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Case No.1 Slow Speed Pulp Press Gearbox Localised Gearwear ( 1.83 rpm Output )
Set-up: Slow speed sensor, Fmax 1200 cpm, 1600 Lines, Acceleration, Magnet mount, PkVue 500
Hz filter, Normal low freq readings taken also.
Case No.2 Slow Speed Pulp Press Gearbox Chipped Tooth ( 42 rpm second shaft )
Set-up: Slow speed sensor, Fmax 14000 cpm, 6400 Lines Res, Acceleration, Magnet mount, SST
Enabled. PkVue also taken.
Case No.3 High Speed 13MW Steam Turbine Gearbox Input Gearwear ( 8052 rpm Input )
43 - Steam Turbine 13MW
Turb -2V Turbine DE Vertical
7
RMS Velocity in mm/Sec
ANALYZE SPECTRUM
6
25.00
17-Jan-01 13:54:14
5 25 Tooth input gear with RMS = 13.25
LOAD = 55.0
4 fault sidebands at 8052 cpm
RPM = 8052.
3 RPS = 134.20
1xrpm
2
1.00
1
0
0 4 8 12 16 20 24 28 32 36 40
Frequency in Orders
30 WAVEFORM DISPLAY
17-Jan-01 13:54:14
Acceleration in G-s
20
PK = 19.32
10 PK(+) = 33.69
0 PK(-) = 42.78
-10 CRESTF= 3.13
-20
-30
-40
-50 HIGH G LEVELS IN WAVEFORM
Ordr: 25.00
0 40 80 160 120
200 240 280 320 Freq: 3354.7
Time in mSecs Spec: 4.539
Label: HIGH GEARMESH WITH SIDEBANDS
Set-up: Fixed sensor, Fmax 650000 cpm, 6400 Lines Res, Acceleration..
PkVue also taken.
Case No.4 Reduction Gearbox Chipped Tooth ( 1239 rpm )
12 ROUTE WAVEFORM
9 10-MAY-99 15:31:33
Acceleration in G-s
RMS = 1.97
6
PK(+) = 13.16
3 PK(-) = 14.53
0 CRESTF= 7.39
-3
-6
-9
-12
-15
Once per rev impacting ( Waveform Key to analysis)
-18
Freq: 1238.8
0 60 120 180 240 300 Ordr: 1.000
Time in mSecs Spec: 1.052
Set-up: Standard Magnet sensor, Fmax 90000 cpm, 6400 Lines Res, Vel, Acceleration.
Fts - Gearbox ( CHIPPED TEETH )
Gearbox -GIV GEARBOX INPUT VERTICAL DE
6
ANALYZE SPECTRUM
RMS Acceleration in G-s
5 10-MAY-99 09:46:16
(PkVue-HP 1000 Hz)
4 RMS = 8.51
Typical Faulty Gear Spectrum ( PkVue ) LOAD = 100.0
MPM = 875.
3
RPM = 1365.
0
0 20000 40000 60000
Frequency in CPM
80
ANALYZE WAVEFORM
10-MAY-99 09:46:16
Acceleration in G-s
Set-up: Same fault as prev, Standard Magnet Sensor. Fmax 60000cpm, Accl, PkVue 1000Hz Filter
6400 Lines.
Case No.5 Ball Mill Output Gears Misaligned Gears ( 146 rpm )
3XGMF
0.3
0.2
2XGMF
0.1
1XGMF Wear sidebands @ 146 rpm
0
Freq: 2784.9
0 4000 8000 12000 Ordr: 19.00
Frequency in CPM Spec: .03485
Label: Misaligned gears / worn input
Set-up: Standard Magnet sensor, Fmax 10000 cpm, 6400 Lines Res, Acceleration.
Case No.6 Extruder Gearbox Damaged Gear ( 97 rpm )
0
0 4000 8000 12000 16000 20000
Frequency in CPM
0.03
WAVEFORM DISPLAY
0.02 11-MAR-98 14:56:28
Acceleration in G-s
-0.04
-0.05
Freq: 5706.7
0 0.3 0.6 0.9 1.2 1.5 1.8 2.1 2.4 2.7 Ordr: 59.00
Time in Seconds Spec: .00199
Label: Gearwear 59 tooth gear
Set-up: Standard Magnet sensor, Fmax 18000 cpm, 6400 Lines Res, Acceleration.
J J J J 05-FEB-01 14:47:24
(SST-Corrected)
0.0016 OVRALL= .0046 A-DG
3xgmf PK = .0046
Misaligned Gears LOAD = 100.0
RPM = 5.
RPS = .08
0.0008
2xgmf J=Output Gear 25
: 125.8
1xgmf
0
0 100 200 300 400 500 600
Frequency in CPM
0.012
ROUTE WAVEFORM
0.008 05-FEB-01 14:47:24
Acceleration in G-s
PK = .0045
0.004 PK(+) = .0090
PK(-) = .0100
CRESTF= 3.14
0.000
-0.004
-0.008
-0.012
Freq: 126.37
0 20 40 60 80 100 120 140 160 Ordr: 25.12
Time in Seconds Spec: .00005
Set-up: Slow speed sensor, Fmax 600 cpm, 1600 Lines Res, Acceleration, Magnet mount, SST
Enabled. PkVue also taken.
Case No.8 Slow Speed Diffuser Gearbox Bearing Defect ( 9 rpm shaft )
D D D D D D D D D D D D 19-DEC-00 11:23:07
(SST-Corrected)
0.00008 PK = .0007
LOAD = 100.0
RPM = 9.
RPS = .16
0
0 400 800 1200 1600
Frequency in CPM
0.018
ANALYZE WAVEFORM
0.012 19-DEC-00 11:23:07
Acceleration in G-s
PK = .0036
0.006 PK(+) = .0123
PK(-) = .0141
CRESTF= 5.48
0.000
-0.006
-0.012
Set-up: Slow speed sensor, Fmax 3000 cpm, 3200 Lines Res, Acceleration, Magnet mount, SST
Enabled. PkVue also taken.
Case No.9 Reduction Gearbox Bearing Defect ( 231 rpm shaft )
Set-up: Slow speed sensor, Fmax 30000 cpm, 6400 Lines Res, Acceleration, Magnet mount,
PkVue 500 Hz Filter.
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