Rotor Weighfeeder Technology

Trn nh Khoa

Tng B Mnh

Nguyn Mnh Hng

Nguyn Trng Tun

Mt s loi cn truyn thng

1. Chng I: Gii thiu chung

1. Loss-in-weight feeders (LIW)
2. Belt weighfeeders
3. Feed-controlled Bulk Feeders
I.2. Phng php cn nh lng rotor
1. Cu to cn rotor
2.Nguyn l lm vic
I.1. Mt s loi cn truyn thng
A) Loss-in-weight feeders (LIW)
B) Belt weighfeeders
C) Prefed flowmetter
A. Loss-in-weight feeders
- H thng cn tn hao trng lng
- Lm vic theo nguyn tc iu khin bm theo thi gian tr thng qua 1 phu chy lin
tc trong h thng cn t ng.
- Nhc im :
+ Yu cu b x l tc cao, m bo chnh xc v iu khin p ng.
+ My rung lc, gy nhiu ting n.
+ Chu tc ng ca nhiu yu t nhiu, c u vo v u ra cn phi c cch ly hon
ton. Cc lc c hc, dao ng ti cc mi lin kt c th lm sai lch kt qu gim
chnh xc v tin cy ca h thng.
B. Belt weighfeeder
- H thng cn bng ti lin tc.
- o khi lng nguyn liu thng qua tc ng c v cm bin o p lc ln bng ti.

Nhc im :
+ Bng ti ca cn rt kh p ng nhu cu cho vic o phi liu ca nguyn liu bt
th mn theo xu hng chy xit.
+ S thay i nhanh dng chy cng vi thi gian tr c hu trong h thng c th gy ra
hin tng trn bng truyn, mt kim sot dng chy nguyn liu, dn ti liu cp vt
qu mc cho php.
+ V mt o lng, ti trng thp, chuyn ng tng i ca nguyn liu vi bng ti
cng to nn nhng kt qu o khng chnh xc.
+ Vn chng bi v lm sch bng truyn,

C) Feed-Controlled Bulk Flowmeter

- H thng o lng dng chy ri rc

Nhc im :
- Khng ph hp vi h thng o lng lin tc.
- S thay i nhanh gi tr t c th lm h dao ng, mt n nh.

Nhn xt :
- Phng php o dng chy c in c th c nhng sai lch o lng ln khi m c
nhiu lon.S thay i c tnh nguyn vt liu, ca sp khng kh, hao mn v cc h
hng khc cng nh hng ln n kt qu o.
- Do vy phng php ny ch c chnh xc trong di iu chnh u ra ln. y l
thiu st c bn ca h thng iu khin o lng dng chy khi cn c yu cu tinh v
kt qu o, v d nh trong o lng ph gia xi mng

I.2. Rotor Weighfeeder

1. Gi
2. Ca vo liu
3. Cm bin
4. Np
5. Khoang cha
6. y
7. Trc cn bng
8. ng c
9. Vch ngn rotor
10.Ca ra
1. Cu to
2. Nguyn l lm vic
Nguyn liu c a vo cc ngn rotor qua ca vo 2, rotor quay a nguyn liu n
ca ra 10.
Khi nguyn liu di chuyn t u vo n u ra, lng nguyn liu i qua nhng trc
cn bng gy ra mmen ng tm ca trc. Mmen ny c o bi loadcell. Tn hiu
ca loadcell t l vi khi lng nguyn liu trong cc ngn rotor, tn hiu ny a ln b
iu khin iu khin s ng m ca ca iu khin luu lng, nh vy m cc ngn
rotor khng b trn
ng knh ngoi ca rotor c th ln n trn 2200mm, vi mc np liu ln n
1100mm p ng cng sut yu cu cho nguyn vt liu th t 50 n 700 gi hoc
nhiu hn th. Trong khong t 500 n 1000 kg th nh hng ca nhiu ngoi l nh.
H truyn ng chnh lp rp rotor vi mt khp ni t iu chnh.
Hnh dng c bit ca cc thanh trc gip b tr s thay i ca cc lc dao ng gy
nn bi khi lng nguyn liu, do kt qu khng b nh hng.
- Ta c th tnh khi lng nguyn liu nh sau :

feedrate = rotatespeed * weight

rotatespeed : tc quay ca rotor
weight : khi lng o c t cm bin
feedrate : khi lng nguyn liu
- Khi lng nguyn liu ca ra c tnh thng qua khi lng o c t loadcell v
tc quay ca rotor
- Khi tc quay khng i th lng nguyn liu ca ra t l thun vi tn hiu ca
loadcell.
rotatespeed = const
feedrate const
- Mun lng nguyn liu ca ra l hng s, nh mong mun th ta phi iu chnh tc
ca ng c t l nghch vi tn hiu o c ca loadcell.

feedrate = const
rotatespeed = feedrate/weight

- u im
+ Cho kt qu o c chnh xc cao trong c ch o ngn hn v di hn.
+ Sn phm ra c di iu khin ln.
+ iu khin tin nh ( iu khin tn hiu sp ti).
+ Thit k gn nh.
+ D bo dng.
+ t hao mn.
+ o lng ln cc nguyn liu c th tch ln.

Chng IV : H thng truyn thng

Trong mi h thng cn rotor, thng tin v ng c, lu lng vo thng qua b giao tip
CPI (CAN Process Interface) c a n b iu khin CSC(CAN System Controller)
giao tip vi cc thit b khc
Gia cc cn trong mt trm cp liu cng c ni theo mng CAN
Cc trm cn c ni mng Profibus-DP vi h thng gim st trung tm (Supervisor
System Customer)
Ngoi ra, trong khi CPI cn c u ni RS-232 dnh cho modul PFISTER HAND
TERMINAL
1. Gii thiu v mng CAN
CAN (Controller Area Network)
CAN xut pht l mt pht trin chung ca 2 hng Intel v Bosch. Ban u c s dng
trong cng ngh t, nhng ngy nay pht trin v c s dng nhiu trong lnh vc
t ng ha qu trnh cng nghip.
CAN s dng i dy xon kt hp vi chun RS 485
C ch giao tip CSMA/CA
C kh nng trnh xung t
Tc truyn ti a 1Mbit/s
u im ca CAN
C tin cy cao nh cc phng php bo ton tn hiu tt.
Tnh thi gian thc c ci thin.
Hiu sut truyn ln.
thch hp vi iu khin chuyn ng tc cao v iu khin mch vng kn.
Nhc im ca CAN:

C rng buc v tc truyn v chiu di mng.

Ghp ni vi CAN Bus kt ni cc cn vi nhau
Ghp ni vi khi iu khin ng c
Ghp ni CPI
2. Mng Profibus-DP
Gii thiu v Profibus-DP (Process Field Bus)
Pht trin ti c t 1987, sau c chun ha thnh tiu chun Chu u v quc t.
Profibus-DP l giao thc truyn thng c s dng thng xuyn nht, c thit k
cho s giao tip gia h thng iu khin v ngoi vi phn tn
Cp s dng l i dy xon, c dung tr u cui
Cu trc mng l cu trc hnh thng, cy hoc sao
Phng thc truy cp kiu master/slave
Giao din Profibus
3. PLC S7-300
B iu khin lgic kh trnh.
Phn cng:
S dng cc vi x l hin i c tc qut cao
Gi thnh h, kch thc nh
Ghp ni c vi mng nh CAN bus, fieldbus,

Phn mm:
Ci t cc ngn ng lp trnh cp cao.
Ci t cc thut ton chn on v pht hin li.

Hot ng ca PLC :
- CPU thc hin chu k qut vi 3 giai on
+ c d liu u vo
+ X l, tnh ton
+ Ghi d liu ra ngoi
- Qu trnh x l ny lp i lp li.
S7-300 c s dng trong h thng cn nh lng rotor.
c im :
- S lng u vo ra ln.
- c module ha, c th m rng.