failed adjustment of pump proportional valve (B adjustment)
Judging condition
Pump proportional valve adjustment is missed. Or it is impossible to set the adjusting value within the
adjusting range.
Symptom
Control in the
Workable with the default proportional valve output.
event of failure
Returned
in
The pump proportional valve adjustment is completed normally.
normal condition
Screen No.
Service diagnosis
Screen No.
checking screen
E-1 P1 PUMP
E-2 P2 PUMP
Screen No.
Checking object
Checking
Mechatro controller
T5-1-5
E215B-E245B
Table 3
Error code
A035
Trouble
Not yet adjusted unload valve or failed adjustment of unload valve (C adjustment)
Judging condition
The adjustment of unload valve is missed. Or the adjusting value can not be set in the adjusting
range.
Symptom
Control in the
Work with the aid of output by default proportional valve.
event of failure
Returned
in
The adjustment of unload valve is completed normally.
normal condition
Screen
No.
Screen
No.
Checking object
Checking
Mechatro controller
Table 4
Error code
A215
Trouble
Judging condition
Check adjustment data, and judge the content of memory is correct or not. (Trouble history only)
Symptom
No affect.
Control in the
Control at side of correct memory data.
event of failure
Returned
in
It does not regain. Replace controller.
normal condition
Screen
No.
Service diagnosis Screen
checking screen
No.
Screen
No.
Checking object
1
Mechatro controller
2
3
T5-1-6
E215B-E245B
Table 5
Error code
A225
Trouble
Judging condition
Symptom
Control in the
Control can be done by default value.
event of failure
Returned
in
It does not regain. Replace controller.
normal condition
Screen
No.
Service diagnosis Screen
checking screen
No.
Screen
No.
Checking object
1
Mechatro controller
2
3
Table 6
Error code
A235
Trouble
Judging condition
Check hourmeter memory, and judge the data is correct or not. (Trouble history only)
Symptom
No affect.
Control in the
Control at side of correct memory data.
event of failure
Returned
in
It does not regain. Replace controller.
normal condition
Screen
No.
Service diagnosis Screen
checking screen
No.
Screen
No.
Checking object
1
Mechatro controller
2
3
T5-1-7
E215B-E245B
Table 7
Error code
A245
Trouble
Judging condition
Symptom
The hourmeter data which was judged as error is taken as 0 Hr. No problem in normal operation.
Control in the
Normal control is available.
event of failure
Returned
in
It does not regain. Replace controller.
normal condition
Screen
No.
Service diagnosis Screen
checking screen
No.
Screen
No.
Checking object
1
Mechatro controller
2
3
Table 8
Error code
A255
Trouble
Judging condition
Check proportional valve adjustment data, and judge the data is incorrect.
Symptom
Control in the
Using fixed value of proportional valve correction data, usual control is done.
event of failure
Returned
in
It does not regain. Replace controller.
normal condition
Screen
No.
Service diagnosis Screen
checking screen
No.
Screen
No.
Checking object
1
Mechatro controller
2
3
T5-1-8
E215B-E245B
Table 9
Error code
B012
Trouble
Judging condition
After starter switch ON and engine does not start yet. And the input voltage from the sensor after
starter switch ON is in the range of 1.4 V or more to less than 4.7 V.
Symptom
Control in the
Normal control.
event of failure
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
Boom up pressure sensor SE-3 When B012 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
When B012 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 10
Error code
B013
Trouble
Judging condition
The input voltage from boom up pressure sensor is less than 0.1 V.
Symptom
Control in the Set proportional valve output rate of P1 and P2 pumps to 0 mA. (Hydraulic pump emergency mode)
event of failure
Set output of P1 unload proportional valve to 0 mA. (Valve emergency mode).
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
Boom up pressure sensor SE-3 When B013 is cancelled and other error occurs after exchanging the connector
with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
Mechatro controller
T5-1-9
E215B-E245B
Table 11
Error code
B014
Trouble
Judging condition
Symptom
Boom up pressure sensor SE-3 When B014 is cancelled and other error occurs after exchanging the connector
with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
Mechatro controller
Table 12
Error code
B022
Trouble
Judging condition
After starter switch ON and engine does not start yet. And the input voltage from the sensor after
starter switch ON is in the range of 1.4 V or more to less than 4.7 V.
Symptom
Control in the
Normal control.
event of failure
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
Boom down pressure sensor When B022 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
SE-4
Check sensor unit for possible failure. If failure found, replace it.
When B022 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-10
E215B-E245B
Table 13
Error code
B023
Trouble
Judging condition
The input voltage from boom down pressure sensor is 0.1 V or less.
Symptom
Boom down pressure sensor When B023 is cancelled and other error occurs after exchanging the connector
with other sensor.
SE-4
Check sensor unit for possible failure. If failure found, replace it.
Mechatro controller
Table 14
Error code
B024
Trouble
Judging condition
The input voltage from boom down pressure sensor is 4.7 V or more.
Symptom
Boom down pressure sensor When B024 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
SE-4
Check sensor unit for possible failure. If failure found, replace it.
When B024 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-11
E215B-E245B
Table 15
Error code
B032
Trouble
Judging condition
After starter switch ON and engine does not start yet. And the input voltage from the sensor after
starter switch ON is in the range of 1.4 V or more to less than 4.7 V.
Symptom
Control in the
Normal control.
event of failure
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
When B032 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
When B032 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 16
Error code
B033
Trouble
Judging condition
Symptom
When B033 is cancelled and other error occurs after exchanging the connector
with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
Mechatro controller
T5-1-12
E215B-E245B
Table 17
Error code
B034
Trouble
Judging condition
Symptom
When B034 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
Wiring
between
arm-out
pressure sensor and controller
CN-131F
CN-101F
When B034 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 18
Error code
B042
Trouble
Judging condition
After starter switch ON and engine does not start yet. And the input voltage from the arm-in pressure
sensor after starter switch ON is in the range of 1.4V or more to less than 4.7V.
Symptom
Control in the
Normal control.
event of failure
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
B-4 ARM IN
When B042 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-13
E215B-E245B
Table 19
Error code
B043
Trouble
Judging condition
Symptom
Cavitation occurs at independent work of arm-in. Arm horizontal arm pulling can be barely done but
if attachment is pulled in the air, arm falls first. Bucket can drag under the condition that the bucket
bottom put on the ground.
Set proportional valve output rate of P1 and P2 pumps to 0 mA. (Hydraulic pump emergency mode)
Control in the
Set output of P1 and P2 unload proportional valve to 0 mA. (Valve emergency mode)
event of failure
Set output of arm 2 arm-in proportional valve to 200 mA.
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
B-4 ARM IN
When B043 is cancelled and other error occurs after exchanging the connector
with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
Mechatro controller
T5-1-14
E215B-E245B
Table 20
Error code
B044
Trouble
Judging condition
Symptom
Cavitation occurs at independent work of arm-in. Arm horizontal arm pulling can be barely done but if
attachment is pulled in the air, arm falls first. Bucket can drag under the condition that the bucket
bottom put on the ground.
Set proportional valve output rate of P1 and P2 pumps to 0 mA. (Hydraulic pump emergency mode)
Control in the
Set output of P1, P2 unload proportional valves to 0 mA. (Valve emergency mode)
event of failure
Set output of arm 2 arm-in proportional valve to 200 mA.
Returned
in
It returns automatically in normal condition.
normal condition
Screen No.
Service diagnosis
Screen No.
checking screen
Screen No.
B-4 ARM IN
Checking object
When B044 is cancelled and other error occurs by turning starter switch on
after exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
Wiring between arm-in pressure When B044 is displayed after turning the starter switch on after the connector
sensor and controller
is exchanged with other sensor.
CN-130F
Check wiring for possible failure according to the wiring checking procedure
CN-101F
and repair it if necessary..
Mechatro controller
T5-1-15
E215B-E245B
Table 21
Error code
B052
Trouble
Judging condition
After starter switch ON and engine does not start yet. And the input voltage from the bucket digging
pressure sensor after starter switch ON is in the range of 1.4 V or more to less than 4.7 V.
Symptom
Control in the
Normal control.
event of failure
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
Bucket digging pressure sensor When B052 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
SE-1
Check sensor unit for possible failure. If failure found, replace it.
When B052 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 22
Error code
B053
Trouble
Judging condition
The input voltage from bucket digging pressure sensor is 0.1 V or less.
Symptom
Bucket digging pressure sensor When B053 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
SE-1
Check sensor unit for possible failure. If failure found, replace it.
When B053 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-16
E215B-E245B
Table 23
Error code
B054
Trouble
Judging condition
The input voltage from bucket digging pressure sensor is 4.7 V or more.
Symptom
Bucket digging pressure sensor When B054 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
SE-1
Check sensor unit for possible failure. If failure found, replace it.
When B054 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 24
Error code
B062
Trouble
Judging condition
After starter switch ON and engine does not start yet. And the input voltage from the bucket dump
pressure sensor after starter switch ON is in the range of 1.4 V or more to less than 4.7 V.
Symptom
Control in the
Normal control.
event of failure
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
Bucket digging pressure sensor When B062 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
SE-2
Check sensor unit for possible failure. If failure found, replace it.
When B062 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-17
E215B-E245B
Table 25
Error code
B063
Trouble
Judging condition
The input voltage from bucket dump pressure sensor is 0.1 V or less.
Symptom
Bucket digging pressure sensor When B063 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
SE-2
Check sensor unit for possible failure. If failure found, replace it.
When B063 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 26
Error code
B064
Trouble
Judging condition
The input voltage from bucket dump pressure sensor is 4.7 V or more.
Symptom
Bucket digging pressure sensor When B064 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
SE-2
Check sensor unit for possible failure. If failure found, replace it.
When B064 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-18
E215B-E245B
Table 27
Error code
B072
Trouble
Judging condition
After starter switch ON and engine does not start yet. And the input voltage from the swing pressure
sensor after starter switch ON is in the range of 1.4 V or more to less than 4.7 V.
Symptom
Control in the
Normal control.
event of failure
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
B-7 SWING
When B072 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
SE-5
2
Wiring between swing pressure When B072 is displayed after turning the starter switch on after the connector
sensor and controller
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
CN-169F
and repair it if necessary.
CN-103F
Mechatro controller
Table 28
Error code
B073
Trouble
Judging condition
Symptom
B-7 SWING
Wiring between swing pressure When B073 is displayed after turning the starter switch on after the connector
sensor and controller
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
CN-169F
and repair it if necessary.
CN-103F
Mechatro controller
T5-1-19
E215B-E245B
Table 29
Error code
B074
Trouble
Judging condition
Symptom
B-7 SWING
When B074 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
SE-5
2
Wiring between swing pressure When B074 is displayed after turning the starter switch on after the connector
sensor and controller
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
CN-169F
and repair it if necessary.
CN-103F
Mechatro controller
Table 30
Error code
B092
Trouble
Judging condition
After starter switch ON and engine does not start yet. And the input voltage from the travel right
pressure sensor after starter switch ON is in the range of 1.4 V or more to less than 4.7 V.
Symptom
Control in the
Normal control.
event of failure
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
When B092 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-20
E215B-E245B
Table 31
Error code
B093
Trouble
Judging condition
The input voltage from Travel right pressure sensor is 0.1 V or less.
Symptom
When B093 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-21
E215B-E245B
Table 32
Error code
B094
Trouble
Judging condition
The input voltage from Travel right pressure sensor is 4.7 V or more.
Symptom
When B094 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-22
E215B-E245B
Table 33
Error code
B102
Trouble
Judging condition
After starter switch ON and engine does not start yet. And the input voltage from the travel left
pressure sensor after starter switch ON is in the range of 1.4 V or more to less than 4.7 V.
Symptom
Control in the
Normal control.
event of failure
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
Checking object
When B102 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
SE-10
2
When B102 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 34
Error code
B103
Trouble
Judging condition
The input voltage from Travel left pressure sensor is 0.1 V or less.
Symptom
Checking object
When B103 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
SE-10
2
When B103 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-23
E215B-E245B
Table 35
Error code
B104
Trouble
Judging condition
The input voltage from Travel left pressure sensor is 4.7 V or more.
Symptom
Checking object
When B104 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
SE-10
2
When B104 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-24
E215B-E245B
Table 36
Error code
B113
Trouble
Judging condition
The input voltage from option selector position detect pressure sensor is 0.1 V or less.
Symptom
Control in the
Normal control.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
16
B-11
Option selector position detect When B113 is cancelled and other error occurs by turning starter switch on after
pressure sensor
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
SE-29
When B113 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-25
E215B-E245B
Table 37
Error code
B114
Trouble
Judging condition
The input voltage from selector position detect pressure sensor is 4.7 V or more.
Symptom
Control in the
Normal control.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
16
B-11
Option selector position detect When B114 is cancelled and other error occurs by turning starter switch on after
pressure sensor
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
SE-29
When B114 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 38
Error code
B162
Trouble
Judging condition
After starter switch ON and engine does not start yet. And the input voltage from the P1 side option
pressure sensor after starter switch ON is in the range of 1.4 V or more to less than 4.7 V.
Symptom
Control in the
Normal control.
event of failure
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
B-16 P1 OPT.
When B162 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-26
E215B-E245B
Table 39
Error code
B163
Trouble
Judging condition
The input voltage from P1 side option pressure sensor is 0.1 V or less.
Symptom
B-16 P1 OPT.
When B163 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-27
E215B-E245B
Table 40
Error code
B164
Trouble
Judging condition
The input voltage from P1 side option pressure sensor is 4.7 or more.
Symptom
B-16 P1 OPT.
When B164 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
When B164 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 41
Error code
B172
Trouble
Judging condition
After starter switch ON and engine does not start yet. And the input voltage from the P2 side option
pressure sensor after starter switch ON is in the range of 1.4 V or more to less than 4.7 V.
Symptom
Control in the
Normal control.
event of failure
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
B-17 P2 OPT.
When B172 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-28
E215B-E245B
Table 42
Error code
B173
Trouble
Judging condition
The input voltage from P2 side option pressure sensor is 0.1 V or less.
Symptom
B-17 P2 OPT.
When B173 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
When B173 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 43
Error code
B174
Trouble
Judging condition
The input voltage from P2 side option pressure sensor is 4.7 V or more.
Symptom
B-17 P2 OPT.
When B174 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-29
E215B-E245B
Table 44
Error code
C012
Trouble
Judging condition
After starter switch ON and engine does not start yet. And the input voltage from the P1 pump
pressure sensor after starter switch ON is in the range of 1.4 V or more to less than 4.7 V.
Symptom
Control in the
Normal control.
event of failure
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
C-1 PUMP P1
Checking object
When C012 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
SE-22
2
When C012 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 45
Error code
C013
Trouble
Judging condition
Symptom
Control in the Set proportional valve output rate of P1 and P2 pumps to 0 mA.
event of failure
(Hydraulic pump emergency mode)
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
C-1 PUMP P1
Checking object
When C013 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
SE-22
2
When C013 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-30
E215B-E245B
Table 46
Error code
C014
Trouble
Judging condition
Symptom
Control in the Set proportional valve output rate of P1 and P2 pumps to 0 mA.
event of failure
(Hydraulic pump emergency mode)
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
C-1 PUMP P1
Checking object
When C014 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
SE-22
2
When C014 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 47
Error code
C022
Trouble
Judging condition
After starter switch ON and engine does not start yet. And the input voltage from the P2 pump
pressure sensor after starter switch ON is in the range of 1.4 V or more to less than 4.7 V.
Symptom
Control in the
Normal control.
event of failure
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
C-2 PUMP P2
Checking object
When C022 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
SE-23
2
When C022 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-31
E215B-E245B
Table 48
Error code
C023
Trouble
Judging condition
Symptom
Control in the Set proportional valve output rate of P1 and P2 pumps to 0 mA.
event of failure
(Hydraulic pump emergency mode)
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
C-2 PUMP P2
Checking object
When C023 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
SE-23
2
When C023 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 49
Error code
C024
Trouble
Judging condition
Symptom
Control in the Set proportional valve output rate of P1 and P2 pumps to 0 mA.
event of failure
(Hydraulic pump emergency mode)
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
C-2 PUMP P2
Checking object
When C024 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
SE-23
2
When C024 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-32
E215B-E245B
Table 50
Error code
C033
Trouble
Judging condition
The input voltage from boom head pressure sensor is 0.1 V or less.
Symptom
Control in the
Normal control.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
C-3 BOOM-HEAD
When C033 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
When C033 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 51
Error code
C034
Trouble
Judging condition
The input voltage from boom head pressure sensor is 4.7 V or more.
Symptom
Control in the
Normal control.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
C-3 BOOM-HEAD
When C034 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-33
E215B-E245B
Table 52
Error code
D012
Trouble
Judging condition
Symptom
Control in the
Set output of P1 unload proportional valve to 0 mA. (Valve emergency mode).
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
When D012 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
When D012 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 53
Error code
D013
Trouble
Judging condition
Symptom
Control in the
Set output of P1 unload proportional valve to 0mA. (Valve emergency mode).
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
When D013 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-34
E215B-E245B
Table 54
Error code
D022
Trouble
Judging condition
Symptom
Control in the
Set output of P2 unload proportional valve to 0 mA. (Valve emergency mode)
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
When D022 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-35
E215B-E245B
Table 55
Error code
D023
Trouble
Judging condition
Symptom
Control in the
Set output of P2 unload proportional valve to 0 mA. (Valve emergency mode)
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
When D023 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
When D023 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 56
Error code
D032
Trouble
Judging condition
Symptom
Control in the
Set Travel straight proportional valve output to 0 mA
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
D-3 S-TRAVEL
Travel
valve
When D032 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
PSV-C
proportional When D032 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
T5-1-36
E215B-E245B
Table 57
Error code
D033
Trouble
Judging condition
Symptom
Control in the
Set Travel straight proportional valve output to 0 mA.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
D-3 S-TRAVEL
Travel
valve
When D033 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
PSV-C
proportional When D033 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
T5-1-37
E215B-E245B
Table 58
Error code
D062
Trouble
Judging condition
Symptom
Control in the
Set Arm-in spool 2 proportional valve output to 0 mA.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
Arm-in spool 2 proportional When D062 is cancelled and other error occurs by turning starter switch on after
valve
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
PSV-A
When D062 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-38
E215B-E245B
Table 59
Error code
D063
Trouble
Judging condition
Symptom
Control in the
Set Arm-in spool 2 proportional valve output to 0 mA.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
Arm-in spool 2 proportional When D063 is cancelled and other error occurs by turning starter switch on after
valve
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
PSV-A
When D063 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 60
Error code
D152
Trouble
Judging condition
Symptom
Control in the
event of failure
Returned
in
normal condition
Screen
No.
Service diagnosis Screen
checking screen
No.
Screen
No.
Checking object
1
2
3
T5-1-39
E215B-E245B
Table 61
Error code
D153
Trouble
Judging condition
Symptom
Control in the
event of failure
Returned
in
normal condition
Screen
No.
Service diagnosis Screen
checking screen
No.
Screen
No.
Checking object
1
2
3
Table 62
Error code
E012
Trouble
Judging condition
Symptom
Control in the Set proportional valve output rate of P1 and P2 pumps to 0 mA.
event of failure
(Hydraulic pump emergency mode)
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
E-1 PUMP P1
Checking object
When E012 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
When replacing of connector is executed, turn off power source once.
PSV-P1
When E012 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
When replacing of connector is executed, turn off power source once.
Mechatro controller
T5-1-40
E215B-E245B
Table 63
Error code
E013
Trouble
Judging condition
Symptom
Control in the Set proportional valve output rate of P1 and P2 pumps to 0 mA.
event of failure
(Hydraulic pump emergency mode)
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
E-1 PUMP P1
Checking object
When E013 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
When replacing of connector is executed, turn off power source once.
PSV-P1
When E013 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
When replacing of connector is executed, turn off power source once.
Mechatro controller
T5-1-41
E215B-E245B
Table 64
Error code
E022
Trouble
Judging condition
Symptom
Control in the Set proportional valve output rate of P1 and P2 pumps to 0 mA.
event of failure
(Hydraulic pump emergency mode)
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
E-2 PUMP P2
Checking object
When E022 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
When replacing of connector is executed, turn off power source once.
PSV-P2
When E022 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
When replacing of connector is executed, turn off power source once.
Mechatro controller
Table 65
Error code
E023
Trouble
Judging condition
Symptom
Control in the Set proportional valve output rate of P1 and P2 pumps to 0 mA.
event of failure
(Hydraulic pump emergency mode)
Returned
in
Not returned automatically under normal condition. Switch the power OFF once and turns on it again.
normal condition
Screen
No.
E-2 PUMP P2
Checking object
When E023 is cancelled and other error occurs by turning starter switch on after
exchanging the connector with other sensor.
Check sensor unit for possible failure. If failure found, replace it.
When replacing of connector is executed, turn off power source once.
PSV-P2
When E023 is displayed after turning the starter switch on after the connector
is exchanged with other sensor.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
When replacing of connector is executed, turn off power source once.
Mechatro controller
T5-1-42
E215B-E245B
Table 66
Error code
F011
Trouble
ATT boost solenoid valve and output transistor OFF are failure, and grounding is short-circuit.
Judging condition
Symptom
Control in the
Normal control.
event of failure
Returned
in
The feed-back signal is 24V level while exciting command is output.
normal condition
Screen
No.
Checking object
When F011 is cancelled and other error occurs by exchanging the connector for
other solenoid valve.
Check solenoid valve unit for possible failure. If failure found, replace it.
SV-2
2
When F011 is displayed after the connector is exchanged with other solenoid
valve.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-43
E215B-E245B
Table 67
Error code
F013
Trouble
ATT boost solenoid valve and output transistor ON are failure, and disconnection.
Judging condition
Symptom
Control in the
Normal control.
event of failure
Returned
in
The feed-back signal is grounding level while exciting command is not output.
normal condition
Screen
No.
Checking object
When F013 is cancelled and other error occurs by exchanging the connector
for other solenoid valve.
Check solenoid valve unit for possible failure. If failure found, replace it.
SV-2
2
When F013 is displayed after the connector is exchanged with other solenoid
valve.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-44
E215B-E245B
Table 68
Error code
F021
Trouble
Swing parking solenoid valve and output transistor OFF are failure, and grounding is short-circuit.
Judging condition
Symptom
Control in the
Normal control.
event of failure
Returned
in
The feed-back signal is 24 V level while exciting command is output.
normal condition
Screen
No.
F-2 SWING-BRAKE
When F021 is cancelled and other error occurs by exchanging the connector
for other solenoid valve. Check solenoid valve unit for possible failure. If failure
found, replace it.
Check solenoid valve unit for possible failure. If failure found, replace it.
When F021 is displayed after the connector is exchanged with other solenoid
valve.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 69
Error code
F023
Trouble
Swing parking solenoid valve and output transistor ON are failure, and disconnection.
Judging condition
Symptom
Control in the
Normal control.
event of failure
Returned
in
The feed-back signal is grounding level while exciting command is output.
normal condition
Screen
No.
When F023 is displayed after the connector is exchanged with other solenoid
valve.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-45
E215B-E245B
Table 70
Error code
F031
Trouble
Travel 1, 2 speed solenoid valve and output transistor OFF are failure, and grounding is short-circuit.
Judging condition
Symptom
Control in the
Normal control.
event of failure
Returned
in
The feed-back signal is 24 V level while exciting command is output.
normal condition
Screen
No.
F-3 1/2-TRAVEL
Travel 1, 2 speed solenoid valve When F031 is cancelled and other error occurs by exchanging the connector
for other solenoid valve.
SV-3
Check solenoid valve unit for possible failure. If failure found, replace it.
When F031 is displayed after the connector is exchanged with other solenoid
valve.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-46
E215B-E245B
Table 71
Error code
F033
Trouble
Travel 1, 2 speed solenoid valve and output transistor ON are failure, and disconnection.
Judging condition
Symptom
Control in the
Normal control.
event of failure
Returned
in
The feed-back signal is grounding level while exciting command is not output.
normal condition
Screen
No.
F-3 1/2-TRAVEL
Travel 1, 2 speed solenoid valve When F033 is cancelled and other error occurs by exchanging the connector
for other solenoid valve.
SV-3
Check solenoid valve unit for possible failure. If failure found, replace it.
When F033 is displayed after the connector is exchanged with other solenoid
valve.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary..
Mechatro controller
Table 72
Error code
F041
Trouble
Option selector solenoid valve and output transistor OFF are failure, and grounding is short-circuit.
Judging condition
Symptom
Control in the
Normal control.
event of failure
Returned
in
The feed-back signal is ground level while exciting command is output.
normal condition
Screen
No.
11
When F041 is displayed after the connector is exchanged with other solenoid
valve.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
T5-1-47
E215B-E245B
Table 73
Error code
F043
Trouble
Option selector solenoid valve and output transistor ON are failure, and disconnection.
Judging condition
Symptom
Option selector valve does not change to breaker side or it does not change from breaker to nibbler.
Control in the
Normal control.
event of failure
Returned
in
The feed-back signal is ground level while exciting command is not output.
normal condition
Screen
No.
11
When F043 is displayed after the connector is exchanged with other solenoid
valve.
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
Mechatro controller
Table 74
Error code
G011
Trouble
Judging condition
Symptom
Control in the
event of failure
Returned
in
normal condition
Screen
No.
Service diagnosis Screen
checking screen
No.
Screen
No.
Checking object
1
2
3
T5-1-48
Table 75
Error code
G013
Trouble
Judging condition
Symptom
Control in the
event of failure
Returned
in
normal condition
Screen
No.
Service diagnosis Screen
checking screen
No.
Screen
No.
Checking object
1
2
3
Table 76
Error code
G023
Trouble
Judging condition
Symptom
Control in the
event of failure
Returned
in
normal condition
Screen
No.
Service diagnosis Screen
checking screen
No.
Screen
No.
Checking object
1
2
3
T5-1-49
E215B-E245B
E215B-E245B
Table 77
Error code
G032
Trouble
Judging condition
Symptom
Control in the
Receive rpm from engine controller and control the rpm.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
Screen
No.
Checking object
Mechatro controller
SV-13
Table 78
Error code
G033
Trouble
Judging condition
Voltage of alternator is 12 V or more, and speed sensor indicates excess low engine rpm.
Symptom
Control in the
Receive rpm from engine controller and control the rpm.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
Screen
No.
Checking object
1
Mechatro controller
T5-1-50
E215B-E245B
Table 79
Error code
H013
Trouble
Judging condition
Symptom
Control in the
LOW idling is fixed.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
Accel potentiometer
SE-16
2
Wiring
between
accel
potentiometer and controller
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
CN-402F
CN-102F
Mechatro controller
Table 80
Error code
H014
Trouble
Judging condition
Symptom
Control in the
LOW idling is fixed.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
Accel potentiometer
SE-16
Wiring
between
accel
potentiometer and controller
Check wiring for possible failure according to the wiring checking procedure
and repair it if necessary.
CN-402F
CN-102F
Mechatro controller
T5-1-51
E215B-E245B
Table 81
Error code
H023
Trouble
Judging condition
Symptom
Indications of rating load and working radius of High-reach crane become abnormal.
Control in the
Normal control.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
12
H-2 BOOM
Mechatro controller
T5-1-52
E215B-E245B
Table 82
Error code
H024
Trouble
Judging condition
Symptom
Indications of rating load and working radius of High-reach crane become abnormal.
Control in the
Normal control.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
12
H-2 BOOM
Mechatro controller
T5-1-53
E215B-E245B
Table 83
Error code
H033
Trouble
Judging condition
Symptom
Indications of rating load and working radius of High-reach crane become abnormal.
Control in the
Normal control.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
12
H-3 ARM
Mechatro controller
T5-1-54
E215B-E245B
Table 84
Error code
H034
Trouble
Judging condition
Symptom
Indications of rating load and working radius of High-reach crane become abnormal.
Control in the
Normal control.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
12
H-3 ARM
Mechatro controller
T5-1-55
E215B-E245B
Table 85
Error code
H091
Trouble
Judging condition
Symptom
Control in the
Fuel level becomes 0%.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
10
Checking object
Move fuel sensor and measure the resistance between terminals of fuel sensor.
SE-15
EMPTY 95
.~ FULL 5
Mechatro controller
Table 86
Error code
H093
Trouble
Judging condition
Symptom
Control in the
Fuel level becomes 0%.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
10
Checking object
Move fuel sensor and measure the resistance between terminals of fuel sensor.
SE-15
EMPTY 95
.~ FULL 5
Mechatro controller
T5-1-56
E215B-E245B
Table 87
Error code
I313
Trouble
Judging condition
Symptom
Control in the
Keep the condition after immediately key-on is operated.
event of failure
Returned
in
It returns automatically in normal condition.
normal condition
Screen
No.
Service diagnosis Screen
checking screen
No.
Screen
No.
Checking object
Mechatro controller
T5-1-57
E215B-E245B
Table 88
Error code
K014
Trouble
Judging condition
The power 24 V is continuously supplied to controller for 40 seconds or more while the key switch ON
signal turned OFF.
Symptom
The power on the battery relay secondary side does not turn OFF even if the key switch is turned OFF.
Control in the
Normal control with key switch OFF.
event of failure
Returned
in Turn key switch ON.
normal condition Or when the power supply 24 V to mechatro controller is stopped.
Screen
No.
Screen
No.
Checking object
Battery relay
R-1
CN-256F
Turn key switch off and disconnect the connector (CN-256F) on the battery
relay coil. If 24 V power lives on battery relay secondary side, check on battery
relay for failure and replace it if failed.
Turn off the key switch, and remove the connector (CN-256F) on the battery
relay coil side. If power of battery relay on secondary side falls, remove either
auto idling stop relay 2 or alternator relay.
The failure may be occurred in case where the power falls after the relay was
removed, and therefore check on the relay unit and replace it with new one if
failed.
R-28
3
Mechatro controller
T5-1-58
E215B-E245B
Table 89
Error code
R014
Trouble
Judging condition
The mechatro controller output line to wiper motor arc prevention relay is short-circuited with the
power source.
Symptom
Control in the
Relay output is stopped.
event of failure
Returned
in
When the power is OFF.
normal condition
Screen
No.
25
PREVENT ARC
Wiper motor arc prevention When error is cancelled after removing wiper motor arc prevention relay, check
relay unit for failure, replace it with new one if failed.
relay
R-31
When resistance between relays (1) and (2) is 0 , it is in abnormal condition.
Mechatro controller
T5-1-59
E215B-E245B
Table 90
Error code
R024
Trouble
Judging condition
The mechatro controller output line to wiper motor forward rotation relay is short-circuited with the
power source.
Symptom
Control in the
Relay output is stopped.
event of failure
Returned
in
When the power is OFF.
normal condition
Screen
No.
25
CW MOTOR RLY
Wiper motor forward rotation When error is cancelled after removing wiper motor forward rotation relay,
check relay unit for failure, replace it with new one if failed.
relay
R-29
When resistance between relays (1) and (2) is 0 , it is in abnormal condition.
Mechatro controller
T5-1-60
E215B-E245B
Table 91
Error code
R034
Trouble
Judging condition
The mechatro controller output line to wiper motor reverse rotation relay is short-circuited with the
power source.
Symptom
Control in the
Relay output is stopped.
event of failure
Returned
in
When the power is OFF.
normal condition
Screen
No.
25
Wiper motor reverse rotation When error is cancelled after removing wiper motor reverse rotation relay,
check relay unit for failure, replace it with new one if failed.
relay
R-30
When resistance between relays (1) and (2) is 0 , it is in abnormal condition.
Mechatro controller
T5-1-61
E215B-E245B
Table 92
Error code
R044
Trouble
Judging condition
The mechatro controller output line to washer motor relay is short-circuited with the power source.
Symptom
Control in the
Relay output is stopped.
event of failure
Returned
in
When the power is OFF.
normal condition
Screen
No.
25
MOTOR RELAY
, it is in abnormal condition.
Wiring between washer motor When R044 is left displayed with the relay removed
relay and controller
Check that no power 24 V is produced on relay (-) line according to the wiring
CN-112F, CN2-1
checking procedure and replace it if necessary.
Fuse& relay box
When no failure found after checking on wiring and R044 is left displayed
Replace fuse/relay box.
E-1
Mechatro controller
T5-1-62
E215B-E245B
Table 93
Error code
R134
Trouble
Judging condition
The mechatro controller output line to swing flasher relay is short-circuited with the power source.
Symptom
Control in the
Relay output is stopped.
event of failure
Returned
in
When the power is OFF.
normal condition
Screen
No.
22
D13
, it is in abnormal
Mechatro controller
T5-1-63
E215B-E245B
Table 94
Error code
R144
Trouble
Judging condition
The mechatro controller output line to swing flasher relay is short-circuited with the power source.
Symptom
Control in the
Relay output is stopped.
event of failure
Returned
in
When the power is OFF.
normal condition
Screen
No.
22
D14
, it is in abnormal
Mechatro controller
T5-1-64
E215B-E245B
Table 95
Error code
R154
Trouble
Judging condition
The mechatro controller output line to travel alarm relay is short-circuited with the power source.
Symptom
Control in the
Relay output is stopped.
event of failure
Returned
in
When the power is OFF.
normal condition
Screen
No.
23
D15
, it is in abnormal condition.
Wiring between travel alarm When R154 is left displayed with the relay removed
relay and controller
Check that no power 24 V is produced on relay (-) line according to the wiring
CN-109F, CN2-2
checking procedure and replace it if necessary.
Fuse & relay box
When no failure found after checking on wiring and R154 is left displayed.
Replace fuse/relay box.
E-1
Mechatro controller
T5-1-65
E215B-E245B
Table 96
Error code
R164
Trouble
Judging condition
The mechatro controller output line to auto idle stop relay 2 is short-circuited with the power source.
Symptom
Control in the
Relay output is stopped.
event of failure
Returned
in
When the power is OFF.
normal condition
Screen
No.
Checking object
When error is cancelled after removing of auto idle stop relay 2, check relay unit
for failure, replace it with new one if failed.
When resistance between relays (1) and (2) is 0
, it is in abnormal condition.
Wiring between auto idle stop When R164 is left displayed with the relay removed
relay 2 and controller
Check that no power 24 V is produced on relay (-) line according to the wiring
CN-109F, CN2-2
checking procedure and replace it if necessary.
Fuse & relay box
When no failure found after checking on wiring and R164 is left displayed.
Replace fuse/relay box.
E-1
Mechatro controller
T5-1-66
E215B-E245B
Table 97
Error code
R174
Trouble
Judging condition
The mechatro controller output line to engine forcibly stop is short-circuited with the power source.
Symptom
When key switch is turned off but engine does not stop.
Engine auto idle stop function does not actuate..
Control in the
Relay output is stopped.
event of failure
Returned
in
When the power is OFF.
normal condition
Screen
No.
Checking object
When error is cancelled after removing of engine forcibly stop relay, check relay
unit for failure, replace it with new one if failed.
When resistance between relays (1) and (2) is 0
, it is in abnormal condition.
Wiring between engine forcibly When R174 is left displayed with the relay removed
stop relay and controller
Check that no power 24 V is produced on relay (-) line according to the wiring
CN-109F, CN2-2
checking procedure and replace it if necessary.
Fuse & relay box
When no failure found after checking on wiring and R174 is left displayed.
Replace fuse/relay box.
E-1
Mechatro controller
T5-1-67
E215B-E245B
Table 98
Error code
R184
Trouble
Judging condition
The mechatro controller output line to safety lock lever relay is short-circuited with the power source.
Symptom
Control in the
Relay output is stopped.
event of failure
Returned
in
When the power is OFF.
normal condition
Screen
No.
Mechatro controller
, it is in abnormal condition.
T5-1-68
E215B-E245B
Table 99
Error code
R214
Trouble
Judging condition
The mechatro controller output line to safety relay is short-circuited with the power source.
Symptom
Control in the
Relay output is stopped.
event of failure
Returned
in
When the power is OFF.
normal condition
Screen
No.
Mechatro controller
E-1
, it is in abnormal condition.
T5-1-69
E215B-E245B
[MEMO]
T5-1-70
E215B-E245B
TROUBLESHOOTING BY TROUBLE
1. HYDRAULIC SYSTEM
Preface:
The troubleshooting for the failures shown below is explained here.
Identify the failure and trouble and carry forward the troubleshooting in order of the failure item number.
1.
2.
Engine down/stalled
3.
4.
5.
6.
7.
8.
9.
T5-2-1
E215B-E245B
1.
No.
Sections
Contents/normal value
Fuse
Measure pressure
of solenoid A1 port
Disassemble and
check it visually
Clean filter
Measure pilot
Check that it is 4 MPa or more in high
primary pressure at idling
gear pump
10
Actual measuring
current value of P1/
P2 unload
proportional valve
11
12
Actual measuring
current value of P1/
P2 pump
proportional valve
T5-2-2
No.
Sections
Contents/normal value
E215B-E245B
13
14
15
Reset or replace
16
Pump regulator
Visual check
17
Pump
Visual check
2.
Engine down/stalled
No.
Sections
Actual measuring
current value of P1/
P2 pump
proportional valve
Contents/normal value
Carry out service
diagnosis
Pressure sensor of
P1, P2 pump
Check pressure
Pump regulator
Visual check
Replace
Pump
Visual check
Replace
When removing, inside parts (cylinder
block, piston, valve plate, shaft, etc.) are
free from abnormal resistance against
sliding, abnormal damage, etc.
T5-2-3
E215B-E245B
3.
No. Sections
Contents/normal value
Pilot pressure
sensor
Remote control
valve
Check targeted
remote control
valve
Replace
Main spool
Check targeted
spool visually
Replace
Check targeted
spool visually
Replace
Replace
Replace
Replace
Do not pull spool out of sleeve
forcibly.
Check targeted
spool visually
Cylinder
Check targeted
cylinder visually
4.
No. Sections
Contents/normal value
Pressure sensor
Actual measuring
current value of P1/
P2 unload
proportional valve
T5-2-4
No. Sections
E215B-E245B
Contents/normal value
Actual measuring
current value of P1/
P2 pump
proportional valve
Command current
Carry out service
value of short-circuit diagnosis.
No.15 D-15
See Service Diagnosis Data List
Operation No. 1 Operation is nil.
Short-circuit valve
spool.
5.
Visual check
No. Sections
Contents/normal value
Boom up pressure
sensor
Remote control
valve
Measure directly
remote control
pressure of boom
up
Check that pressure is 3.0 MPa or more Check remote control valve
in boom up full lever and high idling
When equipped with multi
operation
control valve, check it while
changing lever pattern
Pump pressure
sensor
Actual measuring
current value of P1/
P2 unload
proportional valve
T5-2-5
E215B-E245B
No. Sections
Contents/normal value
Actual measuring
current value of P1/
P2 pump
proportional valve
Remote control
valve
Check targeted
remote control
valve
Replace
10
Visual check
Replace
(Check on the casing side for
damage)
11
Replace
(Check on the casing side for
damage)
12
Visual check
Replace
(Check on the casing side for
damage)
13
Boom spool
<Trouble>
Only P1 pressure is
high.
Visual check
Replace
(Check on the casing side for
damage)
14
Disassembly and
investigation
15
Conflux spool
<Trouble>
Only P2 pressure is
high.
Visual check
Replace
(Check on the casing side for
damage)
T5-2-6
E215B-E245B
No. Sections
Contents/normal value
16
17
Visual check (Head Pressure is 32 MPa or more in boom up When only relief pressure of
side)
full lever and high idling. Free from dust boom up is low, replace valve
entered in over load relief valve. Seat is
free from abnormality
6.
No. Sections
Contents/normal value
Boom down
pressure sensor
Remote control
valve
Measure remote
Check that pressure is 3.0 MPa or more Check remote control valve
control pressure of in boom down full lever and high idling When equipped with multi
boom down directly operation
control valve, check it while
changing lever pattern.
Actual measuring
current value of P1
unload proportional
valve
Actual measuring
current value of P1
pump proportional
valve
Actual measuring
current value of
travel straight
proportional valve
T5-2-7
E215B-E245B
No. Sections
Contents/normal value
Travel straight
Measure directly
proportional valve
the travel straight
secondary pressure proportional valve
secondary
pressure.
Actual measuring
current value of
short-circuit valve.
10
11
Remote control
valve
Check targeted
remote control
valve
Replace
12
Visual check
Replace
(Check on the casing side for
damage)
13
Holding valve
Visual check
(poppet)
<Trouble>
Boom down is slow.
Replace
(Check on the casing side for
damage)
14
Boom spool
Visual check
<Trouble>
Boom down is slow.
Replace
(Check on the casing side for
damage)
15
Disassembly and
investigation
16
short-circuit valve
spool.
Visual check.
T5-2-8
E215B-E245B
No. Sections
Contents/normal value
17
18
Visual check
7.
No.
Replace
Contents/normal value
Arm in pressure
sensor
Remote control
valve pressure
Measure directly
remote control
pressure of arm in
Check that pressure is 3.0 MPa or more Check remote control valve
in arm in full lever and high idling
When equipped with multi
operation
control valve, check it while
changing lever pattern
Pump pressure
sensor
Actual measuring
current value of P1/
P2 unload
proportional valve
Actual measuring
current value of P1/
P2 pump
proportional valve
T5-2-9
E215B-E245B
No.
Sections
Contents/normal value
Actual measuring
Carry out service
current value of arm diagnosis
in spool 2
proportional valve
10
Actual measuring
current value of
travel straight
proportional valve
11
12
Remote control
valve
Check targeted
remote control
valve
Replace
13
14
T5-2-10
No.
Sections
Contents/normal value
E215B-E245B
15
16
Arm 1 spool
<Trouble>
P1, P2 pressure is
high.
Visual check
Replace
(Check on the casing side for
damage)
17
Arm 2 spool
<Trouble>
P1, P2 pressure is
high or low.
Visual check
Replace
(Check on the casing side for
damage)
18
Disassembly and
investigation
19
Visual check
Replace
(Check on the casing side for
damage)
8.
No
.
Contents/normal value
Remote control
valve
Measure directly
Check that pressure is 3.0 MPa or more Check remote control valve
remote control
in arm out full lever and high idling
When equipped with multi
pressure of arm out operation
control valve, check it while
changing lever pattern
Pump pressure
sensor
Actual measuring
current value of P1/
P2 unload
proportional valve
T5-2-11
E215B-E245B
No
.
Sections
Contents/normal value
Actual measuring
current value of P1/
P2 pump
proportional valve
Actual measuring
current value of
travel straight
proportional valve
10
Remote control
valve
Check targeted
remote control
valve
Replace
11
12
13
Visual check
Arm 1 spool
<Trouble>
P2 pressure is high.
T5-2-12
Replace
(Check on the casing side for
damage)
No
.
Sections
Contents/normal value
E215B-E245B
14
Arm 2 spool
Visual check
<Trouble>
P1 pressure is high.
Replace
(Check on the casing side for
damage)
15
Disassembly and
investigation
(spring side)
16
Visual check
Replace
(Check on the casing side for
damage)
9.
No. Sections
Contents/normal value
Bucket digging
pressure sensor
Remote control
valve
Measure directly
remote control
pressure of bucket
digging
Pump pressure
sensor
Actual measuring
current value of P1/
P2 unload
proportional valve
Actual measuring
current value of P1/
P2 pump
proportional valve
T5-2-13
E215B-E245B
No. Sections
Contents/normal value
Attachment boost
solenoid command
Attachment boost
solenoid secondary
pressure
Measure switching
valve secondary
pressure
10
Actual measuring
current value of
travel straight
proportional valve
11
12
Clean or replace
13
14
Remote control
valve
Check targeted
remote control
valve
15
16
Replace
(Check on the casing side for
damage)
17
Bucket spool
<Trouble>
Both P1, P2
pressures are high.
Visual check
Replace
(Check on the casing side for
damage)
18
Check targeted
spool visually
T5-2-14
Replace
E215B-E245B
Sections
Contents/normal value
Bucket dump
pressure sensor
Remote control
valve
Measure directly
remote control
pressure of bucket
dump
Check that pressure is 3.0 MPa or more Check remote control valve
in bucket dump full lever and high idling When equipped with multi
operation
control valve, check it while
changing lever pattern
Pump pressure
sensor
Actual measuring
current value of P1/
P2 unload
proportional valve
Actual measuring
current value of P1/
P2 pump
proportional valve.
Actual measuring
current value of
travel straight
proportional valve
T5-2-15
E215B-E245B
No.
Sections
Contents/normal value
10
11
Replace
(Check on the casing side for
damage.)
12
Remote control
valve
Check targeted
remote control
valve
Replace
13
14
Replace
(Check on the casing side for
damage)
15
Bucket spool
<Trouble>
Both P1, P2
pressures are high.
Visual check
Replace
(Check on the casing side for
damage)
16
Check targeted
spool visually
Contents/normal value
Swing pressure
sensor
Remote control
valve
Measure directly
remote control
pressure of swing
Check that pressure is 3.0 MPa or more Check remote control valve
in boom up full lever and high idling
When equipped with multi
operation
control valve, check it while
changing lever pattern
T5-2-16
No. Sections
Contents/normal value
E215B-E245B
Shuttle valve
Visual check
<Trouble>
Pilot pressure is low.
Pump pressure
sensor
Actual measuring
current value of P2
unload proportional
valve
Actual measuring
current value of P2
pump proportional
valve
10
Secondary pressure Measure the pump Check that P2 pump proportional valve Replace proportional valve
of P2 pump
proportional valve
pressure is 2.7 MPa or more in swing full
proportional valve
secondary pressure lever and high idling operation
directly (Ports a3,
a4)
11
Actual measuring
current value of
travel straight
proportional valve
(Check this trouble
by only swing
operation)
12
Secondary pressure
of travel straight
proportional valve
(Check this trouble
by only swing
operation)
Measure directly
the proportional
valve secondary
pressure at the
ports A6 (travel
straight) of 8
sections solenoid
block
T5-2-17
E215B-E245B
No. Sections
Contents/normal value
13
Command current
Carry out service
value of short-circuit. diagnosis
14
15
Remote control
valve
Replace
16
Replace
(Check on the casing side for
damage)
17
Swing spool
Visual check
<Trouble>
P2 pressure is high.
Replace
(Check on the casing side for
damage)
18
Short-circuit valve
spool.
Visual check.
19
20
Swing motor
Visual check
21
Swing reduction
gear oil
22
Swing reduction
Visual check
Replace
Check targeted
remote control
valve
Reset or replace
T5-2-18
E215B-E245B
Contents/normal value
Swing parking
brake solenoid
By-pass check
valve
(Sound of
cavitation at
stopping)
Visual check
Swing motor
(Brake valve/
friction plate)
Visual check
Swing motor
piston
Visual check
Swing reduction
gear oil
Swing reduction
Visual check
Replace
Sections
Contents/normal value
Swing
sensor
Remote
valve
Measurement
of Lever neutral: 0 MPa
solenoid valve A2 In operation: 4 MPa or more
port
T5-2-19
E215B-E245B
No.
Sections
Contents/normal value
Swing motor
Visual check
(Brake valve/friction
plate)
Parking brake
Visual check
Sections
Contents/normal value
Visual check
Shuttle valve
<Trouble>
Pilot pressure is
low
Swing
sensor
Remote
valve
Swing motor
control Check
remote
valve
Visual check
Sections
Contents/normal value
Travel right and left Carry out service See Service Diagnosis Data List
Check and replace pressure
pressure sensor
diagnosis
Operation No.18 Travel right full lever sensor
and idling
Check remote control valve
Operation No.19 Travel left full lever
and idling
Remote
valve
control Measure
directly Check that pressure is 2.1 MPa or more Check remote control valve
remote
control in travel right (left), forward (reverse) full
pressure of travel lever and high idling operation
right and left
T5-2-20
No.
Sections
Contents/normal value
E215B-E245B
Actual
measuring Carry out service No.9 D-1 P1 unload valve (cut valve)
current value of P1/ diagnosis
D-1 P2 unload valve (cut valve)
P2
unload
See Service Diagnosis Data List
proportional valve
Operation No.18 Travel right full lever
& idling
Operation No.19 Travel left full lever &
idling
Actual
measuring Carry out service No.9 E-1 P1 pump
current value of P1/ diagnosis
E-2 P2 pump
P2
pump
See Service Diagnosis Data List
proportional valve
Operation No.18 Travel right full lever
& idling
Operation No.19 Travel left full lever &
idling
Actual
measuring Carry out service Check that the value is not change Check voltage of low
current value of diagnosis
regardless of operation
pressure sensor other than
travel
straight
See Service Diagnosis Data List
sensor for travel
proportional valve
Operation No. 1 Operation is nil
In case where the reading is
Operation No.18 Travel right full lever
largely differed from the
& idling
actually measured value,
Operation No.19 Travel left full lever &
check proportional valve
idling
and controller for possible
failure
Command current Carry out service Check that the value is not change Check pressure sensor of
value of short-circuit diagnosis
regardless of operation No 15 D-15
travel.
See Service Diagnosis Data List
In case where the reading is
Operation No. 1 Operation is nil.
largely differed from the
Operation No.18 travel right full lever
actually measured value,
& idling. Operation No.19 travel left full
check proportional valve
lever & idling
and controller for possible
failure.
directly 0.8 MPa or less in high idling operation Replace proportional valve.
10 Secondary pressure Measure
secondary regardless of neutral/operation.
of proportional valve the
in short-circuit valve. pressure of the
proportional valve
in
short-circuit
valve. (G Port)
T5-2-21
E215B-E245B
No.
Sections
11 Remote
valve
Contents/normal value
control Check
remote
valve
13 Travel spool
Visual check
<Trouble>
targeted spool
Pump pressure is
high.
14 short-circuit
spool.
15 Travel motor relief Check set pressure Check P1 and P2 pump pressures are
valve
32 MPa or more in right and left travel
levers full lever (relief operation at
locked crawler belt) and high idling
16 Travel motor
17 Parking brake
travel motor
18 Travel
gear oil
Visual check
in Visual check
reduction Take sample oil Sampling oil does not include a lot of Disassemble and
from
travel metal powder.
reduction gear
reduction gear drain
19 Travel reduction
Visual check
T5-2-22
inspect
E215B-E245B
Sections
Contents/normal value
Travel right and left Carry out service See Service Diagnosis Data List
Check and replace pressure
pressure sensor
diagnosis
Operation No.18 Travel right full lever sensor
and idling
Check remote control valve
Operation No.19 Travel left full lever
and idling
Remote
valve
Actual
measuring Carry out service Check that the value is not change Check voltage of low
current value of diagnosis
regardless of operation
pressure sensor other than
travel
straight
See Service Diagnosis Data List
sensor for travel
proportional valve
Operation No. 1 Operation is nil
In case where the reading is
Operation No.18 Travel right full lever
largely differed from the
& idling
actually measured value,
Operation No.19 Travel left full lever &
check proportional valve
idling
and controller for possible
failure.
Actual
measuring Carry out service No.8 D-1 P1 unload valve (cut valve)
current value of P1/ diagnosis
D-1 P2 unload valve (cut valve)
P2
unload
See Service Diagnosis Data List
proportional valve
Operation No.18 Travel right full lever
& idling
Operation No.19 Travel left full lever &
idling
Actual
measuring Carry out service No.9 E-1 P1 pump
current value of P1/ diagnosis
E-2 P2 pump
P2
pump
See Service Diagnosis Data List
proportional valve
Operation No.18 Travel right full lever
& idling
Operation No.19 Travel left full lever &
idling
control Measure
directly Check that pressure is 2.1 MPa or more Check remote control valve
remote
control in travel right (left), forward (reverse) full
pressure of travel lever and high idling operation
right and left
T5-2-23
E215B-E245B
No.
9
Sections
Contents/normal value
10 Remote
valve
control Check
remote
valve
12 Travel spool
Visual check
<Trouble>
targeted spool
Pump pressure is
high.
13 Travel motor relief Check set pressure Check P1 and P2 pump pressures are
valve
32 MPa or more in right and left travel
levers full lever (relief operation at
locked crawler belt) and high idling
15 Travel
gear oil
14 Travel motor
Visual check
reduction Take sample oil Sampling oil does not include a lot of Disassemble and
from
travel metal powder.
reduction gear
reduction gear drain
16 Travel reduction
Visual check
17 Pump regulator
Visual check
18 Pump
Visual check
T5-2-24
inspect
E215B-E245B
Sections
Contents/normal value
Travel 1/2 speed Carry out service Switch travel 1/2 speed to 2nd speed
switching solenoid
diagnosis
No.3 F-3 1/2-TRAVEL
Lever neutral COMP OFF, MEAS OFF
Travel operation COMP ON, MEAS ON
Tilting
piston
travel motor
in Visual check
Sections
Contents/normal value
Pilot
sensor
Remote
valve
Parking brake
travel motor
pressure Carry out service Engine stop & starter key switch is ON Check pressure sensor and
diagnosis
Targeted pilot low pressure sensor is replace as necessary
in range of 0 to 0.1 MPa
Check remote control valve
control Check
remote
valve
in Visual check
19. Travel does not run straightly when both crawlers and attachment operated simultaneously .
No.
1
Sections
Contents/normal value
Actual
measuring Carry out service No. 8 D-3 S-TRAVEL is should be Check voltage of low
current value of diagnosis
COMP 557 mA and MEAS 55730 mA
pressure sensor other than
travel
straight
in both travel full lever and in boom-up
travel sensor
proportional valve
full lever at high idling (Command value In case where the reading is
is changed according to operation.
largely differed from the
Above mentioned values indicate while
actually measured value,
boom-up and full lever operation are
check proportional valve
performed).
and controller for possible
failure.
T5-2-25
E215B-E245B
No.
Sections
Contents/normal value
Command current Carry out service No 15 D-15 is should be COMP 530 mA Check voltage of low
value
short-circuit diagnosis.
and MEAS 53030 mA in both travel full
pressure sensor other than
valve
lever and in boom-up full lever at high
travel sensor.
idling
In case where the reading is
largely differed from the
actually measured value,
check proportional valve
and controller for possible
failure.
Short-circuit
spool.
20. Slow breaker (crusher) operation, weak power (In case of conflux, check p1 unload/pump and travel
straight)
No.
Sections
Contents/normal value
Pressure sensor for Carry out service See Service Diagnosis Data List
Check and replace pressure
optional attachment diagnosis
Operation No.16 P2 side OPT full sensor
lever and relief
Check remote control valve
Remote
valve
Actual
measuring Carry out service See Service Diagnosis Data List
In case where the reading is
current value of P1/ diagnosis
Operation No.16 P2 side OPT full largely differed from the
P2
unload
lever and relief
actually measured value,
proportional valve
check proportional valve and
controller for possible failure.
control Measure
directly Check that pressure is 2.1 MPa or more Check remote control valve
remote
control in optional attachment full lever and high
pressure of travel idling operation
right and left
T5-2-26
No.
Sections
Contents/normal value
E215B-E245B
Actual
measuring Carry out service See Service Diagnosis Data List
Check voltage of low
current value of diagnosis
Operation No.16 P2 side OPT full
pressure sensor other than
travel
straight
lever & relief
sensor
for
optional
proportional valve
attachment
In case where the reading is
largely differed from the
actually measured value,
check proportional valve
and controller for possible
failure.
Relief pressure
Remote
valve
control Check
remote
valve
12 Over
valve
load
relief Check
targeted Free from dust entered in over load relief Replace
spool visually
valve
Seat is free from abnormality.
T5-2-27
E215B-E245B
Sections
Contents/normal value
Visual check
N&B
solenoid
selector Screw
emergency
N&B
solenoid
N&B
selector Carry out service No.16 B-11
Check pressure sensor
pressure sensor
diagnosis
Data List
Check harness
3.0 MPa at B mode and 0.0 MPa at A
mode
Sections
N&B
solenoid
Contents/normal value
Visual check
T5-2-28
E215B-E245B
Running
ON
Safety
lock
lever
relay's
output
OFF
Work
mode
Optional
selector
valve
COMP.
MEAS.
OFF
Spool
position
Selector
valve
detecting
pressure
sensor
Warning display
Failure diagnosis
display
Nibbler
Normal
Running
ON
OFF
ON
Breaker
"SELECTOR
Normal
FAILURE"
Running
ON
OFF
OFF
Breaker
Normal
Running
ON
OFF
ON
Nibbler
Normal
[F042] displayed
Running
ON
OFF
ON
Breaker
Normal
Running
ON
OFF
OFF
Nibbler
Normal
"SELECTOR
FAILURE"
Running
ON
OFF
ON
N&B
Normal
"SELECTOR
FAILURE"
VALVE
Running
ON
OFF
OFF
Breaker
Normal
[F043] displayed
Running
ON
OFF
Failure
"SELECTOR
FAILURE"
10 Stopping
"SELECTOR
FAILURE"
11
OFF
12
ON
T5-2-29
E215B-E245B
2. ELECTRIC SYSTEMS
2.1 WIRING CHECKING PROCEDURE
Check for continuity between connector terminals,
presence or absences of short-circuit with other
wires, and presence or absences of short-circuit
with machine body grounding.
1.
CONNECTOR
Checking
for
disconnection
between
connectors.
(When both ends measurement is easy
because of short distance between connectors)
Measure the resistance using tester.
Pull out opposite connector first.
When the resistance is zero (0), it is in normal
condition.
WIRE
TESTER
2.
SM0104
JUMPER
WIRE
TESTER
FRAME BODY GROUNDING
SM0105
TESTER
3.
TESTER
SM0107
T5-2-30
E215B-E245B
INSERT
MALE TERMINAL
FEMALE TERMINAL
SM0108
ATTENTION
Do not insert the male terminal the thickness differs.
It may cause loose connection.
5.
6.
T5-2-31
RUBBER
PLUG
RECEPTACLE.
CONTACT
PLUG
SEALING
(is housed in plug)
DOUBLE LOCK
PLATE FOR PLUG
DOUBLE LOCK
PLATE FOR CAP
CAP
TAB.CONTACT
RUBBER PLUG
SM0109
E215B-E245B
7.
8.
T5-2-32
SM0110
2.
3.
Auto accel does not actuate. (The engine speed does not automatically slow down.)
4.
Auto accel does not actuate. (The engine speed does not automatically speed up.)
5.
T5-2-33
E215B-E245B
E215B-E245B
1.
No
.
Sections
Contents/normal value
Engine
forcible When
ON
is
stop relay
displayed with the
starter
switch
OFF, then pull out
R-25
engine
forcible stop relay
and carry out the
service diagnosis.
Wiring
2.
Check harness
Check diode D-9 between
starter switch and auto
idling stop relay 1
No
.
Sections
Contents/normal value
Fuse
No.1 fuse (5 A)
Check harness
Replace fuse
Mechatro
controller
Accel control
Wiring
See
WIRING
Transmission
circuit line No.770 PROCEDURE"
from
mechatro
controller
to
gauge cluster
Gauge cluster
Gauge cluster
T5-2-34
Auto accel does not actuate. (The engine speed does not automatically slow down.)
Sections
Contents/normal value
Engine
coolant Check
engine
temperature
coolant
temperature by
carrying
out
service diagnosis.
Gauge cluster
Low
sensor
4.
No
.
E215B-E245B
Indication of auto Mark "Display/not display" for auto Replace gauge cluster
accel
accel switches by auto accel switch
operation on gauge cluster.
pressure Service diagnosis Each control pressure of No.5 and Check low pressure sensor
No.6 is in the range of 0~0.1 MPa at
control lever neutral position.
Auto accel does not actuate. (The engine speed does not automatically speed up.)
Sections
Low
sensor
Contents/normal value
pressure Service diagnosis Each control pressure of No.5 and Check low pressure sensor
No.6 is raised with control lever
operated.
T5-2-35
E215B-E245B
5.
Wiping range of
forward and
reverse movements
Wiper motor
Rise up limit switch's ON range
Reverse limit switch's ON range
SM0111
No.
Sections
Contents/normal value
Fuse
Replace fuse
SW-19:
Wiper interlock
switch
Normal condition
ON
OFF
OFF
ON
ON
OFF
R-31:
Service diagnosis No.25 Wiper system
Arc prevention relay
When started by forward rotation: STOP START
R-29:
Arc prevention relay
OFF
ON
ON
ON
ON
Forward rotation
Forward rotation relay
OFF
ON
ON
ON
ON
Reverse rotation relay
OFF
OFF
OFF
OFF
OFF
relay
Check that the relay is worked as shown in the table.
R-30:
* When the limit switch does not change in OFF after 4 seconds
Reverse rotation
from the wiper startup, turn OFF all relay's outputs.
relay
T5-2-36
(STOP)
(STOP)
(REVERSE)
(FORWARD)
OFF
ON
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
OFF
ON
ON
ON
OFF
OFF
ON
E215B-E245B
Function
There are two types of trouble diagnosis mode.
1) Trouble diagnosis mode 1: Used to diagnose unload system, pump system, travel straight system and
engine system.
2) Trouble diagnosis mode 2: Used to diagnose pilot system.
In any mode, with the attachment not operated, both selector valve and proportional valve are
automatically actuated, the sensor detects the machine condition and the mechatro controller identifies
the normal condition or failed condition of the system.
2.
No.4 Go ahead the operation according to the instructions on the screen of cluster gauge.
T5-3-1
E215B-E245B
No.1
No.2
LANGUAGE/LOGO
No.3
ADJUSTING MODE 1
PRESET BY FACTORY
SELECT SWITCH
DIAG MODE 1
DIAG MODE 2
FEED
CHECK
START ENG
ENGINE SPEED
0000 rpm
PRESSURE
C-1 00.0M
PROPO-VALVE
E-1 005mA
D-1 300mA
C-2 00.0M
LOWER BOOM
DIAG MODE 1
RELEASE LOCK
LEVER
TO GROUND
About 15 minutes
E-2 005mA
D-2 300mA
Turn engine on
manually.
BACK TO No.3
RESULT OF DIAGNOSIS
When
not failed,
DIAG MODE 1
END
In diagnosis
operation
START
ENGINE STOP
RESULT OF DETAIL
DIAG MODE 1
1 P1 UNLOAD
OK
O K
DATA END
Engine stops
automatically.
FEED
DATA END
BACK TO No.3
FEED
ENGINE SPEED
0000 rpm
PRESSURE
C-1 00.0M
PROPO-VALVE
E-1 005mA
D-1 300mA
C-2 00.0M
E-2 005mA
D-2 300mA
RESULT OF DIAGNOSIS
When failed,
For
tthediagnosing
Forthe
diagnosingitems,
items,see
seeTable
Table 48-1.
1.
When
Whenrequired
requiredto
tostop
stopin
indiagnosis
diagnosis
operation,
operation,press
pressthe
thebuzzer
buzzerstop
stopswitch
switch
and
andthe
theoperation
operationisisforcedly
forcedlystopped.
stopped.
1 P1 UNLOAD
NG
DATA END
FEED
ENGINE SPEED
0000 rpm
PRESSURE
C-1 00.0M
PROPO-VALVE
E-1 005mA
D-1 300mA
C-2 00.0M
E-2 005mA
D-2 300mA
SM0114
Notes:
1. When the trouble diagnosis mode is operating, lower the attachment and put the bucket on the ground.
If the machine failed; the unexpected touch to the lever may move the attachment and it causes injury or
death. Because the bucket-grounded/bucket-not-grounded can not be automatically identified, do not fail
to start operating the trouble diagnosis mode after making sure of the bucket-grounded condition.
2. Before executing the trouble diagnosis mode, check each pressure sensor proportional valve and select
valve for possible abnormality.
Check that the commands of proportional valve and select valve do not largely differ from the actually
measured values through the service diagnosis.
The preliminary investigation of electric system makes the time saving and high precision diagnosis
possible.
3. For the diagnosis results and the corrective actions to be taken, usually occurred troubles are taken as
an example. When multiple troubles are occurred at the same time, there is a case no accordance of
diagnosis obtained. In this case, contact our dealer/distributor.
4. When the trouble diagnosis mode is executing, the error display with self-diagnosis and warning does not
appear. If necessary, examine the presence or absence of trouble referring to the trouble history.
T5-3-2
E215B-E245B
CHECK
START ENG
ENGINE SPEED
0000 rpm
PRESSURE
C-1 00.0M
PROPO-VALVE
E-1 005mA
D-1 300mA
C-2 00.0M
DIAG MODE 2
LOWER BOOM
START
TO GROUND
E-2 005mA
D-2 300mA
Turn engine on
manually.
AT CONTROL LEVER IS
NEUTRAL
BOOM UP
BOOM UP
OK
PRESSURE 0.0
MPa
PRESSURE 1.5
MPa
PRESSURE 3.0
BACK TO No.3
MPa
SM0115
SEARCHABLE OPERATION
Boom up
Boom down
Bucket digging
Bucket dump
Arm in
Arm out
Swing
Travel right
Travel left
P1 side option
P2 side option
Notes:
1. When the trouble diagnosis mode is operating, lower the attachment and put the bucket on the ground.
If the machine failed; the unexpected touch to the lever may move the attachment and it causes injury or
death. Because the bucket-grounded/bucket-not-grounded can not be automatically identified, do not fail
to start operating the trouble diagnosis mode after making sure of the bucket-grounded condition. Place
the bucket on the ground between both crawlers.
2. In the case of "DIAG MODE2", pump pressure is unloaded with unload valve in order not to actuate
attachment.
When trouble diagnosis is performed, if the pump pressure is generated, the engine stops and "UNLOAD PSV NG" is displayed. Check the troubled section according to indication.
3. When the trouble diagnosis mode is executing, the error display with self-diagnosis and warning does not
appear. If necessary, examine the presence or absence of trouble referring to the trouble history.
T5-3-3
E215B-E245B
Display
Contents of diagnosis
1 P1 UNLOAD
Is normal pressure generated in the condition that the flow rate at P1 side is minimum
and the unloading valve is in the emergency position?
2 P1 UNLOAD
Is normal pressure generated in the condition that the minimum flow rate is relieved at
P1 side?
3 P1 UNLOAD
Is normal pressure generated in the condition that the unload valve is fully opened,
and P1 side flow rate is minimum?
1 P2 UNLOAD
Is normal pressure generated in the condition that the unload valve is in emergency
position, and P2 side flow rate is minimum?
2 P2 UNLOAD
Is normal pressure generated in the condition that the minimum flow rate is relieved at
P2 side?
3 P2 UNLOAD
Is normal pressure generated in the condition that the unload valve is fully opened,
and P2 side flow rate is minimum?
1 P1 PUMP
Is normal pressure generated in the condition that the flow rate at P1 side is
emergency and the unloading valve is in the emergency position?
2 P1 PUMP
Is normal pressure generated in the condition that the unload valve is emergency, and
P1 side flow rate is minimum?
3 P1 PUMP
Is normal pressure generated in the condition that the unload valve is in emergency
position, and P1 side flow rate is maximum?
10 1 P2 PUMP
Is normal pressure generated in the condition that the flow rate at P2 side is
emergency and the unloading valve is in the emergency position?
11 2 P2 PUMP
Is normal pressure generated in the condition that the unload valve is emergency, and
P2 side flow rate is minimum?
12 3 P2 PUMP
Is normal pressure generated in the condition that the unload valve is in emergency
position, and P2 side flow rate is maximum?
13 1 TRAVEL-S
Is normal pressure generated in the condition that P1 side flow rate is minimum,
unload valve is emergency position and travel straight is stroked fully?
14 2 TRAVEL-S
Is normal pressure generated in the condition that P2 side flow rate is minimum,
unload valve is emergency position and travel straight is stroked fully?
15 1 P1 ENGINE
Is rated engine speed obtained in the condition that P1 side flow rate increases little
by little when P1 side flow rate is relieved?
16 2 P2 ENGINE
Is rated engine speed obtained in the condition that P2 side flow rate increases little
by little when P2 side flow rate is relieved?
Possible cause
Remedy
E215B-E245B
Possible cause
Remedy
P1 PUMP PSV NG
P1 PUMP NG
Delivery rate is excessive large against the Check P1 pump regulator and
command
replace it if necessary.
Delivery rate is excessive small against the Check P1 pump and replace it if
necessary.
command
P2 PUMP PSV NG
P2 PUMP NG
Delivery rate is excessive large against the Check P2 pump regulator and
command
replace it if necessary.
Delivery rate is excessive small against the Check P2 pump and replace it if
necessary.
command
S-TRAVEL PSV NG
S-TRAVEL SPOOL NG
MAIN RELIEF NG
ENGINE NG
E/G R SENSOR NG
Characteristics is misaligned
T5-3-5
E215B-E245B
[MEMO:]
T5-3-6