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PIPING
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
Table of contents
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Page
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3
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6
8
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10
11
12
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13
14
14
14
Enclosure:
Piping (Doc no. 5:01004) :
Tightness requirement
Tightness test protocol
15
16
Existing rules, regulations and standards must be observed. In case of doubt, check with
the manufacturer. Metric units are used throughout the manual. Dimensions are given in
millimetres (mm), unless otherwise stated.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
Urinal
Exhaust-air
pipe
Main line
Non-return valve
Inspection opening
Transport pocket
Vacuum
interface valve
Sloped
min. 1:20
Shore
connection
Vacuum gauge
Pressure
switch
Shut-off valve
Ejector
Discharge valve
Pump
Collecting unit *
Connection to a
sewage treatment
plant or holding tank
*) The collecting unit can be based on Evac ejector system, where the collecting tank
is under atmospheric pressure, or on Evac vacuum tank system, or On-line vacuum
generating system.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
2. Pipe materials
Pipe material must be suitable for sewage transport in vacuum conditions (pressure piping). Fire, corrosion and
maintenance aspects must be considered.
Material
HDPE
PVC
Steel
Stainless steel
AISI 316
Use
In accommodation, In
In engine room area In
up to size DN 65
accommodation, and in areas where accommodation,
up to size DN 65
up to size DN 65 the temperature is
higher than average (70)
room temperature,
Sizes above DN 65
PN 10 (PN 6)
PN 10
To be tested and
Minimum PN 10 (PN 6)
approved for
pressure
vacuum
class
applications
Joints Butt welding
Glue joint
Welded joint
Socket
Resistance welding
Flange coupling
Couplings
LORO-VAC
Zinc
coated
orsteel
equal
Cu/Ni
In
Special
accommodation, application
up to size DN 65
(70)
To be tested and
approved for
vacuum
applications
Socket
Couplings
3. Pipe sizes
Number of
vacuum
toilets in
cabins *
3
25
100
or Public
toilets*
or
or
or
1
5
25
Cu/Ni
d x s (mm)
44.5 x 1.5
57.0 x 2.0
89.0 x 2.5
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
4. Pipe connections
Connections have to be tight. Joints must be smooth and must not in any way decrease the cross-section area of
the pipe.
HDPE to HDPE
Chamfer
Mirror welding
HDPE-pipes are joined together either by means of mirror welding or with an electric sleeve. In manual mirror welding,
the interior of the pipe is chamfered prior to welding. Observe heating temperature, compression time and power, given
by manufacturer of the pipe. Mirror welding is mainly used for prefabricated subassemblies.
PVC to PVC
PVC-pipes are joined together by means of solvent sleeve.
STEEL to STEEL
The steel pipes are joined together either by welding or by flange connection.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
HDPE to STEEL
PVC to STEEL
5. Pipe fittings
Use fittings with large enough curvature radius or use fittings with 45 bends.
Pipe bends located > 3 m from the toilet or interface valve must have large radius or 2 x 45 elbows.
Plastic
Galvd steel
Steel
2x45
elbows
r >2.5d
Weld
Solvent / Weld /
Rubber Seal
Thread
Toilet and interface valve connections within lenght of max 3 m can be made with short radious bends.
Evac Rubber bend
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
6. Brackets
In vacuum piping high "slug" speed temporarily creates strong forces at bends and branches. Pipes must be firmly
secured by using brackets and clamps. For plastic pipes use steel brackets with a resilient liner between bracket and
pipe, or plastic clamps. Ensure that pipes will not be damaged by vibration or thermal expansion / contraction. Brackets
or clamps must be fitted at every change of direction. When connecting a riser pipe to an overhead main line, brackets
or clamps must be secured both behind the toilet and at deckhead. For straight steel pipes, fit brackets at 2.5 m centres
and on plastic pipes at 1.5 m centres, or according to makers recommendation.
When riser pipes are used, please follow enclosed riser pipe rules in item 10.
Clean out
Transport pocket
Transport pocket at 25 - 30 m
center to center (C/C)
Clean out
Transport pocket at 25 - 30 m
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
H2
H3
H1
L = <1m
B. Reforming pocket needed
When pocket in branch or main pipe is more than 1 m always design and install a reforming pocket.
>1m
Reforming pocket
Slope 0,2%
D
45
D = outside diameter
C/C 25-30 m horizontally
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
4D
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
H1 + H2 + H3 + H4 ...>3 m
H3
H1
H4
H2
Horizontal pipes
Horizontal pipes shall run either downwards in the direction of the flow or horizontally,never with a steady upward
gradient. Trim, roll and pitch of the ship shall be noticed.
Max lenght for a straight horizontal pipe is 25 - 30 m before a pocket, non-return valve or downward piping.
9. Branches
45
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
d
Mainline
45
Upper
projection
Branch line
Typical 2-3 m (one deck height) riser pipe with a toilet or interface valve.
Connection
from above
>3D
A
45 connection
to main pipe
Min. 1 m
Max. 1.5 m
2 ... 3 m
DN40
riser pipe
Straight riser
pipe without
changes of
direction
Transport pocket
45
A-A
Max.
1.5 m
Deck
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
Riser pipe with lift 3 ... 5 m lift is allowed only immediately after a toilet and back flow must be
prevented by a transport pocket and non-return valve.
Non-return valve
DN50
DN40
Straight riser pipe
NO
YES
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
10
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
A non-return valve shall always be fitted in a toilet connection with a riser pipe exceeding 3 metres.
Non-return valve
> 3m
NOTE: As mentioned in section 10, it is preferable to provide two horizontal collectors. One for connections from
above, and one for connections from below. The non-return valves may be omitted.
11
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
Locations:
1. At the end of horizontal pipelines
2. At the upper end of vertical main pipelines
3. At intervals of 25 - 30 metres on horizontal pipelines
4. At pockets
5. At 90 bends
2.
1.
4.
3.
5.
Simple sleeve
Vacuum pipe
Alternatively
Seal
Deck
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
Deck
12
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
500
500
50
Plastic pipe
Steel pipe
Mineral wool
50
!NOTE: Fire-protection rules and rules about watertight compartments shall be observed.
BSP 1/2"
3.
DN Y
1.
4.
10.
5.
7.
6.
8.
DN X
9.
DN 65
DN X is usually equal or one size larger than the incoming mainlines DN Y, however, DN X
is at a minimum DN 65.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
13
EVAC
Doc. 5:01001E
PIPING
PIPING
DESIGN AND INSTALLATION
80
100
d5
77.7
90.3
115.9
88.9
114.3
d5
DN
16
18
Pipe dimensions
14
EVAC
Doc. 5:01004F
PIPING
PIPING
TIGHTNESS REQUIREMENT
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC
Doc. 5:01004F
PIPING
PIPING
TIGHTNESS REQUIREMENT
General
All piping must be tightness-tested before toilets, interface valves and vacuum units are connected to the piping
system. Tightness must be checked pipe section by pipe section. Finally the complete vacuum piping must be
checked.
Documentation of results
Always document the results ( use enclosed test protocol ).
Vacuum
Pressure
Tested by / Date
Water
Approved by / Date
cc.
Yard
Owner
EVAC
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC
Doc. 5:01002E
PIPING
PIPING
OPERATION AND MAINTENANCE
Ta b le of contents
1.
2.
3.
General
Pipe cleaning
Pipe cleaning examples
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
Page
2
2
3
EVAC
Doc. 5:01002E
PIPING
PIPING
OPERATION AND MAINTENANCE
1. General
This document provides information about pipe operation and maintenance and shall be used as advisory only. The
maintenance shall be carried out by qualified and authorized personnel to avoid any risks and misuses. While carrying
out the maintenance, the safety instructions must be followed.
Follow-up of pipe condition
As sewage is an aggressive liquid and can cause corrosion which may lead to leakages in pipes and in system
components, it is recommended that the piping should be inspected 2...4 times per year visually through cleaning plugs
and flanges.
During inspection, also check the cleaness of the pipe. The risk of built-up deposits is most likely in horizontal pipe
lines, near urinals, in places where the sewage flow is slow and in areas, where the temperature is high. If any serious
deposits or build-ups occur, clean the pipe by the following method: Rinse the piping with a lime-removing agent, e.g.
15--30% phosphoric acid or similar. The agent should be poured into the toilets at the end of each main branch of the
piping. The acid should be allowed to work for some hours depending on the amount of solid built-ups. Occasionally
a piping treatment may be necessary where toilets and other components are removed and piping plugged and filled
with circulating chemical for 4...24 hours at regular interval.
! NOTE: Before filling up the piping with chemicals, check pipe tightness by filling the pipes with water. Strong chemicals
may be harmful to the pipes and biological treatment plant.
! HINT: Todays camera technology (camera into vacuum piping) makes it very easy to locate problem section(s) of
piping or how frequently pipe cleaning should be done.
2. Pipe cleaning
Best results will be achieved if regular cleaning procedures are adopted from the very beginning of the vessels delivery
from the yard.
Evac has developed automatic dosing pump set ( P/N 6540390 ) where cleaning chemical can be fed into the piping
automatically.
Pipe cleaning with chemicals
By the time, vacuum sewage piping may exhibit signs of build-up deposit.This problem can in most cases be reduced
or totally eliminated by undertaking relatively simple preventive maintenance measures. It is recommended that ships
experiencing problems with build-up adopt the following maintenance routine:
Install automatic dosing pump set at strategic places in the piping.
Pour suitable chemical (see attached list) in each toilet at the end of each vacuum line with a build-up of deposit
problem and flush the toilets.
Initially, repeat the procedure every week. Once the problem has been brought under control, repeat the treatment
regularly.
In cases of severe problems, it is recommended that an experienced service company is
contacted to solve the problem.
! NOTE: If used excessively, some chemicals may degrade the performance of some biological treatment plants.
Local regulations must be adhered to when handling some of the listed chemicals.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC
Doc. 5:01002E
PIPING
PIPING
OPERATION AND MAINTENANCE
Country
Global
USA
Global
Finland
P50
Ab Prols fabrik
Sweden
Uriclean
Uniservice
USA
Contact information
www.ashland.com
www.unitor.com
Tel.: + 358-18-23200
Fax: + 358-18-23066
Tel.: +46-8-556 21050
Fax: +46-8-68802
www.uniserviceamericas.com
Virtus Gmbh
Kleines Wegfhrels 10
D-21756 OSTEN
Germany
Tel: +49-4776-8383
Fax: +49-4776-838484
or 838 485
E-mail:
klaeke@virtus-ship.de
Automatic
dosing pump
Chemical
tank
1. Pipe cleaning is carried out by automatic dosing unit at the end of pipe line approximately once per week.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC
Doc. 5:01002E
PIPING
PIPING
OPERATION AND MAINTENANCE
2. It is recommended to dose chemical into the manifold and collecting unit, to keep the pumps and ejectors valves
free from deposits.
Chemical
! NOTE: It is recommended to use the dosing method regularly. In order to prolong the need for using a more complicated
methods.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC
Doc. 5:01002E
PIPING
PIPING
OPERATION AND MAINTENANCE
2. Isolate the horizontal branch pipe to be treated from vertical main pipe by means of the shut-of valve.
3. Check the piping drawings to be sure that there are no connections to, for instance, the toilets with riser pipes.
Chemical mixture may overflow through the riser toilets.
4. It is always recommended to pressure test the piping with water to ensure that there are no leaks or connections
with overflow possibility before chemicals are fed into the pipe.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC
Doc. 5:01002E
PIPING
PIPING
OPERATION AND MAINTENANCE
5. There can be places in the piping system where a drilled hole has been used to find the location of a pipe blockage.
Occasionally such drill holes may have been plugged inappropriately only to stand vacuum, not pressure or
chemicals. In this case there is a risk the cleaning chemical may penetrate the plugged hole and cause leakage.
Such holes shall be secured properly by ordinary connectors prior the work and pressure tested with water.
A drilled hole
6. To ventilate the piping during chemical filling, open the vacuum piping for instance adjacent to the chemical feeding.
It is important that the open end of the piping system is well ventilated, because chemical cleaning process is creating
toxic gases. Do not have open flames, sparks, or any sources of fire in the vicinity of the open end of piping.
Proper ventilation
Chemical
7. Fill the branch pipe with the cleaning chemical. The reaction between the deposits and the chemical will start
immediately and the "cooking process" begins.
8. During the treatment, the piping can be knocked to remove the deposits from the pipe walls.
9. Normally the treatment time varies from 4 to 24 hours.
10. After the treatment, flush the piping thoroughly with water starting from the toilets nearest the vertical main pipe.
(If the flushing will be started from the end of horizontal main pipe, there is a risk that the removed deposits will block
the pipe). Occasionally a second treatment may be necessary.
Piping cleaning, circulation method
There are speciliazed companies to clean sewage pipes by circulating cleaning chemicals through the piping section.
All components are first disconnected from the section pipe to be cleaned. Piping is filled with water to be sure that
there are no leaks. Chemical circulation hoses are connected to the pipe to be cleaned. Chemical is circulated until
the section pipe is clean. More detailed information is available on request.
When using cleaning chemicals always follow manufacturers instructions for safe use chemical and disposal.
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.
EVAC
Doc. 1:01136B
TECHNICAL DATA
Chemical
Pipes
SS 316
Black steel
Galvanized Steel
2
2
2
2
3
3
1
2
3
3
2
2
Epoxy coated,
galvanized steel,
type LORO
4
4
2
2
CuNiFer
3
3
2
2
Scale:
1 = Very good
2 = Good
3 = Moderate
4 = Not recommended
EVAC reserves the right to make alterations to this specification without prior notice.
Copyright Evac Oy. All rights reserved.