SOLAR WATER HEATING TECHNOLOGY AND ITS CURRENT
EXPLOITS IN INDIA- A OVERVIEW
C. Vijayanand*and M. Singaravelu**
*Ph.D Scholar, #* Professor, Department of BioFnergy
Agricultural Engineering College and Research institute, Tamil Nadu Agricultural University,
Coimbatore - 641003, Tamil Nadu, India.
*eomail : vjayeeeanand@ gmail.com
Keywords: Flat plate, Evacuated tube, Collector, Heat
INTRODUCTION
‘The use of hot water for bathing and other purposes has become an integral part of
modern lifestyles. With the abundant availability of sunfight in our country, even in colder
regions, solar water heating is a natural solution. It has been established that the investment in.
solar water heaters pays back through saved electricity costs in 4 to 5 years and thereafter the
hhot water becomes available for free over and the lifetime of the equipment of more than 15
years. Solar water heater is a system that utilizes solar energy to heat water. It has a system that
is installed on a roof top ot open space where it can get sunlight and the energy from the sun is
then used to heat water and store it in an insulated tank, The system is not connected to electricity
supply and thus does not have an on-off switch,
MATERIALS AND METHODS.
Solar water heaters are available in two different technologies known as Flat Plate
Collector (FPC) and Evacuated Tube Collector (ETC). Both FPC and ETC products are available
in India, The high grade steel is rolled, welded to form the hot water storage tank of the solar
water heater. The tanks of various capacities ranging from 100 to 1, 00,000 L. capacity are
manufactured. The tanks manufactured are dipped in nitric acid for the removal of rust and
corrosion. ‘The copper fins are attached to the riser tubes which are connected to the header
tube at the top and bottom of the collector. The collector's inner corrugated sheets and riser
tubes, header tubes are coated with selective absorber coating of black chrome nickel paint for
higher heat absorption. The glass covering used in the collector is a toughened glass cover of
0.3 and 0.4 mm thickness. The hot water tank is wrapped in glass wool and then it is placed
inside a larger steel tank which enables the storage of hot water for longer time periods. Insulation
of 10 em thick is recommended as it would be between ifthe insulation also could contribute to
the structural rigidity of the collector, but more rigid insulating materials are often less stable
than glass-wool
‘The pressure testing of the hot water storage tank and the collector tubes with water
and air at various pressures are carried out. The leak tests are also conducted for the checking,
of the quality of hot water storage tanks and the collector tubes. Water is filled into the hot
water storage tank and pressurized air of pressure10 kaf/em* is supplied. In the collector skeleton,
water is filled and pressurized air of 6 kaf/em is supplied to ensure that there is no leakage of
water from the tank and collector skeleton, Black chromium nickel-plated copper is the selective
surface that is very durable, highly resistant to humidity or oxidizing atmospheres and extreme
‘temperatures while being able to retain its selective properties. Typical values for a selective
(GREEN FUELS FROM BIOMASS : BIOREFINERY APPROACH 76surface are 0.90(4) absorption and 0.10 thermal emissivity (ap). The efficiency of any solar
absorber depends on its ability to transform sunlight into heat. High absorption of solar radiation
is a basic condition and can be achieved quite easily. The challenge is to capture the solar
energy inside the material The preferred characteristics of selective coatings are, high absorption
€ low reflection) in the range of the solar radiation (mainly visible light) and Low emission (=
high reflection) in the range of heat radiation (infrared radiation)
Parameters affecting the efficiency of solar water heaters
(Qu) Useful heat energy collected by water, Win?
Qu=FR [(da)e ITt- UL (TFIM-TAM)]
Where
‘TAM is the mean ambient temperature, °C [mean values for any 2 consecutive times]
Qu is Useful heat energy collected by water, W/m?
FR is heat removal factor, dimensionless.
TRIM is mean temperature of fluid at inlet ofthe collector, °C
TEM = (TFM1 + TFM2)/2
‘TFIM = (TFIMII + TFIM21) /2
= collector efficiency factor, dimensionless.
FR =(M Cp/ UL) [1-Exp (-F UL/M Cp)]
Where
mis specific mass flow rate of water, kg/ m*S.
Cpis the specific heat of water = 4.187 kikg K.
Collector efficiency factor,
Actual useful heat collection rate
Actual useful heat collection rate
re ee a
Useful heat collection rate obtainable with entire collector surface
F=0u/TFM at average fluid temperature
Where
Qu is the actual useful het collection rate, ki/kg
‘TFM is the useful heat collection rate obtainable with entire collector surface at average
fluid temperature
Heat removal factor, (FR)
Actual useful heat collection rate
F
Useful heat collection obtainable with entire collector
surface at temperature of the fluid entering the collector
(GREEN FUELS FROM BIOMASS : BIOREFINERY APPROACH 7FR=Qu/TFIM
Where
Qu is the Actual useful heat collection rate, ki/kg.
TFIM is the collector surface at temperature of the fluid entering the collector, °C
Overall heat transfer coefficient from fluid to atmosphere
FP — —
Coefficient of heat transfer from the absorber plate to atmosphere
Uo/UL
P
Where
Uo is the overall heat transfer coefficient from fluid to atmosphere, W/m
UL is the overall heat loss coefficient, Wim?
RESULTS AND DISCUSSION
Solar water heaters available in market start from size of 100 L per day. The other
sizes that are available are 200, 250, 300 and 500 L. per day. The maximum area required for
the collectors to be installed on roof top/open area is shown in Table 1. A 100 LPD water heater
can save yearly electricity units of 1000 in northern and eastern India, 1500 and 1250 in southern
and western India respectively.
Table 1. Capacity of solar water heater
Capacity
Area in sq. | Area in sq.
(liters
mm. for ETC | m. for FPC
per day) | i
LPD * ™
00 150 z
x00 | 300 a
350 [35 5
300 | a5 3
330 [750 10
The LPD mentioned above is liters of hot water at 60-70 °C. A 100 L size is suitable
for a family of four members. An important step towards reaching the rural Indians, where 70
% of the Indian population live in, with the national solar subsidy scheme of the MNRE.
System with both collector technologies flat plate and vacuum tube - will be eligible for either
subsidies or subsidized bank loans, which is 30 % subsidy on the benchmark costs or a low-
interest loan (5 % interest rate) for 80% of the benchmark costs.
CONCLUSION
Solar thermal technologies hold significant promise for India with high solar insolation
of 46.5 kWh’ m? /day for an average of 280 sunny days. Solar water heating system is a
(GREEN FUELS FROM BIOMASS : BIOREFINERY APPROACH 78commercially viable and technologically mature product. Yel, against a technical potential of
45 million km? of collector area only a little over 2.5 million km* of collector area has been
installed. This works out to a little more than 2 m* for 1000 people as against countries like
Israel and Cyprus, which have over 500 m* for 1000 people. In spite of Government subsidized
loans available to finance the equipment costs, the penetration of solar water heaters remains
far below potential. One of the barriers that have been identified is the lack of organized
information with users about the different technologies available, the selection and sizing of
equipment, evaluation of costs and questions concerning installation, maintenance and trouble-
shooting.
REFERENCES
‘Anon.(2010), User's handbook on solar water heaters, Global solar water heating project, Ministy of New
and Renewable Energy Resources. 1 = 3,
‘Sokhatme.P. 2008). Solar energy: Principles of thermal collection and storage. Tata MeGraw hill, 7:101-167,
Singaravelu.M.(1996). Heat and mass transfer in forced convection solar dryer for its. Ph.D Thesis submited
to TamilNadu Agriculture
ersity, Coimbatore
(GREEN FUELS FROM BIOMASS : BIOREFINERY APPROACH cz