Test

Operator

CRC

29.10

29.50

29.70

29.80

29.30

29.40

29.40

29.60

29.40

29.40

29.40

29.30

29.50

29.60

29.50

29.50

29.30

29.90

29.65

29.43

29.96

29.54

29.72

29.56

29.38

29.57

29.52

29.50

29.30

29.20

29.50

29.60

29.40

29.50

29.20

29.50

Histogram of CRC
Normal
9

Mean
StDev
N

8
7
Frequency

6
5
4
3
2
1
0

29.2

29.4

29.6

29.8

CRC

Histogram shows data is normally distributed with a little positive skew.

29.46
0.1783
27

Process Capability of CRC

(using 95.0% confidence)
LSL

Target

USL
Within
Overall

Process Data
LSL
28
Target
29
USL
30
Sample Mean 29.4556
Sample N
27
StDev(Within) 0.197082
StDev(Overall) 0.180034

Potential (Within) Capability

Cp
1.69
Lower CL 1.14
Upper CL 2.24
CPL
2.46
CPU
0.92
Cpk
0.92
Lower CL 0.59
Upper CL 1.25
Overall Capability

28.2
Observed Performance
PPM < LSL 0.00
PPM > USL 0.00
PPM Total 0.00

28.5

Exp. Within Performance

PPM < LSL
0.00
PPM > USL 2867.79
PPM Total 2867.79

28.8

29.1

29.4

Exp. Overall Performance

PPM < LSL
0.00
PPM > USL 1246.76
PPM Total
1246.76

29.7

30.0

Pp
Lower CL
Upper CL
PPL
PPU
Ppk
Lower CL
Upper CL
Cpm
Lower CL

1.85
1.35
2.35
2.69
1.01
1.01
0.71
1.31
0.67
0.59

Cp = 1.69 means process is marginally capable. ( Cp =2 , process is capable, Cp=

1-2 marginally capable)
Cpk = 0.92 which is less than 1.33 therefore the process needs improvement to get
Cpk 1.33 , should be at least 1.

VarComp
0.0370204
0.0342936
0.0027268
0.0018282
0.0388486

Source
Total Gage R&R
Repeatability
Reproducibility
Part-To-Part
Total Variation

StdDev (SD)
0.192407
0.185185
0.052219
0.042757
0.197100

%Contribution
(of VarComp)
95.29
88.27
7.02
4.71
100.00

Source
Total Gage R&R
Repeatability
Reproducibility
Part-To-Part
Total Variation

Study Var
(6 * SD)
1.15444
1.11111
0.31331
0.25654
1.18260

Number of Distinct Categories = 1

Gage R&R for CRC

Reject (above 9%)

%Study Var
(%SV)
97.62 Reject ( Above 30%)
93.95
26.49
21.69
100.00
Reject ( less than even 5)

Gage R&R (Xbar/ R) for CRC

Gage name:
Date of study:

Reported by:
Tolerance:
Misc:

CRC gage R&R

Components of Variation

CRC by Test

Percent

100

% Contribution

30.0

% Study Var

29.5

50

29.0
Gage R&R

Repeat

Reprod

Part-to-Part

R Chart by Operator
Sample Range

UCL=0.8152

30.0

0.4

_
R=0.3167

29.5

0.0

LCL=0

29.0

Operator * Test I nteraction

UCL=29.8137

29.70

29.7
__
X=29.4897

29.4

LCL=29.1658

29.1

Average

Sample Mean

B
Operator

Xbar Chart by Operator

B

CRC by Operator

0.8

2
Test

Operator
A

29.55

B
C
D

29.40
1

2
Test

Mean of group C is variant while A and B are close enough. D is also close to A and
B.

Excluding C group

Gage R&R Study - XBar/R Method

Gage R&R for CRC
Gage name:
Date of study:
Reported by:
Tolerance:
Misc:

Source
Total Gage R&R
Repeatability

CRC gage R&R

VarComp
0.0350957
0.0350957

%Contribution
(of VarComp)
87.81
87.81

Reproducibility
Part-To-Part
Total Variation

0.0000000
0.0048732
0.0399689

Source
Total Gage R&R
Repeatability
Reproducibility
Part-To-Part
Total Variation

StdDev (SD)
0.187339
0.187339
0.000000
0.069808
0.199922

0.00
12.19
100.00
Study Var
(6 * SD)
1.12403
1.12403
0.00000
0.41885
1.19953

%Study Var
(%SV)
93.71
93.71
0.00
34.92
100.00

Number of Distinct Categories = 1

Gage R&R (Xbar/ R) for CRC

Gage name:
Date of study:

Reported by:
Tolerance:
Misc:

CRC gage R&R

Components of Variation

CRC by Test

Percent

100

% Contribution

30.0

% Study Var

29.5

50

29.0
Gage R&R

Repeat

Reprod

Part-to-Part

R Chart by Operator
Sample Range

UCL=0.8295

30.0

0.4

_
R=0.3222

29.5

0.0

LCL=0

29.0

Xbar Chart by Operator

29.4

29.1

UCL=29.7852
__
X=29.4556

LCL=29.1259

B
Operator

Operator * Test I nteraction

Operator

Average

Sample Mean

CRC by Operator

0.8

29.7

2
Test

29.5

B
D

29.4
29.3

2
Test