100V 200A brushed PWM motor speed

controller with adjustable current limiter

DATASHEET FOR:

CC & CV PWM v1.3 sync

TECHNICAL SPECIFICATIONS:
Working voltage:
Maximal current:
Minimal duty cycle:
Maximal duty: cycle:
Protections:

Switching requency:

10-50V DC supply
200A @ 25C up to 5 second
100A continuous
0%
97-100%
Over temperature protection (75C),
Over current protection,
Output short protection
18kHz

Motor +

Battery+
Main contactor
Regen Disable 1
Regen Disable 2
Sync Input
Internal Sync
External Sync

200A
FUSE
B

DC1

10-50V DC supply

DC Motor

Speed GND

DC

B
Soft start reset/ Brake switch

Speed
Soft start / Brake
+5V
Speed potentiometer or throttle

Current limit
Ramp time
External PWMExternal PWM+
PWM Out
GND
GND
Peak current

Battery-

Motor-

Title

Size
A4
Date:
File:
1

50V 100A PWM DC motor controller Forward/ Reverse wiring diagram

Number

Revision
HL50100 v1.3

2015.09.24.
E:\Projektek\..\Wir1.SchDoc

Rev1
Sheet of
Drawn By:
4

Motor +

Battery+
Main contactor
200A
FUSE

Regen Disable 1
Regen Disable 2
Sync Input
Internal Sync
External Sync

Direction SW

B
10-50V DC supply

Soft start reset/ Brake switch

Speed GND

DC

Speed
Soft start / Brake
+5V
Speed potentiometer or throttle

Current limit
Ramp time

DC

External PWMExternal PWM+

PWM Out
GND
GND
Peak current

DC Motor
Battery-

Motor-

Attention! Do not switch direction when the motor is running! Stop first and than switch!

Title

50V 100A PWM DC motor controller basic wiring diagram

Size
A4
Date:
File:
1

Number

Revision
HL50100 v1.3

2015.09.24.
E:\Projektek\..\Wir2.SchDoc

Rev1
Sheet of
Drawn By:
4

PI0?0Motor 0

PI?0C

PI?0NO

PI0?0Bat ery0

PI20 A01

A
PI0?0Regen Disable 1
PI0?0Regen Disable 2

PI20 A02

PI0?0Sync Input
PI0?0Internal Sync
PIB??01

PI0?0External Sync

PIB??01

Motor +
PI0?0Speed GND

PI0?0Speed
PIB??02

PI0?0Soft start 0 Brake

PIB??02

PI0?005V

Battery+
Main contactor
Regen Disable 1
Regen Disable 2
Sync Input
Internal Sync
External Sync

200A
FUSE
B

PI0?0External PWM0
PI0?0External PWM0

PI1K01

PI0?0PWM Out

PI1K02

PI0?0GND
PI0?0GND

DC

10-50V DC supply

DC Motor

PI0? Bat ery0

Speed GND

DC

PI0?0Peak current

Speed
Soft start / Brake
+5V
PI0?0Motor0

Current limit
Ramp time

External PWMExternal PWM+

PWM Out
GND
GND
Peak current

Battery-

1K
GND
External PWM (Arduino, PIC, etc.) 0-5V

Motor-

Title

50V 100A PWM DC motor controller running from external PWM signal
Size
A4
Date:
File:
1

CO
NL

Number

Revision
HL50100 v1.3

2015.09.24.
E:\Projektek\..\Wir3.SchDoc

Rev1
Sheet of
Drawn By:
4

Motor +

A
Battery+
Main contactor
Regen Disable 1
Regen Disable 2
Sync Input
Internal Sync
External Sync

200A
FUSE

DC

DC Motor

10-50V DC supply

Speed GND

DC

Speed
Soft start / Brake
Soft start reset/ Brake switch

+5V

Speed potentiometer or throttle

Current limit
Ramp time

External PWMExternal PWM+

PWM Out
GND
GND
Peak current

Battery-

1k

Motor-

Motor +

Battery+

Regen Disable 1
Regen Disable 2
Sync Input
Internal Sync
External Sync
Speed GND
Speed
Soft start / Brake
+5V

Current limit
Ramp time
External PWMExternal PWM+
PWM Out
GND
GND
Peak current

Battery-

Motor-

Title
Size

Double 50V 100A PWM DC motor controller in sync mode

Number

Date:
File:
1

Revision
HL50100 v1.3

A3

2015.09.24.
E:\Projektek\..\Wir4.SchDoc
7

Rev1
Sheet of
Drawn By:
8

How to mount the PWM to the heatsink:

The transistors needs cooling. They have to isolate from the heatsink
with TO220 silicone and TOP3 silicone isolator plate. When you have
done you should check the isolation between the heatsink and the back
of the transistors. The required heatsink area is depending on the
expected load current the ambient temperature and the air ventilation.
It is about 200-500 cm2 2-5 mm thick aluminium plate.