Messrs.

CEVHER DOKUM SANAYII A.S.

Ankara Cad.No.208
35050 - Bornova- Izmir
Turkey

Travagliato (Italy), 10/10/2016

- OFFER No. 16/03873 -

We thank you for your kind request and we have pleasure in sending you our offer for the
supply of:

No. 1 cold chamber high pressure die casting machine

Model OL 1900 CS
equipped with accessories and peripheral equipment
CONTENT OF THE OFFER No. 16/03873:

Pos.
1.
1.a
1.b
1.c
2.
3.
4.a
4.b
4.c

Description
Price details
Basic machine configuration and standard equipment
Auxiliary and/or requested machine equipment
Peripheral equipment
Supply conditions
General sales conditions
Technical machine description
Machine optional description
Peripheral equipment description

1.

1.a

PRICE DETAILS

Horizontal cold chamber basic machine configuration and standard

equipment

Basic machine includes:

Electric Installation and Control System:

o ABB control cabinet frame
o PLC Siemens series S7
o Idra Inject Computer IC 3.0 Multi Touch Supervision System for graphical
parameters setting, 3D diagnostics and embedded peripherals interface.
o 18.5 inch multi touch screen with tablet style gesture navigation
o Graphic display of curves, control of quality and production
o Roof-mounted air conditioner in control cabinet
o Hour counter and electronic cycle counter integrated in the Supervision System
o Standard cable length from control cabinet to machine pumps: 7 meters
o Free standing operators panel standard cable length 4 meters
o Transducers on closing , central ejection and injection stroke
o Electric circuit with decentralized Profinet logics with reduction of cable number
either for control cabinet connection and on the machine
Electric Interfaces for:
o Automatic injection plunger lubrication
o Injection pressure reduction
o Automatic metal ladle unit, type CLE or CRE in Profinet
o Automatic die lubricator, type LS in Profinet
o Robot type ABB for casting take-off in Profinet
o IDRA standard core-pull programs (see technical description)

(Mechanical and hydraulic interfaces are available on request!)

Hydraulic installation and Injection Unit:
o Hydraulic control with proportional valves and final brake
o I.C.S II (Idra Control System II) for control of injection speed with closed loop
(Parker TDP valve) - up to 10 settable speed
o Intensifier for final pressure intensification, separated (rod for movement
visualization on request)
o Progressive injection
o Fluid level control in tank
o Fluid heating with pump in low pressure
o Brazed plate heat exchanger with circulating pump
o Exclusion valves on hydraulic system (Injection, Clamping, Central Ejection) to easy
fault tracing

Offer No. 16/03873 - OL 1900 CS

Central ejection and core-pull unit

o Hydraulic central ejection by means of two cylinders driving a bumper plate
o Settable delay on central ejection control
o Core-pull control (Group 1) on moving platen
Clamping Unit:
o Automatic point-to point oil toggle lubrication
o Block-Control "I" (control and automatic adjustment of clamping force)
o Adjustable sliding shoes on moving platen
o Die height adjustment with hydraulic motor
Safeties:
o die safety (final close in very low pressure)
o die filling check (injection piston stop at 2nd phase start point)
o electrical safety guard on operators side (fixed to the floor)
o electrical safety guard on operators opposite side (fixed to the floor)
o accident coverage for all moving parts
o protection guards (manually operated) on both injection sides
o electro-hydraulic safety on closing/opening
Paint:
o Machine colour GREY RAL 7035
o Safety guards colour BLUE RAL 5014
Documentation:
o No. 1 set of machine operating and maintaining manuals (paper copy)
o No. 1 copy of machine operating and maintenance manuals on CD-ROM
(available languages : Italian, English, German, French, Spanish. Other languages
on request)
o CE Certificate type A for the machine only according to the current rule 2006/42/CE

BASIC MACHINE PRICE OL 1900 CS................................ 1.148.400,00

NOTE:
The supply does not include:
-

injection sleeve, plunger piston and relative plunger rod

hydraulic fluid
nitrogen charge

Offer No. 16/03873 - OL 1900 CS

1.b

Auxiliary and/or requested machine equipment

The machine can be equipped with the following options

1
1.02

1.23

Electrical Installation and Control System:

S.P.C Statistical data analysis with management of production
Database
Network connection for remote diagnosis
Three colour lamp on control cabinet
Special program for data control and storage of working cell peripheral
equipment (interface adjustment for extracting robot, spray robot and
metal ladle, with "Home Position" function, in machine supervisor only
if equipment has Profibus card)
Extended programming of safety gate on robot side after cooling time 1

2
2.01

Electric Interfaces:
Electric interface for Vacuum System

3
3.02
3.04

Hydraulic Installation and Injection Unit:

Automatic injection plunger lubrication
I.C.S II (Idra Control System II) for control of injection speed with
closed loop (Parker TDP valve) - up to 10 settable speeds
Set of injection sleeve, rod and plunger in copper berillium (Idra
standard)
Automatic injection lifting release
Toggle system metal cover to protect toggle from contamination

1.03
1.13
1.21

3.08
3.11
3.12
3.13
3.14
4
4.02.1
4.02.2
4.02.3
4.02.4
4.03.1
4.03.2
4.04
4.05
4.10
4.11
4.12
4.14
4.15
4.16
4.17
4.18

Plunger rod cover, locking

Alfa Laval plate heat exchanger with circulating pump

Central Ejection and Core-pull Unit:

Corepull group M1 on Moving Platen
Corepull group M2 on Moving Platen
Corepull group M3 on Moving Platen
Corepull group M4 on Moving Platen
Corepull group F1 on Fixed Platen
Corepull group F2 on Fixed Platen
(Manual) pressure reducer for each corepull group (total 6)
Double non return valve for each corepull (total 6)
Corepull on moving or fixed platen with software squeeze pin
Software for free corepull programming on fixed and moving platens
Accumulator for corepulls on moving platen (125 lt capacity)
No. 2 squeeze pins on moving platen with accumulator
No. 2 squeeze pins on moving platen with accumulator
No.1 squeeze pin on fixed platen with accumulator
Connection derivation manifolds for all corepulls (3/4")
No.10 Quick couplings type Staubli

Offer No. 16/03873 - OL 1900 CS

Standard

Standard
278,00
5.220,00

1.500,00

1.130,00

4.990,00
Standard

5.850,00

7.380,00
3.500,00
400,00
6.250,00

Standard
3.910,00
3.910,00
3.910,00
4.240,00
4.240,00
9.180,00
5.460,00
1.530,00
1.520,00
18.110,00
9.400,00
9.400,00
4.700,00
19.600,00
8.500,00

5
5.03
5.04
5.07

Clamping Unit:
Unscrew of 2 top tie-bars
Block-Control "I" (control and automatic adjustment of clamping force)
Opening stroke mechanical limitation

82.900,00
Standard
6.500,00

6
6.04
6.06

Quick die change devices:

Automatic Die Clamping (Idra design)
Automatic Central Ejection Clamping, rod type (third plate)

63.090,00
14.010,00

7
7.04

Miscellaneous:
Box with flowmeters and thermometers with 8 circuits fitted on
operator side (without piping)
Anti-vibration pads
Feeding system on pump motor by means of vector inverter for energy
saving
Thermoregulation unit plant on the machine, 4 circuits on moving
platen and 4 circuits on fixed platen , consisting of:
-Modular ducts containers, containing stainless steel pipes AISI 316
with insulation by glass wool and with hydraulic joints at the endings;
- Manifolds complete of stainless steel taps 1/2" and hydraulic links for
connection to the hoses;
- Stirrups of anchorage
- 3/4" stainless steel hoses from the thermoregulators to the fixed
installation and from the fixed installation to the manifolds of the fixed
and mobile part of the die with translation;
- Docking station, 4 positions (4 units double zone)

2.700,00

13.830,00
23.030,00

38.500,00

7.13
7.14
7.18

TOTAL MACHINE ACCESSORIES

Offer No. 16/03873 - OL 1900 CS

388.668,00

1.c

PERIPHERAL EQUIPMENT

Pos. Q.t Description

Price

1 Energy Saving Lubricant Pressurization Station ESLPS

(see attached description)

4.920,00

1 Extracting robot model ABB type 6700-155kg/2.85m

(see attached description) complete with:
- Profibus card
- Limit switch on axis 1
- Fan cooling unit
- Standard Schunk gripper for casting extraction
(diam. to be specified)
- Casting complete control with 8 photocells
- Robot base for floor mounting
- Protection fence
- 20 mt cable, diecasting machine-robot
- 20 mt cable, pusbutton panel to control cabinet
- External operating controls in a case, motor on, emergency
stop and operating mode
- HMI support for external operator panel on safety fences side

93.500,00

1 Dosing furnace type STRIKO-WESTOFEN model

WESTOMAT 2300 S
(See attached description) and complete with:
- loading cell
- riser tube (please specify diameter)
- cleaning tools
- Profibus interface
- Air conditioning for control cabinet
- Lifting platform with hydraulic system
- Maintenance platform
- Load channel from furnace to plunger

148.600,00

1 Wollin automatic die lubricator model PSM 4F 2000-2500

2000X2000 PC2 Complete with:
- 8 Spraying- and blasting circuits, 2 separate high
pressure blasting circuits
- Vertical stroke . 2000 mm
- Horizontal stroke: 2000 mm
- programmable pressure control
- automatic central lubrication unit
- PC 2 process control incl. portable operator device with
10 m cable
- Cable PSM Control - PSM : 20 m
- Cable PSM Control - DCM-Control: 5 m
- Air pressure control
- Profibus connection

105.300,00

Offer No. 16/03873 - OL 1900 CS

4.01

- Cooling device for control cabinet

- Mounting stand for operator console
- Automatic rising circuit
- Metal filter for cooling unit
1 Special Spraying Tool Powerspray PS 25 consisting of:
- no.60 nozzles + 20 air blasting nozzles on moving plate side
- no.60 nozzles + 20 air blasting nozzles on fixed plate side
- Spray Tool width: ca. 1000 mm
- Spray nozzle type SD 13AM

4 No. 4 Die Thermoregulating units IECI mod. CLIMAT PF-N

330 , 2Z X 18 Kw
Specifications:
- Diathermic oil max. 330;
- Double zone of thermoregulation;
- Pump of circulation SP1O magnetic seal, 60 l/min, 6 bar 1,1 kW
- Heating system with seal weld resistances, leakage free 100%,
with separation of every single element, one kW by one kW;
- Heating power 18 kW;
- Electric supply 380V+3Ph+PE;
- Heat exchange indirect FCX, seal welded;
- Cooling power 72 kW calculated with oil 250C and cooling
water at 25C with 20 l/min;
- Automatic autocooling system;
- Automatic pre-heating system;
- Emptying system by reversing pump and valve for incoming
ambient air;
- Function pressure/vacuum working mode (max 210 C);
- Tank model FE 60 l;
- Cooling system for oil in before tank;
- Electronic temperature controller with PLC IECI TD240 Touch
Screen, color display 3,5;
- Electric main panel IP55;
- Frame 3mm epossidic painted;
- Measurement T1-60 h1250x1350x600 490 Kg.
Thermoregulation software IECI TD2015:
- Double set point for each zone;
- Display return temperature;
- Automatic auto cooling system;
- Automatic pre-heating system;
- Planning timer day/weekly;
- Circulation alarm checking differential temperature between in
and out;
- Quality alarm checking differential between real and set
temperature;

Offer No. 16/03873 - OL 1900 CS

24.500,00

75.000,00

- Automatic safe system when water in the oil, decreasing

temperature under 100C and trying to get it up, to aid the water
evaporation;
- System alarms and status display;
- Modbus protocol external connection.
5.01
5.02

1 Adaptive System with Inverter on the pump (IECI Patent) driven

by the differential of temperature (price for 4 units).
1 Full software connection system by Gateway Modbus/Devicenet
towards DCM IDRA

5.800,00

1.100,00

1 No. 1 Die Thermoregulating unit IECI mod. CLIMAT PF-N

250 , 1Z X 12 Kw for SHOT SLEEVE
Specifications:
- Diathermic oil max. 250;
- Single zone of thermoregulation;
- Pump of circulation SP1O magnetic seal, 60 l/min, 6 bar 1,1
kW
- Heating system with seal weld resistances, leakage free 100%,
with separation of every single element, one kW by one kW;
- Heating power 12 kW;
- Electric supply 380V+3Ph+PE;
- Heat exchange indirect FCX, seal welded;
- Cooling power 72 kW calculated with oil 250C and cooling
water at 25C with 20 l/min;
- Automatic autocooling system;
- Automatic pre-heating system;
- Emptying system by reversing pump and valve for incoming
ambient air;
- Function pressure/vacuum working mode (max 210 C);
- Tank model FE 30 l;
- Cooling system for oil in before tank;
- Electronic temperature controller with PLC IECI TD240 Touch
Screen, color display 3,5;
- Electric main panel IP55;
- Frame 3mm epossidic painted;
- Measurement T4 h800x850x440 - 150 Kg.

10.400,00

Thermoregulation software IECI TD2015:

- Double set point for each zone;
- Display return temperature;
- Automatic auto cooling system;
- Automatic pre-heating system;
- Planning timer day/weekly;
- Circulation alarm checking differential temperature between in
and out;
- Quality alarm checking differential between real and set
temperature;
Offer No. 16/03873 - OL 1900 CS

- Automatic safe system when water in the oil, decreasing

temperature under 100C and trying to get it up, to aid the water
evaporation;
- System alarms and status display;
- Modbus protocol external connection;
- Pre-disposal for external probe, type J.
7

1 Trimming Press 80 T with sliding table

(see attached specifications)

268.000,00

1 Quenching tank in Inox steel, complete with motor, pump,

heat exchanger and removable grid for overflows

19.800,00

756.920,00

TOTAL PERIPHERAL EQUIPMENT

Offer No. 16/03873 - OL 1900 CS

1.g

SERVICES

Working cell engineering and CE certification

Ex Idra Works

Training in Idra plant for customers technicians for 1 week

(board & lodging and travelling expenses excluded)

5.000,00

Assembling & commissioning by Idra technicians

(Board & Lodging and travelling included)

65.000,00

Production start-up and technical support/training by one Idra

expert for a period of 3 weeks
(board & lodging and travelling expenses excluded)

15.000,00

TOTAL SERVICES AMOUNT

104.500,00

Offer No. 16/03873 - OL 1900 CS

19.500,00
Included

10

1.e

PRICE SUMMARY

Pos. 1.a
Pos. 1.b
Pos. 1.c
Pos. 1.g

Basic machine price

Auxiliary and/or requested machine equipment
Peripheral equipment
Services

1.148.400,00

388.668,00

756.920,00

104.500,00

TOTAL SUPPLY AMOUNT

2.398.488,00

Offer No. 16/03873 - OL 1900 CS

11

SUPPLY CONDITIONS

Delivery point:

Ex our Works in Brescia, loaded on truck (standard term included in our basic
price)
Note:
Quotation for special delivery conditions is available on request
See point 1.g Services
Where despatch and/or delivery of the goods are prevented or delayed through
Force Majeure, due to unavoidable or unforeseeable circumstances which are
beyond of the control of Idra, such as strike action, or their suppliers or
carriers companies, accidents, administrative or regulation-related difficulties
etc. Idra cannot be considered liable.

Packing:

Excluded.
Quotation for packing is available on request, such as:
- Protection grease for sea fright
- Open Top container or wooden crates

Delivery terms:

The terms are as machine tested and ready for customers approval at our
works.
It is 8 months from:
a) Date of receipt written Purchase Order complete with technical specification
b) Full respect of payment terms (as explained in the clause Payment
Terms)
c) If anything different is not requested or not indicated in your purchase
order, we will follow the standard configuration shown in our offer.
d) The delivery date valid for contract terms is the one indicated in our order
confirmation.
e) Any modification and/or addition during manufacturing period can cause
delivery delay and/or extra costs.

Delivery
Postponement:

In case of late delivery due to:

- late submission by the customer of the technical specifications required for
the project completion;
- late deputation of customers personnel for the pre-acceptance of the
equipment;
- late delivery of the carrier when the transportation is organized by the
customer;
- customers request for modification to the original project involving a delay
in the delivery date;
- failure to deliver the equipment for causes not attributable to IDRA,
IDRA will charge the customer the interests based on late payment interest rate
provided by the Italian Law and calculated on the part of payment still to be
collected for the entire period of relative delay.
The parties agree that late means after the deadline confirmed by IDRA at the
time of order.

Offer No. 16/03873 - OL 1900 CS

12

Payment terms:

30% down-payment to be paid within 15 days after contract signature.

70% by irrevocable Letter of Credit confirmed by first class Italian bank
to be opened 60 days before shipping date and payable against
presentation of shipping documents.
Any payment delay, not in compliance with the terms of payment indicated in
the order confirmation, will be charged a late payment interest rate applicable
under the Italian Law and calculated for the entire period of the delay.
The parties agree that, in case of default or breach of the payment terms, any
penalty clause at IDRAs charge included in customers order will no longer be
enforceable.

Reserve on property:

Idra is entitled to retain ownership of the supplied equipment until full and final
payment of the invoiced price is made.

Offer validity:

60 days from issue date.

Supply limits:

This offer includes only the items stated and listed; therefore everything not
mentioned is excluded.
We point out following exclusions:
- Foundations and all civil building work;
- Internal transportation and handling an customers works;
- Air, water and electrical connections to customers network;
- Interface connection between supplied equipment not provided by Idra;
- Hardware and Software modifications and/or updating of customers
equipment.

Offer No. 16/03873 - OL 1900 CS

13

Commissioning:

If requested, by our technicians at your cost.

See point 1.g Services
If requested, installation and start-up includes:
- Mechanical, hydraulic and electrical assembly of machine and
auxiliary equipment included in the P.O.
- Start-up of machine and auxiliary equipment included in the P.O., to
verify that all systems are fully functional and ready for production.
- Dry cycling, without metal, of machine and auxiliary equipment
included in the P.O.
- Machine and auxiliary equipment included in the P.O. handed over
to the Customer.
- IDRA will provide for a maximum of 3 days, system and operator
interface training for process technicians, operators, maintenance
personnel after the machine is production ready. (Other training is
available on request.)
IDRAs responsibility ends when the machine and auxiliary equipment
included in the P.O. is handed over to the customer and the Acceptance
Certificate has been signed by the customer.
NOTE: Machine acceptance is mandatory before the cell can be used for
commercial production.
Installation and start-up must be carried out by IDRA technicians or IDRA
authorized technicians and will only cover machine and auxiliary equipment
specifically included in the P.O. IDRA will not be responsible for installation
or interfacing of any equipment not specifically indicated in the P.O.
For proper installation and start-up, the Customer is responsible for the
following activities:
- Prearrangement and installation for water compressed air gas.
- Prearrangement and installation of all cables, cable ducts, underground
passages for feeding and connection of the control cabinets of all the
equipment specified in the P.O.
- All necessary foundation preparations indicated in the Foundation
Drawing attached to the P.O.
- All lifting means, crane, etc. are at customers care and cost.
- Technical personnel to support our technicians on site (mechanical,
electric and hydraulic), local transport, Hotel and meals, visa, etc. and
if necessary a translator.
- Safety fencing and doors around the equipment, which are not supplied
by us.
- Make available personnel for training provided by IDRA, to IDRAs
schedule, for interface, safety and maintenance.

Offer No. 16/03873 - OL 1900 CS

14

Warranty:

Warranty is for a period of 12 months, however not longer than 18 months

from shipment date from IDRAs plant.
The warranty period will start from the date of Equipment Acceptance
Certificate signature, namely the date of the first hot run before starting
commercial production.
IDRA will, at its discretion, repair or replace such components, which prove to
be defective during the warranty period. However the defective part must be
returned to IDRA works.
Wearing parts, consumables, and parts in contact with molten aluminium are
excluded from the warranty.
Warranty will expire if the proper preventive maintenance procedures listed in
the machine manual are not followed and if the instructions given during
installation are not complied with. Warranty will also expire if any
modifications are made to the equipment not authorized in writing by IDRA,
interventions made by personnel not of IDRA or not authorized in writing by
IDRA, or use of parts or spare parts not supplied by IDRA. Manpower costs for
interventions made during warranty will be at IDRA charge.
IDRA warranty will expire in particular for:
-

Negligence in the use of the equipment

Non compliance of the ordinary maintenance activity detailed in the
maintenance manual supplied with the equipment
Power surging of the equipment exceeding the permissible limits (+/6% of the nominal voltage).

We are with pleasure at your complete disposal for any further information you may need
and remain
Yours faithfully

IDRA S.r.l.
R. Ferrario, General Manager
F. Panni, Area manager

Offer No. 16/03873 - OL 1900 CS

15

3. IDRA GENERAL SALES CONDITIONS

1.

2.
3.
4.

5.

6.

7.

8.

9.
10.
11.
12.
13.

This is a conditional sale; therefore the Buyer becomes owner of the goods after receipt of the final payment. Lack of
payment within the set terms of two consecutive instalments authorizes the Seller to cancel the sale. In this case the
Seller has the right to immediately have the machine returned and to keep the instalments collected as
compensation for loss and rent, apart from the right of a further compensation for damages.
The scope of supply is specified in the Order Confirmation; any materials, services or performances not included will
be invoiced separately. Prices are ex- Sellers works.
The Seller will modify the standards of the product only on explicit request of the Buyer. The modifications will be at
an extra price.
Payments will be settled as specified in the Order Confirmation. If the Buyer is late with any payment, the Seller can
suspend the fulfilment of all obligations until this payment is made. Delays in payments will imply automatic debiting
of interest, calculated with the interest rate on late payment in force in Italy. The Buyer cannot demand any eventual
non-fulfilment by the Seller if payments are not up-to-date, in the same way any rights of the sale will lapse.
Shipment is carried out in the most suitable way, unless specifically requested by the Buyer and stated in the Order
Confirmation. Expenses for packing, eventual part disassembling, insurance, transport, customs, etc. are at Buyers
charge. Goods are always shipped on behalf and at risk of the Buyer.
Where despatch and/or delivery of the goods are prevented or delayed through Force Majeure, due to unavoidable
or unforeseeable circumstances which are beyond of the control of the Seller, such as strike action, or their
suppliers or carriers companies, accidents, administrative or regulation-related difficulties etc. the Seller cannot be
considered liable and any delivery terms shall be extended accordingly.
Delivery Terms are specified in the Order Confirmation. Technical modifications requested after Order Confirmation
date will postpone the delivery date and will no longer be binding. It is agreed that the delivery date will be extended
without any Sellers responsibility during the period of Majeure Force events such as fire, earthquake, flood, national
strike, lock-out, general insurrection and any other event which could jeopardize the normal execution of the supply.
The Seller undertakes to deliver the machines fit for the work they are normally used for and according to the
specifications expressly stipulated with the Buyer. Sellers liability is strictly bound to the obligations stipulated.
Therefore it is expressly agreed that the Seller will not be obliged to compensate eventual missed industrial or
economic targets and under no circumstances any consequent loss. The Seller is not responsible for the machine
conformity defects and faults due to non-compliance with the provisions foreseen in the instruction and maintenance
manuals and for bad use of the machine. Furthermore the Seller is not responsible for the defects due to alterations
and/or repairs carried out by the Buyer without the previous written approval from the Seller. This also causes expiry
of the warranty right. The warranty terms are valid only provided that the machine commissioning and start-up have
been carried out directly by the Seller or through personnel appointed by the Seller or at least under the control of
his technicians.
The machine warranty is for a period of 12 months, starting from the date the acceptance certificate is signed and
however not longer than 18 months from shipment date. Even if the Buyer intends to provide, at his own expenses
and risk, machine storage in the sellers factory, shipment must be considered as occurred. The conformity fault
claim must be sent by registered mail or fax and it must indicate the exact information regarding the fault found. The
Conformity Fault Claim cannot be made after expiry date of the warranty period. After official claim by the buyer, the
Seller is forced to take back the faulty part and once the fault has been identified, decide if to replace the faulty part
with a new part or repair the part himself or by a third party of confidence at his expenses. The delivery of the new
and /or the repaired part will be made as soon as possible and no claim for damage or extension of the warranty
period can be requested in case of delay. Warranty does not cover parts subject to quick and continuous wear and
parts in contact with liquid metal.
Any drawing, document, technical-information or software relative to the machine manufacturing is exclusive
property of the Seller and the Buyer will have no rights on them.
The contract cannot be transferred by one party without permission of the other party.
Condition of the Purchase Order is the acceptance of the present General Sale Conditions, which cannot be
changed unless expressly agreed in written.
For every dispute Brescia will be the only competent court and the Italian law will be applied.
IDRA s.r.l. guarantees the treatment of personal data in observance of the current regulations (Act 196/03 and
following amendments); the full informative report according to Art. 13 is available from this link in our website in
the section Privacy Informative report for Customers and Suppliers.

_______________________________

We expressly approve clauses No. 1-4-5-6-7-8-9-10-11-12-13

Offer No. 16/03873 - OL 1900 CS

16

_______________________________

4.a

4.0

TECHNICAL MACHINE DESCRIPTION

TECHNICAL DATA OL 1900 CS

DESCRIPTION

U.M.

OL 1900 CS

Clamping force

kN

19.600

Clamping force
Injection force with 20 bar
counterpressure
Ejection force

Ton

1.998

kN

1.210

kN

688

Max. die height

mm

1.450

Min. die height

mm

600

Platens dimensions (HxV)

mm

1960x1960

Tie bar spacing

mm

1250x1250

Tie bar diameter

mm

250

Movable platen stroke

mm

1.400

Ejection stroke

mm

280

Max. shot weight (Al alloy)

kg

28

cm^2

4.995

Dry Cycles (as per DIN 24480)

n/1'

2.1

Pumps motors power

kW

2x45

Machine weight

Ton

98

11.7x4.2x4.4

Max. projected area (400 bar on metal)

Machine dimensions (L x W x H)

Offer No. 16/03873 - OL 1900 CS

17

4.1

COLD CHAMBER PRESSURE DIE CASTING MACHINE OL-CS

The OL-CS range of cold chamber pressure die casting machines are designed and
manufactured according to IDRA experience and customers inputs, for high
performance and constant product quality in time.

4.1.1

MECHANICAL STRUCTURE
CLOSING UNIT
The mechanical structure of the OL-CS range machines is the outcome of long
technological experience with continuous improvement to the solutions used, which
guarantee long duration and higher performance.
Hydraulically operated horizontal double toggle mechanism, with 5 points, ensures
sturdiness, fast movements and long strokes of the moving platen. The closing and
central ejection movements are measured by stroke transducers that allow settings to be
made directly from the machine control cabinet.
Bushings and pins are made in steel and have a point-to-point oil lubrication system
fed by a centralized controlled unit with a safety pressure switch.
Moving platen and connecting rods are made from widely dimensioned castings to
ensure maximum stiffness. Movement is extremely smooth due to adjustable bronze
sliding shoes which slide on hardened and tempered guides fitted on the machine base.
Moving platen stroke can be set by transducer and controlled by proportional valves.
Platen parallelism is fast and simple by adjusting the tie bar nuts of the fixed
platen.
Fixed platen designed for limited bending and excellent support for dies and with
water cooling circuit.

Reaction platen made in monobloc casting without welding or added material, is

equipped with a gear system activated by a hydraulic motor for automatic die height
adjustment.

Central ejection unit consists of a thick plate operated by 2 hydraulic cylinders for
free stroke adjustment by the stroke transducers.
Forward and return movements controlled by adjustable timers with independent
setting of speed and pressure and possibility of repeatability.
Machine tie bars in hardened and tempered steel alloy Ni-Cr-Mo with hard chrome
plating for high resistance to wear and corrosion. Tie bar locking with special traction
nuts on fixed and cylinder plates. The thread is obtained by cold rolling which ensures
better resistance compared to the turned threads.

Offer No. 16/03873 - OL 1900 CS

18

Block Control (tie bar monitoring)

Unit for measuring and monitoring the locking force. The set tolerance load of each
tie-bar is controlled by means of special electronic transducers, which send a signal to
the terminal. In case the clamping force is not within the set range, it automatically
provides to take it to the correct value
MACHINE BASE UNIT
The machine base has a electric welded steel structure and is very rigid to guarantee
machine alignment and distribution of loads.
INJECTION UNIT
The injection unit is in integrated and modular hydraulic steel blocks which avoid
use of external pipes thus reducing the risk of oil leaks. Lifting for injection position
adjustable by means of a hydraulic cylinder. Hard chromed injection cylinder with a
one-piece injection piston and glide rings and pressure seals.
Speed adjustment of the injection phases is by means of proportional valve which
controls the flow on the cylinder discharge to enable final braking..
Third phase intensification is by means of a separate intensification cylinder with
control of the final pressure value with back pressure control by the Idra Bicostant
system assuring a reliable constant final value and reducing pressure peaks due to
intensification high speeds.
Intensification plunger movement is displayed on an external rod.

Offer No. 16/03873 - OL 1900 CS

19

4.1.2

HYDRAULIC UNIT
The hydraulic unit of the OL CS range machines is made exclusively with components
from international high qualified vendors. Maximum hydraulic line pressure 160 bar.
The unit has a large capacity tank incorporated in the machine base with an electric
level control and filtering system. Hydraulic proportional valves situated on manifold
with cartridge valves control all movement flows and pressures..
High pressure flexible hoses are used to minimize rigid pipes. The unit is equipped
with exclusion valves to simplify hydraulic fault finding.
The hydraulic circuit with proportional valves enables the following parameters to be
set:
Flows
Die mounting
Slow-fast die closing
Die safety
Final closing flow
Slow opening
Fast opening
Opening brake
Central ejection forward-back
Fast-slow die height adjustment
Core pulls IN-OUT
Closed loop injection with 10 speed steps
(1st and 2nd phase)
2nd injection phase (fast shot)
3rd injection phase (intensification)
Biscuit ejection
Injection plunger return
Min.-max. flow

Offer No. 16/03873 - OL 1900 CS

20

Pressures
Die mounting
Low pressure
High pressure
Slow closing
Closing final pressure
Slow opening
Opening brake
Central ejection forward
Die height adjustment
Biconstant charge (intensified pressure)

4.1.3

ELECTRIC UNIT
The electric system on the machine is wired with armoured metal sheaths and fireproof
cables. The electric control is positioned in a separate control panel. The electric unit
conforms to the CEI, VDE, IEC safety standards.
Electronic control panel with Siemens S7 PLC .
NEW Inject Computer IC 3.0 Idra Supervision System with multi touch, glove
friendly screen for parameters setting, complete with 3D diagnostics, integrated
peripheral equipment interface control and air conditioner.

The system is configured in a new touch rich environment with about 90 pages
depending on cell configuration, using tablet style gestures for navigation. The
industrial PC is equipped with Intel i7 latest generation CPU and Windows 7
embedded x64.
Hard disk are SSD military grade.
Operator interface with 18.5 multi touch industrial display(1366x768) and additional
keyboard with the following functions:
- interactive 3D synoptic with Help manual and corrective actions
- simplified graphical setting of parameters and optional functions.
- diagnostics and alarms with help functions for fault finding, storage of data
and statistical analysis with graphic visualization of injection curves

Offer No. 16/03873 - OL 1900 CS

21

Controlled and visual alarms are as follows:

600 for only diecasting machine
300 for ABB Robot
80 for metal ladle CLE
160 for die lubricator LS
100 for trimming press
50 for die thermoregulating units
Additional 80 alarms which can be personalized for other external devices
integrated in to the manufacturing cell such as vacuum system, marking
devices, etc.
Peripherals such as : extracting Robot , Die Lubricators, Trimming Presses and Die
Thermoregulating Units are connected in Profibus or Profinet and are completely
integrated in to the supervision system with alarms which are available and
presented in the same ways as DCM alarms complete with history, so that trouble
shooting and production re-start are simplified.
Machine programme is recalled from die data files and programmes for peripheral
operation are automatically activated.
3D Graphic display of curves, control of quality and production with 5 zones of
process curve control.
Visualization of injection curves for:
- speed
- stroke
- pressure
- Vacuum
- Memorization of a master reference curve with the possibility of comparison
with each consecutive injection curve.
Numerical control of all process parameters with the possibility to set tolerance
values and to use the parameters to output signal for casting quality and control.
Production control managed from MS SQL Server with the possibility to be integrated
into the company foundry management system.
Voltage control for 24V inputs and outputs with I/O cards on machine (Profinet).
All machine movements, core pulls and central ejection are according to the selected
program and fully protected by interlocks.

Offer No. 16/03873 - OL 1900 CS

22

4.1.4

LUBRICATION UNIT

Automatic toggle lubrication, oil type point to point with pump-tank group, electric
level control and pressure switch to control the lubrication cycle. The operator can
adjust intervals and duration.

4.1.5

PRE-ARRANGMENTS
The pressure die casting machine is equipped with the following electric and hydraulicmechanic pre-arrangements:
Automatic die lubricator
Automatic injection plunger lubrication
Automatic metal ladle
Core pull program
Injection pressure reduction
Closing mechanical safety

Offer No. 16/03873 - OL 1900 CS

23

4.1.6

INJECTION SYSTEM
The 3-phase injection system of the OL CS series machines has a pressure intensifier
with separate control circuit. Intensification plunger is monobloc, positioned in line
with the injection cylinder, is connected to a rod that displays the movement.
Independent flow control of the 3 injection phases with proportional valves for fast
reaction times and consistent repeatability.
The injection cylinder diameter is sized to guarantee an adequate injection force even
with castings of reduced thickness and dry shot speeds higher than 7.5 m/s.
With the ICS II system, IDRA Control System II for the closed loop control of
injection , (supplied as an option), adjustment of the injection parameters is in real
time. This system gives the following advantages:
-

Higher process repeatability

Reduced flash with final shot brake
Pressure peaks are eliminated
Setting the curves for die cavity filling (up to 10 speeds)

BICONSTANT
The Patented Biconstant system controls the final pressure value (intensification).
It consists of an oil-nitrogen accumulator, which adjusts the intensification cylinder
backpressure by absorbing the pressure peaks associated with intensification high
speeds. The system guarantees repeatability of the final pressure value and dry
intensification times lower than 15 milliseconds.

Offer No. 16/03873 - OL 1900 CS

24

4.1.7

COMMERCIAL COMPONENTS USED

The system is made with the following main components:

DESCRIPTION
-

PLC Series S 7
Electric motors
Motor reducers for electric doors
Hydraulic pumps
Plate heat exchanger
Hydraulic filters
O-Ring seals
Piston seals
Solenoid valves
Proportional valves
Piston type accumulators
Nitrogen bottles
Nitrogen safety valve
Oil lubrication
Injection plunger lubrication
Limit switches
Position sensors
Tie bar stretching sensors
Squeeze pin accumulators
Welded flanges
Flexible pipes

Offer No. 16/03873 - OL 1900 CS

SIEMENS
ABB SIEMENS
BONFIGLIOLI
DENISON
ALFA-LAVAL
PARKER
PARKER (NBR)
BUSAK-SHAMBAN
PARKER
PARKER
GEI FOX
GEI FOX
PARKER
DROPSA
ACHESON
SIEMENS
SIKO (magnetic)
BAUMER
PARKER
according to SAE J518 3000 p.s.i.
according to DIN20023-4SP prEN 856/4
SP; DIN20023-4SH prEN 856/4SH;
DIN20022-2SN prEN 853/2SN

25

4.1.8

CORE PULL STANDARD PROGRAM

PROGRAM 1
(without core pulls)

PROGRAM 2
(with core pull group 1 on movable plate)

Sequence of cycle operation:

Sequence of cycle operation:

- door closing
- machine closing
- injection
- machine opening
- adjustable door opening
- ejection
- ejection return
- plunger return

- door closing
- core pull 1 IN
- machine closing
- injection
- machine opening
- adjustable door opening
- core pull 1 OUT
- ejection
- ejection return
- plunger return

When extra hydraulic control valves are fitted, the following programs are also
available (see optional equipment for additional cost).

PROGRAM 3
(with core pull group 3 on fixed plate)

PROGRAM 4
(with core pull group 1 on movable plate)
(with core pull group 3 on fixed plate)

Sequence of cycle operation:

Sequence of cycle operation:

- door closing
- machine closing
- core pull 3 IN
- injection
- core pull 3 OUT
- machine open
- adjustable door opening
- ejection
- ejection return
- plunger return

- door closing
- core pull 1 IN
- machine closing
- core pull 3 IN
- injection
- core pull 3 OUT
- machine opening
- adjustable door opening
- core pull 1 OUT
- ejection
- ejection return
- plunger return

Offer No. 16/03873 - OL 1900 CS

26

4.1.8

CORE PULL STANDARD PROGRAM

PROGRAM 5
PROGRAM 6
(with core pull group 1 on movable plate) (with core pull group 1 on movable plate)
(with core pull group 2 on movable plate) (with core pull group 2 on movable plate)
(with core pull group 3 on fixed plate)
Sequence of cycle operation:

Sequence of cycle operation:

- core pull 1 IN
- core pull 2 IN
- machine closing
- injection
- machine opening
- adjustable door opening
- core pull 2 OUT
- core pull 1 OUT
- ejection
- ejection return
- plunger return

- core pull 1 IN
- core pull 2 IN
- machine closing
- core pull 3 IN
- injection
- core pull 3 OUT
- machine opening
- adjustable door opening
- core pull 2 OUT
- core pull 1 OUT
- ejection
- ejection return
- plunger return

Program modification and special cycles are available on request.

Offer No. 16/03873 - OL 1900 CS

27

4.1.9

STANDARD SUPPLY

Standard equipment includes:

- No. 1 paper copy and No. 1 electronic copy of the machine Use and Maintenance
Manual. Available languages: Italian, English, German, French. When placing
order and at an additional price, other languages can be requested.
- No. 1 set of special spanners
- No. 1 set of seals
- Machine colour Grey (RAL 7035) safety guards colour Blue (RAL 5014)
- standard cable length between control panel and the derivation box positioned on
the rear side of the machine is 7mt. (different cable lengths can be supplied but
must be defined at order)

The machine supply does not include:

-

Injection sleeve, rod and plunger

nitrogen charge
non-flammable hydraulic fluid, glycol water
installation
VAT
insurance
transport
any other items not specifically stated

Special installations or modifications different from the standard machine configuration

must be agreed and approved in writing.

Offer No. 16/03873 - OL 1900 CS

28

4.1.10

SAFETY DEVICES

The standard machine conforms to the following rules or regulations:

UNI EN 12100-1

Machinery Safety (basic methodology)

UNI EN 12100-2

Machinery Safety (technical principles)

UNI EN 60204-1

Machines electrical equipment (for machine with

electrical
control)

2004/108/EC

Electromagnetic Compatibility

According to rules 2006/42/EC

According to harmonized standards EN 869 Safety requirement for high pressure
metal die casting units.
CE Certificate type A for the machine only according to the current rule
2006/42/EC
The main safety protection and prevention devices installed on the machine are:
-

Automatic safety door, electrically driven, on machine operators side,

Electrically operated safety bar with dampers
Automatic safety door , on operators opposite side with electric safety control
Protections for all moving parts on both the closing and injection units
Two hand control for machine movements
Electro-hydraulic interlock for machine closing
Accumulators and safety valves with 97/23/EC PED (Pressure Equipment Directive)
certificates
- Electro-mechanical interlocks for all machine movements
- Die mounting system in low pressure

Offer No. 16/03873 - OL 1900 CS

29

4.b

OPTIONS AVAILABLE

1.02

S.P.C Statistical data analysis with management of the production Database

For online statistics analysis of the control parameters, to display the control cards
(X-R chart) and for automatic calculation of the statistic indicators.

1.03

Prearrangement for Connection to Network and Remote Control

Software and communication card to display the machine state on PC with remote
control connected to the machine panel through the network.

2.01

Electric interface for Vacuum System

Electric prearrangement for integrating the machine with a Vacuum System

3.02

Automatic Injection Plunger Lubrication

A nozzle lubricates the injection plunger head. Lubrication frequency and spraying
flow are set on the panel. The device complete with pressure tank, is according to
ISPESL and TUV standards

3.04

I.C.S. II - Injection Control System II

Consists of a valve positioned on the injection cylinder discharge (metering out)
and software for closed loop adjustment of the injection speed in real time. With
the I.C.S.II. The following advantages are obtained:
1) Constant injection speed
2) Possibility to set up to 10 speeds
3) Final Brake to reduce forming of flash

3.08

Sleeve and Injection Piston

The Kit consists of:
- Sleeve in X40CrMoV51 hardened and tempered
-Injection piston CuCo2Be DIN 17666
-Injection piston holder rod

4.02.1

Additional Core-pull on Moving Platen

Hydraulic and electric device for control of an additional group of core pulls
located on the movable plate and independently activated from the other core pull
groups. (Valve size to be agreed at order).

Offer No. 16/03873 - OL 1900 CS

30

4.03.1

Additional Core-pull on Fixed Platen

Hydraulic and electric device for control of an additional group of core pulls
located on the fixed plate and independently activated from the other core pull
groups. (Valve size to be agreed at order).

4.04

Manual Pressure Reducer for each Core Pull

Manual pressure reducer complete with tap and pressure gauge for control of one
core pull group.

5.03

Automatic Removal of 2 Upper Tie Bars

Hydraulic mechanism for unlocking the nut and two hydraulic cylinders for
withdraw of the tie bar. Activated by switches on the push button panel for quick
change of large dies.

5.04

Block Control (tie bar monitoring)

Unit for measuring and monitoring the locking force. The set tolerance load of each
tie-bar is controlled by means of special electronic transducers, which send a signal
to the Metrel. In case the clamping force is not within the set range, it
automatically provides to take it to the correct value

6.04

Automatic Die Clamping

Hydraulically operated automatic die clamping acting on pins fixed to the rear plate
of the die.

6.06

Automatic Central Ejection Clamping, Third Plate

Automatic central ejection device for rapid clamping to the die ejection plate with
bars that clamp the plugs tongs.

7.04

Manifold with 8 Way Flow meter

Taps and flow meters for die cooling unit.

Offer No. 16/03873 - OL 1900 CS

31

7.14

Feeding system on pump motor by means of vector inverter for energy saving
Frequency inverter control with Vane pumps
Addition of frequency invert to standard AC motor and vane pump can give
significant advantages for energy usage.
The power consumption is reduced by adapting rotation speed and related oil
delivery to the flow requested for each specific movement of machine cycle. At
low speed the motor is consuming much less electrical energy therefore we find
that during machine idle time the savings are large.
The system will typically save around 15% to 20% of the total energy consumption
for an adapted standard Idra hydraulic system running at 160bar line pressure.
Advantages:
- Lower energy Consumption
- Reduced fluid heating (increased seal life)
- Lower requirement for fluid cooling (reduced energy on water cooling system)
- Works with 50/60hz system
- Rapid return on investmen

Offer No. 16/03873 - OL 1900 CS

32

ENERGY SAVING LUBRICANT PRESSURIZATION

SYSTEM (E.S.L.P.S.)
The ESLPS pumping system is the result of long experience
in die casting field and the desire to create an energy saving
solution for the final user.
Operation
Utility water must be connected to tap with minimum
pipe. Minimum pressure 1.5bar and maximum pressure 4 bar
are controlled by pressure switch. The water passes through
the Dosatron mixer where volumetric dosing and mixing with
the pure release agent occurs.
The mixture obtained, in proportions adjusted mechanically
by the Dosatron mixer, flows into accumulator creating a
reserve under pressure ready for suction by pump even if the
line flow is not constant thanks to flow-stop valve.
During die lubrication, when the release agent pressure falls
under the value of 6.5 bar, the multiple impeller pump is
activated by pressure switch recovering the energy stored in
accumulator and increasing it with its equivalent energy of 6
bar for a time preset in the programme. The fluid obtained
will have a corresponding pressure of 6 bar from the pump
plus the bars of the line pressure.
Example:
If the line pressure is 3 bar the final pressure will be 9 bar,
with an energy saving that cannot be obtained by using
atmospheric pressure tank solutions.
The water-release agent mixture in excess is stored at
maximum pressure in accumulators thanks to the flow-stop
valve positioned after the pump.
Pressure regulator ranging from 1 to 6.5 bars, allows to
optimize the spraying parameters of the lubricator nozzles.
The water-release agent mixture goes from tap to the
lubricator. The function of this tap is to select this line.

Offer No. 16/03873 - OL 1900 CS

33

ENERGY SAVING LUBRICANT PRESSURIZATION

SYSTEM (E.S.L.P.S.)
Taps are for de-pressurizing accumulators.
Tap is for de-pressurizing the line from the system at the first intercept valve on the lubricator,
naturally when tap is open.
Pressure gauges control : line pressure , pump suction pressure, pumping pressure and pressure sent
to the lubricator.
Taps are for optimizing the suction pipe direction of the release agent.
With a kit available on request it is possible to carry out a quick change of the release agent, as long
as it is compatible with the previous type used, without having to replace the sleeves and with less
waste of product.
Filter filters impurities in the utility water.
The flow-stop valve stops eventual returns of water-release agent mixture into the line.
An electric cable is connected to the electric box for level control of the release agent.
Depending on the users needs the pumping system can be located either on the floor or lifted by the
supports provided.

Offer No. 16/03873 - OL 1900 CS

34

GENERAL DESCRIPTION
EXTRACTING ROBOT MODEL ABB
TYPE IRB-F (FOUNDRY PLUS)
Extractig robot ABB has been studied expressly for foundries uses for die-casting, it combines
characteristics of robustness and reliability.
The F ( Foundry Plus ) model has been designed for applications in particularly "hostile" place,
such as the foundry .
Its main characteristics are: the special surface treatment , the IP67 protection in robot body , and
the control panel cooling, that guarantee the proper functioning in ambient temperatures up to 52 .
The robot function is to carry out the unloading of the pressure diecasting machine, interlocking of
the relative trimming press, after casting control presence by photocells and cooling, and die
lubrication..
The ABB 6-axis industrial robot is complete with :
Electric control panel with cables length 15 m.
Portable programming unit, Touch Screen, operating according to the method of selflearning , with joystick and operator dialogue.
USB unit for programs memory and storage.
PC Interface for programs and data editing and saving on IDRA Inject Computer II hard
disk ( Optional)
Profibus Slave Card for interfacing with IDRA die casting machine.
Input / Output Cards for interfacing with other peripherals.
Air connection unit and signals on robot arm .
Pneumatic gripper with three claws for part manipulation with grip at the biscuit, complete
with brackets, fitting, plate for fixing of the gripper to the robot arm and a set of fingers
for biscuit (diameter to be defined).
Special gripper on design of the piece to be manipulated on request.
Group of casting presence control, composed of support frame in aluminum structure, fitted
with n. 4 photocells mounted on adjustable supports to be suitable for different castings.
Robot basement .
Group of cell protection fences in conformity to D.L. n. 626 and according to UNI EN 775,
EN 291-1.
Ejector tracking by:
Software Soft Servo for robot movement synchronization to the ejectors speed.

Offer No. 16/03873 - OL 1900 CS

35

TRIMMING PRESS MOD. T 80

Trimming press model T 80 with following configuration:
PLATEN DIMENSIONS
PRESS EXECUTION ACORDING TO C.E. STANDARDS
EL.CONTROL BOARD WITH SIEMENS S7(FITTED ONTO THE PRESS)
STROKE DIGITAL ADJUSTMENT
ELECTRICAL AND MECHANICAL PREARRANGEMENT FOR TAKE OUT
21.4
TRAY
21.5 EL.CONTROL BOARD WITH SIEMENS S7(SEPERATED FROM PRESS)
PRARRANGEMENT FOR WORKING CYCLE WITH ROBOT SOFTWARE
21.6
AND HARDWARE
21.7 MOVING PLATEN HYDRAULIC CENTRAL EJECTION
21.8 FIXED PLATEN HYDRAULIC CENTRAL EJECTION
21.9 THERMOSTATIC VALVE FOR WATER INLET / OUTLET
21.10 COREPULL GROUP FOR ONE MOVEMENT
21.11 N. 2 ADDITIONAL COREPULL GROUP FOR MOVING PLATEN
21.11.1 N. 2 ADDITIONAL COREPULL GROUP FOR FIXED PLATEN
21.12 10 NOZZLES WITH MANIFOLD FOR BLOWING DEVICE UNDER THE TRAY
21.13 TAKE OUT TRAY
21.14 SLIDING TABLE + TILTING TABLE ROTATING AT 120
21.15 COREPULL HYDRAULIC HOSES CARIER FOR MOVING PLATEN
HYDRAULIC COREPULL SENSOR CABLES CARIER FOR MOVING
21.16
PLATEN
COREPULL HYDRAULIC HOSES CARIER FOR MOVING SLIDING
21.17
BOLSTER
HYDRAULIC COREPULL SENSOR CABLES CARIER FOR MOVING
21.18
SLIDING BOLSTER
21.1
21.2
21.3

Offer No. 16/03873 - OL 1900 CS

36

1900x1300
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

GENERAL DESCRIPTION
DOSING FURNACE FOR ALUMINIUM
TYPE WESTOMAT 2300 S ProDos 3
Westomat is a holding furnace without crucible, equipped with heating system by silicon
carbide resistances electronic system for molten metal dosing, both combined in a single
operation unit.
Dosing of the liquid aluminium is made by a delivery pipe immersed in the load by air
overpressure in the furnace closed opening. Progress of overpressure is controlled by
software so that counterpressure is done when the set dosing quantity is reached.
Introduction of dosing quantity is freely managed by the user from the control input menu.
The furnace basin is made in high quality ceramics, resistant to aluminium and to the
aggressive refining agents.
DOSING UNIT FOR ALUMINIUM TYPE WESTOMAT 2300 S ProDos 3, complete with:
Resistance-heated holding furnace (incl. special drying)
- one set of electric resistance heating elements (3 pcs.)
- duplex thermocouple for metal
- SiC-thermocouple protective tube
- Thermocouple for furnace chamber
- Filling funnel
Dosing system
- one riser tube (complete)
Control panel
- dosing control ProDos 3
- temperature controller metal / furnace chamber and heat input control
- signal interface to the pressure diecasting machine
- molten metal under and over temperature controller
Lifting/tilting device (shears table)
- With hydraulic cylinder and hand-operated pump
Additional equipment included:
Maintenance platform
Wiring material for electrical connection (10m)
Discharge chute
Hydraulic aggregate, moveable
Switch-cabinet air conditioning (roof installation)
Cleaning Tools

Offer No. 16/03873 - OL 1900 CS

37

TECHNICAL DATA
DOSING FURNACE STRIKO-WESTOFEN
MODEL WESTOMAT 2300 S
Capacity
Working capacity
Connecting capacity
Noise level
Furnace dimensions:
Width
Length
Max. Height (with scaffolding)
Furnace weight (with scaffolding)
Control cabinet dimensions:
Width
Length
Max. Height
Weight

Offer No. 16/03873 - OL 1900 CS

38

U.M.
Kg (Al)
Kg (Al)
kW
dB

W 2300 S
2300
1800
36
78

mm
mm
mm
Kg

2260
3650
3290
7050

mm
mm
mm
Kg

400
800
1900
200

A = Indicatore di livello
B = Incastellatura di sollevamento ed inclinazione
C = Termolelemento (vano forno)
D = Sportello di pulizia
E = Sfiato di emergenza forno
F = Cella di pesatura carica (opzionale)

G = Allacciamento pneumatico
H = Allacciamento elettrico
I = Pompa a mano
L = Coda a strappo (tramoggia di riempimento)
K = Arresto

DOSING FURNACE FOR ALUMINIUM

TYPE WESTOMAT 2300 S ProDos 3

Offer No. 16/03873 - OL 1900 CS

39