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Electric Drives
and Controls
Hydraulics
Rexroth EcoDrive 03
Drive Controllers
DKC**.3-040, -100, -200
Instruction Manual
Pneumatics
Service
R911320342
Edition 01
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Title
Rexroth EcoDrive 03
Rexroth EcoDrive 03
Drive Controllers
DKC03.3-040, -100, -200
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revisions
Copyright
Instruction Manual
DOK-ECODR3-DKC40*200UL-IB01-EN-P
120-1000-B364-01/EN
This documentation provides information on the installation and operation
of the described products, by persons trained and qualified to work with
electrical installations.
Description
Release
Date
Notes
Instruction Manual
03.2007
1st edition
Validity
Published by
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2 D-97816 Lohr a. Main
Telephone +49 (0)93 52/40-0 Tx 68 94 21 Fax +49 (0)93 52/40-48 85
http://www.boschrexroth.com/
BRC/EDY4..(NN).
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Contents I
Contents
1
Important Notes
1.1
1-1
1.2
Identification
2-1
2.1
2.2
2.3
3-1
Reference Documentations
4-1
4.1
5-1
5.1
5.2
5.2
Installation................................................................................................................................... 5-17
General Information on How to Install the Drive Controller ................................................... 5-17
Touch Guard at Devices........................................................................................................ 5-19
Sizing of Enclosure and Control Cabinet............................................................................... 5-20
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II Contents
6
Appendix
6-1
6.1
6.2
Index
7-1
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Important Notes
1.1
Safety Instructions
General Information
Do not attempt to install or commission this device without first reading
all documentations provided with the product. Read and understand
these safety instructions and all user documentation prior to working
with the device. If you do not have the user documentation for the
device, contact your responsible Bosch Rexroth sales representative.
Ask for these documents to be sent immediately to the person or
persons responsible for the safe operation of the device.
If these documentations contain some information you do not
understand, it is absolutely necessary that you ask Bosch Rexroth for
explanation before you start working on or with the devices.
Only persons who are trained and qualified for the use and operation
of the device may work on this device or within its proximity. The
persons are qualified if they have sufficient knowledge of the
assembly, installation and operation of the equipment as well as an
understanding of all warnings and precautionary measures noted in
this documentation.
Only trained, instructed and qualified persons are allowed to switch
electrical circuits and devices on and off in accordance with technical
safety regulations, to ground them and to mark them according to the
requirements of safe work practices. These persons must have
adequate safety equipment and be trained in first aid.
Technical data, connections and operational conditions are specified in
the reference documentations for the product and must be followed at
all times.
If the products take the form of hardware, then they must remain in
their original state, in other words, no structural changes are permitted.
It is not permitted to decompile software products or alter source
codes.
Do not mount damaged or faulty products or use them in operation.
Only use spare parts and accessories approved by Bosch Rexroth.
Follow all safety regulations and requirements for the specific
application as practiced in the country of use.
If the device is resold, rented and/or passed on to others in any other
form, these safety instructions must be delivered with the device in the
official language of the user's country.
Proper and correct transport, storage, assembly and installation as
well as care in operation and maintenance are prerequisites for
optimal and safe operation of this device. Observe the data contained
in the corresponding product documentations.
WARNING
Improper use of these devices, failure to follow the safety instructions in this
document or tampering with the product, including disabling of safety devices, may
result in material damage, bodily harm, electric shock or even death!
Observe the following safety instructions!
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Before switching on the device, the equipment grounding conductor must have been
non-detachably connected to all electrical equipment and motors in accordance with the
connection diagram.
The equipment grounding conductor of the electrical equipment and the units must be
non-detachably and permanently connected to the power supply unit at all times. The
leakage current is greater than 3.5 mA.
2
Over the total length, use copper wire of a cross section of a minimum of 10 mm for
this equipment grounding connection!
Before working with electrical parts with voltage potentials higher than 50 V, the device
must be disconnected from the mains voltage or power supply unit. Provide a safeguard
to prevent reconnection.
Wait 30 minutes after switching off power to allow capacitors to discharge before
beginning to work. Measure the electric voltage on the capacitors before beginning to
work to make sure that the equipment is safe to touch.
Never touch the electrical connection points of a component while power is turned on.
Install the covers and guards provided with the equipment properly before switching the
device on. Before switching the equipment on, cover and safeguard live parts safely to
prevent contact with those parts.
A residual-current-operated circuit-breaker or r.c.d. cannot be used for electric drives!
Indirect contact must be prevented by other means, for example, by an overcurrent
protective device according to the relevant standards.
Dangerous Movements
Dangerous movements can be caused by faulty control of connected
motors. Some common examples are:
improper or wrong wiring of cable connections
incorrect operation of the equipment components
wrong input of parameters before commissioning
malfunction of sensors, encoders and monitoring devices
defective components
software or firmware errors
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DANGER
Dangerous movements! Danger to life, risk of injury, severe bodily harm or material
damage!
For the above reasons, ensure personal safety by means of qualified and tested higherlevel monitoring devices or measures integrated in the installation.
They have to be provided for by the user according to the specific conditions within the
installation and a hazard and fault analysis. The safety regulations applicable for the
installation have to be taken into consideration. Unintended machine motion or other
malfunction is possible if safety devices are disabled, bypassed or not activated.
To avoid accidents, bodily harm and/or material damage:
Keep free and clear of the machines range of motion and moving parts. Possible
measures to prevent people from accidentally entering the machines range of motion:
Fences and coverings must be strong enough to resist maximum possible momentum.
Mount the emergency stop switch in the immediate reach of the operator. Verify that the
emergency stop works before startup. Dont operate the device if the emergency stop is
not working.
Isolate the drive power connection by means of an emergency stop circuit or use a safety
related starting lockout to prevent unintentional start.
Make sure that the drives are brought to a safe standstill before accessing or entering the
danger zone.
Additionally secure vertical axes against falling or dropping after switching off the motor
power by, for example:
The standard equipment motor brake or an external brake controlled directly by the drive
controller are not sufficient to guarantee personal safety!
Disconnect electrical power to the equipment using a master switch and secure the switch
against reconnection for:
cleaning of equipment
Prevent the operation of high-frequency, remote control and radio equipment near
electronics circuits and supply leads. If the use of such devices cannot be avoided, verify
the system and the installation for possible malfunctions in all possible positions of normal
use before initial startup. If necessary, perform a special electromagnetic compatibility
(EMC) test on the installation.
DOK-ECODR3-DKC40*200UL-IB01-EN-P
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WARNING
Health hazard for persons with heart pacemakers, metal implants and hearing aids in
proximity to electrical equipment!
Persons with heart pacemakers and metal implants are not permitted to enter following
areas:
Areas in which electrical equipment and parts are mounted, being operated or
commissioned.
Areas in which parts of motors with permanent magnets are being stored, repaired or
mounted.
If it is necessary for somebody with a pacemaker to enter such an area, a doctor must
be consulted prior to doing so. The interference immunity of present or future implanted
heart pacemakers differs greatly, so that no general rules can be given.
Those with metal implants or metal pieces, as well as with hearing aids must consult a
doctor before they enter the areas described above.
Otherwise health hazards may occur.
Hot Parts
Hot surfaces at motor housings, on drive controllers or chokes! Danger of burns!
Do not touch surfaces of device housings and chokes in the proximity of heat sources!
Danger of burns!
CAUTION
1.2
Appropriate Use
This product may only be used for the applications mentioned in the
reference documentations (see chapter Reference Documentations)
and under the described application, ambient and operating conditions.
DOK-ECODR3-DKC40*200UL-IB01-EN-P
Identification 2-1
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Identification
2.1
Type Code
Note:
Example:
DKC
Drive controller
xx
Series
Version
Type current
16 A
40 A
100 A
200 A
016
040
100
200
Voltage category
7
FW
Firmware
A firmware specifying the functions of the
drive must be ordered separately.
Fig. 2-1:
2.2
TL0001F1.FH7
Type code
Type Plates
Basic Unit
Barcode
Serial number
Hardware index
TS0012F1.FH7
Fig. 2-2:
Type plate
Unit type
Part number
Serial number
Hardware index
Barcode
TS0014F1.FH7
Fig. 2-3:
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2-2 Identification
2.3
Scope of Supply
firmware module
contact protection
connectors according to the following table:
Type
10
11
15
DKC01.3-***-7
DKC02.3-***-7
DKC03.3-***-7
DKC04.3-***-7
DKC05.3-***-7
DKC06.3-***-7
DKC11.3-***-7
DKC21.3-***-7
DKC22.3-***-7
20
21
30
40
41
50
60
210
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Description
Symbol
Unit
DKC03.3-040
DKC03.3-100
DKC03.3-200
UL 508 C
UL files (UL)
E134201
E134201
E134201
Tamax
45
45
45
Tamax_red
55
55
55
kg
5,7
9,7
19,5
mm
360
360
360
mm
261
261
261
mm
65
105
230
dtop
mm
150
150
150
dbot
mm
80
80
80
UN3
24
24
24
PN3
21
26
29
ISCCR
A rms
42000
42000
42000
200 480
200 480
200 480
10
10
10
1 AC, 3 AC
1 AC, 3 AC
1 AC, 3 AC
Hz
50 60
50 60
50 60
Hz
16
40
38
20
70
70
Weight
Device height (UL)
1)
2)
3)
4)
6)
9)
fLN
10)
IL_cont
11)
12)
ALN
Uout
DOK-ECODR3-DKC40*200UL-IB01-EN-P
AWG 12
AWG 8
AWG
800
800
800
Iout_max
40
100
200
fout
Hz
1000
1000
1000
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Description
Symbol
Unit
DKC03.3-040
DKC03.3-100
DKC03.3-200
180
420
960
Abb. 3-1:
A:
B:
C:
dtop:
dbot:
Fig. 3-2:
air intake
air outlet
mounting surface in control cabinet
distance top
distance bottom
Air intake and air outlet at drive controller
4) 5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
Distances
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Reference Documentations
4.1
Overview
Title
Type
Document Typecode
Selection lists
DOK-ECODR3-SERV-GEN***-AUxx-MS-P
Selection lists
DOK-ECODR3-SERV-WZM***-AUxx-MS-P
Selection lists
DOK-ECODR3-MAIN*WZM***-AUxx-MS-P
Selection lists
DOK-CONNEC-CABLE*STAND-AUxx-EN-P
Functional Description
DOK-ECODR3-SMT-01VRS**-FKxx-EN-P
Functional Description
DOK-ECODR3-SMT-02VRS**-FKxx-EN-P
Functional Description
DOK-ECODR3-SGP-01VRS**-FKxx-EN-P
Functional Description
DOK-ECODR3-FGP-01VRS**-FKxx-EN-P
Functional Description
DOK-ECODR3-FGP-02VRS**-FKxx-EN-P
Functional Description
DOK-ECODR3-FGP-03VRS**-FKxx-EN-P
Application Manual
DOK-CONNEC-CABLE*LWL-AWxx-EN-P
LWL Handling
Electromagnetic Compatibility (EMC) in Drive
and Control Systems
2AD AC Motor
DOK-MOTOR*-LAR********-AWxx-DE-P
DOK-MOTOR*-LAF********-AWxx-EN-P
Application Manual
DOK-GENERL-ANTR*PERSON-ANxx-EN-P
Application Manual
DOK-GENERL-ANTR*EXPLOS-ANxx-EN-P
Troubleshooting Guide
DOK-ECODR3-SMT-01VRS**-WAR*-EN-P
DOK-ECODR3-DKC40*200UL-IB01-EN-P
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Title
Type
Document Typecode
Troubleshooting Guide
DOK-ECODR3-SMT-02VRS**-WAR*-EN-P
Troubleshooting Guide
DOK-ECODR3-SGP-01VRS**-WAxx-EN-P
Troubleshooting Guide
DOK-ECODR3-FGP-01VRS**-WAxx-EN-P
Troubleshooting Guide
DOK-ECODR3-FGP-02VRS**-WAxx-EN-P
Troubleshooting Guide
DOK-ECODR3-FGP-03VRS**-WAxx-EN-P
1)
Fig. 4-1:
In the document typecodes, "xx" is a wild card for the current edition
of the documentation (example: "PR01" is the first edition of a
Project Planning Manual)
Documentations - Overview
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5.1
Overcurrent Protection
Branch circuit protection has to be provided externally according to the
maximum values (voltage and current or voltage and percent of FLA of
the fuses [FLA: Full Load Ampacity]).
5.2
Connections
Wiring Diagram
mains voltage
DST
transformer
NFD
Q1
NFE
line contactor
NTM
drive controller
DC 24 V
firmware
DKC
BZM
auxiliary
bleeder module
CZM
auxiliary capacitance
module
FWA
Fig. 5-1:
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Connection Diagram
Rexroth EcoDrive 03 (DKC**.040, DKC**.100, DKC**.200)
Fig. 5-2:
DOK-ECODR3-DKC40*200UL-IB01-EN-P
1 2 3 4
Illustration:
Ap5264f1.FH7
Fig. 5-3:
Design:
Connector X1
Type
No. of pins
Design
2x4
Bushing on connector
Cross section
multi core wire
[mm]
Wire size
in AWG
Gauge no.:
Spring contact
Fig. 5-4:
Design
Connection cross section:
Cross section
single wire
[mm]
Fig. 5-5:
0,2-2,5
1,5-2,5
Connection cross section
16-12
device-external
X1
1
2
3
4
device-internal
+24V
0V
5
6
7
8
+24V
0V
AP5121F1.FH7
Fig. 5-6:
X1
5 6 7 8
1 2 3 4
5 6 7 8
24V
1 2 3 4
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to additional
devices
Ap5139f1.fh7
Fig. 5-7:
Connection loads
+24V and 0V:
Note:
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Note:
wire
+24V and 0V:
min. 1 mm
for looping through: min. 2,5 mm
wire routing:
parallel if possible
Note:
100 H
(equals about 2 x 75 m)
If the cross sections of the lines for looping through the control
voltage are too small, the terminals can be damaged.
Note:
Exceeding allowed control voltage generates error
message "+24 volt error". (=> See also firmware functional
description.)
Control voltage failure causes the running motor to coast
torque-free (without brake).
DANGER
device-external
device-internal
X1
drive halt
drive enable
1
2
3
4
AH
RF
5
6
7
8
AP5270F1.FH7
Fig. 5-8:
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Input circuit
AH and RF:
R1
R3
R2
C1
Ap5183f1.fh7
Schematics
R1:
R2:
R3:
C1:
Fig. 5-9:
Inputs
AH and RF:
10k
3k3
10k
no data
Input circuit
Input voltage:
min.
max.
High
16 V
30 V
Low
-0.5 V
3V
Input resistance
13.3 kOhm 5%
Reaction time
Fig. 5-10: Inputs
AH:
The drive halt function is used to bring an axis to standstill with defined
acceleration and jerk (see firmware functional description).
RF:
The input drive enable (RF) activates the drive with a 0-1 edge.
Note:
device-external
device-internal
X1
1
2
3
4
5
6
7
8
Bb
Bb
AP5122F1.FH7
Fig. 5-11:
Loadability of the connection
Bb:
DC 40 V
DC 1 A
DC 1 A
DOK-ECODR3-DKC40*200UL-IB01-EN-P
10 mA
250,000
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L+
LL1
A1
L2
A2
L3
A3
Ap5267f1.FH7
Fig. 5-12:
Connector X5
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Design:
Type
No. of pins
Design
connection block
2/3/3
Fig. 5-13:
Tightening torque:
Design
2.5
3.0
Cross section
single wire
[mm]
Fig. 5-15:
max. connectable
cross section
[mm]
Wire Size
in AWG
gauge no.:
-25
Connection cross section
--
DC bus connection
The DC bus connection connects several controllers to each other plus it
connects controllers together with auxiliary components
Connection
DC bus:
device-external
device-internal
X5
DC bus connection
L+
L-
AP5301F1.FH7
Fig. 5-16:
DC bus connection
CAUTION
wire
DC bus:
If the DC bus rails supplied do not make a connection possible, then use
short twisted wires to do so.
wire length:
wire cross section:
wire protection
Voltage resistance of individual wires
to ground
DOK-ECODR3-DKC40*200UL-IB01-EN-P
max. 2 x 1 m
min. 10 mm,
not smaller than the cross
section of the mains supply
lead
With a fuse in the mains
connections
> 750 V
(e.g., litz wires - H07)
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Motor connection
Connection
Motor:
device-external
device-internal
X5
motor connection
A1
A2
A3
AP5302F1.FH7
Fig. 5-17:
Cable
Motor:
Motor connections
Cable length:
Maximum length equals 75 m:
With two connections between controller and motor
(e.g., plugs at exit of control cabinet and at machine)
Standard cables from Rexroth
Ambient temperatures of 40 C per EN 60 204
Switch frequency of 4 kHz
Maximum allowed capacitance per unit length at A1, A2, A3:
with regard to ground: 0.5 nF/m
cable to cable: 0.5 nF/m
Maximum allowed inductance per unit length an A1, A2, A3:
100 nH/m
To maintain EMC values, the motor cable length is limited with a
switching frequency of > 4 kHz. It is largely dependent on the application
and ambient conditions at the installation and machine.
A guide value is listed below:
Cycle frequency drive
controller
75 m
75 m
50 m
XE1
WARNING
No guarantee!
If third party cables are used, then the guarantee is
forfeited for the entire system.
Use Rexroth cables!
DOK-ECODR3-DKC40*200UL-IB01-EN-P
Mains connections
The mains connector serves as the connection of the drive controller with
the power supply.
Single-phase mains connection:
device-external
device-internal
X5
L1
N
L1
L2
L3
n.c.
AP5370F1.FH7
Fig. 5-19:
device-external
device-internal
X5
mains connection
L1
L2
L3
L1
L2
L3
AP5303F1.FH7
Fig. 5-20:
Protective conductor connection
XE2
Note:
Note:
Illustration:
1 2 3 4
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Ap5264f1.FH7
Fig. 5-21:
Design:
Connector X6
Type
Spring contact
Fig. 5-22: Design
DOK-ECODR3-DKC40*200UL-IB01-EN-P
No. of pins
Design
2x4
Bushing on connector
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Cross section
single wire
[mm]
Fig. 5-23:
Cross section
multi core wire
[mm]
Cross section
in AWG
Gauge no.:
0.2-2.5
1,5-2,5
Connection cross section
16-12
device-external
device-internal
X6
motor temperature monitoring
1
2
TM+
TM-
3
4
5
6
7
8
AP5297F1.FH7
Fig. 5-24:
Motor temperature evaluation:
MOTOR
TM+
TMR
AP5326F1.FH7
Schematics
U:
approximately 5 V
R:
approximately 2 k
Fig. 5-25: Motor temperature evaluation
Note:
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DANGER
device-external
device-internal
X6
1
2
holding brake
voltage connection for brake
voltage connection for brake
to additional DKCs
3
4
BR+
BR-
UB
0VB
UB
0VB
6
7
8
AP5298F1.FH7
Fig. 5-26:
DKC**.3-040-7, DKC**.3-100-7
DKC**.3-200-7
DC 40 V
DC 2 A
DC 4 A
DC 2 A
DC 4 A
100 mA
250.000
present
DOK-ECODR3-DKC40*200UL-IB01-EN-P
Risk of damage!
CAUTION
DKC
DKC
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4 5 6 7 8 9
1 2 3 4
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
X1
X1
to additional
devices
24V
X6
X6
5 6 7 8
1 2 3 4
1 2 3 4
5 6 7 8
1 2 3 4
1 2 3 4
to the central
ground
Ap5126f1.fh7
Fig. 5-27: Shared voltage source for brakes and control voltage supply
24V
5 6 7 8
1 2 3 4
5 6 7 8
1 2 3 4
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to additional
devices
X6
X6
Ap5140f1.fh7
Fig. 5-28:
DOK-ECODR3-DKC40*200UL-IB01-EN-P
Wire
voltage connection for brake:
DC 40 V
DC 10 A
min. 1 mm
for looping through: min. 2.5 mm
> 750 V
(e.g.: litz wires - H07)
wire routing
parallel if possible
(twisted)
100 H
(equals about 2 x 75 m)
Risk of damage!
CAUTION
A1 A2
UB
0VB
0VB
8
UB
BR5
TM-
TM+
1
X5
DKC
BR+
X6
A3 XE1
XS1
0VExt
24V
24VExt
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AC-Motor
3
Temperature
dependent resistance
Holding
brake
AP5107F1.FH7
Fig. 5-29:
DOK-ECODR3-DKC40*200UL-IB01-EN-P
A1 A2
0VB
UB
7
UB
0VB
BR5
TM-
TM+
1
X5
DKC
BR+
X6
A3 XE1
XS1
0VExt
24V
BR-
X2
BR+
X1
T2
T1
W1
V1
U1
24VExt
AC-Motor
M
3
Holding
brake
Temperature
dependent resistance
AP5125F1.FH7
Fig. 5-30:
Note:
S3 S2
S2
S3
1
SDS
90
4 5
9 0
ESF2
ISSI
S1
S1
Barcode
Barcode
H1
H1
splSI2032
110LT48
H813A08
Firmware module
IS61C6416-20T
C2110900 9728
Parameter module
4 5
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Ap5146f1.fh7
Fig. 5-31:
H1:
Diagnostic display
S1:
Reset key
S2, S3:
Address switch
DOK-ECODR3-DKC40*200UL-IB01-EN-P
Two decade switches are used to set the drive address. It can be set to
any number between 1 and 99.
Example:
Switch setting S3 = 9 (value of tens)
Switch setting S2 = 1 (value of ones)
H1
S1
Switch S2
Switch S3
S2
S3
Barcode
Drive address = 9 * 10 + 1 = 91
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Fig. 5-32:
Note:
Ap5294f1.FH7
Fig. 5-33:
Design:
Type
No. of pins
Design
Screw-in connector
Fig. 5-34:
Tightening torque:
Connector X12
Design
2.5
3.0
DOK-ECODR3-DKC40*200UL-IB01-EN-P
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Cross section
single wire
[mm]
Cross section
multi core wire
[mm]
Cross section
in AWG
Gauge no.:
-10 - 25
Connection cross section
Fig. 5-36:
--
device-external
device-internal
X12
choke connection
1
2
DR+
DR-
AP5295F1.FH7
Fig. 5-37:
DC 900 V
70 A
wire length:
max. 10 m
min. 10 mm,
but not smaller than mains
wire cross section
wire routing
twisted
Note:
> 750 V
(e.g.: litz wires - H07)
DANGER
Type
No. of pins
Design
screw-in connection
Fig. 5-38:
Design
DOK-ECODR3-DKC40*200UL-IB01-EN-P
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Tightening torque:
2.5
3.0
Cross section
single wire
[mm]
Max. connectable
cross section
in mm
--
25
--
Allocation
XE1
Motor
XE2
Mains
Holding brake
Mains supply
XS2
Connection for shields of cables at X1, X3 and those for the command
communication interfaces.
XS3
Connection for shields of cables at X9, X10 and X11.
Allowed outside diameters:
Drive controller
XS1
XS2
XS3
DKC**.3-040
12-18
6-15
6-15
DKC**.3-100
12-35
6-15
6-15
6-15
6-15
DKC**.3-200
19-35
Fig. 5-40: Allowed outside diameters in mm
Note:
DOK-ECODR3-DKC40*200UL-IB01-EN-P
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5.3
Installation
Lay signal lines separately from the load resistance lines because of
the occurrence of interference.
Transmit analog signals (e.g. command values, actual values) via
shielded lines.
Do not connect mains, DC bus or power leads to low voltages or allow
them to come into contact with these.
When carrying out a high voltage test or an applied-overvoltage
withstand test on the machines electrical equipment, disconnect all
connections to the devices. This protects the electronic components
(allowed in accordance with EN 60204-1). During their routine testing,
Rexroth drive components are tested for high voltage and insulation in
accordance with EN 50178.
CAUTION
DOK-ECODR3-DKC40*200UL-IB01-EN-P
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DG000165v01_nn.tif
DOK-ECODR3-DKC40*200UL-IB01-EN-P
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additional
blower
conveying direction of heated air
in flow-off area
Fig. 5-42:
supply air
from cooling
unit
Position the cooling unit in such a way that the blower of the cooling
unit does not spray accumulated condensation water onto electronic
equipment.
DOK-ECODR3-DKC40*200UL-IB01-EN-P
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correct
incorrect
Cooling system
warm
Cooling system
cold
warm
cold
Air duct
electronic
equipment
electronic
equipment
Cabinet
Cabinet
Eb0001f1.fh7
Fig. 5-43:
incorrect
correct
control cabinet
control cabinet
air inflow
air inflow
air outflow
air
duct
cooling
unit
cooling
unit
electronic
electronic
equip.
equip.
Eb0002f1.fh7
Fig. 5-44:
Avoiding Moisture Condensation
DOK-ECODR3-DKC40*200UL-IB01-EN-P
Set cooling units with follow-up temperature in such a way that the
interior temperature of the control cabinet is no lower than the
temperature of the surrounding air. Set the temperature limitation to
the maximum surrounding temperature!
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In the event that control cabinets are operated with the doors open
(commissioning, servicing etc.) it is essential to ensure that after the
doors are closed the drive controllers cannot at any time be cooler than
the air in the control cabinet, as otherwise moisture condensation can
occur. For this reason sufficient circulation must be provided inside the
control cabinet to avoid pockets of heat.
DOK-ECODR3-DKC40*200UL-IB01-EN-P
Appendix 6-1
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Appendix
6.1
To shorten the waiting time until voltage has fallen below 50 V you can
take the following measures:
Activate the function ZKS (DC bus short circuit) when using HMV01
supply units.
WARNING
DOK-ECODR3-DKC40*200UL-IB01-EN-P
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6-2 Appendix
6.2
Discharging Device
Lethal electric shock caused by live parts with
more than 50 V!
WARNING
Operating Principle
R:
K:
Fig. 6-1:
Dimensioning
discharging resistor
contactor contact
Operating principle of discharging device
DOK-ECODR3-DKC40*200UL-IB01-EN-P
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Index
2
24V control voltage supply (+24V and 0V) 5-3
A
Appendix 6-1
Appropriate use 1-4
B
Basic connection of holding brake 5-13
Basic connection of motor power 5-13
Basic connection of motor temperature monitoring 5-13
Bb 5-5
DKC 5-5
C
Connection Choke (DR+, DR-) 5-16
Connection cross section
X1 5-3
X12 5-16
X5 5-7
X6 5-10
D
DC Bus Capacitors
discharging 6-1
E
Enclosure 5-20
H
Holding brake (BR+, BR-) 5-11
Holding brakes 5-9
I
Identification 2-1
Important notes 1-1
Installation 5-18
Instructions for Use 5-1
Insulation Monitoring 5-4
DOK-ECODR3-DKC40*200UL-IB01-EN-P
Index 7-1
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7-2 Index
M
Mains connections
DKC 5-9
O
Optional Choke Connection for DKC**.3-200-7 5-15
Overcurrent Protection 5-1
P
Programming module 5-14
Protective conductor connections
XE1, XE2 5-16
R
Ratings 3-1
Ready to operate contact
DKC 5-5
S
Safety instructions 1-1
Setting the Drive Address 5-15
Shield Connections 5-17
Switch S2, S3 5-15
T
Technical data Motor holding brake 5-13
Technical description of connector
X1 5-3
X12 5-15
X5 5-6
X6 5-9
XE1, XE2 5-16
Tightening torque
X12 5-15
X5 5-7
XE1 5-17
XE2 5-17
U
Use
appropriate 1-4
V
Voltage connection for brakes 5-12
W
Wiring Diagram 5-1
DOK-ECODR3-DKC40*200UL-IB01-EN-P
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X
X1, Connections for Control voltage 5-3
X12, Optional Choke Connection for DKC**.3-200-7 5-15
X5, DC bus, Motor and Mains Connections 5-6
X6, Motor temperature monitoring 5-9
X7, Connection for Programming module 5-14
XE1, XE2 5-16
XS1, Shield Connection 5-17
XS2, Shield Connection 5-17
XS3, Shield Connection 5-17
DOK-ECODR3-DKC40*200UL-IB01-EN-P
Index 7-3
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7-4 Index
Rexroth EcoDrive 03 DKC**.3-040...200
DOK-ECODR3-DKC40*200UL-IB01-EN-P
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Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Phone +49 (0)93 52-40-50 60
Fax +49 (0)93 52-40-49 41
service.svc@boschrexroth.de
www.boschrexroth.com
Printed in Germany