Professional Documents
Culture Documents
E D I T I O N
GLOBAL EDITION
OPERATIONS
MANAGEMENT
i
J AY
HEIZER
Jesse H. Jones-Professor of Business Administration
Texas Lutheran University
BARRY
RENDER
Charles Harwood Professor of Operations Management
Graduate School of Business
Rollins College
PEARSON
Boston Columbus Indianapolis New York San Francisco Upper Saddle River
Amsterdam Cape Town Dubai London Madrid Milan Munich Paris Montreal * Toronto
Delhi Mexico City Sao Paulo Sydney Hong Kong Seoul Singapore Taipei Tokyo
Table of Contents
About the Authors
Preface
PART ONE
6
21
37
Managing Projects
93
10
TABLE OF CONTENTS
Human Resources 142
Capacity 142
Forecasting Approaches
101
143
105
Time-Series Forecasting
144
144
Naive Approach
110
115
118
119
121
122
Ethical Dilemma
122
168
170
Summary
Chapter 4
Self Test
126
Rapid Review
Discussion Questions
Problems
Solved Problems
135
172
Ethical Dilemma
172
Discussion Questions
Problems
137
What Is Forecasting?
170
172
Solved Problems
Forecasting Demand
172
173
174
177
140
Key Terms
136
141 '
141
Rapid Review
Self Test
187
188
152
148
Summary
Exponential Smoothing
145
143
142
Product Design
189
192
189
Product-by-Value Analysis 195
Generating New Products
Product Development
195
196
196
TABLE OF CONTENTS
Organizing for Product Development
199
201
Summary
235
Key Terms
235
Discussion Questions
Solved Problems
CASE STUDIES
Problems
237
237
203
Rapid Review
Self Test
Chapter 6
205
Make-or-Buy Decisions
206
208
209
211
246
246
214
Continuous Improvement
215
Ethical Dilemma
215
Discussion Questions
Solved Problem
216
.
248
p
Employee Empowerment
250
250
Just-in-Time (JIT)
252
Taguchi Concepts
252
219
247
248
215
216
CASE STUDIES
246
214
Key Terms
208
Self Test
240
Problems
239
205
Defining a Product
Summary
235
235
Alliances
233
Tools of TQM
219
Video Case 219
254
Check Sheets
254
221
222
Sustainability
223
224
256
Histograms
257
Commons 225
257
258
Flowcharts
11
Source Inspection
227
259
260
TQM in Services
Logistics 230
Summary
Key Terms
263
263
261
12
TABLE OF CONTENTS
Ethical Dilemma
Selection of Equipment
263
Discussion Questions
Solved Problem
Problems
263
264
Flowchart
264
CASE STUDIES
315
Value-Stream Mapping
316
318
315
315
Time-Function Mapping
266
Self Test
314
Production Technology
269
321
270
Supplement 6
271
Process Control
Vision Systems
272
321
322
Robots
275
Technology in Services
280
Process Redesign
Summary
285
Solved Problem
'
Problems
291
Solved Problems
291
293
Rapid Review
295
Self Test
299
299
Chapter 7
308
Bottleneck Management
Break-Even Analysis
310
306
Theory of Constraints
312
310
337
337
305
335,
336
Capacity Considerations
Managing Demand
333
304
Product Focus
Capacity Planning
303
Process Design
331
Capacity 334
329
332
Supplement 7
Rapid Review
329
291
CASE STUDIES
327
Discussion Questions
Problems
327
328
CASE STUDIES
291
Key Terms
327
Discussion Questions
287
'
326
Ethical Dilemma
286
324
326
326
Key Terms
285
322
342
343
13
TABLE OF CONTENTS
Reducing Risk with Incremental Changes
346
Rapid Review
Self Test
351
351
392
394
394
Office Layout
395
Retail Layout
397
399
Cross-Docking 399
391
Servicescapes 398
351
353
Rapid Review
Layout Decisions
Types of Layout
351
Discussion Questions
Problems
Chapter 9
389
390
350
Solved Problems
Customizing 400
Fixed-Position Layout
359
400
Process-Oriented Layout
360
401
Location Decisions
Work Cells
361
364
365
406
415
Key Terms
Ethical Dilemma
Discussion Questions
409
369
415
415
Solved Problems
415
416
417
Problems
419
374
375
Rapid Review
377
Ethical Dilemma
Self Test
430
378
429
378
Discussion Questions
Problems
377
379
381
378
431
435
14
TABLE OF CONTENTS
Job Design
436
Ethics
Labor Specialization
436
455
Summary
455
Key Terms
Ethical Dilemma
Solved Problems
439
Problems
442
444
Chapter 11
Rapid Review
Self Test
450
463
464
452
Managing Operations
465
465
470
471
Summary
472
487
489
Ethical Dilemma
489
Discussion Questions
472
Solved Problem
Problems
473
489
489
490
CASE STUDIES
491
485
485
488
Key Terms
Keiretsu Networks
471
471
466
468
461
PART THREE
461
444
445
Work Sampling
456
456
458
CASE STUDIES
455
Discussion Questions
455
475
478
Rapid Review
Self Test
493
494
478
Supplement 11
479
479
Centralized Purchasing
479
E-Procurement 480
Logistics Management
480
482
483
495
499
TABLE OF CONTENTS
Solved Problems
Problems
Rapid Review
Self Test
502
504
559
508
509
510
512
Restaurants 570
Hospitals 570
Managing Inventory
Revenue Management
Summary
569
513
562
Key Terms
518
574
574
Ethical Dilemma
Discussion Questions
519
571
575
575
Solved Problems
Problems
576
576
578
528 '
Rapid Review
530
Self Test
536
537
538
538
Ethical Dilemma
Discussion Questions
Dependent Demand
539
Problems
539
540
MRP Structure
Video Case 549
590
543
Rapid Review
590
585
586
551
595
MRP Management
599
552
Lot-Sizing Techniques
Extensions of MRP
553
600
604
556
557
558
MRP in Services
607
15
16
TABLE OF CONTENTS
Enterprise Resource Planning (ERP)
Rapid Review
608
Self Test
611
Chapter 16 JIT, Lean Operations, and the Toyota
Production System
659
611
Ethical Dilemma
611
Discussion Questions
612
612
613
616
626
629
Summary
679
Discussion Questions
Solved Problem
678
Ethical Dilemma
635
Problems
680
681
Rapid Review
642
Self Test
Chapter 17
645
645
683
684
Maintenance and Reliability Decisions
645
Discussion Questions
679
679
641
677
678
Key Terms
646
676
629
Solved Problems
674
Ethical Dilemma
Sequencing Jobs
626
Key Terms
664
Summary
621
622
Loading Jobs
Self Test
657
658
646
Reliability
648
689
651
Maintenance
693
685
TABLE OF CONTENTS
PART FOUR
Module A
Solved Problems
Problems
CASE STUDY
698
700
698
703
Production-Mix Example 737
703
707
709
Decision Trees
698
Quantitative Modules
Decision Modeling
710
Summary 715
Key Terms 715
Discussion Questions 715
Using Software for Decision Models
Solved Problems 716
Problems 718
CASE STUDY 721
Module C
715
Transportation Modeling
721
757
727
761
Degeneracy 761
725
Sensitivity Report
753
Sensitivity Analysis
750
741
728
Summary 762
Key Terms 762
Discussion Questions 762
Using Software to Solve Transportation
Problems 762
Solved Problems 764
Problems 765
CASE STUDY 767
Custom Vans, Inc.
729
767
731
733
734
Module D
17
735
Queuing Models
771
773
Waiting-Line Characteristics
774 ,
773
18
TABLE OF CONTENTS
Service Characteristics
775
776
778
781
786
797
798
Module F
791
Learning Curves
801
803
Bibliography
805
808
817
Appendix
805
813
804
810
787
Summary 809
Key Terms 809
Discussion Questions 809
Using Software for Learning Curves
Solved Problems 810
Problems 811
CASE STUDY 813
Name Index
General Index
A1
B1
11
15
19
TABLE OF CONTENTS
ONLINE TUTORIALS
1.
T1-1
T1 -2
T1-4
T2-1
Introduction
T2-2
Single Sampling
Double Sampling
T2-2
T5-2
T5-2
T2-2
T5-1
T2-2
Sequential Sampling
T4-2
T1 -7
Acceptance Sampling
Sampling Plans
T4-2
Summary T1-7
Key Terms T1 -7
Discussion Questions
Problems T1 -7
Bibliography T1-7
2.
MODI Method
T1 -4
T5-4
T5-5
75-5
T5-8
T5-9
T3-1
T5-3
T5-10
T5-11
T5-13
T5-13