Step 01

Casing place on skidding.

DESIGN

HaGun

PREPARED
CHECKED

SCALE
DIMENSIONS IN MILLIMETERS

TITLE of Drawing:

DIVISION RIGGING DEPARTMENT

CATALYST COOLER
RIGGING STUDY AND LIFTING PLAN

APPROVED
Referensi
Dwg.No:

Dwg. No:
REVISION

Step 02
Move Object to North position by skidding.

DESIGN

HaGun

PREPARED
CHECKED

SCALE
DIMENSIONS IN MILLIMETERS

TITLE of Drawing:

DIVISION RIGGING DEPARTMENT

CATALYST COOLER
RIGGING STUDY AND LIFTING PLAN

APPROVED
Referensi
Dwg.No:

Dwg. No:
REVISION

Step 03
Lifting prepare.
Safety checklist and
QC checklist

DESIGN

HaGun

PREPARED
CHECKED

SCALE
DIMENSIONS IN MILLIMETERS

TITLE of Drawing:

DIVISION RIGGING DEPARTMENT

CATALYST COOLER
RIGGING STUDY AND LIFTING PLAN

APPROVED
Referensi
Dwg.No:

Dwg. No:
REVISION

Step 04
Tailing process by using Strand Jack
and Skidding

DESIGN

HaGun

PREPARED
CHECKED

SCALE
DIMENSIONS IN MILLIMETERS

TITLE of Drawing:

DIVISION RIGGING DEPARTMENT

CATALYST COOLER
RIGGING STUDY AND LIFTING PLAN

APPROVED
Referensi
Dwg.No:

Dwg. No:
REVISION

Step 05
Vertical position.
Lifting prepare.
Safety checklist and
QC checklist

DESIGN

HaGun

PREPARED
CHECKED

SCALE
DIMENSIONS IN MILLIMETERS

TITLE of Drawing:

DIVISION RIGGING DEPARTMENT

CATALYST COOLER
RIGGING STUDY AND LIFTING PLAN

APPROVED
Referensi
Dwg.No:

Dwg. No:
REVISION

Step 06
Lifting.

DESIGN

HaGun

PREPARED
CHECKED

SCALE
DIMENSIONS IN MILLIMETERS

TITLE of Drawing:

DIVISION RIGGING DEPARTMENT

CATALYST COOLER
RIGGING STUDY AND LIFTING PLAN

APPROVED
Referensi
Dwg.No:

Dwg. No:
REVISION

Step 07
Finish

DESIGN

HaGun

PREPARED
CHECKED

SCALE
DIMENSIONS IN MILLIMETERS

TITLE of Drawing:

DIVISION RIGGING DEPARTMENT

CATALYST COOLER
RIGGING STUDY AND LIFTING PLAN

APPROVED
Referensi
Dwg.No:

Dwg. No:
REVISION

Stress Analysis Report

&
Physical
Mass

3980.2 kg

Area

19996500 mm^2

Volume

505744000 mm^3

x=-153.624 mm
Center of Gravity y=-2131.6 mm
z=0.00282431 mm
Note: Physical values could be different from Physical values used by FEA reported below.

Material(s)
Name
General

Steel, Carbon
Mass Density

7.87 g/cm^3

Yield Strength

350 MPa

Ultimate Tensile Strength 420 MPa

Young's Modulus

200 GPa

Poisson's Ratio

0.29 ul

Shear Modulus

77.5194 GPa

Expansion Coefficient

0.000012 ul/c

Stress Thermal Thermal Conductivity

52 W/( m K )

Stress

Specific Heat
Part Name(s)

Part2
Part4
Part6

486 J/( kg c )

Operating conditions
Force:1
Load Type Force
Magnitude 300000.000 N
Vector X

0.000 N

Vector Y

-300000.000 N

Vector Z

-0.000 N

Selected Face(s)

Page 2 of 19

Fixed Constraint:1
Constraint Type Fixed Constraint
Selected Face(s)

Page 3 of 19

Frictionless Constraint:1
Constraint Type Frictionless Constraint
Selected Face(s)

Contacts (Bonded)
Name

Part Name(s)

Bonded:1

Part2:1
Part4:1

Bonded:2

Part2:1
Part6:1

Results
Reaction Force and Moment on Constraints
Constraint Name

Reaction Force

Reaction Moment

Magnitude Component (X,Y,Z) Magnitude Component (X,Y,Z)

910.187 N

Fixed Constraint:1

300004 N

Frictionless Constraint:1 889.445 N

300003 N

0Nm
140.924 N m 0 N m

0N

140.924 N m

-889.445 N

0Nm

0N
0N

50368 N m

0Nm
-50368 N m

Page 4 of 19

Result Summary
Name

Minimum

Volume

505744000 mm^3

Mass

3980.2 kg

Von Mises Stress

0 MPa

Maximum

30.6154 MPa

1st Principal Stress -9.47507 MPa

34.4027 MPa

3rd Principal Stress -24.896 MPa

8.29799 MPa

Displacement

0 mm

0.290473 mm

Safety Factor

11.4321 ul

15 ul

Stress XX

-17.4812 MPa

15.5207 MPa

Stress XY

-10.065 MPa

6.5477 MPa

Stress XZ

-3.97173 MPa

4.00317 MPa

Stress YY

-16.3508 MPa

33.5091 MPa

Stress YZ

-16.1835 MPa

14.9905 MPa

Stress ZZ

-21.2074 MPa

19.0626 MPa

X Displacement

-0.185489 mm

0.125013 mm

Y Displacement

-0.23606 mm

0 mm

Z Displacement

-0.0402727 mm

0.0379014 mm

Equivalent Strain

0 ul

0.000137686 ul

1st Principal Strain -0.00000462887 ul 0.000159548 ul

3rd Principal Strain -0.000106748 ul

0.000000700871 ul

Strain XX

-0.0000764587 ul 0.0000853104 ul

Strain XY

-0.0000649194 ul 0.0000422327 ul

Strain XZ

-0.0000256176 ul 0.0000258204 ul

Strain YY

-0.0000579831 ul 0.000138175 ul

Strain YZ

-0.000104384 ul

0.0000966889 ul

Strain ZZ

-0.000103579 ul

0.0000643106 ul

Contact Pressure

0 MPa

43.2251 MPa

Contact Pressure X -17.4474 MPa

13.7608 MPa

Contact Pressure Y -40.8857 MPa

9.37359 MPa

Contact Pressure Z -9.91177 MPa

10.8453 MPa

Figures

Page 5 of 19

Von Mises Stress

1st Principal Stress

Page 6 of 19

3rd Principal Stress

Displacement

Page 7 of 19

Safety Factor

Stress XX

Page 8 of 19

Stress XY

Stress XZ

Page 9 of 19

Stress YY

Stress YZ

Page 10 of 19

Stress ZZ

X Displacement

Page 11 of 19

Y Displacement

Z Displacement

Page 12 of 19

Equivalent Strain

1st Principal Strain

Page 13 of 19

3rd Principal Strain

Strain XX

Page 14 of 19

Strain XY

Strain XZ

Page 15 of 19

Strain YY

Strain YZ

Page 16 of 19

Strain ZZ

Contact Pressure

Page 17 of 19

Contact Pressure X

Contact Pressure Y

Page 18 of 19

Contact Pressure Z

Page 19 of 19

2455

2821

604
2821
3425
895

35

732

123

35

895

70

35

35

732

DESIGN

HaGun

PREPARED
CHECKED

SCALE
DIMENSIONS IN MILLIMETERS

TITLE of Drawing:

DIVISION RIGGING DEPARTMENT

CATALYST COOLER
RIGGING STUDY AND LIFTING PLAN

APPROVED
Referensi
Dwg.No:

Dwg. No:
REVISION

2455

2821

604
2821
3425
895

35

732

123

35

895

38

35

35

732

DESIGN

HaGun

PREPARED
CHECKED

SCALE
DIMENSIONS IN MILLIMETERS

TITLE of Drawing:

DIVISION RIGGING DEPARTMENT

CATALYST COOLER
RIGGING STUDY AND LIFTING PLAN

APPROVED
Referensi
Dwg.No:

Dwg. No:
REVISION

130

675
260

245

58

359

THICKNESS
35 MM

355

331

215

THICKNESS
70 MM

662

2490

2821

662

THICKNESS
70 MM

662

331

895

790
895

DESIGN

HaGun

PREPARED
CHECKED

SCALE
DIMENSIONS IN MILLIMETERS

TITLE of Drawing:

DIVISION RIGGING DEPARTMENT

CATALYST COOLER
RIGGING STUDY AND LIFTING PLAN

APPROVED
Referensi
Dwg.No:

Dwg. No:
REVISION

2821

3357

DESIGN

HaGun

PREPARED
CHECKED

SCALE
DIMENSIONS IN MILLIMETERS

TITLE of Drawing:

DIVISION RIGGING DEPARTMENT

CATALYST COOLER
RIGGING STUDY AND LIFTING PLAN

APPROVED
Referensi
Dwg.No:

Dwg. No:
REVISION