Tech Anical Spec

FIELD QUALITY PLAN
FOR
CABLING PACKAGE
HT, LT & CONTROL CABLES
(Erection)
FOR
KODERMA THERMAL POWER PLANT

DVC
(2 x 500 MW)
BHARAT HEAVY ELECTRICALS LIMITED

POWER SECTOR EASTERN REGION
DOC NO. :QPE:KDM:500:EL:61

REV. NO.: R00
WI:QLY:03-F02/R0
FIELD QUALITY PLAN

FOR
CABLING PACKAGE
HT, LT & CONTROL CABLES
(Erection)
FOR

DVC
(2 x 500 MW)
PREPARED BY
DGM / QLY, PSER
APPROVED BY
HEAD /QLY, PSER
FQP NO.
QPE:KDM:500:EL:61
ORIGINAL DATE OF ISSUE
09/06/2010
REVISION NO. & DATE
R00 Dt. 09/06/2010
COPY NO.
ISSUED TO
DATE OF ISSUE
CONTROLLED / INFORMATION COPY
ISSUED BY
(SIGNATURE &
DESIGNATION)

WI:QLY:03-F03/R0
FIELD QUALITY PLAN

FOR
CABLING PACKAGE
PSER
(ERECTION)
FQP NO.: QPE:KDM:500:EL:61

REV. NO. : R 00
SHEET 1 / 1 SHEETS
CONTENTS
SL. NO.
DESCRIPTION
NO. OF SHEETS
1.
STATUS OF REVISIONS
2.
AUTHORISATION FOR DIFFERENT CATEGORIES OF CHECKS
3.
STATEMENT OF CHECKS
18
a)
b)
CABLE TRAY SUPPORTS AND ACCESSORIES

G.I CABLE TRAY AND ACCESSORIES
c)
CABLE GLANDS
d)
CABLE LUGS AND CLAMPS
e)
EARTHING CONDUCTOR / ELECTRODES
f)
CONDUIT AND PIPES
g)
H.T TERMINATION KIT
h)
STRAIGHT THROUGH JOINTING KIT
i)
TREFOIL CLAMPS
j)
HT, LT AND CONTROL CABLES
4.
DOCUMENTS REFERRED IN FIELD QUALITY PLAN
5.
LOGSHEETS L-00
PROTOCOL
7.
FEEDBACK ON FIELD QUALITY PLAN
WI:QLY:03-F04/R0
FIELD QUALITY PLAN

FOR
CABLING PACKAGE
(ERECTION)
PSER
FQP NO. :QPE:KDM:500:EL:61

REV. NO.:
Sheet
R00
/
1 Sheet
STATUS OF REVISIONS
Sl. No.
Reference of
Sheet(s) Revised
Revision No. & Date
NIL
WI:QLY:03-F05/R0
Remarks
FIELD QUALITY PLAN

FOR
CABLING PACKAGE
PSER
(ERECTION)

REV. NO.:
Sheet
R00
/
1 Sheet
AUTHORISATION FOR DIFFERENT

CATEGORIES OF CHECKS
Classification of Check
-------------------------------Symbol
Description
Checking Authority
Accepting Authority
Critical
BHEL & Customer
Customer
Major
BHEL
HOS
Minor
BHEL
BHEL
Legend :
Customer : Customer or any other agency authorised by customer.

BHEL
: Concerned engineers of BHEL Task Performer.
HOS
: HEAD OF SECTION for BHEL
NOTE :
1.
Quantum of check shall be 100% for all characteristics unless otherwise

mentioned in reference documents.
2.
Customer shall witness A category checks. He is also authorised to carry out

Surveillance in any of the B & C category of checks at his discretion.
3.
In case of non-conformity, accepting authority shall ensure dispositioning

before accepting and the dispositioning shall be reflected in log sheets /
protocols. Dispositioning of non-conformities to be authorised by Head/TSX
with intimation to Head/Quality.
4.
Instruments with valid calibration to be used for measurements.
WI:QLY:03-F06/R0
FIELD QUALITY PLAN

FOR
CABLING PACKAGE
(ERECTION)
PSER

REV. NO.:
Sheet
R00
1 / 18
Sheets
STATEMENT OF CHECKS
Capacity / Type
250MW
Item
Cabling for HT, LT & Control cables
Sub-System
Cable tray supports & Accessories, GI cable

trays & accessories, Cable glands, Cable lugs &
clamps, Earthing conductors/electrodes,
Conduits & pipes, HT termination kits, Straight
through jointing kits, Trefoil clamps, HT, LT &
Control cables.
Area
ERECTION
Suitable records should be maintained in the form of log book / protocols for
calibration of instruments / control valves
As an evidence of having carried out the work satisfactorily, a general purpose

protocol may be maintained for the sub systems.
Abbreviations used in the column Type of Check are :
WI:QLY:03-F07/R0
Record Verification
: Measurement
Visual
Functional Test
FIELD QUALITY PLAN

FOR
CABLING PACKAGE
PSER
REV N0.: R00
(STATEMENT OF CHECKS)
Sheet 2 /18 sheets
Item: Cabling for HT,LT & Control cables
Sub-system: Cable tray supports & accessories
SL.
NO.
TYPE
OF
CHECK
CHARACTERSTICS / INSTRUMENTS
Area: Erection
QUANTUM/ REFERENCE DOCUMENT/

ACCETANCE NORMS
INSTRUMENT CLASS FREQUENCY
OF CHECK
FORMAT OF
RECORD
RECEIPT
Check for quantity, damage and correct size.
100%
Packing list / MDCC
Report shortage / damage, if any.
100%
No shortage/ damage.
Ensure that galvanized items are in good

condition and there is no damage to
galvanizing.
Random
Log book
STORAGE
Material to be stored on wooden planks

ensuring that it does not come in direct
contact with floor / soil / water.
Ensure every month for above.
100%
Log book
To be stored in such a way that there is no

damage to the galvanizing during removal
.V
100%
Log book
WI:QLY:03-F08/R0
REMARKS
Log book
Report
MDR in case of
shortage or damage
FIELD QUALITY PLAN

FOR
REV N0.: R00
CABLING PACKAGE
PSER

SL.
NO.
Sheet 3 /18 sheets
Sub-system: Cable tray supports & accessories
CHARACTERSTICS /ITEM
TYPE
OF
INSTRUMENT
CHECK
Area: Erection
CLASS
QUANTUM/
REQUENCY
OF CHECK
REFERENCE DOCUMENT/
ACCETANCE NORMS
100%
Approved drawings
100%
Approved drawings
FORMAT
OF RECORD
REMARKS
C
1
PRE ERECTION
Ensure availability of approved drawings /
documents for cable trays / routing.
Obtain clearance from piping /ducting agencies

so that piping / ducting is not taken in the way of
flexible supports.
ERECTION
Correctness of application as per layout
Tape
100%
Approved drawings
Alignment Checking
Tape
Random
Approved drawings
Tightening of Fasteners
Spanner
100%
Log book
Random by
customer
Neatness
100%
Standard Practice
No loose joints
The cantilever arm shall be positioned on the

main support channel with a minimum vertical
spacing of 250mm
100%
Specifications
Log book
Random by
customer
WI:QLY:03-F08/R0
Spanner
&Tape
Log book
FIELD QUALITY PLAN

FOR
REV N0.: R00
CABLING PACKAGE
PSER

SL.
NO.
CHARACTERSTICS / ITEM
Sheet 4 /18 sheets
Sub-system: Cable tray & accessories

TYPE
OF
INSTRUMENT
CHECK
Area: Erection
CLASS
QUANTUM/
REQUENCY
OF CHECK
REFERENCE DOCUMENT/
ACCETANCE NORMS
FORMAT
OF RECORD
100%
Packing list / MDCC
Log book
No shortage /damage
Report
A
1
RECEIPT
100%
Ensure that galvanized items are in good

condition and there is no damage to
galvanizing.
Random
Log book
STORAGE
To be stored on wooden planks making sure

that it does not come in contact with floor /
soil / water.
Re-check again, Once in month.
100%
Log book
Check that the cable trays are stored in

systematic manner for easy removal.
100%
Log book
Cable tray are labeled & tagged.
100%
WI:QLY:03-F08/R0
Packing list
Log book
REMARKS
MDR in case
of shortage or
damage
FIELD QUALITY PLAN

FOR
REV N0.: R00
CABLING PACKAGE
PSER

SL.
NO.
Sheet 5 /18 sheets
Sub-system: Cable tray & accessories

TYPE
OF
INSTRUMENT
CHECK
CLASS
Area: Erection
QUANTUM/
REQUENCY
OF CHECK
REFERENCE DOCUMENT/
ACCETANCE NORMS
FORMAT
OF RECORD
ERECTION
Correctness of application as per layout

Cable tray numbering & marking to be
provided at every 10 M and at each end of
cable tray and branch connections
Tape
100%
Approved drawing
Alignment Checking
Tape
Random
-do-
Tightening of Fasteners
Spanner
100%
Recommended
Std.
-do-
Neatness
100%
-do-
Tray to be properly earthed.
100%
Specifications
Log book
All trays and risers to be marked for

identification. Minimum Height of letter
should be 70 mm.
100%
Specifications
Log book
WI:QLY:03-F08/R0
Log book
REMARKS
Random
check by
customer.
FIELD QUALITY PLAN

FOR
PSER

SL.
NO.
CABLING PACKAGE
REV N0.: R00
Sub-system: Cable glands
Sheet 6 /18 sheets
TYPE
OF
INSTRUMENT
CHECK
Area: Erection
CLASS
QUANTUM/
REQUENCY
OF CHECK
REFERENCE DOCUMENT/
ACCETANCE NORMS
FORMAT
OF RECORD
RECIEPT
100%
Packing list / MDCC
100%
No shortage /damage
Store in covered place with segregation as per

type and size.
100%
Selection of proper size gland.
100%
Cable Schedule
-do-
Check glands for completeness of the assembly.
100%
Specifications
-do-
3
4
Holes of correct size.

Cable is pulled smoothly through the gland so
that cable insulation is not damaged.
Sufficient spacing between adjacent glands.
V
V
C
C
100%
100%
Specifications
Specifications
-do-do-
100%
Specifications
-do-
100%
Specifications
-do-
100%
Specifications
-do-
100%
Specifications
-do-
B
1
5
6
7
8
STORAGE
Log book
Report
Log book
ERECTION
Armour of cable is secured / fixed with glands to

avoid movement of cable.
Tightness of Check nut.
Removal of paint from gland plate to have
proper earth connection.
WI:QLY:03-F08/R0
REMARKS
MDR in case
of shortage or
damage
FIELD QUALITY PLAN

FOR

REV N0.: R00
CABLING PACKAGE
PSER

SL.
NO.
RECIEPT
Sheet 7 /18 sheets
Sub-system: Cable lugs & clamps
TYPE
OF
CHECK
INSTRUMENT
Area: Erection
CLASS
QUANTUM/
REQUENCY
OF CHECK
REFERENCE DOCUMENT/
ACCETANCE NORMS
FORMAT
OF RECORD
100%
Packing list / MDCC
100%
No shortage /damage
STORAGE
100%

type and size.
PRE ERECTION
Select proper size of lugs and crimping tool.
100%
Mfr. Standard
-do-
Ensure proper removal of insulation before

crimping and avoid damage to the conductor.
100%
Specifications
-do-
100%
Specifications
-do-
100%
Specifications
-do-
100%
Specifications
-do-
ERECTION
Proper finishing on crimping.
All cable cores are bunched, clamped and tied to

keep them in position.
Each core ferrule with cable number and fixing
the lugs to its terminal.
WI:QLY:03-F08/R0
P
P
P
REMARKS
Log book
Report
MDR in case
of shortage or
damage
Log book
Random by
customer.
Random by
customer.
FIELD QUALITY PLAN

FOR
PSER

SL.
NO.
RECEIPT
CABLING PACKAGE
REV N0.: R00
Sheet 8 /18 sheets
Sub-system: Earthing conductot/Electrode

TYPE
OF
CHECK
INSTRUMENT
Area: Erection
CLASS
QUANTUM/
REQUENCY
OF CHECK
REFERENCE DOCUMENT/
ACCETANCE NORMS
FORMAT
OF RECORD
100%
Packing list / MDCC
Log book
100%
No shortage /damage
Report
STORAGE
To be stored with proper identification
100%
PRE ERECTION
Drilling at suitable distance.
100%
Avoid damage to galvanizing.
100%
-do-
Select proper size of conductor / electrode.
100%
-do-
Remove paint before bolting.
100%
Log book
Maintain spacing between electrodes.
V
V
V
V
100%
Specifications
-do-
ERECTION
Correctness of layout and alignment.
100%
Appd. Drawing
Log book
Correctness of laying
100%
Log book
WI:QLY:03-F08/R0
Tape
Log book
Specifications
Log book
REMARKS
MDR in case
of shortage or
damage
FIELD QUALITY PLAN

FOR

REV N0.: R00
CABLING PACKAGE
PSER

SL.
NO.
CHARACTERSTICS / ITEMS
Sub-system: Earthing conductot/Electrode
TYPE
OF
CHECK
Area: Erection
CLASS
QUANTUM /
FREQUENCY
OF CHECK
REFERENCE
DOCUMENT/
ACCETANCE NORMS
FORMAT
OF
RECORD
Overall
Log book
100%
Level of laying
Avoid more joints
Proper bolting at Equipments
100%
Quality of welding
Random
Application of paint
100%
Enclosure of all electrical equipments, boxes,

panels etc. shall be earthed by two separate &
distinct earth connection.
100%
Termination. Ensure proper tightness.
Random
Log book
10
Neatness
Overall
-do-
11
For buried earth conductor
a)
Lay minimum 600 mm length below ground

level
Back filling in layers of 150 mm
b)
c)
Back filling earth should be free from stones to

avoid damage to conductor.
WI:QLY:03-F08/R0
INSTRUMENT
Sheet 9 /18 sheets
Specifications
-do-do-
Approved procedure
Log book
Log book
Appd. Drawing
Log book
Log book
100%
Specifications
Log book
REMARKS
FIELD QUALITY PLAN

FOR

REV N0.: R00
CABLING PACKAGE
PSER

SL.
NO.
RECEIPT
Sheet 10 /18 sheets
Sub-system: Conduits & Pipes.
TYPE
OF
CHECK
INSTRUMENT
Area: Erection
CLASS
QUANTUM /
FREQUENCY
OF CHECK
REFERENCE
DOCUMENT/
ACCETANCE NORMS
FORMAT
OF
RECORD
Log book
100%
Packing list / MDCC
100%
No shortage /damage
Check that no damage to galvanization on the

surface of conduits & pipes.
At Random
Ensure proper sockets are provided with

conduit.
Random
Check the storage is done in a fashion for easy

identification and assessing consumption.
100%
Conduits are stacked properly length wise, size

wise on raised platform to avoid direct contact
with ground.
100%
100%
Specifications
Log book
100%
Specifications
Log book
1
2
Specifications
Report
Log book
-do-
STORAGE
PRE ERECTION
Completeness of conduit, coupler, clamps,

spacers and hardware
Bending / Threading
WI:QLY:03-F08/R0
REMARKS
-do-
MDR in case of
shortage or damage
FIELD QUALITY PLAN

FOR

REV N0.: R00
CABLING PACKAGE
PSER

SL.
NO.
CHARACTERSTICS /I TEMS
Sheet 11 /18 sheets
Sub-system: Conduits & Pipes.
TYPE
OF
CHECK
INSTRUMENT
Area: Erection
CLASS
QUANTUM /
FREQUENCY
OF CHECK
REFERENCE
DOCUMENT/
ACCETANCE NORMS
FORMAT
OF
RECORD
ERECTION
Check conformity with layout.
100%
Specifications
Log book
Check fixing arrangement.
Random
Specifications
-do-
Ensure correctness of bending.
100%
Cable laying practice
-do-
G.I. wire is provided for pulling wire.
100%
Specifications
Log book
Conduit joints and connection should be water proof and rust proof.
100%
Specifications
-do-
Ensure conduit end is plugged after installation

to prevent entry of foreign material.
100%
Specifications
-do-
Ensure conduit is not in direct contact with

water.
Ensure that conduit is electrically continuous
and earthed.
100%
Specifications
do
100%
Specifications
-do
WI:QLY:03-F08/R0
REMARKS
FIELD QUALITY PLAN

FOR

REV N0.: R00
CABLING PACKAGE
PSER

SL.
NO.
Sheet 12 /18 sheets
Sub-system: HT Termination Kits
CLASS
OF
CHECK
INSTRUMENT
Area: Erection
CLASS
QUANTUM /
FREQUENCY
OF CHECK
REFERENCE
DOCUMENT/
ACCETANCE NORMS
FORMAT
OF
RECORD
RECEIPT
100%
Packing list / MDCC
100%
No shortage/damage
Report
Check for indoor duty / outdoor duty.
100%
Packing list / MDCC
Log book
STORAGE
Check the termination kits are kept inside the

store as per manufacturers recommendation.
Re-check once in a month.
100%
Log book
Ensure that identification marks are kept intact

for easy identification.
100%
Log book
ERECTION
Installation by BHEL approved cable jointer
100%
High Pot Test
H.V Test Kit
100%
IS: 1255
Log book
Insulation resistance -
Megger
100%
IS: 1255
Log book
WI:QLY:03-F08/R0
Instructions of Kit
Manufacturer
REMARKS
Log book
Log book
MDR in case of
shortage or damage
FIELD QUALITY PLAN

FOR

REV N0.: R00
CABLING PACKAGE
PSER

SL.
NO.
Sub-system: Straight Though Jointong Kits
CLASS#
OF
CHECK
INSTRUMENT
CLASS
QUANTUM /
FREQUENCY
OF CHECK
Sheet 13 /18 sheets
Area: Erection
REFERENCE
DOCUMENT/
ACCETANCE NORMS
FORMAT
OF
RECORD
RECEIPT
100%
Packing list / MDCC
100%
No shortage /
damage
Check for indoor duty / outdoor duty.
100%
Packing list / MDCC
STORAGE

type and size.
Once/month
Manufacturer
Instructions
Log book
For easy identification check that identification

marks are kept intact
Once/month
Manufacturer
Instructions
Log book
Check that materials are kept in a cool and dry

place to avoid water entry & damage.
Once/month
No damage
Log book
PRE ERECTION
Type of jointing kit selected according to cable

size & grade.
100%
Packing list
Log book
Jointing kit complete with ferrules & all

necessary accessories.
100%
Drawing
WI:QLY:03-F08/R0
REMARKS
Log book
Report
Log book
Log book
MDR in case of
shortage or damage
FIELD QUALITY PLAN

FOR

REV N0.: R00
CABLING PACKAGE
PSER
Sheet 14 /18 sheets
Sub-system: Straight Though Jointong Kits
Area: Erection
SL.
NO.
TYPE
OF
CHECK
INSTRUMENT
CLASS
QUANTUM /
FREQUENCY
OF CHECK
REFERENCE
DOCUMENT/
ACCETANCE NORMS
Mfrs Standard
FORMAT
OF
RECORD
Selection of standard crimping tools & dies.
100%
100%
Proper removal of insulation before crimping to

avoid damage of conductor.
Using proper size of die.
100%
Cable cores are tension free.
100%
ERECTION
Ensure proper finishing on crimping.
100%
Mfrs Standard
Log book
Provide spacer between phases.
100%
Proper earth contact with cable armour.
100%
Proper sealing of conductor.
100%
Securely placing the jointed portion at proper

place after setting time.
100%
Mfrs Standard
Mfrs
Standard
WI:QLY:03-F08/R0
Mfrs Standard
REMARKS
FIELD QUALITY PLAN

FOR

REV N0.: R00
CABLING PACKAGE
PSER

SL.
NO.
Sheet 15 /18 sheets
Sub-system: Trefoil Clamps
TYPE
OF
CHECK
INSTRUMENT
Area: Erection
CLASS
QUANTUM /
FREQUENCY
OF CHECK
REFERENCE
DOCUMENT/
ACCETANCE NORMS
FORMAT
OF RECORD
RECEIPT
100%
Packing list / MDCC
Log book
Repot shortage / damage, if any.
100%
No shortage /damage
Report
100%
STORAGE

type and size.
PRE ERECTION
Selection of proper size.
100%
As per cable size &

grade
Completeness of assembly including hardware
100%
Drawing
Perfect in shape
100%
Standard Practice
ERECTION
Fixing of clamp properly
Spacing between two clamps to be maintained at

one meter.
All power cables to be clamped individually.

Avoid over tightening to avoid damage to the
insulation.
WI:QLY:03-F08/R0
Log book
Log book
Standard Practice
100%
Specifications
Standard Practice
Logbook
REMARKS
MDR in case of
shortage or
damage
FIELD QUALITY PLAN

FOR

REV N0.: R00
CABLING PACKAGE
PSER

SL.
NO.
CHARACTERSTICS /ITEMS
RECIEPT
Check cable quantity, size and grade
Report shortage/damage, if any.
Ensure cable drums are covered and no physical

damage to cable drums.
Arrow mark on cable drum for direction of

rotation
Unloading of cable drums: Cable drums should
be rotated by crane in the arrow direction so that
cables are not unwound.
TYPE
OF
CHECK
INSTRUMENT
CLASS
QUANTUM /
FREQUENCY
OF CHECK
REFERENCE
DOCUMENT
ACCETANCE NORMS
FORMAT
OF RECORD
100%
Packing slip / MDCC
Log book
100%
IS: 1255
Log book
IS: 1255
Ensure cable ends are in sealed condition.
B
1
STORAGE
Storage area should be properly ventilated, free

from water having firm / hard surface.
Storage area should have provision for water

draining and protection from direct sunlight.
Cable drum flange should be placed in vertical

direction leaving space between drums for air
circulation.
Cable drums should be rolled by 90degree angle

once in three months.
WI:QLY:03-F08/R0
Area: Erection
No shortage/ damage.
Sheet 16 /18 sheets
Sub- system: HT,LT & Control Cables
100%
IS: 1255
Log book
100%
IS: 1255
Log book
100%
IS: 1255
Log book
100%
IS: 1255
Log book
100%
IS: 1255
Log book
100%
IS: 1255
Log book
REMARKS
MDR in case of
shortage or
damage
FIELD QUALITY PLAN

FOR

REV N0.: R00
CABLING PACKAGE
PSER

SL.
NO.
PRE ERECTION
Unloading of Drums:
Check for drum mounting
Check for cable unwinding
Sheet 17 /18 sheets
TYPE
OF
CHECK
V
V
INSTRUMENT
Area: Erection
REFERENCE
DOCUMENT/
ACCETANCE NORMS
FORMAT
OF RECORD
100%
IS: 1255
Log book
100%
IS: 1255
Log book
100%
IS: 1255
Log book
IS: 1255
Log book
Specifications / std.
Practice
Log book
100%
Cable route
Log book
100%
Cable schedule
Log book
100%
IS: 1255
Log book
B
B
100%
Cable route
Log book
100%
Std. Practice
Log book
CLASS
QUANTUM /
FREQUENCY
OF CHECK
Cable wheel/Jack
Cable wheel/Jack
Cable wheel/Jack
Check for proper unrolling
Check for cable end sealing.
100%
Availability bricks at site for buried cables.
100%
Excavation of trench for U / G cable laying.
100%
Sand cushioning for buried cables.
100%
Ascertaining cable route and length.
B
B
Conformity with cable schedule.
Insulation resistance checking (500 Volt for L.T

Cables and 1000 Volt for cables up to 11 KV).
Proper route maintaining during cable laying.
Identification and dressing of cables.
WI:QLY:03-F08/R0
Megger
Log book
REMARKS
FIELD QUALITY PLAN

FOR

REV N0.: R00
CABLING PACKAGE
PSER

SL.
NO.
Sheet 18 /18 sheets
TYPE
OF
CHECK
INSTRUMENT
Area: Erection
CLASS
QUANTUM /
FREQUENCY
OF CHECK
REFERENCE
DOCUMENT/
ACCETANCE NORMS
FORMAT OF
RECORD
10
Use of Trefoil clamps for single core cables.
100%
Std. Practice
Log book
11
Proper verticality of multi core cables.
100%
Std. Practice
Log book
ERECTION
Bending radius of cable along the route is more

than the recommended bending radius of cable.
100%.
Specifications.
Log book
HV, LV and control cable are laid in a separate

tray. Minimum clearance of 300 mm shall be
provided in between different grade cables.
100%
Specifications.
Log book
In each cable run some extra length shall be kept

for future use.
100%
Specifications.
Log book
All wall opening / pipes / sleeves shall be sealed

to avoid seepage of water.
Buried cables are covered with sand in layers
and by protective bricks.
100%
Specifications.
Log book
100%
Specifications.
Log book
100%
Specifications.
Log book
100%
Specifications.
Log book
Location of underground cable joints to be

identified.
Ground roller should be used at every 2 meter
interval.
Insulation resistance check
100%
IS: 1255
Log book
High Voltage of HT Cable
100%
IS: 1255
Log book
5
6
7
WI:QLY:03-F08/R0
REMARKS
FIELD QUALITY PLAN

FOR

REV N0.: R00
CABLING PACKAGE
PSER
( ERECTION)
SHEET 1 / 1 SHEET

SL.NO.
01
Reference Document
INSTRUCTION SHEET OF TERMINATION KIT
WI:QLY:03-F09/R0
Issuing Authority
SUPPLIER
RECORD OF QUALITY CHECKS

PSWR-Quality
SHEET
NO. OF FQP
CHECK
NO.
RESULTS
ACHIEVED
OK / NOT OK
DRAWING /
DOCUMENT
REFERENCE
FORMAT OF
RECORD
CHECKED BY
SIGN. & DATE
ACCEPTED BY
SIGN. & DATE
REMARKS
Note: Any protocol made is to be numbered & mentioned in Format of Record column.
PROJECT
SYSTEM
SUB-SYSTEM
AREA

REV. NO. : R00
UNIT NO.
LOG SHEET No: L- 00
RATING
PAGE 1 OF 1
WI:QLY:03-F10/R0
INSTRUMENT REG. NO./TAG

DATE OF INSPECTION
PSER
DRAWING / DOCUMENT REF.
PROTOCOL
NAME
SIGNATURE & DATE
PROJECT
INSPECTED BY
UNIT NO.
CLEARED BY
REV N0.: R00

PROTOCOL NO.
RATING
CUSTOMER
PAGE:
WI:QLY:03-F12/R0
FEEDBACK ON
FIELD QUALITY PLAN
PSER
In the Field Quality Plan, following Checks / Log sheets may be added / rewritten / deleted
(cannot be carried out / not required) due to reasons as mentioned below :
Sheet
No.
of FQP
Check No. /
Log Sheet
No.
PROJECT
Proposed Change / Reasons / Remarks
From :
To

1.
UNIT NO.
RATING
WI:QLY:03-F13/R0
Head (Quality)
PS-ER
Kolkata-91
REV N0.: R00

SHEET
1 / 1 SHEET
FIELD QUALITY PLAN

FOR
LT SWITCHGEAR & MCC
( ERECTION & COMMISSIONING )
FOR

DVC
(2 x 500 MW)

DOC NO. :QPX:KDM:500:EL:58
REV. NO. R00
WI:QLY:03-F02/R0
FIELD QUALITY PLAN

FOR
LT SWITCHGEAR & MCC

(ERECTION & COMMISSIONING)
FOR

DVC
(2 x 500 MW)
PREPARED BY
APPROVED BY
DGM/QLY, PSER
HEAD / QLY, PSER
FQP NO.
QPX:KDM:500:EL:58
09.06..2010
REVISION NO. & DATE
R00 / 09.06.2010
COPY NO.
ISSUED TO
DATE OF ISSUE
ISSUED BY
(SIGNATURE & DESIGNATION)

WI:QLY:03-F03/R0
FIELD QUALITY PLAN

FOR
LT SWITCHGEAR & MCC

PSER
FQP NO.: QPX:KDM:500:EL:58

REV. NO. : R 00
SHEET 1 / 1 SHEETS
CONTENTS
SL. NO.
DESCRIPTION
NO. OF SHEETS
1.
STATUS OF REVISIONS
2.
AUTHORISATION FOR DIFFERENT CATEGORIES OF CHECKS
3.
STATEMENT OF CHECKS
4.
5.
LOGSHEETS L-00 TO L-03
PROTOCOL
7.
WI:QLY:03-F04/R0
FIELD QUALITY PLAN

FOR
LT SWITCHGEAR & MCC

PSER

REV. NO. : R 00
SHEET
1 /
STATUS OF REVISIONS
SL. NO.
REFERENCE
OF SHEETS
REVISED
REVISION NO.
& DATE
NIL
WI:QLY:03-F05/R0
REMARKS
SHEETS
FIELD QUALITY PLAN

FOR
PSER

REV. NO. : R 00
LT SWITCHGEAR & MCC

SHEET
1 /
SHEETS

-------------------------------Symbol
Description
Checking Authority
Critical
Major
BHEL
HOS
Minor
BHEL
BHEL
Legend :
BHEL & Customer
Accepting Authority
Customer

BHEL
HOS
NOTE :
1.

2.
Customer shall witness A category checks. He is also authorised to carry out

Surveillance in any of the B & C category of checks at his discretion.
3.

4.
WI:QLY:03-F06/R0
FIELD QUALITY PLAN

FOR
LT SWITCHGEAR & MCC

PSER

REV. NO. : R 00
SHEET
1 / 3
SHEETS
STATEMENT OF CHECKS
Unit Capacity
500 MW
System :
LT Switchgear & MCC
Sub-system :
LT Switchgear & MCC
Area :
Erection & Commissioning
NOTES :
1. For checks where logsheets are not called for, suitable records should be maintained in the form
of logsheets / protocols.
2. As an evidence of having carried out the work satisfactorily, a general purpose logsheet, L-00
shall be maintained for all the checks.
3. Abbreviations used in column Type of Check are :
M
V
R
T
:
:
:
:
Measurement
Visual
Record Verifications
Test
WI:QLY:03-F07/R0
FIELD QUALITY PLAN

FOR
LT SWITCHGEAR & MCC

PSER
SYSTEM : LT Switchgear & MCC

S.NO.
SUB-SYSTEM : LT Switchgear & MCC
AREA : Erection
SHEET
2 / 3 SHEETS
REFERENCE
DOCUMENT/
ACCEPTANCE
NORMS
TYPE OF
CHECK
INSTRUMENT
CLASS
EXTENT OF
CHECK
Dimensions for foundation frames.
Tape
100%
Drawing
Logbook
2.
Check correct nameplate details.
100%
-do-
-do-
3.
Ensure correct sequence, orientation and alignment of

panels.
100%
Layout Drawing
-do-
4.
Verticality of switchgear panels within +/-5 mm.
100%
Instruction Manual
-do-
5.
Check for clearances on all sides.
100%
Layout Drawing
-do-
6.
Check for tightness of bus bar joints including earth bus

bars, all terminals, CTs, PTs, meters and relays.
100%
Tightness
guidelines of Mfr./
Instruction Manual
-do-
7.
Ensure that all the unwanted bolts / nuts, wires, and

hand tools etc. are removed from inside the panel.
100%
8.
Inter panel wiring.
100%
9.
Continuity of Earth Bus.
100%
1.
CHARACTERSTICS
REV NO. :R00
WI:QLY:03-F08/R0
Tape /
Water level
Hand tools
Multimeter
FORMAT
OF
RECORD
-do-
Wiring diagram
-do-do-
REMARKS
FIELD QUALITY PLAN

FOR
LT SWITCHGEAR & MCC

PSER
SYSTEM : LT Switchgear & MCC

S.NO.
SUB-SYSTEM : LT Switchgear & MCC
CHARACTERSTICS
TYPE OF
CHECK
REV NO. :R00

AREA : Commissioning
INSTRUMENT
SHEET
3 / 3 SHEETS
CLASS
EXTENT OF
CHECK
REFERENCE
DOCUMENT/
ACCEPTANCE NORMS
FORMAT
OF
RECORD
1.
Operation of relays, switches, door interlocking, trolley

insertion and withdrawal, operation of shutters and limit
switches, relay settings etc.
100%
Drawing/Data
Sheet
Logbook
2.
Operation of panel space heater circuit and thermostat.
100%
-do-
-do-
3.
Insulation resistance for power & auxiliary circuits.
100%
-do-
L-00
4.
Check Breakers for :

a) Manual Operation.
b) Power Closing and Opening operation.
c) Trip free and anti pumping operation.
d) Operation of Spring charging mechanism and
Limit switches.
e) Operation of Electrical & Mechanical Interlocks.
100%
-do-
-do-
5.
CT &
a)
b)
c)
Multimeter,
Ratio tester
& 1KV
Megger.
100%
-do-
L-01,L-02
& L-03
6.
Relays & Meters:

a) Calibration.
b) Polarity.
c) Secondary Injection.
Multimeter,
Injection
kit.
100%
-do-
PTs:
Polarity.
Ratio.
Insulation resistance.
WI:QLY:03-F08/R0
1 KV
Megger
-do-
REMARKS
FIELD QUALITY PLAN

FOR
LT SWITCHGEAR & MCC

PSER

REV. NO. : R 00
SHEET 1
/ 1
SHEETS
SL. NO.
REFERENCE DOCUMENT
ISSUING AUTHORITY
1.
O&M Manual/ Catalogues
BHEL Bhopal
WI:QLY:03-F09/R0

PSER
SHEET
NO. OF FQP
CHECK
NO.
RESULTS
ACHIEVED
OK / NOT OK
DRAWING /
DOCUMENT
REFERENCE
FORMAT OF
RECORD
INSPECTED BY
SIGN. & DATE
CLEARED BY
SIGN. & DATE
REMARKS
Note : Any protocol made is to be numbered & mentioned in Format of Record column.
SYSTEM
SUB-SYSTEM
AREA
PROJECT
REV. NO. R 00
UNIT NO.
LOG SHEET NO. L-00
RATING
SHEET
WI:QLY:03-F10/R0
SHEETS
INSTRUMENT REG. NO./TAG NO.

DATE OF INSPECTION
PSER
C.T. POLARITY AND RATIO TEST
Phase
Marked Ratio
Observed Ratio
PPPPPPPPPPPPPPQRSDDFCX N CFRHYDCVCMGNFV;;;;..,,
Polarity ( O.K. / NOT O.K. )

Phppppppppppoooooo
Protection Core
Metering Core
Differential Protection Core
Protection Core
Metering Core
Protection Core
Metering Core
NAME
PROJECT
UNIT NO.
RATING
WI:QLY:03-F11/R0
INSPECTED BY
CLEARED BY
CUSTOMER
SIG./DATE

REV NO. :R00
LOG SHEET NO. L-01
SHEET 1 / 1 SHEETS

DATE OF INSPECTION
PSER
P.T. POLARITY AND RATIO TEST
Phase
Marked Ratio
Observed Ratio
Polarity ( O.K. / NOT O.K. )
Protection Core
Metering Core
Protection Core
Metering Core
Protection Core
Metering Core
NAME
PROJECT
UNIT NO.
RATING
WI:QLY:03-F11/R0
INSPECTED BY
CLEARED BY
CUSTOMER
SIG./DATE

REV NO. :R00
LOG SHEET NO. L-02
SHEET 1 / 1 SHEETS

DATE OF INSPECTION
PSER
INSULATION RESISTANCE VALUE of CTs & PTs

INSTRUMENT USED :
MAKE NO.
SL. NO.
PROTECTION CORE
PHASE
IR VALUE
BETWEEN
R E, r - E
PRIMARY - SECONDARY
Y E, y - E
PRIMARY - SECONDARY
B E, b - E
PRIMARY - SECONDARY
IR VALUE
METERING CORE
PHASE
IR VALUE
BETWEEN
R E, r - E
PRIMARY - SECONDARY
Y E, y - E
PRIMARY - SECONDARY
B E, b E
PRIMARY - SECONDARY
IR VALUE
PROTECTION CORE TO METERING CORE
R PHASE
Y PHASE
NAME
PROJECT
UNIT NO.
RATING
WI:QLY:03-F11/R0
INSPECTED BY
CLEARED BY
CUSTOMER
B - PHASE
SIG./DATE
FQP NO.: QPX;KDM:500:EL:58

REV NO. :R00
LOG SHEET NO. L-03
SHEET 1 / 1 SHEETS

DATE OF INSPECTION
PSER
PROTOCOL
NAME
SIGNATURE & DATE
PROJECT
INSPECTED BY
REV NO. :R00
UNIT NO.
CLEARED BY
PROTOCOL NO.
RATING
CUSTOMER
PAGE:
WI:QLY:03-F12/R0
FEEDBACK ON
FIELD QUALITY PLAN
PSER
In the Field Quality Plan, following checks / Logsheets may be added / rewritten / deleted (can not be
carried out / not required) due to reasons as mentioned below:
Sheet no. Check No. /
of FQP Logsheet No.
PROJECT
UNIT NO.
RATING
WI:QLY:03-F13/R0
From :
To
Head ( Quality )
BHEL/PSER.
DJ-9/1, Salt Lake City.
Kolkata-700091.

REV. NO. R00
SHEET
SHEETS
FIELD QUALITY PLAN

FOR
OIL-FILLED TRANSFORMERS
UNIT CAPACITY --- 500MW

DOC NO. QPX-STD-500-EL-73
REV. NO. R00
WI:QLY:03-F02/R0
FIELD QUALITY PLAN

FOR
(ERECTION & COMMISSIONING)
UNIT CAPACITY --- 500 MW
PREPARED BY
APPROVED BY
DGM/QLY, PSER
HEAD / QLY, PSER
FQP NO.
QPX - STD -500-EL-73
13.08..2009
REVISION NO. & DATE
R00 / 13.08.2009
COPY NO.
ISSUED TO
DATE OF ISSUE
ISSUED BY
(SIGNATURE & DESIGNATION)

WI:QLY:03-F03/R0
FIELD QUALITY PLAN

FOR
FQP NO: QPX-STD-500-EL-73

REV. NO. : R 00
SHEET 1 / 1 SHEETS
PSER
CONTENTS
SL. NO.
DESCRIPTION
NO. OF SHEETS
1.
STATUS OF REVISIONS
2.
AUTHORISATION FOR DIFFERENT CATEGORIES OF CHECK
3.
STATEMENT OF CHECKS FOR ERECTION & COMMISSIONING
4.
5.
LOGSHEETS L-00 TO L-09
10
PROTOCOL
7.
WI:QLY:03-F04/R0
FIELD QUALITY PLAN

FOR
PSER
FQP NO: QPX-STD-500-EL-73

REV. NO. : R 00
SHEET
1 /
STATUS OF REVISIONS
SL. NO.
REFERENCE
OF SHEETS
REVISED
REVISION NO.
& DATE
NIL
WI:QLY:03-F05/R0
REMARKS
SHEETS
PSER
FIELD QUALITY PLAN

FOR
FQP NO. :QPX-STD-500 -EL - 73

REV. NO. : R 00
SHEET
1 /
SHEETS

-------------------------------Symbol
Description
Checking Authority
Critical
Major
BHEL
HOS
Minor
BHEL
BHEL
Legend :
BHEL & Customer
Accepting Authority
Customer

BHEL
HOS
NOTE :
1.

2.
Customer shall witness A & B category checks. He is also authorised to carry out
Surveillance in any of the C category of checks at his discretion.
3.

4.
WI:QLY:03-F06/R0
FIELD QUALITY PLAN

FOR
PSER
FQP NO. :QPX-STD-500 -EL 73

REV. NO. : R 00
SHEET
1 / 7
SHEETS
STATEMENT OF CHECKS
Project Capacity
500 MW
System :
Transformers
Sub-system :
Oil Filled Transformers
Area :
Erection & Commissioning
NOTES :
1. For checks where logsheets are not called for, suitable records should be maintained in the form of
logsheets / protocols.
2. As an evidence of having carried out the work satisfactorily, a general purpose logsheet, L-00 shall
be maintained for all the checks.
3. Abbreviations used in column Type of Check are :
M : Measurement
V : Visual
R : Record Verifications
WI:QLY:03-F07/R0
FIELD QUALITY PLAN

FOR
OIL-FILLED TRANSFORMER
PSER
SYSTEM : Transformer
FQP NO. QPX-STD-500-EL-73

REV.NO.
SUB-SYSTEM : Oil Filled Transformers
AREA : Receipt
SHEET
R 00
2 / 7 SHEETS
S.NO.
CHARACTERSTICS
TYPE OF
CHECK
INSTRUMENT
CLASS
EXTENT OF
CHECK
1.
Record reading of shock recorder & verify the allowable

limits as per Mfg. Unit recommendations.
Impact
recorder
Once at
receipt
2.
Main unit is unloaded with the help of lifting lugs

provided and other accessories boxes with suitable
slings.
Hydra &
Hydraulic
jack & wire
ropes
100%
3.
Check for oil leakage from valves / flanges of any other

parts of oil cooled transformers(if received with oil filled).
BA
100%
No leakage from
any part.
4.
All protrude fitting are not loose such as valves,

conservator, brackets, cable boxes, radiators etc.
100%
OGA Drg/ packing

list. No part is
loose.
5.
All packing cases are sealed/ packed with packing list on

each case.
100%
Packing list no. and

No Opening /
breakage of seal.
6.
Check for any physical damage on main unit &

accessories.
At the
time of
unloading
WI:QLY:03-F08/R0
REFERENCE
DOCUMENT/
ACCEPTANCE NORMS
FORMAT
OF
RECORD
Mfg. Unit
recommendations
Logbook
L-00
No physical
damage.
Store
Register
-do-
-do-
MDR
REMARKS
FIELD QUALITY PLAN

FOR
PSER
REV.NO.
S.NO.

CHARACTERSTICS
TYPE OF
CHECK
AREA : Storage
INSTRUMENT
SHEET
R 00
3 / 7 SHEETS
CLASS
EXTENT OF
CHECK
REFERENCE
DOCUMENT/
ACCEPTANCE NORMS
FORMAT
OF
RECORD
1.
Verify all components.
100%
Packing List.
Logbook
2.
Check for oil Leakage from oil drums wherever

applicable.
100%
No Leakage.
-do-
3.
Check units Sr. No. and ratings.
100%
Drg. / Packing list.
-do-
4.
All component / equipments are stored at suitable

location, till they are removed for erection.
CB
100%
5.
Fitting of breather in case storage period is more

wherever applicable.
100%
Drawing
-do-
6.
All instruments such as MOG, JB, B relays etc. are

stored without damage to their fragile parts and are
stored indoor.
100%
No damage.
-do-
7.
All instruments fitted are having protection covers intact

to their fragile parts.
100%
No damage/
protection covers
are intact.
-do-
WI:QLY:03-F08/R0
-do-
REMARKS
FIELD QUALITY PLAN

FOR
PSER
REV.NO.
S.NO.

CHARACTERSTICS
TYPE OF
CHECK
AREA : Erection
INSTRUMENT
SHEET
R 00
4 / 7 SHEETS
CLASS
EXTENT OF
CHECK
REFERENCE
DOCUMENT/
ACCEPTANCE NORMS
FORMAT
OF
RECORD
1.
Foundation as per layout drawing.
100%
Drawing.
Logbook
2.
Check N2 pressure in the tank for positive pressure. If N2 has

leaked off, immediate filling to the required pressure to be
carried out.
BA
100%
Instruction Manual.
L-00
3.
Touch up painting to be carried out, if required.
CA
100%
4.
Continuity and IR value of internal cables to marshalling box

before laying.
100%
Drawing
Log book.
5.
Ferruling of cable cores at both ends for identification.
100%
Drawing
Log book.
6.
Installation of tap changing system.
100%
Instruction Manual.
L-00
7.
IR value between terminal & flange of bushing.
Megger
100%
-do-
8.
Measurement of winding resistance at all taps.
Micro
ohmmeter.
BA
100%
IR Value (KV +1)

M Ohms
Instruction Manual.
9.
Vaccum test of tank (excluding radiator) & testing of BDV

and other properties of oil before filling.
Oil test kit.
CA
100%
Instruction Manual
and IS-335
Log book.
10.
BDV and moisture content inPPM of oil before and after

circulation through filter plant.
CA
100%
Instruction Manual.
L-01
11.
Ratio & tap position of CT ( for WTI ).
CA
100%
-do-
Log book.
WI:QLY:03-F08/R0
DO
L-06
REMARKS
FIELD QUALITY PLAN

FOR
PSER
S.NO.

REV.NO.
CHARACTERSTICS
TYPE OF
CHECK
AREA : Erection
INSTRUMENT
CLASS
SHEET
EXTENT OF
CHECK
R 00
5 / 7 SHEETS
REFERENCE
DOCUMENT/
ACCEPTANCE NORMS
FORMAT
OF
RECORD
REMARKS
12.
Oil level in main tank and bushings.
CA
100%
Instruction Manual.
Logbook
13.
No leakage of oil from different flange joints and valves.
CA
100%
Instruction Manual.
-do-
14.
IR & PI value measurement :
Megger
100%
IR Value (KV+1)
MOhms.
L-02
Megger &
Oil test kit.
100%
CA
100%
Drawing.
Logbook
BA
100%
-do-
L-04
BA
A
A
A
A
A
A
100%
-do-
L-05
100%
Instruction Manual.
Logbook
-do-
-do-
-do-
-do-
Drawing.
-do-
a. High voltage winding to earth

b. Low voltage winding to earth
c. Between High voltage winding and low voltage winding
15.
Dry out of transformer.
16.
Check for neutral grounding arrangement.
17.
Ratio-check of transformer.
18.
Vector group test of transformer.

%Z TEST
CORE BALANCE TEST
TAN DELTA OF BUSHING (400 KV)
BUCHHOLZ AND PRV OPERATION
MAGNETISING CURRENT
AIR CELL CHECK
19.
20.
By applying
voltage.
21.
22.
Phase sequence of auxiliary power supply at marshalling

kiosk. Check control supply.
Check lubrication of fan motor bearings if required
Direction of rotation of motor & fans.
CA
Earthing of transformer tank
CA
Squence
meter
CB
100%
Instruction Manual.
L-03
100%
100%
WI:QLY:03-F08/R0
FIELD QUALITY PLAN
FQP NO.
QPX-STD-500-EL-73
FOR
R 00
PSER
S.NO.
REV.NO.

CHARACTERSTICS
TYPE OF
CHECK
INSTRUMENT
CLASS
6 / 7 SHEETS
REFERENCE
DOCUMENT/
ACCEPTANCE NORMS
FORMAT
OF
RECORD
Inst. Manual
Logbook
Inst. Manual
Protocol
CA
EXTENT OF
CHECK
SHEET
1.
Functioning of fire protection system.
2.
Calibration & setting of protection relays.
3.
Functioning of starters and checking of thermal overload

relays.
DO
-do-
4.
Direction of rotation of motor & fans.
CA
Drawing
Logbook
5.
Sequential operation of cooling system on auto operation.
CA
Inst. Manual
-do-
6.
Functioning of oil flow indicators, pressure gauge and valves.
BA
Inst. Manual
L-00
7.
Oil level in bushings and conservator.
BA
Drawing
-do-
8.
No leakage of oil from different flange joints and valves.
BA
Inst. Manual
-do-
9.
Functioning of heaters in Marshalling Kiosks.
Schematic Drawing
Logbook
10.
IR & PI value measurement :
Megger
BA
IR Value(KV+1)
MOhms
L-02
Oil test kit
BA
Inst. Manual
L-01
Relay testing
kit.
100%
a) High voltage winding to earth

b) Low voltage winding to earth
c) Between High voltage winding and low voltage winding
11.
Dielectric strength of oil in coolers/radiators.
WI:QLY:03-F08/R0
REMARKS
FIELD QUALITY PLAN

FOR
PSER

REV.NO.
S.NO.
CHARACTERSTICS
TYPE OF
CHECK
12.
Functioning of tap changer by changing links manually. (Both

local & remote)
BA
100%
13.
Functioning of protections and alarms.
BA
14.
Final IR values of the transformer.
15.
Energising and loading of transformer

temperatures to be within specified limit.
WI:QLY:03-F08/R0
&
winding
INSTRUMENT
CLASS
EXTENT OF
CHECK
SHEET
R 00
7 / 7 SHEETS
REFERENCE
DOCUMENT/
ACCEPTANCE NORMS
FORMAT
OF
RECORD
Schematic drg.
L-00
DO
Inst. Manual
L-07
CA
DO
Inst. Manual
L-08
DO
Inst. Manual /
Schematics
L-09
REMARKS
FIELD QUALITY PLAN

FOR
PSER
FQP NO.
QPX-STD-500-EL-73
REV. NO. : R 00
SHEET 1
/ 1
SHEETS
SL. NO.
DESCRIPTION
ISSUING AUTHORITY
1.
Instruction Manual
BHEL Jhansi
2.
Schematic drawing
-do-
WI:QLY:03-F09/R0

PSER
SHEET
NO. OF FQP
CHECK
NO.
RESULTS
ACHIEVED
OK / NOT OK
DRAWING /
DOCUMENT
REFERENCE
FORMAT OF
RECORD
INSPECTED BY
SIGN. & DATE
CLEARED BY
SIGN. & DATE
REMARKS
Note : Any protocol made is to be numbered & mentioned in Format of Record column.
SYSTEM
SUB-SYSTEM
AREA
PROJECT
REV. NO. R 00
UNIT NO.
LOG SHEET NO. L-00
RATING
SHEET
WI:QLY:03-F10/R0
SHEETS

DATE OF INSPECTION
PSER
OIL DIELECTRIC STRENGTH : Before Filtration.
S.
No.
GAP SETTING :
Time & condition

Date
Time
Oil Sample from
a.
Top of main transformer tank
b.
Bottom of main transformer

tank
c.
Cooling System
mm
Breakdown
Voltage
ppm
obtained
Remarks
Radiators
OIL DIELECTRIC STRENGTH : After Filtration.
S. No.
Oil Sample from
a.
Top of main transformer tank
b.
Bottom of main transformer

tank
c.
Cooling System
GAP SETTING :
Time & condition

Date
Time
mm
Breakdown
Voltage
ppm
obtained
Remarks
Radiators
NAME
SIG./DATE
FQP NO.
QPX-STD-500-EL-73
PROJECT
INSPECTED BY
REV. NO. R 00
UNIT NO.
CLEARED BY
LOG SHEET NO. L-01
RATING
CUSTOMER
SHEET 1
WI:QLY:03-F11/R0
/ 1
SHEETS

DATE OF INSPECTION
PSER
INSULATION RESISTANCE TEST

Date :
Sl. No.
Description
Megger rating
1.
Control wiring
500 V
2.
Cooling system :
-do-
a)
motor fan
-do-
b)
motor pump
-do-
c)
control wiring
-do-
3.
Main winding : Between
1000 V or 2500 V
a)
b)
c)
HV & E + LV
LV & E + HV
HV & LV
NAME
IR Value Obtained
( Mega ohms )
Remarks
PI Values :
SIG./DATE
FQP NO.
QPX-STD-500-EL-73
PROJECT
INSPECTED BY
REV. NO. R 00
UNIT NO.
CLEARED BY
LOG SHEET NO. L-02
RATING
CUSTOMER
SHEET 1
WI:QLY:03-F11/R0
/ 1
SHEETS
INSTRUMENT REG. NO./TAG. NO.
DATE OF INSPECTION
PSER
TRANSFORMER DRY-OUT
IR Values
Date
Time
Winding
Temperature
HV to E
LV to E
HV to LV
BDV of various
samples
( once in 24 hrs)
FQP NO.
QPX-STD-500-EL-73
NOTE : Minimum 1 KV Megger is to be used.

NAME
SIG./DATE
PROJECT
INSPECTED BY
REV. NO. R 00
UNIT NO.
CLEARED BY
LOG SHEET NO. L-03
RATING
CUSTOMER
SHEET 1
WI:QLY:03-F11/R0
SHEETS

DATE OF INSPECTION
PSER
BUSHING TURRET CTs ( before mounting )
Description
Sl. No.
1.
Polarity
2.
Ratio
3.
IR with 500 V Megger
4.
Magnetising Current
Status / value achieved
Remarks
RATIO CHECK OF TRANSFORMER

Tap
Position
No.
Voltage applied
Voltage
Measured
Ratio Obtained
NAME
SIG./DATE
FQP NO.
Remark
s
c
QPX-STD-500-EL-73
PROJECT
INSPECTED BY
REV. NO. R 00
UNIT NO.
CLEARED BY
LOG SHEET NO. L-04
RATING
CUSTOMER
SHEET 1
WI:QLY:03-F11/R0
/ 1 SHEETS

DATE OF INSPECTION
PSER
VECTOR GROUP CHECK
Diagram of connections as
required
Vector Group
Diagram of connections as
connected for test
VOLTAGE SUPPLIED
A-a
Phase A
B-b
C-c
A-n
A-a
Phase B
B-b
C-c
A-n
A-a
Phase C
B-b
C-c
Remarks
A-n
Conditions to be proved :
NAME
SIG./DATE
FQP NO.
QPX-STD-500-EL-73
PROJECT
INSPECTED BY
REV. NO. R 00
UNIT NO.
CLEARED BY
LOG SHEET NO. L-05
RATING
CUSTOMER
SHEET 1
WI:QLY:03-F11/R0
/ 1 SHEETS

DATE OF INSPECTION
PSER
Winding Resistance :
Winding
HV
Winding
Tap No.
Phase a
Phase b
Phase c
Temp
Remarks
Tap no. 1
Highest Tap
LV
Winding
NAME
SIG./DATE
FQP NO.
QPX-STD-500-EL-73
PROJECT
INSPECTED BY
REV. NO. R 00
UNIT NO.
CLEARED BY
LOG SHEET NO. L-06
RATING
CUSTOMER
SHEET 1 / 1 SHEETS
WI:QLY:03-F11/R0

DATE OF INSPECTION
PSER
Protections and alarms(as applicable)
Sl.
No.
Device
1.
Buchholz Relay
2.
Excessive winding
temperature
3.
Oil flow failure
4.
Low oil level

( conservator tank )
5.
Fan / pumps failure
6.
Differential relay
7.
Overcurrent Relay
8.
Earth fault ( REF ) Relay
9.
Standby Earth Fault Relay
10.
Overfluxing Relay
11.
Inter-trip relay ,if any
Settings Required
Operations Proved
Alarm
Alarm
Trip
NAME
SIG./DATE
Remarks
Trip
FQP NO.
QPX-STD-500-EL-73
PROJECT
INSPECTED BY
REV. NO. R 00
UNIT NO.
CLEARED BY
LOG SHEET NO. L-07
RATING
CUSTOMER
SHEET 1 / 1 SHEETS
WI:QLY:03-F11/R0

DATE OF INSPECTION
PSER
FINAL IR VALUES CHECK

The megger readings finally after the transformer is connected to the system .
DATE : ______________
Between
Windings
TIME : ______________________ TEMP : _________________________
Megger used
Values
obtained
( in Mohms )
PI Values
Remarks
HV & E + LV
LV & HV + E
HV & LV
OTHER TESTS
WTI
Settings
Setting done
Operation
Proved
Alarm
Trip
Fan start
Fan stop
Pump start
Pump stop
OTI Settings
Setting done
Operation
Proved
Alarm
Trip
NAME
SIG./DATE
FQP NO.
QPX-STD-500-EL-73
PROJECT
INSPECTED BY
REV. NO. R 00
UNIT NO.
CLEARED BY
LOG SHEET NO. L-08
RATING
CUSTOMER
SHEET 1 / 1 SHEETS
WI:QLY:03-F11/R0

DATE OF INSPECTION
PSER
ENERGISING AND LOADING OF TRANSFORMER
A) No-load current at relay

Terminal after charging
( in Amps )
As specified
Actual
CT Ratio
Phase A
Phase B
Phase C
B ) Temperature at the time
of charging ( in oC )
O.T.I.
W.T.I.
Ambient
C) Temperature at the end of
24 hours ( in oC )
O.T.I.
W.T.I.
Ambient
NAME
SIG./DATE
FQP NO.
QPX-STD-500-EL-73
PROJECT
INSPECTED BY
REV. NO. R 00
UNIT NO.
CLEARED BY
LOG SHEET NO. L-09
RATING
CUSTOMER
SHEET 1 / 1 SHEETS
WI:QLY:03-F11/R0

DATE OF INSPECTION
PSER
PROTOCOL
NAME
SIGNATURE & DATE
FQP NO. :QPX-STD-500 -EL -73
PROJECT
INSPECTED BY
REV. NO.
R 00
UNIT NO.
CLEARED BY
PROTOCOL NO.
RATING
CUSTOMER
PAGE:
FEEDBACK ON
FIELD QUALITY PLAN
PSER
In the Field Quality Plan, following checks / Logsheets may be added / rewritten / deleted (can not be
carried out / not required) due to reasons as mentioned below:
Sheet no. Check No. /
of FQP Logsheet No.
PROJECT
UNIT NO.
RATING
From :
To
Head ( Quality )
BHEL/PSER.
DJ-9/1, Salt Lake City.
Kolkata-700091.
FQP NO. :QPX-STD-500 -EL -73

REV. NO. R00
SHEET
SHEETS

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FIELD QUALITY PLAN

KODERMA THERMAL POWER PLANT

BHARAT HEAVY ELECTRICALS LIMITED

DOC NO. :QPE:KDM:500:EL:61

FIELD QUALITY PLAN

KODERMA THERMAL POWER PLANT

DGM / QLY, PSER

HEAD /QLY, PSER

ORIGINAL DATE OF ISSUE

REVISION NO. & DATE

R00 Dt. 09/06/2010

BHARAT HEAVY ELECTRICALS LIMITED

FIELD QUALITY PLAN

FQP NO.: QPE:KDM:500:EL:61

AUTHORISATION FOR DIFFERENT CATEGORIES OF CHECKS

CABLE TRAY SUPPORTS AND ACCESSORIES

CABLE LUGS AND CLAMPS

EARTHING CONDUCTOR / ELECTRODES

CONDUIT AND PIPES

H.T TERMINATION KIT

STRAIGHT THROUGH JOINTING KIT

HT, LT AND CONTROL CABLES

DOCUMENTS REFERRED IN FIELD QUALITY PLAN

FEEDBACK ON FIELD QUALITY PLAN

FIELD QUALITY PLAN

FQP NO. :QPE:KDM:500:EL:61

Revision No. & Date

FIELD QUALITY PLAN

FQP NO. :QPE:KDM:500:EL:61

AUTHORISATION FOR DIFFERENT

BHEL & Customer

Customer : Customer or any other agency authorised by customer.

: Concerned engineers of BHEL Task Performer.

: HEAD OF SECTION for BHEL

Quantum of check shall be 100% for all characteristics unless otherwise

Customer shall witness A category checks. He is also authorised to carry out

In case of non-conformity, accepting authority shall ensure dispositioning

Instruments with valid calibration to be used for measurements.

FIELD QUALITY PLAN

FQP NO. :QPE:KDM:500:EL:61

Cabling for HT, LT & Control cables

Cable tray supports & Accessories, GI cable

As an evidence of having carried out the work satisfactorily, a general purpose

Abbreviations used in the column Type of Check are :

FIELD QUALITY PLAN

FQP NO. :QPE:KDM:500:EL:61

REV N0.: R00

Sheet 2 /18 sheets

Item: Cabling for HT,LT & Control cables

Sub-system: Cable tray supports & accessories

QUANTUM/ REFERENCE DOCUMENT/

Check for quantity, damage and correct size.

Packing list / MDCC

Report shortage / damage, if any.

Ensure that galvanized items are in good

Material to be stored on wooden planks

To be stored in such a way that there is no

FQP NO. :QPE:KDM:500:EL:61

FIELD QUALITY PLAN

REV N0.: R00

Item: Cabling for HT,LT & Control cables

Sheet 3 /18 sheets

Sub-system: Cable tray supports & accessories

Obtain clearance from piping /ducting agencies