KENR6358-01

December 2007

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

Component Locations
Machine
Location

Schematic
Location

Cylinder Gp - LH Lift

272-2767

E-4

Cylinder Gp - RH Lift

272-2766

E-5

Cylinder Gp - Ripper Lift

4T-9290

E-2

Cylinder Gp - Tilt

272-2768

E-3

Filter Gp - Hydraulic Oil

271-0872

C-8

Pump Gp - Main Hydraulic

270-6258

B-5

Tank Gp - Hydraulic & Fuel

269-8956

B-5

Valve Gp - Breaker Relief

191-5439

B-6

Valve Gp - Control ( Bulldozer Lift)

271-0874

C-4

Valve Gp - Control ( Bulldozer Tilt)

271-0875

10

C-3

Valve Gp - Control ( Ripper)

271-0875

11

C-2

Valve Gp - LH Quick Drop

276-7928

12

E-4

Valve Gp - RH Quick Drop

276-7928

13

E-5

14

C-2 thru C-4

Description

Valve Gp - Implement
Bank-1 (Lift)

273-5505

Bank-2 (Lift,Tilt or Ripper)

273-5504

Bank-1 (Lift, Tilt, Ripper)

271-0871

TWO POSITION

271-0876

15

C-4

Valve - Outlet

271-0877

16

C-2

FOUR-WAY

THREE-WAY

CHECK VALVES

P T
SHIFTED POSITION

P T
NORMAL POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

D7G Series 2 Track-Type Tractor

Hydraulic System

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

7MB5000-UP
C7G1000-UP

SOLENOID
or MANUAL

SOLENOID

PUSH-PULL LEVER

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

MANUAL SHUTOFF

GENERAL MANUAL

DETENT

THERMAL

INTERNAL RETURN

SPRING LOADED

Schematic
Location

LINES CROSSING

FIXED
DISPLACEMENT

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

CROSSING AND JOINING LINES

GAS CHARGED

FIXED
DISPLACEMENT

PEDAL

SIMPLIFIED

HYDRAULIC PUMPS

C-6

PUSH BUTTON

PILOT CONTROL SYMBOLS

ACCUMULATORS

Tap Locations
Pressure, Sampling, and Sensor

Main Hydraulic Pump Pressure

TWO-WAY

AB

EXTERNAL RETURN

AA

VALVE PORTS

CONTROL VALVES
AB

RELEASED PRESSURE

Description

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

MANUAL CONTROL SYMBOLS

Valve - Inlet & Relief

Tap
Number

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

Part
Number

CONTROL VALVES

SPRING

FLUID CONDITIONER

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

PARALLEL
FLOW

CROSS
FLOW

FLOW ALLOWED IN
EITHER DIRECTION

Printed in U.S.A.

2007 Caterpillar
All Rights Reserved

15

Electrical Symbols Table

Hydraulic Symbols (Electrical)

14

12

Transducer
(Gas / Air)

Generator

Electric Motor

11

16

Pressure Switch
(Adjustable)

Pressure Switch

Electrical Wire

Temperature Switch

13
Electrical Symbols (Electrical)

IMPLEMENT VALVE
6

Temperature
Symbol

Pressure
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

14

Electrical Schematic Example

Current Standard

Current Standard

5
7

Hydraulic Schematic Example

Harness identification code

This example indicates
wire 135 in harness "AG".

AA

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

6
3

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B

Note: The pressure tap (AA) is located under an acess plate

on the floor of the operator station.

COMPONENT LOCATIONS

HYDRAULIC PUMP

Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

KENR6358-01

Transducer
(Fluid)

M
(Dimensions: 25 inches x 24 inches)

10

12 Page,

ENLARGED VALVE DETAIL

2 PLACES

CYLINDER GP
RH LIFT
272-2766

CYLINDER GP
LH LIFT
272-2767

VALVE GP
RH QUICK DROP
276-7928

CYLINDER GP
RIPPER LIFT
4T-9290

CYLINDER GP
TILT
272-2768

VALVE GP
LH QUICK DROP
276-7928

VALVE GP
IMPLEMENT
BANK-1 (LIFT)
273-5505
BANK-2 (LIFT,TILT or RIPPER)
273-5504
BANK-3 (LIFT,TILT,RIPPER)
271-0871

FILTER GP
HYDRALIC OIL
271-0872

VALVE GP
BREAKER RELIEF
191-5439

12 Page, Color 2,

KENR6358-01

(Dimensions: 25 inches x 24 inches)

AA

AIR VACUUM

AIR RELIEF

TANK GP
HYDRAULIC & FUEL
269-8956

INLET

DOZER LIFT

DOZER TILT

RIPPER LIFT

VALVE
OUTLET
271-0877

VALVE
INLET & RELIEF
271-0876

VALVE GP
CONTROL
(BULLDOZER TILT)
271-0875

VALVE GP
CONTROL
(BULLDOZER LIFT)
271-0874

VALVE GP
CONTROL
(RIPPER)
271-0875

LINE PATTERNS
Pressure Line

PUMP GP
MAIN HYDRAULIC
270-6258

TANK

Pilot / Load Sensing Pressure

Drain / Return Lines
Component Group
Attachment
Air Line

CALLOUTS

A
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
MAIN PUMP OUTPUT
DOZER LIFT CYLINDER CONTROL CIRCUIT
DOZER TILT CYLINDER CONTROL CIRUIT
REAR IMPLEMENT CONTROL CIRCUITS

YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

THIS SCHEMATIC IS FOR THE D7G2 Track-Type Tractor

RIPPER LIFT CYLINDER CONTROL CIRCUIT

PART #: REF 281-6266 (MM) Chg 02

SUPPLY LINE
DRAIN / RETURN LINE

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations