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BV-H2219 GB
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Copyright 2004
SCHENCK PROCESS GmbH
Measuring and Process Systems
Landwehrstrasse 55, D-64293 Darmstadt
http://www.schenck-process.com
All rights reserved. Any reproduction of manual, regardless of method, without prior permission by
SCHENCK PROCESS GmbH in writing, even by excerpt, is prohibited.
Subject to change without prior notice.
INTECONT PLUS
VDM
Contents
1.
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Power ON 4
LEDs 4
Normal Displays 5
Operation in Normal Mode 5
Event Messages 6
Function Distributor 8
Display Check and Version Number 8
Keyboard Mode 9
START/STOP Feeder 9
EasyServe Active/Deactive 9
Batching Mode 10
Loading By Sight 13
Print Batch Report 13
Zero Setting 15
Read Parameters 17
3.
Control Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.
Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.
Setting Programs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Function Distributor 27
Calibrating Functions 28
TW Tare 28
CW Weight Check 29
0405
Simulation Mode 31
Technische
Redaktion BVED
Contents
BV-H2219 GB I - 1
VDM
INTECONT PLUS
Set Time 31
7.
Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Select Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Hardware Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Load Default Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Parameter Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.
Event Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
System Message S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Electrical System E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Calibration C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Maximum H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Minimum L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Material Flow (Batch) B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Signal Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Test Plug 65
11. Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Start Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Batching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Data Flow Charts: Signal Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Base Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Printer Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
12. Replacement Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Replacing INTECONT PLUS FIP > INTECONT PLUS VEG . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Contents
BV-H2219 GB
I-2
Technische
Redaktion BVED
0405
INTECONT PLUS
VDM
Edition
VDM 20600-00.
: 0405
0405
Technische
Redaktion BVED
Contents
BV-H2219 GB I - 3
VDM
INTECONT PLUS
0405
Contents
BV-H2219 GB
I-4
Technische
Redaktion BVED
INTECONT PLUS
1.
VDM
Overview
On INTECONT:
INTECONT PLUS is designed as measuring and
evaluation system for
Belt Weighers
Solids Flow Meters
Mass Flow Meters
Mass Flow Feeders
Weighfeeders
Loss-in-weight Feeders
The system is supplied in 3 variants:
Display:
Upper display
left
right
: running message
: totalized amount in kg/h or
t/h
Lower display
left
right
: event messages
: selectable
flow rate, measured load,
etc.
LEDs:
O
E1
Green LEDs
Red LEDs
: Ready
: Error or limit value messages
Z1 = 362.5 kg
I = 1 0 0 0 kg/h
0405
Technische
Redaktion BVED
Overview
BV-H2219 GB 1
VDM
INTECONT PLUS
Keyboard:
Measuring Technique:
16-bit microcontroller
Unlimited
storage
of
counter
configuration and calibration data.
gB
TU
i
G
O
N
f
P
B9
KL
Start/stop measurement
Preselect lower display
Select functions
Reset counter
FUNC
DEL
ESC
Abort function
ENT
Start function,
acknowledge input
DAT
readings,
Enter parameters
Enter sign and decimal point
Some Definitions:
I
Z
Q
=
=
Feed rate
in kg/h or t/h
Material amount per unit time
Totalized amount
in kg or t
Measured load
Load on load cells
in kg
Measuring Principle:
Material is guided to measuring chute S free from
whirls.
Deflection force acts on load cell L/C whose output
voltage is proportional to flow rate.
INTECONT evaluates signal and computes flow rate
and totalized amount.
0405
Overview
BV-H2219 GB
Technische
Redaktion BVED
INTECONT PLUS
VDM
MIN
MAX
ACK
EXT INPUT
ON
0405
Z1 = 362.5 kg
I = 1498 kg/h
= Measuring chute
L/C
= Load cell
F, G
SERIAL =
= Release input
24 V
= Power supply
ALARM
Technische
Redaktion BVED
Overview
BV-H2219 GB 3
VDM
2.
INTECONT PLUS
Control
Power ON
LEDs
E1
Z1 = 2 5 0 0 kg
I =
0
kg/h
WARNING:
Red LED
E1
a
b
Z1 = 2 5 0 0 kg
I =
0
kg/h
(green)
POWER OK
lit if all power supplies are OK.
(green)
CPU OK
lit if microprocessor is ready to
operate.
(red)
ALARM
flashes if an Alarm is available.
In addition, the event code is
shown in lower display line.
MIN
(red)
MAX
(red)
READY:
0405
Control
BV-H2219 GB
Technische
Redaktion BVED
INTECONT PLUS
VDM
Normal Displays
Upper Display
Left
:
Running message and operating modes.
Rotating point indicates that totalization
and material prefeeder are active.
Right
Totalizing counter 1
Start totalization.
Condition : External Release signal
available (selectable).
START_Source (B03) set
to OP or Keyboard mode
active.
Operating Modes
Feature
B
i
1
Z1 = 5 0 0 0 kg
Z2 = 6 0 0 0 kg/h
f
Lower Display
Left
Right
TU
Counter Z1
Counter Z2
Counter Z3
Feed rate
Feed rate
Measured load
Measured load rel.
Batch
0405
Z1 = 5000
kg
Z2 = 6000
kg
Z3 = 1000
kg
I
= 1000
kg/h
Ir = 50,00
%
1)
Q = 10.000 kg
Qr = 68,91%
2)
Zb, ZI, Zd, Nb, Zbn, Zdn 3)
N
TU
O
G
N
Stop totalization.
Feature: points stands still
Measured load continues being acquired.
Reset totalizing counters.
Enter number of desired counter (1 or 2).
FMZ No. : _
Counter 3 cannot be reset. In case of
overflow, counting resumes from 0.
Acknowledge input.
Technische
Redaktion BVED
Control
BV-H2219 GB 5
VDM
INTECONT PLUS
n
Event Messages
WARNING 2
Acknowledgement:
Not required.
Definitions
All important scale functions are internally monitored.
Errors are reported by event message.
IGNORE
E1
Z1 = 2 5 0 0 kg
I =
0
kg/h
Operation
ALARM
G
TU
f
Start:
First remove cause of fault and
acknowledge message.
Acknowledgement:
If cause has not been removed
yet, flashing stops, underscores
are deleted, but message is still
available.
If fault is remedied after
acknowledgement, message
automatically effaces.
n
WARNING 1
Control
BV-H2219 GB
Technische
Redaktion BVED
0405
INTECONT PLUS
VDM
I
L/C
=
=
Feed rate
Load cell
1. Events S 2 = M06
No Release
Contact Outputs
Display shows:
Name
Code
and hint
e.g. No Release
e.g. S2
e.g. Parameter M04
of respective event.
General alarm
available until
acknowledgement
Min/Max outputs
TU
N
List of Events
System Message S
S1
S2
S3
S4
S7
S9
Memory Error *
No Release
Maint. Scale Run
Maintenance Int. Elec
Simulation Active
Data Link Host
Batching B
B1
B9
Out of Tolerance
Linearization
Electrical System E
E1
E6
Power Failure
External Input
Calibration C
C1
C5
L/C Input*
Tare Corr. > MAX
Maximum H
H1
H4
I >MAX
L/C Input > MAX
Minimum L
L1
L4
I < MIN
L/C Input <MIN
0405
AUTOMATIC ON
0o
Z1 = 2 5 0 0 kg
I =
0 kg/h
Technische
Redaktion BVED
Control
BV-H2219 GB 7
VDM
INTECONT PLUS
Function Distributor
f
N
Abort Batch
Deselect Batch
Batch Number
Print Batch
Reload
Start function.
Return to normal displays and/or
abort function.
Function
Display Events
TU
S
S
START/STOP Simulation
TW: Tare
CW: Weight Check
Set Time
G
TU
f
INTECONT PLUS
VDM 20600-00 2063
Example:
VMD
20600-00
:
:
Control
BV-H2219 GB
Technische
Redaktion BVED
INTECONT PLUS
VDM
Keyboard Mode
This function lets you shift the selected control source
for START/STOP to the INTECONT keyboard.
After deselection of Keyboard mode, the former
source is active again.
Upon changeover from external source (e.g. serial) to
keyboard, START/STOP status is maintained.
In reverse direction, the external signals are active.
GT
Display feature:
You will know Keyboard mode by the square in the left
upper display field.
START/STOP Feeder
EasyServe Active/Deactive
The EasyServe Active/Deactive functions let you
control your INTECONT using the EasyServe PC
service tool.
GT
Note:
GT
f
0405
Technische
Redaktion BVED
Control
BV-H2219 GB 9
VDM
INTECONT PLUS
Batching Mode
1. Zb
= Batch setpoint
2. ZI
3. Zd
Zd = Zb-ZI
4. Nb = Consecutive batch
number.
To set start value, use
Batch Number
function.
Before start of a batch, ZI and Zd indicate the
amounts fed out during previous batch.
Batching mode deselected (Deselect Batch
function), displays are disabled but can be used again
upon next selection.
Display format corresponds to the format of Counter
1.
Additional Displays
Z1 = 2 5 0 0 kg
Z2 = 4 0 0 kg
Upper display:
TU
G
TU
f
Lower display:
Control
BV-H2219 GB
10
Technische
Redaktion BVED
0405
INTECONT PLUS
Enter Setpoint
Prompt for setpoint input is output automatically upon
selection or can be started in manual when batch is
complete (scale OFF).
If Batching mode is deselected or a batch is running,
no input is possible.
If batch setpoint is preset via fieldbus (Parameter I07
Batch Source=FB), no input is possible either. This
also applies to input of batch number and reload
setpoint.
VDM
Start and Abort
g
B
19
f
Enter setpoint.
Max. 9 digits including decimal point.
The unit is that of Counter 1.
Acknowledge input.
EO
Setpoint
Zb = - - - - - - kg
GT
f
0405
Technische
Redaktion BVED
Control
BV-H2219 GB 11
VDM
INTECONT PLUS
Abort Batch
Lets you abort a running batch, i.e. batching
immediately stops.
Batching mode remains selected.
Batch Number Nb
GT
f
Display ZI
Display Zd
Display Zbn
Make-up setpoint
Display Zdn
GT
f
f
N
Acknowledge.
Prompt for input of
Nb = - is output.
Acknowledge input.
Abort input.
Old number is maintained.
GT
f
P
gB
Control
BV-H2219 GB
12
Technische
Redaktion BVED
0405
INTECONT PLUS
VDM
Loading By Sight
Print Batch
1.
2.
3.
4.
5.
6.
7.
GT
f
N
Batch Report
07.07.03
11:45:10
07.07.03
:
Batch setpoint:
Batch act. value:
Counter 1
:
Counter 2
:
Batch number :
Events :
0405
Technische
Redaktion BVED
Control
BV-H2219 GB 13
VDM
INTECONT PLUS
Print Events
30.04.03 11:45:21
30.04.03 11:59:01
L1 W1 I < MIN
L1 W1 I < MIN
Print Parameters
Lets you print out parameter list complete with current
values.
Parameter values varying from default settings are
cross-marked (*).
As Appendix, a list of possible events and current
hardware assignment is printed.
GT
f
N
L1
W1
>
<
:
:
:
:
I < MIN
Event code
Message class, e.g. WARNING 1
Event has occurred
Cause removed; event
acknowledged, if required.
Explanation
7:39:25
BLOCK A
01 Language
02 Units
Scale Definitions
ENGLISH
SI
BLOCK B
Rated Data
01 Feed Rate Unit kg/h
02 Nominal Feed Rate * 1,000 t/h
usw.
GT
f
N
Control
BV-H2219 GB
14
Technische
Redaktion BVED
INTECONT PLUS
VDM
Voltage ON-time
Total voltage ON-time
Scale ON-Time
Total ON-time of measurement and INTECONT
Events after last status report
Number and type of events since last report printout.
If report is printed for the first time, counting starts
from power-On.
Counters 1, 2, 3
Totalizing counters 1-3
Zero Setting
The zero setting program lets you acquire the
measuring systems zero point error over a settable
time.
The acquired value is used to correct the current
measuring result during operation.
Effects:
1. During zero setting, totalizing counters stop.
2. Analog value is set to elevation value.
3. Events continue being monitored.
Conditions:
03.06.03 13:37:12
Software
: VMD 20600-00 2063
Hardware version
:1
Option card version
:1
Station address
:1
-------------------------------
1. No material flow
2. Scale turned off
(prefeeder, if present, closes).
Mode OP
: NO
Mode Simulation
: NO
Scale ON
: NO
Alarm
: NO
Voltage ON-time
: 35 h
Scale ON-time
: 23 h
Counter 1
: 5635 kg
Counter 2
:6t
Counter 3
:6t
----------------------------------------------------------Events after last status report
2 * S02 No Release
G
TU
f
N
0405
Technische
Redaktion BVED
Control
BV-H2219 GB 15
VDM
INTECONT PLUS
Special Messages:
Program Running:
0o
>0<
Tarkor
70 %
1.12 %
Upper display :
Lower display :
1. OFF
INTECONT is still ON
2. ABORTED
0o Dev.
Tarkor
2.45%
3.50 %
Program Complete:
Upper display:
Lower display:
f
N
0405
Control
BV-H2219 GB
16
Technische
Redaktion BVED
INTECONT PLUS
VDM
Read Parameters
Parameters are defined as variable characteristics or
data used to match the INTECONT to the application.
Parameter input is protected by password.
The Read Parameters function lets you view all
parameters without jeopardizing the operating safety.
The parameters are organized into function blocks A ,
B... and consecutively numbered within a block.
GT
f
Tf
Scale Definitions
Block: A
TU
fT
N
N
Return to blocks.
Return to normal displays.
Technische
Redaktion BVED
Control
BV-H2219 GB 17
VDM
INTECONT PLUS
0405
Control
BV-H2219 GB
18
Technische
Redaktion BVED
INTECONT PLUS
3.
VDM
Control Overview
O
--
Z1 = 362.5 kg
I = 100 kg/h
Control Keys:
gB
U
T
i
G
RESET
FUNCTION
0405
Technische
Redaktion BVED
Control Overview
BV-H2219 GB 19
VDM
O
N
f
P
INTECONT PLUS
DELETE
ESCAPE
ENTER
DATA
(see FUNCTION).
Lower display field shows event message, if any, e.g. symbol S2 = No Release.
List of Events
sorted by display priority.
System Messages
S1
S2
S3
S4
S7
S9
Memory Error *
No Release
Maint. Scale Run
Maintenance Int. Elec
Simulation Active
Data Link Host
Batching
B1
B9
Out of Tolerance
Linearization
Electrical System
E1
E6
Power Failure
External Input
Calibration
C1
C5
L/C Input
*
Tare Corr. > MAX
Maximum
H1
H4
I >MAX
L/C Input > MAX
Minimum
L1
L7
I < MIN
WZ Eingang <MIN
I
L/C
=
=
Feed rate
Load cell
0405
Control Overview
BV-H2219 GB
20
Technische
Redaktion BVED
INTECONT PLUS
4.
n
VDM
Technical Data
Panel-mounting unit: VEG 20600/20610
Front panel
96 x 288 mm:
Panel cut-outs
: 88 x 282, wall thickness
max. 10 mm
Mounting depth : min. 225 mm
(including 50 mm for
connectors)
Protected to
: IP 20, front to IP 65
Material
: plastic grey to RAL 7022
Display
: fluorescent, 2 lines of 20
characters, 6 mm high
Keyboard
: flexible membranes with
tactile touch
Signal lamps
: LEDs, 2 x green, 3 x red
Power supply
: 24 V(DC) +50 % -25%,
max. 1 A,
no fuse, pole-reversal
protective circuit
Ext. power supply : 90...264V/ 50HZ...60HZ
Wall-mounting housing
Measuring
systems
Feeding
systems
Protected to
Material
Voltage supply
Extension
Environment
Temperature
Humidity
Interference
immunity
Interference
suppression
P = 100.00 kg/h
I=
0 kg/h
Housing safety
EC recommendations
Storage temperature
-40 C ... +60 C
Connectors
Plug/screw connectors (Phoenix Combicon),
non-confusible
Control outputs
Number
Base board
Option card
Load
0405
Technische
Redaktion BVED
:
:
:
:
Technical Data
BV-H2219 GB 21
VDM
n
INTECONT PLUS
n
Control inputs
Number
Base card
Option card
Type
:
:
:
:
Number
Current
Raise
Load
Reference
5
3
2
24 V(DC) +/-30 %, 5 mA,
galvanically isolated
Resolution
Acuracy:
Analog input
2
NAMUR (DIN 19234),
short-circuit and cable
breakage monitoring
Analog output
Number
Base card
Option card
Current
Raise
Load
Reference
:
:
:
:
:
:
:
2
1
1
raise ...20 mA impressed
0... <20 mA
max. 500 ohms
0 V by user,
galvanically isolated
: 12 bits +/- 1 d
Resolution
1
raise ...20 mA impressed
0... 20 mA
500 ohms
0 V internal,
galvanically non isolated
: 10 bits +/- 1/2 d
<0.4% over entire
temperature range
:
:
:
:
:
: max. 10 Hz
: selectable 50...1000 ms
: 24 V, max. 100 mA
optionally active low or
active high,
galvanically isolated,
short-circuit-proof, limited to
apr. 350 mA,
negative amounts are stored
internally and must be
compensated by positive
amounts before new pulse is
output.
This ensures integral
accuracy also with minimal
belt load.
: 1 (option card)
: RS 232 (V24), max. 38400
baud
: 8 data bits, 1 stop bit, no
parity
: galvanically non-isolated
: Phoenix MSTB, contat
spacing 3.5 mm, max. 1.5
mm2
0405
Technical Data
BV-H2219 GB
22
Technische
Redaktion BVED
INTECONT PLUS
n
VDM
: +/- 6 V AC (+/-3 %)
(apr. 66 Hz),
short-circuit-proof
Measuring cycle : 100ms
Resolution
: 24 Bit
Load
: R (load cell) = min. 80 ohms
Cable length
: max. 30 % voltage drop,
max. 500 m
Measuring range : -20mV....+50mV
with VLW:
-1.6mV...min. 32mV
Isolation
Connectors
: 1
: RS232; RS422 or RS 485
max. 19200 baud
: 8 data bits, 1 stop bit, odd
parity changeable to even or
no
: galvanically non-isolated
: Phoenix MSTB, contact
spacing 3.5 mm, max. 1.5
mm2 or 9-pole D-Sub HD20
0405
Technische
Redaktion BVED
Technical Data
BV-H2219 GB 23
VDM
INTECONT PLUS
0405
Technical Data
BV-H2219 GB
24
Technische
Redaktion BVED
INTECONT PLUS
5.
n
VDM
Characteristics
n
Power Failure
Upper display :
Lower display:
Dialog Language
for error messages, operation, and service
programs.
Eligible
: DEUTSCH
ENGLISH
FRANCAIS
ESPANOL
ITALIANO
kg,
t ,
m,
NON-SI units :
lb ,
t ,
f ,
(see Parameter Shortlist)
kg/h
t/h
cm
lb/h
t/h
inch
OK
OK
(red)
(red)
(red)
(green)
(green)
feed rate MIN limit
feed rate MAX limit
Event Messages
Events and faults are displayed in form of an
alphanumeric code.
Call clear text of events via keyboard.
Events are organized into Alarms, and Warnings
with and without acknowledgement. Alarms stop
scale, warnings dont.
All alarms are additionally reported via relay
outputs.
Totalizing counter 1
Totalizing counters 2...3
Feed rate absolute I
Feed rate relative Ir
Measured load absolute
Measured load relative
Batch data
Units (selectable)
SI units :
Displays
Operating Philosophy
Operator prompting through multi-level menus.
Important configuration and calibration functions
are protected by password.
0405
Technische
Redaktion BVED
Characteristics
BV-H2219 GB 25
VDM
n
INTECONT PLUS
n
Zero Setting
Calibration
a) Using material
Taring
Display Filters
can be defined individually for feed rate and
measured load.
Digital Inputs
Number
Name
Default
O03
O01
B03
O02
O02
DI Ackn. Events
Release
START Source
DI Stop Batch
DI Ext. Event
DI1
DI2
-(OP)
-
Digital Outputs
Maintenance Hints
through display of event s
1. Voltage ON-time
2. Scale ON-time
Adaptions
The electrical system needs not be redesigned nor
adapted.
Nummer
Name
Default
P04
P05
P01
P02
P03
P07
P08
P06
DO I-MIN
DO I-MAX
DO ALARM
DO Prefeeder ON
DO Feeder ON
Full Feed
Dribble Feed
DO Batch Active
D01
DO2
D03
D06
D05
-
0405
Characteristics
BV-H2219 GB
26
Technische
Redaktion BVED
INTECONT PLUS
6.
VDM
Setting Programs
Function Distributor
Abort Batch
Deselect Batch
Batch Number
Print Batch
Reload
Start function.
If an event is available.
F u nc t i o n
DisplayEvents
TU
0405
S
S
START/STOP Simulation
Tare
CW: Weigh Check
Set Time
Technische
Redaktion BVED
Setting Programs
BV-H2219 GB 27
VDM
INTECONT PLUS
Calibrating Functions
G
TUf
......
Effects:
Call function distributor.
Scroll CALIBRATION
FUNCTIONS into lower display
field and acknowledge.
Enter password 07734.
CALIBRATION FUNCTIONS
TW: Tare
f
N
TW Tare
Conditions:
Gf
TU
f
N
0405
Setting Programs
BV-H2219 GB
28
Technische
Redaktion BVED
INTECONT PLUS
VDM
Program running:
>.
>0< TW:
Tare
CW Weight Check
9 0. 2 %
5 2. 3 5
Upper display:
Lower display:
Upper display
Conditions:
2.45 %
3.50%
1.
2.
3.
4.
Lower display
f
N
Effects:
1. During run time, no totalization takes place.
2. Analog output is set to elevation value.
3. Events continue being monitored.
Program complete:
>0< Dev.
Tare
Sequence:
Gf
TU
f
N
Special Messages:
1. STOP
2. ABORTED
0405
Technische
Redaktion BVED
Setting Programs
BV-H2219 GB 29
VDM
INTECONT PLUS
Evaluating result:
Program running
>. CW
51.4%
SET/ACT 0.9842%
Upper display :
Lower display :
Error < 1 %
COR = 0.99...1.01
Scale OK, no further action
required.
Error < 5 %
COR = 0.95...1.05
Enter KOR value into Parameter D
02 .
This makes good sense only if
parameter has not yet considered
result of check using material.
Error > 5 %
Program complete
>. CW
COR
5.325 %
0.9915%
Upper display
Lower display
fN
I = D02
I
C05
C04
D02
=
=
=
=
C05
C04
in kg
in kg/(t/h)
Exit program.
Since result is not acquired automatically,
the two keys are equivalent.
Special hints:
1. STOP
2. ABORTED
if INTECONT is still ON
after exit of program
Setting Programs
BV-H2219 GB
30
Technische
Redaktion BVED
INTECONT PLUS
VDM
Simulation Mode
Simulation Mode lets you check all scale functions
without material at the time of commissioning.
During simulation, scale is cannot operate in normal
mode.
Set Time
Gf
TU
f
Display
Gf
TU
f
N
Event message S7
In upper line, = symbol
flashes.
Function can be cut off in the same way (STOP
Simulation).
Features:
1.
2.
3.
4.
3
f
0405
Technische
Redaktion BVED
Setting Programs
BV-H2219 GB 31
VDM
INTECONT PLUS
0405
Setting Programs
BV-H2219 GB
32
Technische
Redaktion BVED
INTECONT PLUS
7.
Service Values
GTf
TU
7.
Displays:
1.
2.
3.
VDM
EL = 22 h
Voltage ON-time
Version number
Hardware version
(no option card)
option card available)
ED = 19 h
Scale On-time
O Z1 =
1500100 kg
Opt..IND : 1
Condition
Monitoring
: Totalization ON
: Parameter K 03, Message
S3
aw = 30.988 %
I +: DO = 1 1 1 0 0 0 0 0
1 = Contact closed
0 = Contact open
Inputs 4-8 on option card
N = No option card
10
wz = 1.383257 mV/V
Unnormalised output value of load cell
amplifier (Gross)
11.
0405
Technische
Redaktion BVED
Service Values
BV-H2219 GB 33
VDM
12.
INTECONT PLUS
AO1 = 4.15 mA
Analog output 1 output current
13.
AO2 = 10.00 mA
Analog output 2 output current
(on option card)
14.
ZE = 53
Pulses output across pulse output for external
totalizing counter, counted after command
Reset Counter 1".
15.
ZO = 1
Pulses still to be output.
If value keeps exceeding zero, pulse
frequency is higher than 10 Hz.
Increase weighting of smallest display digit of
Counter 1 (Parameter B 10).
16.
AI = 12.54 mA
Analog input input current .
17.
CS = 10851
Scale software check sum
18.
CS_b = 10851
Check sum cyclically recomputed. If value
CS_b is unequal to CS, a serious fault is
given. Contact the Schenck Service.
19.
0405
Service Values
BV-H2219 GB
34
Technische
Redaktion BVED
INTECONT PLUS
8.
VDM
Parameterization
General Information
Selection parameters
G
TUf
TUf
Bf
Dialog Behaviour
Block: A
0405
Technische
Redaktion BVED
Parameterization
BV-H2219 GB 35
VDM
INTECONT PLUS
Select Parameters
Enter Parameters
P
TU
1. Block Letter
Rated Data
Block: B
TU
f
46
B9
Move through blocks A, B ... up
and down.
Block letter flashes.
Select block.
Display shows parameter
selected last.
2. Parameter Number
f
O
N
Prepare input.
Selection parameter:
value flashes.
Scroll desired value into lower
display field.
Go to the left (4) or to the right
(6); see Hardware
Configuration.
Numeric parameters:
Feature - - - - - - - - - - - - - - - Enter value using number keys.
Acknowledge input.
Next parameter is displayed.
Delete digits.
Abort input.
TU
f
NN
0405
Parameterization
BV-H2219 GB
36
Technische
Redaktion BVED
INTECONT PLUS
VDM
Hardware Configuration
Source
Unit
Channel
Level
FB
Attention!
All changes to parameters and calibration values
get lost.
G
B1
OP
v
DI
I+
DI1-DI7
HI, LO
DO
I+
DO1-DO8
HI, LO
AI
I+
Acknowledge selection.
Power Failure
Parameters remain stored for an unlimited period of
time.
Sample:
Parameter B06 START Source" determines from
where the scale is started.
Description
Source
OP
Alternatives
FB, DI
0405
4
6
Technische
Redaktion BVED
Parameterization
BV-H2219 GB 37
VDM
INTECONT PLUS
Parameter Overview
BLOCK F
BLOCK A
01 Language *
02 Units
Scale Definitions
Limit Values
5.0 % Io
W1 (L 01)
120.0 % Io
W1 (H 01)
ENGLISH
SI
BLOCK G Filter Setting
BLOCK B
01 Feed Rate Unit
02 Nominal Feed Rate
03 START Source
04 FMZ1 Unit
05 FMZ 1 Pulse Dur.
06 FMZ 2 Unit
07 FMZ 3 Unit
BLOCK C
01 Calibration Time
02 L/C Charac. Value
03 L/C Rated Cap.
04 Device Constant
05 Check Weight
BLOCK D
01 Nominal Platf. Load
02 Span Correction
03 Total Tare
04 Basic Tare N
05 Tare Correction T
06 Material Corr.
Rated Data
kg/h
0200.000 t/h
OP
- t
0 ms
- t
- t
Calibrating Data
30.0 s
2.0000 mV/V
60.000 kg
0.0400 kg/h
1.000 kg
Calibrat. Results
8.00 kg
1.0000
0.00 kg/h
0.00 kg/h
0.00 kg/h
1.00
01 I Display
02 I Analog Output
03 Q Display
04 L/C FILTER
05 Afterfl. Time
BLOCK H
01 AUTO Zero Active
02 Autom. Zero Limit
03 Zero Set Limit
04 Tare Corr. MAX
05 ZDO Active
06 ZDO Limit
BLOCK I
01 Batch Dribble FD
02 Batch End
03 Adaption fact.
04 Batch Tolerance
05 Out of Tolerance
06 AUTO Print
07 Batch Source
BLOCK J
BLOCK E
01 Source AO 1
02 Elevation AO
03 Limit Value AO 1
04 Source AO 2
05 Elevation AO 2
06 Limit Value AO 2
Analog Output
I
1 4.00 mA
20.00 mA
Q
4.00 mA
20.00 mA
01 Baud Rate
02 Print Subtotal
03 Print Page Length
BLOCK K
01 Maintenance Elec.
02 Event Maint. EL.
03 Maint. Scale Run.
04 Event Maint. Run.
3.0 s
3.0 s
3.0 s
1.0 s
5.0 s
Additional device
NO
1.00 % Io
5.00 % Io
W1 (C 05)
NO
1.00 % Io
Batch Mode
100.000 kg
0.000 kg
0.5
100000.000 kg
W1 (B 01)
NO
OP
Printer Setting
9600
Error
72
Maintenance Int.
3000 h
W1 (S 04)
3000 h
W1 (S 03)
0405
Parameterization
BV-H2219 GB
38
Technische
Redaktion BVED
INTECONT PLUS
BLOCK L
01 Protocol Type
02 Host timeout
03 Comm.-Error Host
04 Address
05 Resolution
06 Word sequence
07 Physics
08 Baud Rate
09 Format Data
10 FLOAT-format
11 Physics
12 Baud Rate
13 Format Data
14 Address
15 FLOAT-format
16 Configuration
17 Address
18 Baud Rate
19 Configuration
20 Byte sequence
21 Word sequence
BLOCK M
VDM
Comm. Fieldbus
NO
10 s
IGNORE (S 09)
1
4096
I:std/L:std
RS485
9600
8-E-1
SIEMENS-KG
RS422
9600
8-E-1
16
IEEE
FIXED-1
16
125K
FIXED-1
Low - High
I:std/L:std
BLOCK O
Digital Inputs
01 Release
02 DI Stop batch
03 DI Ackn. Events
05 DI Ext. Event
DI I+.DI2 HI
DI I+.DI1 HI
BLOCK P
01 DO ALARM
02 DO Prefeeder ON
03 DO Feeder ON
04 DO I-MIN
05 DO I-MAX
06 DO Batch active
07 DO Full feed
08 DO Dribble feed
BLOCK Q
01 Station address
02 Physics
03 EasyServe Baudr.
04 Format Data
Digital Outputs
DO I+.DO3 LO
DO I+.DO5 HI
DO I+.DO6 HI
DO I+.DO1 LO
DO I+.DO2 LO
Comm. EasyServe
1
RS232
19200
8-O-1
Events
01 Power Failure
02 Memory Error
03 L/C Input
04 No Release
05 L/C Input MAX
06 L/C <MIN
07 Simulation aktiv
08 Error Ext. Event
A (E 01)
A (S 01)
A (C 01)
W1 (S 02)
A (H 04)
A (L 04)
W2 (S 07)
A (E 06)
BLOCK N
Linearization
01 Linearization ON
02 Lin.-S1
03 Lin.-I1
04 Lin.-S2
05 Lin.-I2
06 Lin.-S3
07 Lin.-I3
08 Lin.-S4
09 Lin.-I4
10 Lineariz. error
NO
25.00 % Io
25.00 % Io
50.00 % Io
50.00 % Io
75.00 % Io
75.00 % Io
100.00 % Io
100.00 % Io
W2 (B 09)
0405
Technische
Redaktion BVED
Parameterization
BV-H2219 GB 39
VDM
INTECONT PLUS
Block A :
A 02 Units
A 01 Language
Range:
DEUTSCH
ENGLISH*
AMERICAN ENG*
FRANCAIS
ESPANOL
ITALIANO
Scale Definitions
Default: DEUTSCH
Range:
SI
NON-SI
Default: SI
American Unit
SI Unit
Conversion *
lb
t
f
inch
kg
t
m
cm
1 lb = 0.453593 kg
1 t = 0.907185 t = 2000 lb
1 f = 0.3048 m
1 inch = 2.54 cm
Block B :
B 01 Feed Rate Unit
Range:
---------.---.---.-----------.- - -. - - -.- - -
t/h
t/h
t/h
t/h
kg/h
kg/h
kg/h
kg/h
Rated Data
B 02 Nominal Feed Rate
Default:
- - - - - - kg/h
Range:
0.0001..230000.0 t/h
Default:
200.0 t/h
0405
Parameterization
BV-H2219 GB
40
Technische
Redaktion BVED
INTECONT PLUS
B 03 START Source
Range:
OP
FB
DI
VDM
Default: OP
:
:
:
Note
G05 defines the totalizing counter tracking time.
If Parameter O01 Release is set to - -,
no release is required.
0405
Technische
Redaktion BVED
Parameterization
BV-H2219 GB 41
VDM
INTECONT PLUS
B 04 FMZ1 Unit
Range:
------- t
-----.- t
----.-- t
---.--- t
- - - - - - t *10
----t *100
- - - - - - - kg
- - - - - . - kg
- - - - . - - kg
- - - . - - - kg
B 06 FMZ 2 Unit
Default: - - - - - - - t
B 07 FMZ 3 Unit
As with B04; however, for counter 3
0....1000 ms
Default: 0 ms
PNENN =
Zmin =
nominal
n
feed rate in kg/h or t/h
smallest display digit of counter 1
(B 04) in kg or t
0405
Parameterization
BV-H2219 GB
42
Technische
Redaktion BVED
INTECONT PLUS
VDM
C 01 Calibration Time
Range:
1...9999 s
C 06 Check Weight
Default: 30 s
Range:
0.010...22 000.0 kg
Default: 1 kg
0.01...9.9999 mV/V
Default: 2 mV/V
0.5000...220000.0 kg
Default: 60 kg
C 04 Device Constant
Range:
0.00100...1.0 kgh/t
Default:
0.04 kgh/t
GK =
Q
I
=
=
Q
kg
in
I
t/h
Technische
Redaktion BVED
Parameterization
BV-H2219 GB 43
VDM
INTECONT PLUS
Block D :
Calibrat. Results
D 04 Basic Tare N
Default: 8000 kg
No input
max. 10000 kg/h
D 05 Tare Correction T
No input
max. +- 1000 kg/h
D 02 Weight Correction
Range:
0.5000...2,0000
Default: 1,0000
D 06 Material Corr.
Range:
Default: 1
D 03 Total Tare
No input
0.5000...2,0000
I(corrected) = I(measured) D 06
Function:
Attention!
If you enter Parameters D 02 ... D 05 in manual, enter
D 02 first.
0405
Parameterization
BV-H2219 GB
44
Technische
Redaktion BVED
INTECONT PLUS
Block E :
VDM
Analog Output
E 01 Source AO 1
Range:
I (feed rate)
Q (measured load)
Default: I
X = I, Q
Note:
One of these values can be output in analog fashion.
Filters: Parameters G 02, G 04
E 02 Elevation AO 1
Range:
0.00...20.00 mA
Default: 4.00 mA
E 04 Source A02
Range:
I (feed rate)
Q (measured load)
Default: Q
E 03 Limit Value AO 1
Range:
0.00...1000.00 mA
Default: 20.00 mA
E 05 Elevation A02
Range:
0.00...20.0 mA
Default: 4.00 mA
0.00...1000.00 mA
Default: 20.00mA
X
Xnom
0405
Technische
Redaktion BVED
Parameterization
BV-H2219 GB 45
VDM
INTECONT PLUS
Block F :
-10...200.0 % Io
Limit Values
Range:
-10...200.0 % Io
Default: 120.0 %
Io
WARNING 2
WARNING 1
IGNORE
ALARM
L1
WARNING 2
WARNING 1
IGNORE
ALARM
H1
Default:
WARNING 1
Default:
WARNING 1
0405
Parameterization
BV-H2219 GB
46
Technische
Redaktion BVED
INTECONT PLUS
Block G :
I = feed rate
0.0...600.0 s
G 05 Afterfl. Time
Default: 3.0 s
0.0...600.0 s
Range:
0.0...2000.0 s
Default: 3.0 s
G 02 I Analog Output
Range:
Filter Settings
Q = measured load
G 01 I Display
Range:
VDM
Default. 3.0 s
G 03 Q Display
Range:
0.0...600.0 s
Default: 3.0 s
G 04 L/C Filter
Range:
0.0...600.0s
Default: 1.0 s
0405
Technische
Redaktion BVED
Parameterization
BV-H2219 GB 47
VDM
INTECONT PLUS
Block H :
Additional Device
H 03 Zero Set Limit
NO
YES
Range:
Default: NO
0.00...100.00 %Io
YES :
Automatic is running, if
1. Measurement is cut off
2. No other setting program is running
3. No parameters are input.
Start delay is 60s.
Measuring time :
Parameter C 01
Monitorings:
Parameters H 02...H04
Display feature :
C5
WARNING 1
WARNING 2
ALARM
IGNORE
Default:
WARNING 1
0.00...10.00%Q
Default: 1%Q
H 05 ZDO Active
Range:
NO
YES
Default: NO
H 06 ZDO Limit
Parameter
:
D 05
Range:
0.0...10.00 %Io
Parameterization
BV-H2219 GB
48
Technische
Redaktion BVED
INTECONT PLUS
VDM
Block I :
Batch Mode
I 01
Range:
Batch Dribble FD
0.00...220 000 kg
I 03
Default: 100.000 kg
Adaption Fact.
Range: 0.0...1.0
Default: 0.5
I 02
Range:
Batch End
0.00...220 000 kg
Default: 0.000 kg
I 03
I 03
= 0 : no adaption
= 1 : full adaption
I 04
Batch Tolerance
Range: 0.0...2200000.0 kg
I 02 considers material afterflow, if any.
Default:
100000.000 kg
I 05
Range:
Out of Tolerance
WARNING 1
WARNING 2
ALARM
IGNORE
B1
Default:
WARNING 1
Technische
Redaktion BVED
Parameterization
BV-H2219 GB 49
VDM
I 06
INTECONT PLUS
AUTO Print
Range:
NO
YES
YES :
NO:
Default: NO
06.03.03
Batch Setpoint
Batch Actual Val.
Counter 1
Counter 2
Batch-Number
Events B1
I 07
Range:
OP
FB
16:20:16
200 kg
205 kg
31779 kg
32 t
6
Out of Tolerance
I05
Batch Source
OP
FB
Default: OP
0405
Parameterization
BV-H2219 GB
50
Technische
Redaktion BVED
INTECONT PLUS
Block J :
J 01 Baud Rate
Range:
2400
4800
9600
19200
38400
VDM
Printer Settings
J 03 Print Page Length
Default: 9600
Range:
9...127 lines
Default: 72 lines
J 02 Print Subtotal
Range:
Error :
YES :
NO
Error
YES
NO
Default: Error
Quantity Report
28.01.04
11:45:10
Counter 1
[kg]
Counter 2
[kg]
Zero set before [h]
12000
90000
3.00
Event
L1
I<MIN F2
0405
Technische
Redaktion BVED
Parameterization
BV-H2219 GB 51
VDM
INTECONT PLUS
Block K :
K 01 Maintenance Elec.
Range:
0...10000 h
Maintenance Int.
Range:
WARNING 1
WARNING 2
IGNORE
S3
Default:
WARNING 1
WARNING 1
WARNING 2
IGNORE
S4
Default:
WARNING 1
0...10000 h
Default: 3000 h
Message: S3
(K 04)
0405
Parameterization
BV-H2219 GB
52
Technische
Redaktion BVED
INTECONT PLUS
VDM
Block L :
L 01 Protocol Type
Range:
NO
MODBUS COMP.
S5-BCC COMP.
MODBUS
PROFIBUS DP
DEVICENET
Comm. Fieldbus
L 05 Resolution
Default: NO
Range:
L 02 Host Timeout
Range: 0...600s
Default: 10s
S9
L 06 Word Sequence
Range:
RS232
RS 422
RS 485
Default: RS 485
L 08 Baud Rate
Range:
L 04 Address
1...254
L 07 Physics
Default: IGNORE
Range:
I: std/L:std
I: swp/L: std
I: std/L: swp
I: swp/L: swp
Range:
IGNORE
W1 (WARNING 1)
W2 (WARNING 2)
A (Alarm)
Default: 4096
Range:
1...32767
Default: 1
2400
4800
9600
19200
38400
Default: 9600
0405
Technische
Redaktion BVED
Parameterization
BV-H2219 GB 53
VDM
INTECONT PLUS
L 09 Format Data
Range:
8-E-1
8-0-1
8-N-2
8-N-1
L 14 Address
Default: 8-E-1
Default: 16
L 15 FLOAT-format
Range:
L 10 FLOAT-format
SIEMENS-KG
IEEE
0...126
Range:
Range:
Default:
SIEMENS-KG
SIEMENS-KG
IEEE
Default: IEEE
L 16 Configuration
L 11 Physics
Range:
RS 232
RS 422
Default: RS 422
Range:
2400
4800
9600
19200
38400
Default: 9600
L 17 Address
Range:
0...63
L 13 Format Data
L 18 Baud Rate
Range:
8-E-1
8-0-1
8-N-2
8-N-1
Default: FIXED-1
L 12 Baud Rate
Range:
FIXED-1
FIXED-2
NO-PARA-ID
PARA-ID
Default: 8-E-1
Range:
125k
250k
500k
Default: 16
Default: 125k
0405
Parameterization
BV-H2219 GB
54
Technische
Redaktion BVED
INTECONT PLUS
VDM
L 19 Configuration
Range:
FIXED-1
FIXED-2
NO-PARA-ID
PARA-ID
Default: FIXED-1
L 20 Byte Sequence
Range:
LOW-High
High-LOW
Default: LOW-High
L 21 Word Sequence
Range:
I: std/L:std
I: swp/L: std
I: std/L: swp
I: swp/L: swp
0405
Technische
Redaktion BVED
Parameterization
BV-H2219 GB 55
VDM
INTECONT PLUS
Block M:
M 01 Power Failure
Range:
ALARM
WARNING 1
WARNING 2
IGNORE
Events
E1
Default: ALARM
M 02 Memory Error
Default: ALARM
Full scale:
No changes possible
Range:
M 03 L/C Input
ALARM
WARNING 1
WARNING 2
ALARM
WARNING 1
WARNING 2
S1
Range:
Range:
H4
ALARM:
C1
Default: ALARM
L4
ALARM
WARNING 1
WARNING 2
Default: ALARM
M 07 Simulation Active
Range:
WARNING 1
WARNING 2
ALARM
IGNORE
S7
Default:
WARNING 2
M 04 No Release
Range:
WARNING 1
WARNING 2
IGNORE
ALARM
S2
Default:
WARNING 1
IGNORE
WARNING 1
WARNING 2
ALARM
E6
Default: ALARM
Parameterization
BV-H2219 GB
56
0405
Technische
Redaktion BVED
INTECONT PLUS
Block N:
N 01 Linearization ON
Range:
NO
YES
VDM
Linearization
N 06 Lin.-S3
Default: NO
Range:
0.10...1000.00%Io
Default: 75%Io
Linearization point 3:
See N 02
N 07 Lin.-I3
N 02 Lin.-S1
Range:
0.10...1000.00%Io
Range:
Default: 25%Io
0.1...1000.0%Io
Default: 75%Io
Linearization point 3:
N 08 Lin.-S4
Range:
N 03 Lin.-I1
Range:
0.1...1000.0%Io
0.10...1000.0%Io
Default: 100%Io
Linearization point 4:
Default: 25%Io
See N 02
N 09 Lin.-I4
Range:
0.1...1000.0%Io
Default: 100%Io
Linearization point 4:
N 04 Lin.-S2
Range:
0.10...1000.00%Io
See N03
Default: 50%Io
N 10 Lineariz. Error
Linearization point 2:
Range:
See N 02
N 05 Lin.-I2
Range:
0.1...1000.0%Io
Linearization point 2:
0405
Default: 50%Io
WARNING 1
WARNING 2
ALARM
IGNORE
B9
Default:
WARNING 2
See N03
Technische
Redaktion BVED
Parameterization
BV-H2219 GB 57
VDM
INTECONT PLUS
Block O:
Digital Inputs
O 01 Release
Range:
DI
Default: DI (DI2)
O 02 DI Stop batch
Range:
DI
Default:
O 03 DI Ackn. Events
Range:
DI
Default: DI (DI1)
O 05 DI Ext. Event
Range:
DI
Default: - -
0405
Parameterization
BV-H2219 GB
58
Technische
Redaktion BVED
INTECONT PLUS
Block P:
P 01 DO Alarm
Range:
DO
VDM
Digital Outputs
Q 06 DO I-MAX
Default: DO (DO3)
Range:
DO
Default: DO (D02)
P 02 DO Prefeeder ON
Range:
DO
Default: DO (DO6)
DO
Range:
DO
Default:
P 03 DO Feeder ON
Range:
P 06 DO Batch Active
Default: DO (DO5)
P 07 DO Full Feed
Range:
DO
Default:
P 04 DO I-MIN
Range:
DO
Default: DO (DO1)
P 08 DO Dribble Feed
Range:
DO
Default:
Technische
Redaktion BVED
Parameterization
BV-H2219 GB 59
VDM
INTECONT PLUS
Block Q:
Q 01 Station Address
Range:
1...254
Comm. EasyServe
Q 04 Format Data
Default: 1
Range:
8-0-1
8-E-1
8-N-2
8-N-1
Default: 8-0-1
Example:
8-0-1 means:
1 start bit, 8 data bits, odd parity, 1 stop bit
(N = No Parity, E = Even Parity)
Q 02 Physics
Range:
RS 232
RS 422
RS 485
Default: RS 232
Q 03 EasyServe Baudr.
Range:
9600
19200
Default: 19200
0405
Parameterization
BV-H2219 GB
60
Technische
Redaktion BVED
INTECONT PLUS
9.
Event Messages
System Message S
S1
S7
S9
S4
: No Release
No external RELEASE signal.
Scale cannot start.
Parameter : M 04
S3
: Simulation Active
Operating in Simulation Mode, scale is not
prepared for normal operation.
In Simulation Mode, all scale functions can
be tested without material at the time of
commissioning.
Action
: Stop Simulation function.
Parameter : M 07
: Memory Error
Program and parameter memories are
checked in cycles. If an error is detected,
scale is normally inoperable.
Action
: Contact the SCHENCK
Service.
Parameter: M02
S2
VDM
Electrical System E
E1
: Power Failure
Power failed or cut off.
It is possible that totalization has stopped
during this time.
Action
: Acknowledge message.
Parameter : M 01
: Maintenance Int.Elec
The INTECONT power supply has been
switched on for a set time.
Perform requisite service work, if
necessary.
Acknowledgement of message does not
influence time intervals.
Parameters : K 01, K 02
E6
: External Input
External fault signal available across fault
input.
Parameter : M08
0405
Technische
Redaktion BVED
Event Messages
BV-H2219 GB 61
VDM
INTECONT PLUS
Calibration C
Maximum H
C1
H1
: L/C Input
1. Load cell cable broken, not (or
improperly) connected.
2. Supply voltage smaller than 19V
Action
: Check cabling.
If OK, check load cell
amplifier.
Parameter : M05
C5
: I > MAX
Minimum L
L1
: I < MIN
Current feed rate has fallen below set limit
value.
Action
: System-specific
Parameters : F 01, F 02
L4
0405
Event Messages
BV-H2219 GB
62
Technische
Redaktion BVED
INTECONT PLUS
VDM
Signal Lamps
B1
(green)
POWER OK
LED not lit:
1. No power supply
2. Device defective
3. All other functions OK, LED
probably defective. Call
display test.
(green)
CPU OK
If display is pending or flashing,
processor system is faulty,
Scale is inoperable.
(red)
ALARM
flashes if an Alarm is available.
Display additionally shows
event code.
: Out of Tolerance
Batch not completed with preset accuracy.
Tolerance
: Parameter I04
Event
: Parameter I05
Cause
: Automatic adaption
connected (Parameter
I 03)?
Material infeed faulty ?
B9
: Linearization
Linearisation for feed rate measurement
improperly set.
Message is output only if linearization is
active.
Action
: Check relevant parameters
to see if preset curve
features plateaus or
turning points.
Parameters : N 01...N 10
Action:
see relevant event code.
MIN
(red)
MAX
(red)
No power supply:
Upon short circuit on the secondary side of the power
supply, internal overload protection responds.
Disconnect power for approx. 1 min., and it is ready to
operate again.
0405
Technische
Redaktion BVED
Event Messages
BV-H2219 GB 63
VDM
INTECONT PLUS
0405
Event Messages
BV-H2219 GB
64
Technische
Redaktion BVED
INTECONT PLUS
VDM
10. Commissioning
Test Plug
apr. 1.1mV/V
apr. 50 % (C02 =2mV/V)
35% (C02 =2.85mV/V)
0405
Technische
Redaktion BVED
Commissioning
BV-H2219 GB 65
VDM
INTECONT PLUS
0405
Commissioning
BV-H2219 GB
66
Technische
Redaktion BVED
INTECONT PLUS
VDM
11. Details
Start Sources
Sources
START/STOP Synchronization
The Start/Stop functions can be started from different
control sources preselected via parameters.
The Keyboard Mode dialog function lets you shift
from preselected sources to keyboard and vice versa.
Parameter:
B 03
START Source
FB (fieldbus)
OP (keyboard)
DI (contact)
0405
Technische
Redaktion BVED
Details
BV-H2219 GB 67
VDM
INTECONT PLUS
Control Inputs/Outputs
Operating Sequence
1 As long as no Release signal is available (contact
open), no start command is effective.
2 Scale is released.
3 L-H edge of Start input or Start command from
another source starts measurement and prefeeder.
4 Cut-off command
Prefeeder immediately stops, measurement and
totalization continue for time G 05.
5 Feed rate acquisition and totalization complete.
0405
Details
BV-H2219 GB
68
Technische
Redaktion BVED
INTECONT PLUS
VDM
Batching
Principle:
Sequence:
0405
Technische
Redaktion BVED
Details
BV-H2219 GB 69
VDM
INTECONT PLUS
Alarm:
Batch stops (measuring wheel and prefeeder
immediately cut off) and can be resumed after
removal of cause and acknowledgement of event
message.
4 Cut-off point
AM = SET - A is reached and batch is complete.
Prefeeder stops.
5 Material afterflow
If parameters A and F are properly set, defined
setpoint is exactly reached.
If note, see Adaption.
Power OFF:
Batch aborts, batching mode remains selected.
All counter readings and amounts batched are stored
for an unlimited period of time.
Next Start command starts new batch.
Adaption:
After every complete batch, INTECONT uses the
missing material amount to compute a correction
value (I02). Dribble feed changeover point is adapted
automatically.
Error = SETPOINT - amount batched
Cut-off point for next batch is computed from error and
an evaluation factor.
A(new) = A(old) + FAK * error
A(new) =
FAK
=
I02
I03
0405
Details
BV-H2219 GB
70
Technische
Redaktion BVED
INTECONT PLUS
VDM
Code
Meaning
WZ
Load cell
Qwz
QPRF
LWZ
LPG
QP
Check weight
GK
Device constant
C04
GEWKOR
Weight correctionr
D02
TARA
Basic tare
D04
TARKOR
Tare correction
D05
MATKOR
Material correction
D06
WZF0
C03
WZKENN
Measured load
Flow rate
C05
0405
Technische
Redaktion BVED
Details
BV-H2219 GB 71
VDM
INTECONT PLUS
Device Constant
GK
C04
in kg/(t/h)
Calibration
CW
GK = QNOM / PNOM
QNOM = Spec Sheet value; does not refer to
Parameter L/C Rated Cap. (C 03)!
WZF0 C03
in kg
in mV/V
Output voltage
Input voltage
in mV
in V
WZKENN
WZKENN
2.85mV/V
2 mV/V 1)
QPRFC05
in kg
(see Fig.)
0405
Details
BV-H2219 GB
72
Technische
Redaktion BVED
INTECONT PLUS
VDM
Wiring Diagram
Base Card
0405
Technische
Redaktion BVED
Details
BV-H2219 GB 73
VDM
INTECONT PLUS
0405
Details
BV-H2219 GB
74
Technische
Redaktion BVED
INTECONT PLUS
VDM
Option Card
0405
Technische
Redaktion BVED
Details
BV-H2219 GB 75
VDM
INTECONT PLUS
n
Namur Inputs:
Cable fastening
> 8 mA
= short circuit
1.65...8 mA = level 0
0.1...1.65 mA = level 1 (sensor covered)
< 0.1 mA
=cable breakage
Option Card:
The option card is affixed to the INTECONT cover.
Signal exchange with base card is via a pluggable flat
cable connector.
If pulled off, system behaves as if no option card was
present and only the operating functions and
parameters of the base card can be used.
Cabling Hints:
n
Details
BV-H2219 GB
76
Technische
Redaktion BVED
0405
INTECONT PLUS
VDM
Printer Connection
Interface
Cable :
Switch
1-1
1-2
1-3
1-4
1-5...8
2-1...6
:
:
:
:
:
:
OFF
8-bit message
OFF
No parity bit
egal
Even/odd
OFF
Postive edge
OFF, ON, OFF, OFF
9600 baud
ON, ON, OFF, OFF, OFF, OFF
(default)
Switch
1-1
1-2
1-3
1-4
1-5
1-6...8
2-1
2-2
2-3
2-4
:
:
:
:
:
:
:
:
:
:
OFF
10 CPI character spacing
OFF
Zero without backslash
ON
Graphics character set
OFF
AUTO hyphenation activated
ON
Normal sprint speed .
ON, ON, ON
USA
ON
12" page length
OFF
No single sheet
OFF
Jump over performation
OFF
No AUTO line feed
Technische
Redaktion BVED
Details
BV-H2219 GB 77
VDM
INTECONT PLUS
0405
Details
BV-H2219 GB
78
Technische
Redaktion BVED
INTECONT PLUS
VDM
0405
Technische
Redaktion BVED
Replacement Instructions
BV-H2219 GB 79
VDM
INTECONT PLUS
1,2
3,4
5,6
1,2
3,4
5,6
7,8
9,10
Physical Signal
VEG
DA1
DA2
DA3
DA4
DA5
DA6
DA7
DA8
X1
X1
X1
X8
X8
X8
X8
X8
1,2
3,4
5,6
1,2
3,4
5,6
7,8
9,10
Load Cell
FIP
X5
X5
X5
X5
X5
X5
3
4
5
6
7
8
FIP
X3
X9
X9
X3
1,2
1,2
3,4
5,6
Physical Signal
VEG
DE1
DE2
DE3
DE4
DE5
Ext. input
X3
X3
X6
X9
X9
X3
FIP
X9
-
9,10
Physical Signal
VEG
A01
A02
X6
X9
4,5
5,6
AI
X6
1,2,3
X7
X7
X7
X7
X7
X7
3
4
6
5
7
8
1
2
3
4
Physical Signal
VEG
24V ext
0V ext
ext. supply 0V
ext. supply 24V
X2
X2
X2
X2
Physical Signal
VEG
Screen
TX
RX
X10
X10
X10
Physical Signal
VEG
24V
Open collector
Open emitter
0V
X6
X6
X6
X6
1
2
3
4
Printer
FIP
X8
X8
X8
Analog Inputs/Outputs
OUT1
REF1
IN2
IN1
REF2
OUT2
Power Supply
X2
X2
X2
X2
1,2
3,4
6,7
1,2
3,4
5,6
VEG
Attention:
Signals IN1 and IN2 are swapped between FIP and
VEG. (VEG is compatible to DISOCONT).
FIP
Digital Inputs
Physical Signal
1
2
3
1
2
3
Pulse Output
FIP
X9
X9
X9
X9
5
6
7
8
8
9
10
11
0405
Replacement Instructions
BV-H2219 GB
80
Technische
Redaktion BVED
INTECONT PLUS
VDM
Connector Size
FIP
X1
X2
X3
X5
X6
X7
X8
X9
X11
VEG
X1
X2
X3
X4
X5
X6
X7
X8
X9
X10
0405
Technische
Redaktion BVED
Replacement Instructions
BV-H2219 GB 81