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p of mechanical engineering
g g
ME 6005 : TRIBOLOGY
November 2015
Reference Book: B. J. Hamrock, Fundamentals of Fluid Film Lubrication, McGraw Hill, N.Y., 1994.
Assignment: All assignments are due at the beginning of the following class.
Paper presentation: At the end of the term, each student must present a recently published paper.
When two nominally flat surfaces are placed in contact, surface roughness causes
contact to occur at discrete contact spots
p and g
gives rise to friction and wear.
Friction is the resistance to motion that is experienced whenever one solid body slides
over another. Wear is the removal of material from one or both of two solid surfaces in
a contact.
contact
Lubricants are applied to produce low friction and wear, and provide smooth running
and a satisfactoryy life for machine elements. Lubricants can be liquid,
q solid, or g
gas.
The role of surface roughness, mechanisms of friction and wear, and physical and
chemical interactions between the lubricants and the lubricating surfaces must be
understood for optimum reliability of machine elements.
The objective of the course will be to study the basic mechanisms of friction, wear and
lubrication that govern interfacial behavior and the study of the tribological
understanding of most common industrial applications.
The word Tribology was coined in 1966. It is derived from the Greek word tribos, meaning
rubbing so the literal translation would be the science of rubbing. However, it encompasses
studies of surface characterization, adhesion, friction, wear and lubrication.
According to Webster dictionary, Tribology is the science and technology of interacting surfaces
in relative motion and of the related subjects and practices.
Tribology is an interdisciplinary field. Complex surface interactions in a tribological interface
require knowledge of various disciplines:
Solid Tribology
gy Mechanical
Mechanics Interdisciplinary Eng.
Records show the use of wheels from 3500 BC, which shows our ancestors
concern with reducing friction in sliding motion.
Friction force
=
Normal force
In 1699, French physicist G. Amontons rediscovered the laws of friction for dry
sliding between two flat surfaces
Friction force (F) Normal force (W)
Magnitude of friction force does not depend on the apparent area of contact.
These observations were verified by Coulomb (1785). He added a third law that
friction force is independent of velocity once motion starts.
He also made clear distinction between static friction and kinetic friction
Wear is much younger field than friction and bearing development. Ragner
H l (1946) made
Holm d one off the
th earliest
li t substantial
b t ti l contributions
t ib ti tto th
the study
t d off
wear.
Schematic diagram of a rotating shaft sup- Schematic diagram of a radial ball bearing
ported
t dbby a th
thrustt and
d a jjournall b
bearing
i
Schematic diagram of (a) lubricated and Schematic diagram of a cam and a translating
(b) unlubricated piston configurations roller follower (tappet)
S h
Schematic
ti di
diagram off a partially
ti ll fformed
d clip
li S h
Schematic
ti di
diagram off meshing
hi spur gears
and crater (or face) and flank wear in cutting
tools
Examples
E l off productive
d ti wear are writing
iti with
ith a pencil,
il shaving,
h i machining
hi i and
d
polishing.
Examples
p of unproductive
p friction and wear are g
gears,, cams,, bearing
g and seals and
other internal combustion and aircraft engines.
According to some estimates, losses resulting from ignorance to tribology in the U.S.
4% GNP,
GNP or $200 billion/year in 1966
1966.
Objective during shaving is to remove hair from the body as efficiently as possible
with minimum discomfort to the skin. Shaving cream is used as a lubricant to
minimize friction between a razor and the skin (discomfort)
(discomfort).
Friction is helpful during walking and driving. Without adequate friction, we would
slip and a car would skid!
Tribology is also important in sports. For example, a low friction between the skis
and the ice is desirable during skiing.
Based on their design of STM, AFM was developed by Dr. Gerd Binnig and his
colleagues in 1985 to measure ultrasmall forces (< 1 N) present between the AFM
tip surface and the sample surface. It can be used for all kinds of surfaces. AFM
and its modifications are used for measurement of surface topography, adhesion,
friction, scratching, wear, lubrication, surface temperatures and elastic/plastic
mechanical properties (such as indentation hardness and modulus of elasticity) on
micro- to nanoscales.
Surface force apparatus (SFA) first developed in 1969, is used to study both static
and dynamic properties of the molecularly thin liquid films sandwiched between two
molecularly smooth surfaces.
surfaces
Solid
S lid Surface
S f Characterization
Ch t i ti
Nature of Surfaces
Analysis of Surface Roughness
Measurement of Surface Roughness
Comparison of Measurement Methods
Adhesion
Friction
Solid-Solid Contact
Liquid-Mediated Contact
Friction of Materials
Wear
Wear of Mechanics
Wear of Materials
Micro/Nanotribology
Definition of Micro/Nanotribology
Friction, Wear and Lubrication
U i and
Using d AFM/RRM
Fluid film journal bearings (Fig. 1.1) and slider bearings have
conformal surfaces.
surfaces In journal bearings the radial clearance between
the journal and the sleeve is typically one-thousandth of the journal
diameter; in slider bearings the inclination of the bearing surface to
the runner is typically one part in a thousand.
16 Dr. Mahbubur Razzaque
Many machine elements that are fluid film lubricated have surfaces
that
h dod not conform
f to eachh other
h well.ll The
Th full
f ll burden
b d off the
h load
l d
must then be carried by a small lubrication area.