You are on page 1of 108

Read this manual carefully before operating this vehicle.

OWNERS MANUAL

FZ8NA(C)
LIT-11626-24-07 39P-28199-10

DIC183
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

EAU10042

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

INTRODUCTION
EAU10083

Congratulations on your purchase of the Yamaha FZ8NA(C). This model is the result of Yamahas vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10011

WARNING
Please read this manual and the YOU AND YOUR MOTORCYCLE: RIDING TIPS booklet carefully before operating
this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con-
trols and operating features. Regular inspections and careful maintenance, along with good operating techniques,
will help ensure that you safely enjoy the capabilities and reliability of this motorcycle.
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

IMPORTANT MANUAL INFORMATION


EAU10132

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.


U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM

IMPORTANT MANUAL INFORMATION

EAU10193

FZ8NA(C)
OWNERS MANUAL
2010 by Yamaha Motor Corporation, U.S.A.
1st edition, September 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-24-07
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

TABLE OF CONTENTS
LOCATION OF IMPORTANT Sidestand ..................................... 4-17 Valve clearance ........................... 7-18
LABELS .............................................1-1 Ignition circuit cut-off system ........ 4-18 Tires ............................................. 7-18
Cast wheels ................................. 7-20
SAFETY INFORMATION ..................2-1 FOR YOUR SAFETY Adjusting the clutch lever free
PRE-OPERATION CHECKS ............. 5-1 play ........................................... 7-21
DESCRIPTION ..................................3-1 Checking the brake lever free
Left view ..........................................3-1 OPERATION AND IMPORTANT play ........................................... 7-21
Right view ........................................3-2 RIDING POINTS................................. 6-1 Brake light switches ..................... 7-22
Controls and instruments.................3-3 Starting the engine ......................... 6-1 Checking the front and
Shifting ........................................... 6-2 rear brake pads ........................ 7-22
INSTRUMENT AND CONTROL Engine break-in .............................. 6-3 Checking the brake fluid level ...... 7-23
FUNCTIONS .......................................4-1 Parking ........................................... 6-4 Changing the brake fluid .............. 7-24
Main switch/steering lock ................4-1 Drive chain slack .......................... 7-24
Indicator lights and warning PERIODIC MAINTENANCE AND Cleaning and lubricating
lights ............................................4-2 ADJUSTMENT ................................... 7-1 the drive chain .......................... 7-26
Multi-function meter unit .................4-5 Owners tool kit ............................... 7-2 Checking and lubricating
Handlebar switches ........................4-8 Periodic maintenance chart for the cables ................................. 7-27
Clutch lever .....................................4-9 the emission control system ....... 7-3 Checking and lubricating
Shift pedal .......................................4-9 General maintenance and the throttle grip and cable ......... 7-27
Brake lever ...................................4-10 lubrication chart .......................... 7-5 Checking and lubricating
Brake pedal ..................................4-10 Removing and installing the brake and shift pedals ........ 7-27
Fuel tank cap ................................4-10 the panel ..................................... 7-9 Checking and lubricating
Fuel ...............................................4-11 Checking the spark plugs ............... 7-9 the brake and clutch levers ...... 7-28
Fuel tank breather/overflow Canister (for California only) ........ 7-10 Checking and lubricating
hose ..........................................4-12 Engine oil and oil filter cartridge ... 7-11 the sidestand ............................ 7-29
Catalytic converter ........................4-13 Coolant ......................................... 7-13 Checking the front fork ................. 7-29
Seats ............................................4-14 Replacing the air filter element ..... 7-15 Checking the steering .................. 7-30
Storage compartment ...................4-15 Checking the engine idling Checking the wheel bearings ....... 7-30
Adjusting the shock absorber speed ........................................ 7-17 Battery ......................................... 7-30
assembly ...................................4-16 Checking the throttle grip free Replacing the fuses ..................... 7-32
Luggage strap holders ..................4-17 play ........................................... 7-17 Replacing the headlight bulb ....... 7-33
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM

TABLE OF CONTENTS
Replacing the tail/brake light YAMAHA EXTENDED SERVICE
bulb ...........................................7-35 (Y.E.S.) ..................................... 10-9
Replacing a turn signal light
bulb ...........................................7-36
Replacing the license plate light
bulb ...........................................7-36
Supporting the motorcycle ............7-37
Front wheel ...................................7-38
Rear wheel ...................................7-39
Troubleshooting ............................7-40
Troubleshooting charts .................7-42

MOTORCYCLE CARE AND


STORAGE ..........................................8-1
Matte color caution .........................8-1
Care ................................................8-1
Storage ...........................................8-3

SPECIFICATIONS .............................9-1

CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
Reporting safety defects ...............10-3
Motorcycle noise regulation ..........10-4
Maintenance record ......................10-5
YAMAHA MOTOR
CORPORATION,
U.S.A. STREET AND
ENDURO MOTORCYCLE
LIMITED WARRANTY ..............10-7
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

LOCATION OF IMPORTANT LABELS


EAU10384

Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
1 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.

1 2,3 6

5 4

1-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM

LOCATION OF IMPORTANT LABELS


1 2
WARNING
Improper loading can cause loss of control. 1
Read owners manual for proper loading.
3JJ-28446-A1

3 4
LOAD LIMIT TIRE INFORMATION
Cold tire normal pressure should be set
3 kg {7 lbs} as follows.
3TB-24877-A0 Up to 90 kg (198 lbs) load
FRONT : 250 kPa, (2.50 kgf/cm), 36 psi
REAR : 290 kPa, (2.90 kgf/cm), 42 psi
90kg (198 lbs) ~ maximum load
FRONT : 250 kPa, (2.50 kgf/cm), 36 psi
REAR : 290 kPa, (2.90 kgf/cm), 42 psi
14B-21668-00

5 6 California only
WARNING EMISSION HOSE ROUTING
This unit contains high pressure nitrogen gas.
Mishandling can cause explosion. CHARCOAL CANISTER
Read owners manual for instructions.

#4
Do not incinerate, puncture or open.
4AA-22259-80

#3
#2
#1
FUEL TANK
THROTTLE BODY ATMOSPHERE
39P-21686-00

1-2
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

SAFETY INFORMATION
EAU10287
Safe Riding Ride where other motorists can
Perform the pre-operation checks each see you. Avoid riding in another
time you use the vehicle to make sure it motorists blind spot.
Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi-
As the vehicles owner, you are respon- inspect or maintain the vehicle properly enced operators. In fact, many op-
sible for the safe and proper operation increases the possibility of an accident erators who have been involved in
2 of your motorcycle. or equipment damage. See page 5-1 accidents do not even have a cur-
Motorcycles are single-track vehicles. for a list of pre-operation checks. rent motorcycle license.
Their safe use and operation are de- This motorcycle is designed to car- Make sure that you are qualified
pendent upon the use of proper riding ry the operator and a passenger. and that you only lend your mo-
techniques as well as the expertise of The failure of motorists to detect torcycle to other qualified opera-
the operator. Every operator should and recognize motorcycles in traf- tors.
know the following requirements before fic is the predominating cause of Know your skills and limits.
riding this motorcycle. automobile/motorcycle accidents. Staying within your limits may
He or she should: Many accidents have been caused help you to avoid an accident.
Obtain thorough instructions from by an automobile driver who did We recommend that you prac-
a competent source on all aspects not see the motorcycle. Making tice riding your motorcycle
of motorcycle operation. yourself conspicuous appears to where there is no traffic until you
Observe the warnings and mainte- be very effective in reducing the have become thoroughly famil-
nance requirements in this Own- chance of this type of accident. iar with the motorcycle and all of
ers Manual. Therefore: its controls.
Obtain qualified training in safe Wear a brightly colored jacket. Many accidents have been caused
and proper riding techniques. Use extra caution when you are by error of the motorcycle opera-
Obtain professional technical ser- approaching and passing tor. A typical error made by the op-
vice as indicated in this Owners through intersections, since in- erator is veering wide on a turn
Manual and/or when made neces- tersections are the most likely
sary by mechanical conditions. places for motorcycle accidents
to occur.

2-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM

SAFETY INFORMATION
due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe
cornering (insufficient lean angle road use only. It is not suitable for the above precautions.
for the speed). off-road use.
Always obey the speed limit and Avoid Carbon Monoxide Poisoning
never travel faster than warrant- Protective Apparel All engine exhaust contains carbon
ed by road and traffic conditions. The majority of fatalities from motorcy- monoxide, a deadly gas. Breathing car- 2
Always signal before turning or cle accidents are the result of head in- bon monoxide can cause headaches,
changing lanes. Make sure that juries. The use of a safety helmet is the dizziness, drowsiness, nausea, confu-
other motorists can see you. single most critical factor in the preven- sion, and eventually death.
The posture of the operator and tion or reduction of head injuries. Carbon Monoxide is a colorless, odor-
passenger is important for proper Always wear an approved helmet. less, tasteless gas which may be
control. Wear a face shield or goggles. present even if you do not see or smell
The operator should keep both Wind in your unprotected eyes any engine exhaust. Deadly levels of
hands on the handlebar and could contribute to an impairment carbon monoxide can collect rapidly
both feet on the operator foot- of vision that could delay seeing a and you can quickly be overcome and
rests during operation to main- hazard. unable to save yourself. Also, deadly
tain control of the motorcycle. The use of a jacket, heavy boots, levels of carbon monoxide can linger
The passenger should always trousers, gloves, etc., is effective in for hours or days in enclosed or poorly
hold onto the operator, the seat preventing or reducing abrasions ventilated areas. If you experience any
strap or grab bar, if equipped, or lacerations. symptoms of carbon monoxide poison-
with both hands and keep both Never wear loose-fitting clothes, ing, leave the area immediately, get
feet on the passenger footrests. otherwise they could catch on the fresh air, and SEEK MEDICAL TREAT-
Never carry a passenger unless control levers, footrests, or wheels MENT.
he or she can firmly place both and cause injury or an accident. Do not run engine indoors. Even if
feet on the passenger footrests. Always wear protective clothing you try to ventilate engine exhaust
Never ride under the influence of that covers your legs, ankles, and with fans or open windows and
alcohol or other drugs. feet. The engine or exhaust sys- doors, carbon monoxide can rap-
tem become very hot during or af- idly reach dangerous levels.
ter operation and can cause burns.
2-2
U39P10E0.book Page 3 Thursday, October 7, 2010 5:12 PM

SAFETY INFORMATION
Do not run engine in poorly venti- Never attach any large or heavy
Maximum load:
lated or partially enclosed areas FZ8NA 198 kg (437 lb) items to the handlebar, front
such as barns, garages, or car- FZ8NAC 197 kg (434 lb) fork, or front fender. These
ports. items, including such cargo as
Do not run engine outdoors where When loading within this weight limit, sleeping bags, duffel bags, or
engine exhaust can be drawn into keep the following in mind: tents, can create unstable han-
2
a building through openings such Cargo and accessory weight dling or a slow steering re-
as windows and doors. should be kept as low and close to sponse.
the motorcycle as possible. Se- This vehicle is not designed to
Loading curely pack your heaviest items as pull a trailer or to be attached to
Adding accessories or cargo to your close to the center of the vehicle as a sidecar.
motorcycle can adversely affect stabili- possible and make sure to distrib-
ty and handling if the weight distribution ute the weight as evenly as possi- Genuine Yamaha Accessories
of the motorcycle is changed. To avoid ble on both sides of the motorcycle Choosing accessories for your vehicle
the possibility of an accident, use ex- to minimize imbalance or instabili- is an important decision. Genuine
treme caution when adding cargo or ty. Yamaha accessories, which are avail-
accessories to your motorcycle. Use Shifting weights can create a sud- able only from a Yamaha dealer, have
extra care when riding a motorcycle den imbalance. Make sure that ac- been designed, tested, and approved
that has added cargo or accessories. cessories and cargo are securely by Yamaha for use on your vehicle.
Here, along with the information about attached to the motorcycle before Many companies with no connection to
accessories below, are some general riding. Check accessory mounts Yamaha manufacture parts and acces-
guidelines to follow if loading cargo to and cargo restraints frequently. sories or offer other modifications for
your motorcycle: Properly adjust the suspension Yamaha vehicles. Yamaha is not in a
The total weight of the operator, pas- for your load (suspension-ad- position to test the products that these
senger, accessories and cargo must justable models only), and aftermarket companies produce.
not exceed the maximum load limit. check the condition and pres- Therefore, Yamaha can neither en-
Operation of an overloaded vehicle sure of your tires. dorse nor recommend the use of ac-
could cause an accident. cessories not sold by Yamaha or

2-3
U39P10E0.book Page 4 Thursday, October 7, 2010 5:12 PM

SAFETY INFORMATION
modifications not specifically recom- clearance or cornering clearance, tor and may limit control ability,
mended by Yamaha, even if sold and limit suspension travel, steering therefore, such accessories are
installed by a Yamaha dealer. travel or control operation, or ob- not recommended.
scure lights or reflectors. Use caution when adding electri-
Aftermarket Parts, Accessories, and Accessories fitted to the handle- cal accessories. If electrical acces-
Modifications bar or the front fork area can sories exceed the capacity of the 2
While you may find aftermarket prod- create instability due to improper motorcycles electrical system, an
ucts similar in design and quality to weight distribution or aerody- electric failure could result, which
genuine Yamaha accessories, recog- namic changes. If accessories could cause a dangerous loss of
nize that some aftermarket accessories are added to the handlebar or lights or engine power.
or modifications are not suitable be- front fork area, they must be as
cause of potential safety hazards to you lightweight as possible and Aftermarket Tires and Rims
or others. Installing aftermarket prod- should be kept to a minimum. The tires and rims that came with your
ucts or having other modifications per- Bulky or large accessories may motorcycle were designed to match the
formed to your vehicle that change any seriously affect the stability of performance capabilities and to provide
of the vehicles design or operation the motorcycle due to aerody- the best combination of handling, brak-
characteristics can put you and others namic effects. Wind may at- ing, and comfort. Other tires, rims, siz-
at greater risk of serious injury or death. tempt to lift the motorcycle, or es, and combinations may not be
You are responsible for injuries related the motorcycle may become un- appropriate. Refer to page 7-18 for tire
to changes in the vehicle. stable in cross winds. These ac- specifications and more information on
Keep the following guidelines in mind, cessories may also cause replacing your tires.
as well as those provided under Load- instability when passing or being
ing when mounting accessories. passed by large vehicles. Transporting the Motorcycle
Never install accessories or carry Certain accessories can dis- Be sure to observe following instruc-
cargo that would impair the perfor- place the operator from his or tions before transporting the motorcy-
mance of your motorcycle. Care- her normal riding position. This cle in another vehicle.
fully inspect the accessory before improper position limits the free- Remove all loose items from the
using it to make sure that it does dom of movement of the opera- motorcycle.
not in any way reduce ground
2-4
U39P10E0.book Page 5 Thursday, October 7, 2010 5:12 PM

SAFETY INFORMATION
Check that the fuel cock (if
equipped) is in the OFF position
and that there are no fuel leaks.
Point the front wheel straight
ahead on the trailer or in the truck
2 bed, and choke it in a rail to pre-
vent movement.
Shift the transmission in gear (for
models with a manual transmis-
sion).
Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or parts
that could break). Choose the lo-
cation for the straps carefully so
the straps will not rub against
painted surfaces during transport.
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce excessive-
ly during transport.

2-5
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

DESCRIPTION
EAU10410

Left view
1 2 3 4 5,6

10 9 8 7
1. Air filter element (page 7-15) 9. Engine oil drain bolt (page 7-11)
2. Passenger seat lock (page 4-14) 10.Engine oil filter cartridge (page 7-11)
3. Main fuse (page 7-32)
4. Fuel injection system fuse (page 7-32)
5. Storage compartment (page 4-15)
6. Owners tool kit (page 7-2)
7. Shock absorber assembly spring preload adjusting ring (page 4-16)
8. Shift pedal (page 4-9)

3-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM

DESCRIPTION
EAU10420

Right view
1 2 3 45 6

9 8 7
1. Luggage strap holder (page 4-17) 9. Rear brake light switch (page 7-22)
2. Fuse box (page 7-32)
3. Battery (page 7-30)
4. Rear brake fluid reservoir (page 7-23)
5. Coolant reservoir (page 7-13)
6. Engine oil filler cap (page 7-11)
7. Engine oil level check window (page 7-11)
8. Brake pedal (page 4-10)

3-2
U39P10E0.book Page 3 Thursday, October 7, 2010 5:12 PM

DESCRIPTION
EAU10430

Controls and instruments

1 2 3 4 5 6 7 8

1. Clutch lever (page 4-9)


2. Left handlebar switches (page 4-8)
3. Multi-function meter unit (page 4-5)
4. Main switch/steering lock (page 4-1)
5. Front brake fluid reservoir (page 7-23)
6. Right handlebar switches (page 4-8)
7. Throttle grip (page 7-17)
8. Brake lever (page 4-10)

3-3
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU10460 EAU10661
To lock the steering
Main switch/steering lock OFF
All electrical systems are off. The key 1 2
can be removed.
EWA10061

WARNING
Never turn the key to OFF or
LOCK while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident.
4 1. Push.
The main switch/steering lock controls EAU10683 2. Turn.
the ignition and lighting systems, and is LOCK
The steering is locked, and all electrical 1. Turn the handlebars all the way to
used to lock the steering. The various the left.
positions are described below. systems are off. The key can be re-
moved. 2. Push the key in from the OFF po-
EAU10540
sition, and then turn it to LOCK
ON while still pushing it.
All electrical circuits are supplied with 3. Remove the key.
power, and the meter lighting, taillight,
license plate light and position lights
come on, and the engine can be start-
ed. The key cannot be removed.
TIP
The headlight comes on automatically
when the engine is started and stays on
until the key is turned to OFF, even if
the engine stalls.

4-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


To unlock the steering EAU49391 EAU11080

Indicator lights and warning High beam indicator light


1 2 lights This indicator light comes on when the
high beam of the headlight is switched
1 234 on.

EAU11254
Oil level warning light
This warning light comes on if the en-
gine oil level is low.
The electrical circuit of the warning light
1. Push. can be checked by turning the key to 4
2. Turn. 65 ON. The warning light should come
1. Turn signal indicator light on for a few seconds, and then go off.
Push the key in, and then turn it to 2. Neutral indicator light If the warning light does not come on
OFF while still pushing it. 3. High beam indicator light initially when the key is turned to ON,
4. Engine trouble warning light or if the warning light remains on, have
5. Oil level warning light a Yamaha dealer check the electrical
6. Coolant temperature warning light circuit.
EAU11020 TIP
Turn signal indicator light Even if the oil level is sufficient, the
This indicator light flashes when the warning light may flicker when
turn signal switch is pushed to the left or riding on a slope or during sudden
right. acceleration or deceleration, but
this is not a malfunction.
EAU11060
Neutral indicator light This model is also equipped with a
This indicator light comes on when the self-diagnosis device for the oil
transmission is in the neutral position. level detection circuit. If a problem
is detected in the oil level detection

4-2
U39P10E0.book Page 3 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


circuit, the following cycle will be
TIP
repeated until the malfunction is
For radiator-fan-equipped vehi-
corrected: The oil level warning
cles, the radiator fan(s) automati-
light will flash ten times, then go off
cally switch on or off according to
for 2.5 seconds. If this occurs,
the coolant temperature in the ra-
have a Yamaha dealer check the
diator.
vehicle.
If the engine overheats, see page
EAU11428
7-42 for further instructions.
Coolant temperature warning
4 light
This warning light comes on if the en-
gine overheats. If this occurs, stop the
engine immediately and allow the en-
gine to cool.
The electrical circuit of the warning light
can be checked by turning the key to
ON. The warning light should come
on for a few seconds, and then go off.
If the warning light does not come on
initially when the key is turned to ON,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
ECA10021

NOTICE
Do not continue to operate the en-
gine if it is overheating.

4-3
U39P10E0.book Page 4 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


Display Conditions What to do

Under 39 C
Message Lo is displayed. OK. Go ahead with riding.
(Under 103 F)

40116 C Coolant temperature is dis-


OK. Go ahead with riding.
(104242 F) played.
4

Stop the vehicle and allow it to idle until


117134 C Coolant temperature flashes. the coolant temperature goes down.
(243274 F) Warning light comes on. If the temperature does not go down,
stop the engine. (See page 7-42.)

Above 135 C Message HI flashes. Stop the engine and allow it to cool.
(Above 275 F) Warning light comes on. (See page 7-42.)

4-4
U39P10E0.book Page 5 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU11534 EAU47342
The multi-function meter unit is
Engine trouble warning light Multi-function meter unit equipped with the following:
This warning light comes on or flashes
1 2 3 4 a speedometer
if a problem is detected in the electrical
a tachometer
circuit monitoring the engine. If this oc-
an odometer
curs, have a Yamaha dealer check the
two tripmeters (which show the
self-diagnosis system. (See page 4-8
distance traveled since they were
for an explanation of the self-diagnosis
last set to zero)
device.)
a fuel reserve tripmeter (which
The electrical circuit of the warning light
shows the distance traveled since
can be checked by turning the key to
4 8 7 6 5 the left segment of the fuel meter
ON. The warning light should come
1. Fuel meter started flashing)
on for a few seconds, and then go off. 2. Coolant temperature display a clock
If the warning light does not come on 3. Speedometer a fuel meter
initially when the key is turned to ON, 4. Tachometer a coolant temperature display
or if the warning light remains on, have 5. Odometer/tripmeter/fuel reserve tripmeter
a self-diagnosis device
a Yamaha dealer check the electrical 6. SELECT button
circuit. 7. RESET button TIP
8. Clock Be sure to turn the key to ON be-
EWA12422 fore using the SELECT and RE-
WARNING SET buttons.
To switch the speedometer and
Be sure to stop the vehicle before
odometer/tripmeter displays be-
making any setting changes to the
tween kilometers and miles, press
multi-function meter unit. Changing
the SELECT button for at least
settings while riding can distract the
one second.
operator and increase the risk of an
accident.

4-5
U39P10E0.book Page 6 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


Tachometer Clock 5. Push the RESET button to set
the minutes.
1
6. Push the SELECT button and
then release it to start the clock.

Odometer and tripmeter modes


1
2

1. Tachometer 1. Clock 4
2. Tachometer red zone
The clock displays when the key is
The electric tachometer allows the rider turned to ON. In addition, the clock
to monitor the engine speed and keep it can be displayed for 10 seconds by 1
within the ideal power range. pushing the SELECT button when the
1. Odometer/tripmeter/fuel reserve tripmeter
When the key is turned to ON, the ta- main switch is in the OFF or LOCK
chometer needle will sweep once position. Push the SELECT button to switch
across the r/min range and then return the display between the odometer
to zero r/min in order to test the electri- To set the clock mode ODO and the tripmeter modes
cal circuit. 1. Turn the key to ON. TRIP A and TRIP B in the following
ECA10031
2. Push the SELECT button and order:
NOTICE RESET button together for at TRIP A TRIP B ODO TRIP A
Do not operate the engine in the ta- least two seconds. When the fuel amount in the fuel tank
chometer red zone. 3. When the hour digits start flashing, decreases to 3.4 L (0.90 US gal,
Red zone: 11500 r/min and above push the RESET button to set the 0.75 Imp.gal), the left segment of the
hours. fuel meter will start flashing, and the
4. Push the SELECT button, and odometer display will automatically
the minute digits will start flashing. change to the fuel reserve tripmeter
4-6
U39P10E0.book Page 7 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


mode F-TRIP and start counting the The fuel meter indicates the amount of Coolant temperature display
distance traveled from that point. In that fuel in the fuel tank. The display seg-
case, push the SELECT button to ments of the fuel meter disappear to-
1
switch the display between the various wards E (Empty) as the fuel level
tripmeter and odometer modes in the decreases. When the last segment on
following order: the left starts flashing, refuel as soon as
F-TRIP TRIP A TRIP B ODO possible.
F-TRIP
TIP
To reset a tripmeter, select it by push-
This fuel meter is equipped with a self-
ing the SELECT button, and then
diagnosis system. If a problem is de-
4 push the RESET button for at least 1. Coolant temperature display
tected in the electrical circuit, the follow-
one second. If you do not reset the fuel
ing cycle is repeated until the The coolant temperature display indi-
reserve tripmeter manually, it will reset
malfunction is corrected: fuel level seg- cates the temperature of the coolant.
itself automatically and the display will
ments and symbol flash eight ECA10021
return to the prior mode after refueling
times, then go off for approximately 3 NOTICE
and traveling 5 km (3 mi).
seconds. If this occurs, have a Yamaha Do not continue to operate the en-
dealer check the electrical circuit. gine if it is overheating.
Fuel meter

1. Fuel meter

4-7
U39P10E0.book Page 8 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


Self-diagnosis device EAU12348 EAU12400

Handlebar switches Dimmer switch /


Set this switch to for the high
Left beam and to for the low beam.

EAU12460

1 Turn signal switch /


To signal a right-hand turn, push this
1 switch to . To signal a left-hand
turn, push this switch to . When re-
leased, the switch returns to the center
2 position. To cancel the turn signal 4
1. Error code display 3 lights, push the switch in after it has re-
This model is equipped with a self-diag- 1. Dimmer switch / turned to the center position.
nosis device for various electrical cir- 2. Turn signal switch /
cuits. 3. Horn switch EAU12500

If a problem is detected in any of those Horn switch


circuits, the engine trouble warning light Right Press this switch to sound the horn.
will come on and the display will indi- EAU12660
cate an error code. Engine stop switch /
If the display indicates any error codes, Set this switch to before starting
note the code number, and then have a the engine. Set this switch to to
Yamaha dealer check the vehicle. stop the engine in case of an emergen-
ECA11590 1
cy, such as when the vehicle overturns
NOTICE or when the throttle cable is stuck.
If the display indicates an error 2
code, the vehicle should be checked
1. Engine stop switch /
as soon as possible in order to avoid
2. Start switch
engine damage.

4-8
U39P10E0.book Page 9 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU12711 EAU12820 EAU12871
Start switch Clutch lever Shift pedal
Push this switch to crank the engine
with the starter. See page 6-1 for start-
ing instructions prior to starting the en-
gine.
1
EAU41700
The engine trouble warning light will
come on when the key is turned to ON 1
and the start switch is pushed, but this
4 does not indicate a malfunction.
1. Clutch lever 1. Shift pedal

The clutch lever is located at the left The shift pedal is located on the left
handlebar grip. To disengage the side of the motorcycle and is used in
clutch, pull the lever toward the handle- combination with the clutch lever when
bar grip. To engage the clutch, release shifting the gears of the 6-speed con-
the lever. The lever should be pulled stant-mesh transmission equipped on
rapidly and released slowly for smooth this motorcycle.
clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
4-18.)

4-9
U39P10E0.book Page 10 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU26823 EAU12941 EAU13074

Brake lever Brake pedal Fuel tank cap


The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip. 2 1
1

2 1
4
3 4 1. Brake pedal 1. Fuel tank cap lock cover
5
2. Unlock.
1

The brake pedal is on the right side of


4

3 the motorcycle. To apply the rear


2

To open the fuel tank cap


brake, press down on the brake pedal.
1. Brake lever Open the fuel tank cap lock cover, in-
2. Distance between brake lever and handlebar sert the key into the lock, and then turn
grip it 1/4 turn clockwise. The lock will be re-
3. Brake lever position adjusting dial
leased and the fuel tank cap can be
4. mark
opened.
The brake lever is equipped with a
brake lever position adjusting dial. To To close the fuel tank cap
adjust the distance between the brake 1. Push the fuel tank cap into position
lever and the handlebar grip, turn the with the key inserted in the lock.
adjusting dial while holding the lever 2. Turn the key counterclockwise to
pushed away from the handlebar grip. the original position, remove it, and
Make sure that the appropriate setting then close the lock cover.
on the adjusting dial is aligned with
the mark on the brake lever.
4-10
U39P10E0.book Page 11 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU13221
TIP Fuel
The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in
less the key is in the lock. In addition, the tank.
the key cannot be removed if the cap is EWA10881

not properly closed and locked. WARNING


EWA11091 Gasoline and gasoline vapors are
WARNING extremely flammable. To avoid fires
Make sure that the fuel tank cap is and explosions and to reduce the
properly closed after filling fuel. risk of injury when refueling, follow
1. Fuel tank filler tube
4 Leaking fuel is a fire hazard. these instructions.
2. Maximum fuel level
1. Before refueling, turn off the en-
gine and be sure that no one is sit- 3. Wipe up any spilled fuel immedi-
ting on the vehicle. Never refuel ately. NOTICE: Immediately wipe
while smoking, or while in the vi- off spilled fuel with a clean, dry,
cinity of sparks, open flames, or soft cloth, since fuel may deteri-
other sources of ignition such as orate painted surfaces or plastic
the pilot lights of water heaters and parts. [ECA10071]
clothes dryers. 4. Be sure to securely close the fuel
2. Do not overfill the fuel tank. When tank cap.
EWA15151
refueling, be sure to insert the WARNING
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel Gasoline is poisonous and can
reaches the bottom of the filler cause injury or death. Handle gaso-
tube. Because fuel expands when line with care. Never siphon gaso-
it heats up, heat from the engine or line by mouth. If you should swallow
the sun can cause fuel to spill out some gasoline or inhale a lot of gas-
of the fuel tank. oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-11
U39P10E0.book Page 12 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


ately. If gasoline spills on your skin, um unleaded fuel. Use of unleaded fuel EAU48790

wash with soap and water. If gaso- will extend spark plug life and reduce Fuel tank breather/overflow
line spills on your clothing, change maintenance costs. hose
your clothes. Gasohol
There are two types of gasohol: gaso-
EAU13313 hol containing ethanol and that contain-
ing methanol. Gasohol containing
ethanol can be used if the ethanol con-
Recommended fuel:
Regular unleaded gasoline or gaso- tent does not exceed 10% (E10). Gas-
hol (E10) ohol containing methanol is not 2 3
Fuel tank capacity: recommended by Yamaha because it 4
17.0 L (4.49 US gal, 3.74 Imp.gal) can cause damage to the fuel system 1
Fuel reserve amount: or vehicle performance problems. 1. Fuel tank overflow hose
3.4 L (0.90 US gal, 0.75 Imp.gal)
2. Original position (paint mark)
ECA11400 3. Fuel tank breather hose
NOTICE
Use only unleaded gasoline. The use TIP
of leaded gasoline will cause severe For California: See page 7-10 for
damage to internal engine parts, breather hose information.
such as the valves and piston rings, Before operating the motorcycle:
as well as to the exhaust system. Check the fuel tank breather/over-

Your Yamaha engine has been de- flow hose connection.


Check the fuel tank breather/over-
signed to use regular unleaded gaso-
line with a pump octane number flow hose for cracks or damage,
[(R+M)/2] of 86 or higher, or a research and replace it if damaged.
Make sure that the end of the fuel
octane number of 91 or higher. If
knocking (or pinging) occurs, use a tank breather/overflow hose is not
gasoline of a different brand or premi- blocked, and clean it if necessary.

4-12
U39P10E0.book Page 13 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


Make sure that the end of the fuel EAU13433 ECA10701

tank breather/overflow hose is po- Catalytic converter NOTICE


sitioned inside of the clamp. This model is equipped with a catalytic Use only unleaded gasoline. The use
converter in the exhaust system. of leaded gasoline will cause unre-
EWA10862

WARNING pairable damage to the catalytic


converter.
The exhaust system is hot after op-
eration. To prevent a fire hazard or
burns:
Do not park the vehicle near

4 possible fire hazards such as


grass or other materials that
easily burn.
Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
Make sure that the exhaust sys-
tem has cooled down before do-
ing any maintenance work.
Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.

4-13
U39P10E0.book Page 14 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU49641
To install the passenger seat
Seats 1. Insert the projections on the front
of the passenger seat into the seat
Passenger seat holders as shown, and then push
the rear of the seat down to lock it 1
To remove the passenger seat in place.
1. Insert the key into the seat lock,
and then turn it counterclockwise.

1
1. Bolt
2 4
1
To install the rider seat
Insert the projection on the front of the
2 rider seat into the seat holder as
shown, place the seat in the original po-
1. Projection sition, and then install the bolts.
2. Seat holder
1. Passenger seat lock
2. Unlock. 2. Remove the key.
1
2. While holding the key in that posi- Rider seat
tion, lift the rear of the passenger 2
seat and pull it off. To remove the rider seat
Pull back the rear of the rider seat as
shown, remove the bolts, and then pull
the seat off.
1. Projection
2. Seat holder

4-14
U39P10E0.book Page 15 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU14463
Do not exceed the maximum
TIP Storage compartment load of FZ8NA 198 kg (437 lb)
Make sure that the seats are properly
FZ8NAC 197 kg (434 lb) for the
secured before riding. 1
vehicle.

4
1. Storage compartment

The storage compartment is located


under the passenger seat. (See page
4-14.)
When storing the Owners Manual or
other documents in the storage com-
partment, be sure to wrap them in a
plastic bag so that they will not get wet.
When washing the vehicle, be careful
not to let any water enter the storage
compartment.
EWA10961

WARNING
Do not exceed the load limit of 3
kg (7 lb) for the storage com-
partment.

4-15
U39P10E0.book Page 16 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU47000
Do not tamper with or attempt to
Adjusting the shock absorber (b) open the cylinder assembly.
assembly (a) 2 Do not subject the shock ab-
This shock absorber assembly is 3
1 sorber assembly to an open
equipped with a spring preload adjust- flame or other high heat source.
ing ring. 4 This may cause the unit to ex-
ECA10101
plode due to excessive gas
NOTICE 9
5678 pressure.
1234
To avoid damaging the mechanism, Do not deform or damage the
do not attempt to turn beyond the cylinder in any way. Cylinder
1. Spring preload adjusting ring
maximum or minimum settings. 2. Special wrench damage will result in poor 4
Adjust the spring preload as follows. 3. Extension bar damping performance.
4. Position indicator Do not dispose of a damaged or
To increase the spring preload and
thereby harden the suspension, turn worn-out shock absorber as-
the adjusting ring in direction (a). To de- Spring preload setting: sembly yourself. Take the shock
Minimum (soft): absorber assembly to a Yamaha
crease the spring preload and thereby 1
soften the suspension, turn the adjust- dealer for any service.
Standard:
ing ring in direction (b). 5
Align the appropriate notch in the Maximum (hard):
9
adjusting ring with the position in-
dicator on the shock absorber. EWA10221

Use the special wrench and exten- WARNING


sion bar included in the owners
This shock absorber assembly con-
tool kit to make the adjustment.
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.

4-16
U39P10E0.book Page 17 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


EAU38961
on the passenger seat, remove the EAU15304

Luggage strap holders passenger seat, unhook the straps Sidestand


from the hooks, and then install the The sidestand is located on the left side
1
seat with the straps hanging out from of the frame. Raise the sidestand or
under the passenger seat. (See page lower it with your foot while holding the
4-14.) vehicle upright.
2 2 TIP
The built-in sidestand switch is part of
the ignition circuit cut-off system, which
cuts the ignition in certain situations.
4 1 (See page 4-18 for an explanation of
1. Luggage strap holder the ignition circuit cut-off system.)
2. Hook
EWA10241

WARNING
1 The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamahas ignition circuit cut-off
1. Luggage strap holder system has been designed to assist
the operator in fulfilling the respon-
There are six luggage strap holders, sibility of raising the sidestand be-
four on the bottom of the passenger fore starting off. Therefore, check
seat and one on each passenger foot-
rest. To use the luggage strap holders

4-17
U39P10E0.book Page 18 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS


this system regularly and have a EAU44892

Yamaha dealer repair it if it does not Ignition circuit cut-off system


function properly. The ignition circuit cut-off system (com-
prising the sidestand switch, clutch
switch and neutral switch) has the fol-
lowing functions.
It prevents starting when the trans-
mission is in gear and the side-
stand is up, but the clutch lever is
not pulled.
It prevents starting when the trans-
4
mission is in gear and the clutch le-
ver is pulled, but the sidestand is
still down.
It cuts the running engine when the
transmission is in gear and the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.

4-18
U39P10E0.book Page 19 Thursday, October 7, 2010 5:12 PM

INSTRUMENT AND CONTROL FUNCTIONS

With the engine turned off: WARNING


1. Move the sidestand down. If a malfunction is noted, have a Yamaha
2. Make sure that the engine stop switch is set to . dealer check the system before riding.
3. Turn the key on.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
The neutral switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
4
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
The clutch switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
The system is OK. The motorcycle can be ridden.

4-19
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

FOR YOUR SAFETY PRE-OPERATION CHECKS


EAU15596

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owners Manual.
EWA11151

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE

Check fuel level in fuel tank.


Refuel if necessary. 5
Fuel Check fuel line for leakage. 4-11, 4-12
Check fuel tank breather/overflow hose for obstructions, cracks or damage, and
check hose connection.
Check oil level in engine.
Engine oil If necessary, add recommended oil to specified level. 7-11
Check vehicle for oil leakage.
Check coolant level in reservoir.
Coolant If necessary, add recommended coolant to specified level. 7-13
Check cooling system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Front brake Replace if necessary. 7-22, 7-23
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.

5-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM

FOR YOUR SAFETY PRE-OPERATION CHECKS


ITEM CHECKS PAGE

Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Rear brake Replace if necessary. 7-22, 7-23
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
Lubricate cable if necessary.
Clutch 7-21
Check lever free play.
Adjust if necessary.
Make sure that operation is smooth.
Check throttle grip free play.
Throttle grip 7-17, 7-27
5 If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing.
Make sure that operation is smooth.
Control cables 7-27
Lubricate if necessary.
Check chain slack.
Adjust if necessary.
Drive chain 7-24, 7-26
Check chain condition.
Lubricate if necessary.
Check for damage.
Check tire condition and tread depth.
Wheels and tires 7-18, 7-20
Check air pressure.
Correct if necessary.
Make sure that operation is smooth.
Brake and shift pedals 7-27
Lubricate pedal pivoting points if necessary.
Make sure that operation is smooth.
Brake and clutch levers 7-28
Lubricate lever pivoting points if necessary.
Make sure that operation is smooth.
Sidestand 7-29
Lubricate pivot if necessary.

5-2
U39P10E0.book Page 3 Thursday, October 7, 2010 5:12 PM

FOR YOUR SAFETY PRE-OPERATION CHECKS


ITEM CHECKS PAGE

Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners
Tighten if necessary.
Instruments, lights, signals Check operation.

and switches Correct if necessary.
Check operation of ignition circuit cut-off system.
Sidestand switch 4-17
If system is not working correctly, have Yamaha dealer check vehicle.

5-3
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

OPERATION AND IMPORTANT RIDING POINTS


EAU15951 EAU48710 EAU40199

Starting the engine


Read the Owners Manual carefully to In order for the ignition circuit cut-off
TIP
become familiar with all controls. If system to enable starting, one of the
This model is equipped with:
there is a control or function you do not following conditions must be met.
a lean angle sensor to stop the en-
understand, ask your Yamaha dealer. The transmission is in the neutral
gine in case of a turnover. In this
EWA10271
position.
WARNING case, the multi-function display in-
The transmission is in gear with
dicates error code 30, but this is
Failure to familiarize yourself with the clutch lever pulled and the
not a malfunction. Turn the key to
the controls can lead to loss of con- sidestand up.
OFF and then to ON to clear the
trol, which could cause an accident See page 4-18 for more informa-
error code. Failing to do so will pre-
or injury. tion.
vent the engine from starting even
1. Turn the key to ON and make
though the engine will crank when
sure that the engine stop switch is
pushing the start switch.
set to .
an engine auto-stop system. The
6 The following warning lights
engine stops automatically if left
should come on for a few seconds,
idling for 20 minutes. If the engine
then go off.
stops, simply push the start switch
Oil level warning light
to restart the engine.
Coolant temperature warning
light
Engine trouble warning light
ECA15484

NOTICE
If a warning light does not come on
initially when the key is turned to
ON, or if a warning light remains
on, see page 4-2 for the correspond-
ing warning light circuit check.
6-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM

OPERATION AND IMPORTANT RIDING POINTS


2. Shift the transmission into the neu- EAU16671 ECA10260

tral position. The neutral indicator Shifting NOTICE


light should come on. If not, ask a Even with the transmission in
Yamaha dealer to check the elec- 6 the neutral position, do not
trical circuit. 5 coast for long periods of time
3. Start the engine by pushing the 4 with the engine off, and do not
3
start switch. 2 tow the motorcycle for long dis-
If the engine fails to start, release N tances. The transmission is
the start switch, wait a few sec- 1 properly lubricated only when
onds, and then try again. Each 2 1 the engine is running. Inade-
starting attempt should be as short quate lubrication may damage
as possible to preserve the bat- 1. Shift pedal the transmission.
tery. Do not crank the engine more 2. Neutral position Always use the clutch while
than 10 seconds on any one at- changing gears to avoid damag-
Shifting gears lets you control the
tempt. ing the engine, transmission,
ECA11042
amount of engine power available for 6
starting off, accelerating, climbing hills, and drive train, which are not
NOTICE designed to withstand the
etc.
For maximum engine life, never ac- The gear positions are shown in the il- shock of forced shifting.
celerate hard when the engine is lustration.
cold! EAU16681

TIP To start out and accelerate


To shift the transmission into the neu- 1. Pull the clutch lever to disengage
tral position, press the shift pedal down the clutch.
repeatedly until it reaches the end of its 2. Shift the transmission into first
travel, and then slightly raise it. gear. The neutral indicator light
should go out.
3. Open the throttle gradually, and at
the same time, release the clutch
lever slowly.
6-2
U39P10E0.book Page 3 Thursday, October 7, 2010 5:12 PM

OPERATION AND IMPORTANT RIDING POINTS


4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841

shown in the following table, close tral position when the motorcycle Engine break-in
the throttle, and at the same time, is almost completely stopped. The There is never a more important period
quickly pull the clutch lever in. neutral indicator light should come in the life of your engine than the period
5. Shift the transmission into second on. between 0 and 1600 km (1000 mi). For
gear. (Make sure not to shift the this reason, you should read the follow-
transmission into the neutral posi- EAU16740 ing material carefully.
Recommended shift points Since the engine is brand new, do not
tion.)
The recommended shift points during put an excessive load on it for the first
6. Open the throttle part way and
acceleration and deceleration are 1600 km (1000 mi). The various parts in
gradually release the clutch lever.
shown in the table below. the engine wear and polish themselves
7. Follow the same procedure when
shifting to the next higher gear. to the correct operating clearances.
Shift up points: During this period, prolonged full-throt-
TIP 1st 2nd: 20 km/h (12 mi/h)
2nd 3rd: 30 km/h (19 mi/h) tle operation or any condition that might
When shifting gears in normal operat- 3rd 4th: 40 km/h (25 mi/h) result in engine overheating must be
6 ing conditions, use the recommended 4th 5th: 50 km/h (31 mi/h) avoided.
shift points. 5th 6th: 60 km/h (37 mi/h)
Shift down points: EAU17093

EAU16700 6th 5th: 25 km/h (16 mi/h)


To decelerate 5th 4th: 25 km/h (16 mi/h)
1. Apply both the front and the rear 4th 3rd: 25 km/h (16 mi/h) 01000 km (0600 mi)
3rd 2nd: 25 km/h (16 mi/h)
brakes to slow the motorcycle. 2nd 1st: 25 km/h (16 mi/h) Avoid prolonged operation above 5800
2. Shift the transmission into first r/min. NOTICE: After 1000 km (600
gear when the motorcycle reaches mi) of operation, the engine oil must
25 km/h (16 mi/h). If the engine is be changed and the oil filter car-
about to stall or runs very roughly, tridge or element replaced. [ECA10302]
pull the clutch lever in and use the
brakes to stop the motorcycle. 10001600 km (6001000 mi)
Avoid prolonged operation above 6900
r/min.
6-3
U39P10E0.book Page 4 Thursday, October 7, 2010 5:12 PM

OPERATION AND IMPORTANT RIDING POINTS


1600 km (1000 mi) and beyond EAU17213

The vehicle can now be operated nor- Parking


mally. When parking, stop the engine, and
ECA10310 then remove the key from the main
NOTICE switch.
EWA10311
Keep the engine speed out of WARNING
the tachometer red zone.
Since the engine and exhaust
If any engine trouble should oc-
cur during the engine break-in system can become very hot,
period, immediately have a park in a place where pedestri-
Yamaha dealer check the vehi- ans or children are not likely to
cle. touch them and be burned.
Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire. 6
Do not park near grass or other
flammable materials which
might catch fire.

6-4
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17243 EWA15121 EAU17302

WARNING
Periodic inspection, adjustment, and lu- Turn off the engine when performing Emission controls not only function to
brication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition pos- specified. proper engine operation and maximum
sible. Safety is an obligation of the vehi- A running engine has moving
performance. In the following periodic
cle owner/operator. The most important parts that can catch on body maintenance charts, the services relat-
points of vehicle inspection, adjust- parts or clothing and electrical ed to emissions control are grouped
ment, and lubrication are explained on parts that can cause shocks or separately. These services require
the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic Running the engine while ser-
equipment. Maintenance, replacement,
maintenance charts should be simply vicing can lead to eye injury, or repair of the emission control devic-
considered as a general guide under burns, fire, or carbon monoxide es and systems may be performed by
normal riding conditions. However, de- poisoning possibly leading to any repair establishment or individual
pending on the weather, terrain, geo- death. See page 2-1 for more in- that is certified (if applicable). Yamaha
graphical location, and individual use, formation about carbon monox- dealers are trained and equipped to
the maintenance intervals may need to ide. perform these particular services.
be shortened.
7 EWA10321 EWA15460

WARNING WARNING
Failure to properly maintain the ve- Brake discs, calipers, drums, and
hicle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.

7-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU17542

Owners tool kit

1. Owners tool kit

The owners tool kit is located under the


passenger seat. (See page 4-14.)
The service information included in this
manual and the tools provided in the
owners tool kit are intended to assist
you in the performance of preventive 7
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
TIP
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.

7-2
U39P10E0.book Page 3 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU48490

TIP
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12
months.
Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service.

EAU17601

Periodic maintenance chart for the emission control system


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

Check fuel hoses for cracks or


1 * Fuel line damage.
Replace if necessary.
Check condition.
7 Adjust gap and clean.
2 * Spark plugs Replace. Replace.
Replace every 8000 mi (13000
km) or 12 months.
Check and adjust valve clearance
3 * Valve clearance Every 26600 mi (42000 km)
when engine is cold.
Check breather hose for cracks or
Crankcase breather
4 * damage.
system
Replace if necessary.
Check and adjust engine idle
5 * Fuel injection
speed and synchronization.
Check for leakage.
6 * Exhaust system Tighten if necessary.
Replace gasket(s) if necessary.
7-3
U39P10E0.book Page 4 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

Evaporative emis- Check control system for dam-


7 * sion control system age.
(for California only) Replace if necessary.
Check the air cut-off valve, reed
Air induction sys- valve, and hose for damage.
8 *
tem Replace any damaged parts if
necessary.

7-4
U39P10E0.book Page 5 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU32186

General maintenance and lubrication chart


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

1 Air filter element Replace. Every 24000 mi (37000 km)


Check operation.
2 * Clutch
Adjust or replace cable.
Check operation, fluid level, and
3 * Front brake for fluid leakage.
Replace brake pads if necessary.
Check operation, fluid level, and
4 * Rear brake for fluid leakage.
Replace brake pads if necessary.
Check for cracks or damage.
Check for correct routing and
5 * Brake hoses clamping.
7
Replace. Every 4 years
Check runout and for damage.
6 * Wheels
Replace if necessary.
Check tread depth and for dam-
age.
7 * Tires Replace if necessary.
Check air pressure.
Correct if necessary.
Check bearings for smooth oper-
8 * Wheel bearings ation.
Replace if necessary.

7-5
U39P10E0.book Page 6 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

Swingarm pivot Check bearing assemblies for


9 *
bearings looseness.
Check chain slack, alignment and
condition.
Every 500 mi (800 km) and after washing the motorcycle, riding in the rain or
10 Drive chain Adjust and lubricate chain with a
riding in wet areas
special O-ring chain lubricant
thoroughly.
Check bearing assemblies for

looseness.
11 * Steering bearings
Moderately repack with lithium-
Every 12000 mi (19000 km)
soap-based grease.
Check all chassis fitting and fas-
12 * Chassis fasteners teners.
Correct if necessary.
7
Brake lever pivot
13 Apply silicone grease lightly.
shaft
Brake pedal pivot Apply lithium-soap-based grease
14
shaft lightly.
Clutch lever pivot Apply lithium-soap-based grease
15
shaft lightly.
Shift pedal pivot Apply lithium-soap-based grease
16
shaft lightly.
Check operation.
17 Sidestand pivot Apply lithium-soap-based grease
lightly.

7-6
U39P10E0.book Page 7 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

Check operation and replace if


18 * Sidestand switch
necessary.
Check operation and for oil leak-
19 * Front fork age.
Replace if necessary.
Check operation and for oil leak-
Shock absorber as-
20 * age.
sembly
Replace if necessary.
Rear suspension Check operation.
21 *
link pivots Correct if necessary.
Change (warm engine before
22 Engine oil
draining).
Engine oil filter car-
23 * Replace.
7 tridge
Check hoses for cracks or dam-
age.
24 * Cooling system Replace if necessary.
Change with ethylene glycol anti-
Change.
freeze coolant every 24 months.
Front and rear brake
25 * Check operation.
switches
Apply Yamaha chain and cable
26 * Control cables
lube or engine oil thoroughly.

7-7
U39P10E0.book Page 8 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months

Check operation.
Check throttle grip free play, and
27 * Throttle grip
adjust if necessary.
Lubricate cable and grip housing.
Lights, signals and Check operation.
28 *
switches Adjust headlight beam.

EAU17650

TIP
Air filter
This models air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. 7
Hydraulic brake service
After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
Replace the brake hoses every four years and if cracked or damaged.

7-8
U39P10E0.book Page 9 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU18751 EAU19652

Removing and installing the 2 Checking the spark plugs


1
panel The spark plugs are important engine
The panel shown needs to be removed components, which should be checked
to perform some of the maintenance periodically, preferably by a Yamaha
jobs described in this chapter. Refer to dealer. Since heat and deposits will
this section each time the panel needs cause any spark plug to slowly erode,
to be removed and installed. they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
1 1. Panel A
the condition of the spark plugs can re-
2. Bolt
veal the condition of the engine.
The porcelain insulator around the cen-
To install the panel
ter electrode of each spark plug should
Place the panel in the original position,
be a medium-to-light tan (the ideal color
and then install the bolt.
when the vehicle is ridden normally),
and all spark plugs installed in the en-
gine should have the same color. If any
7 1. Panel A
spark plug shows a distinctly different
EAU19151
color, the engine could be operating im-
Panel A properly. Do not attempt to diagnose
such problems yourself. Instead, have
To remove the panel a Yamaha dealer check the vehicle.
Remove the bolt, and then pull the pan- If a spark plug shows signs of electrode
el off as shown. erosion and excessive carbon or other
deposits, it should be replaced.

Specified spark plug:


NGK/CR9E

7-9
U39P10E0.book Page 10 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


Before installing a spark plug, the spark EAU19681
TIP Canister (for California only)
plug gap should be measured with a
If a torque wrench is not available when
wire thickness gauge and, if necessary,
installing a spark plug, a good estimate CHARCOAL CANISTER
adjusted to specification.

#4
of the correct torque is 1/41/2 turn
past finger tight. However, the spark

#3
plug should be tightened to the speci-
fied torque as soon as possible.

#2
ECA10840

#1
NOTICE FUEL TANK
THROTTLE BODY ATMOSPHERE
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
This model is equipped with a canister
the ignition coil coupler may get
to prevent the discharging of fuel vapor
1. Spark plug gap damaged. The spark plug cap may
into the atmosphere. Before operating
be difficult to remove because the
this vehicle, make sure to check the fol-
Spark plug gap: rubber seal on the end of the cap fits
lowing:
0.70.8 mm (0.0280.031 in) tightly. To remove the spark plug
Check each hose connection.
cap, simply twist it back and forth 7
Clean the surface of the spark plug Check each hose and canister for
while pulling it out; to install it, twist
gasket and its mating surface, and then cracks or damage. Replace if dam-
it back and forth while pushing it in.
wipe off any grime from the spark plug aged.
threads. Make sure that the canister breath-
er is not blocked, and if necessary,
Tightening torque: clean it.
Spark plug:
13 Nm (1.3 mkgf, 9.4 ftlbf)

7-10
U39P10E0.book Page 11 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU19908
4. Remove the engine oil filler cap,
Engine oil and oil filter car- 1
the engine oil drain bolt and its
tridge gasket to drain the oil from the
The engine oil level should be checked crankcase.
before each ride. In addition, the oil 2
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and 3
lubrication chart. 4 2
1. Engine oil filler cap
To check the engine oil level 2. Engine oil level check window
1. Place the vehicle on a level sur- 3. Maximum level mark 1
face and hold it in an upright posi- 4. Minimum level mark
tion. A slight tilt to the side can
4. If the engine oil is below the mini- 1. Engine oil drain bolt
result in a false reading. 2. Gasket
2. Start the engine, warm it up for mum level mark, add sufficient oil
several minutes, and then turn it of the recommended type to raise
it to the correct level. TIP
7 off.
Skip steps 57 if the oil filter cartridge is
3. Wait a few minutes until the oil set-
To change the engine oil (with or not being replaced.
tles, and then check the oil level
through the check window located without oil filter cartridge replace- 5. Remove the oil filter cartridge with
at the bottom-right side of the ment) an oil filter wrench.
crankcase. 1. Place the vehicle on a level sur-
face.
TIP 2. Start the engine, warm it up for
The engine oil should be between the several minutes, and then turn it
minimum and maximum level marks. off.
3. Place an oil pan under the engine
to collect the used oil.
7-11
U39P10E0.book Page 12 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT

1 2

1
1. Oil filter wrench 1. O-ring 1. Torque wrench
2. Oil filter cartridge
TIP Tightening torque:
TIP Make sure that the O-ring is properly Oil filter cartridge:
17 Nm (1.7 mkgf, 12 ftlbf)
An oil filter wrench is available at a seated.
Yamaha dealer. 8. Install the engine oil drain bolt and
7. Install the new oil filter cartridge
6. Apply a thin coat of clean engine with an oil filter wrench, and then its new gasket, and then tighten
oil to the O-ring of the new oil filter tighten it to the specified torque the bolt to the specified torque.
7
cartridge. with a torque wrench.
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 mkgf, 31 ftlbf)

9. Refill with the specified amount of


the recommended engine oil, and
then install and tighten the oil filler
cap.

7-12
U39P10E0.book Page 13 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


Recommended engine oil: 10. Start the engine, and then let it idle EAU20070

for several minutes while checking Coolant


See page 9-1.
Oil quantity: it for oil leakage. If oil is leaking, im- The coolant level should be checked
Without oil filter cartridge replace- mediately turn the engine off and before each ride. In addition, the cool-
ment: check for the cause. ant must be changed at the intervals
2.90 L (3.07 US qt, 2.55 Imp.qt) specified in the periodic maintenance
With oil filter cartridge replacement: TIP and lubrication chart.
3.10 L (3.28 US qt, 2.73 Imp.qt) After the engine is started, the engine
oil level warning light should go off if the EAU39087

TIP oil level is sufficient. To check the coolant level


Be sure to wipe off spilled oil on any 1. Place the vehicle on a level sur-
ECA10401
parts after the engine and exhaust sys- face and hold it in an upright posi-
NOTICE
tem have cooled down. tion.
If the oil level warning light flickers
ECA11620
or remains on even if the oil level is TIP
NOTICE correct, immediately turn the engine The coolant level must be checked
In order to prevent clutch slip- off and have a Yamaha dealer check on a cold engine since the level
page (since the engine oil also the vehicle. varies with engine temperature.
lubricates the clutch), do not Make sure that the vehicle is posi-
7 11. Turn the engine off, wait a few min-
mix any chemical additives. Do tioned straight up when checking
utes until the oil settles, and then the coolant level. A slight tilt to the
not use oils with a diesel speci-
check the oil level and correct it if side can result in a false reading.
fication of CD or oils of a high-
necessary.
er quality than specified. In 2. Check the coolant level in the cool-
addition, do not use oils labeled ant reservoir.
ENERGY CONSERVING II or
higher. TIP
Make sure that no foreign mate- The coolant should be between the
rial enters the crankcase. minimum and maximum level marks.

7-13
U39P10E0.book Page 14 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


If water has been used instead EAU33031
Changing the coolant
of coolant, replace it with cool-
The coolant must be changed at the in-
ant as soon as possible, other-
1 tervals specified in the periodic mainte-
wise the cooling system will not
2 nance and lubrication chart. Have a
be protected against frost and
3 Yamaha dealer change the coolant.
corrosion. If water has been
WARNING! Never attempt to remove
added to the coolant, have a
the radiator cap when the engine is
Yamaha dealer check the anti-
hot. [EWA10381]
freeze content of the coolant as
1. Coolant reservoir soon as possible, otherwise the
2. Maximum level mark effectiveness of the coolant will
3. Minimum level mark be reduced. [ECA10472]

3. If the coolant is at or below the


minimum level mark, remove pan-
el A to access the coolant reser-
voir. (See page 7-9.) 1
4. Remove the coolant reservoir cap,
7
add coolant to the maximum level
mark, and then install the reservoir
cap. WARNING! Remove only
the coolant reservoir cap. Never
1. Coolant reservoir cap
attempt to remove the radiator
cap when the engine is hot.
Coolant reservoir capacity (up to
[EWA15161] NOTICE: If coolant is not
the maximum level mark):
available, use distilled water or 0.25 L (0.26 US qt, 0.22 Imp.qt)
soft tap water instead. Do not
use hard water or salt water 5. Install the panel.
since it is harmful to the engine.
7-14
U39P10E0.book Page 15 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU49663
not tilt or pull the fuel tank too
Replacing the air filter element much, otherwise the fuel hoses
The air filter element should be re- may come loose, which could
placed at the intervals specified in the cause fuel leakage and a fire
periodic maintenance and lubrication hazard. [EWA10411]
chart. Replace the air filter element
more frequently if you are riding in un- 1 2
usually wet or dusty areas.
1. Remove the rider seat. (See page
4-14.)
2. Remove the fuel tank cowling bolts 4. Remove the fuel tank bolt on both
on both sides. sides.
1

2 1. Air filter case


2. Fuel tank

7 1

1
1. Fuel tank cowling 1. Fuel tank bolt
2. Fuel tank cowling bolt
5. Lift the front of the fuel tank, and
3. Pull the bottom of the cowling out- carefully tilt it back and away from
ward on both sides, then remove the air filter case, but do not dis-
the cowling by moving it forward, connect the fuel hoses.
1. Fuel tank hose
and then lifting it up. WARNING! Make sure that the
fuel tank is well supported. Do
7-15
U39P10E0.book Page 16 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


6. Remove the air filter case cover by 8. Insert a new air filter element into
removing the screws. NOTICE: the air filter case. NOTICE: Make
When removing the air filter sure that the air filter element is
case cover, be careful not to al- properly seated in the air filter
low foreign objects to drop into case. The engine should never
the air intake manifold. [ECA12881] be operated without the air filter
element installed, otherwise the 3
2
piston(s) and/or cylinder(s) may
become excessively worn. 1
[ECA10481]
1. Fuel tank overflow hose
9. Install the air filter case cover by in- 2. Original position (paint mark)
1 1 stalling the screws. 3. Fuel tank breather hose
10. Place the fuel tank in the original
position. Make sure that the fuel 11. Install the fuel tank bolt on both
hoses are properly connected and sides.
routed, and not pinched. Be sure 12. Place the fuel tank cowling in the
1. Screw
to place the fuel tank breather original position.
7. Pull the air filter element out. hose and the fuel tank overflow 7
hose in the original position.
WARNING! Before placing the
fuel tank in the original position,
1 make sure that the fuel hoses
are not damaged. If any fuel
2 2 hose is damaged, do not start
the engine but have a Yamaha
dealer replace the hose, other-
wise fuel may leak, creating a
13. Install the cowling bolts on both
1. Air filter element fire hazard. [EWA11361]
sides.
2. Air intake manifold
7-16
U39P10E0.book Page 17 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


14. Install the rider seat. EAU44734 EAU21384

Checking the engine idling Checking the throttle grip free


speed play
Check the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.

Engine idling speed:


11501250 r/min 1

1. Throttle grip free play

The throttle grip free play should mea-


sure 3.05.0 mm (0.120.20 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
7
and, if necessary, have a Yamaha deal-
er adjust it.

7-17
U39P10E0.book Page 18 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU21401 EAU21755

Valve clearance Tires Tire air pressure (measured on cold


tires):
The valve clearance changes with use, To maximize the performance, durabil- 090 kg (0198 lb):
resulting in improper air-fuel mixture ity, and safe operation of your motorcy- Front:
and/or engine noise. To prevent this cle, note the following points regarding 250 kPa (2.50 kgf/cm, 36 psi)
from occurring, the valve clearance the specified tires. Rear:
must be adjusted by a Yamaha dealer 290 kPa (2.90 kgf/cm, 42 psi)
FZ8NA 90198 kg (198437 lb)
at the intervals specified in the periodic Tire air pressure FZ8NAC 90197 kg (198434 lb):
maintenance and lubrication chart. The tire air pressure should be checked Front:
and, if necessary, adjusted before each 250 kPa (2.50 kgf/cm, 36 psi)
ride. Rear:
EWA10503 290 kPa (2.90 kgf/cm, 42 psi)
WARNING High-speed riding:
Front:
Operation of this vehicle with im- 250 kPa (2.50 kgf/cm, 36 psi)
proper tire pressure may cause se- Rear:
vere injury or death from loss of 290 kPa (2.90 kgf/cm, 42 psi)
control. Maximum load*:
FZ8NA 198 kg (437 lb)
The tire air pressure must be
FZ8NAC 197 kg (434 lb) 7
checked and adjusted on cold * Total weight of rider, passenger, car-
tires (i.e., when the temperature go and accessories
of the tires equals the ambient
EWA10511
temperature).
WARNING
The tire air pressure must be ad-
justed in accordance with the Never overload your vehicle. Opera-
riding speed and with the total tion of an overloaded vehicle could
weight of rider, passenger, car- cause an accident.
go, and accessories approved
for this model.

7-18
U39P10E0.book Page 19 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


Tire inspection EWA10581
Tire information
WARNING
It is dangerous to ride with a
worn-out tire. When a tire tread
begins to show crosswise lines,
have a Yamaha dealer replace
the tire immediately.
The replacement of all wheel-
and brake-related parts, includ-
ing the tires, should be left to a
1. Tire sidewall Yamaha dealer, who has the 1. Tire air valve
2. Tire wear indicator necessary professional knowl- 2. Tire air valve core
3. Tire tread depth edge and experience to do so. 3. Tire air valve cap with seal
Ride at moderate speeds after
Always check the tires before operating changing a tire since the tire This motorcycle is equipped with tube-
the motorcycle. If a tire tread shows surface must first be broken less tires, tire air valves and cast
crosswise lines (minimum tread depth), in for it to develop its optimal wheels.
if the tire has a nail or glass fragments characteristics.
EWA10481
7 WARNING
in it, or if the sidewall is cracked, con-
tact a Yamaha dealer immediately and The front and rear tires should
have the tire replaced. be of the same make and de-
sign, otherwise the handling
Minimum tire tread depth (front and characteristics of the motorcy-
rear): cle may be different, which
1.0 mm (0.04 in)
could lead to an accident.
Always make sure that the valve
caps are securely installed to
prevent air pressure leakage.

7-19
U39P10E0.book Page 20 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


Use only the tire valves and Use only the specified replace- EAU21962

valve cores listed below to ment tires. Other tires may run Cast wheels
avoid tire deflation during a the danger of bursting at super To maximize the performance, durabil-
high-speed ride. high speeds. ity, and safe operation of your vehicle,
Brand-new tires can have a rela- note the following points regarding the
After extensive tests, only the tires list- specified wheels.
tively poor grip on certain road
ed below have been approved for this The wheel rims should be checked
surfaces until they have been
model by Yamaha Motor Co., Ltd. for cracks, bends, warpage or oth-
broken in. Therefore, it is ad-
visable before doing any high- er damage before each ride. If any
Front tire: damage is found, have a Yamaha
Size: speed riding to ride conserva-
120/70 ZR17M/C (58W) tively for approximately 100 km dealer replace the wheel. Do not
Manufacturer/model: (60 mi) after installing a new tire. attempt even the smallest repair to
BRIDGESTONE/BT021F BB The tires must be warmed up the wheel. A deformed or cracked
Rear tire: wheel must be replaced.
Size: before a high-speed run.
Always adjust the tire air pres- The wheel should be balanced
180/55 ZR17M/C (73W)
Manufacturer/model: sure according to the operating whenever either the tire or wheel
BRIDGESTONE/BT021R BB conditions. has been changed or replaced. An
FRONT and REAR: unbalanced wheel can result in
Tire air valve:
7
poor performance, adverse han-
TR412 dling characteristics, and a short-
Valve core:
#9100 (original) ened tire life.

EWA10600

WARNING
This motorcycle is fitted with super-
high-speed tires. Note the following
points in order to make the most ef-
ficient use of these tires.

7-20
U39P10E0.book Page 21 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU22081 EAU37913

Adjusting the clutch lever free TIP Checking the brake lever free
play If the specified free play cannot be ob- play
tained as described above or if the
clutch does not operate correctly, have
a Yamaha dealer check the internal
clutch mechanism. 1

1. Clutch lever free play adjusting bolt 1. No brake lever free play
2. Clutch lever free play
There should be no free play at the
The clutch lever free play should mea- brake lever end. If there is free play,
sure 10.015.0 mm (0.390.59 in) as have a Yamaha dealer inspect the
shown. Periodically check the clutch le- brake system.
7
ver free play and, if necessary, adjust it EWA14211

as follows. WARNING
To increase the clutch lever free play, A soft or spongy feeling in the brake
turn the clutch lever free play adjusting lever can indicate the presence of air
bolt in direction (a). To decrease the in the hydraulic system. If there is air
clutch lever free play, turn the adjusting in the hydraulic system, have a
bolt in direction (b). Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the

7-21
U39P10E0.book Page 22 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


braking performance, which may re- EAU22273 EAU22392

sult in loss of control and an acci- Brake light switches Checking the front and rear
dent. brake pads
1 2 The front and rear brake pads must be
(a) (b) checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.

EAU36890
Front brake pads

1. Rear brake light switch


2. Rear brake light switch adjusting nut

The brake light, which is activated by 1 1


the brake pedal and brake lever, should
come on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows, but the front 7
brake light switch should be adjusted 1. Brake pad wear indicator
by a Yamaha dealer.
Turn the rear brake light switch adjust- Each front brake pad is provided with
ing nut while holding the rear brake light wear indicators, which allows you to
switch in place. To make the brake light check the brake pad wear without hav-
come on earlier, turn the adjusting nut ing to disassemble the brake. To check
in direction (a). To make the brake light the brake pad wear, check the position
come on later, turn the adjusting nut in of the wear indicators while applying
direction (b). the brake. If a brake pad has worn to

7-22
U39P10E0.book Page 23 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


the point that a wear indicator almost EAU39371
Before riding, check that the brake fluid
touches the brake disc, have a Yamaha Checking the brake fluid level is above the minimum level mark and
dealer replace the brake pads as a set. Front brake replenish if necessary. A low brake fluid
level may indicate worn brake pads
EAU46291
and/or brake system leakage. If the
Rear brake pads
brake fluid level is low, be sure to check
the brake pads for wear and the brake
system for leakage.

1 TIP
1 1 The rear brake fluid reservoir is located
behind panel A. (See page 7-9.)
1. Minimum level mark Observe these precautions:
When checking the fluid level,
Rear brake make sure that the top of the brake
1. Brake pad wear indicator groove fluid reservoir is level.
Use only the recommended quality
Each rear brake pad is provided with
7 wear indicator grooves, which allow brake fluid, otherwise the rubber
you to check the brake pad wear with- seals may deteriorate, causing
out having to disassemble the brake. leakage and poor braking perfor-
To check the brake pad wear, check mance.
UPPER
the wear indicator grooves. If a brake LOWER
Recommended brake fluid:
pad has worn to the point that a wear 1 DOT 4
indicator groove almost appears, have 1. Minimum level mark
a Yamaha dealer replace the brake Refill with the same type of brake
pads as a set. Insufficient brake fluid may allow air to fluid. Mixing fluids may result in a
enter the brake system, possibly caus- harmful chemical reaction and
ing it to become ineffective. lead to poor braking performance.

7-23
U39P10E0.book Page 24 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


Be careful that water does not en- EAU22731 EAU22760

ter the brake fluid reservoir when Changing the brake fluid Drive chain slack
refilling. Water will significantly Have a Yamaha dealer change the The drive chain slack should be
lower the boiling point of the fluid brake fluid at the intervals specified in checked before each ride and adjusted
and may result in vapor lock. the TIP after the periodic maintenance if necessary.
Brake fluid may deteriorate paint- and lubrication chart. In addition, have
ed surfaces or plastic parts. Al- the oil seals of the master cylinders and EAU22774
To check the drive chain slack
ways clean up spilled fluid calipers as well as the brake hoses re-
1. Place the motorcycle on the side-
immediately. placed at the intervals listed below or
stand.
As the brake pads wear, it is nor- whenever they are damaged or leak-
mal for the brake fluid level to grad- ing. TIP
ually go down. However, if the Oil seals: Replace every two When checking and adjusting the drive
brake fluid level goes down sud- years. chain slack, there should be no weight
denly, have a Yamaha dealer Brake hoses: Replace every four on the motorcycle.
check the cause. years.
2. Shift the transmission into the neu-
tral position.
3. Measure the drive chain slack as
shown. 7

Drive chain slack:


20.030.0 mm (0.791.18 in)

7-24
U39P10E0.book Page 25 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT

1
(a)
1
1 2

(b)

1. Drive chain slack 1. Axle nut 1. Drive chain slack adjusting bolt
2. Locknut
4. If the drive chain slack is incorrect,
TIP
adjust it as follows. 2. To tighten the drive chain, turn the
drive chain slack adjusting bolt on Using the alignment marks on each
EAU34317 each side of the swingarm in direc- side of the swingarm, make sure that
To adjust the drive chain slack both drive chain pullers are in the same
tion (a). To loosen the drive chain,
Consult a Yamaha dealer before ad- position for proper wheel alignment.
turn the adjusting bolt on each side
justing the drive chain slack.
7 of the swingarm in direction (b),
1. Loosen the axle nut and the lock- 2
and then push the rear wheel for-
nut on each side of the swingarm.
ward. NOTICE: Improper drive
chain slack will overload the en-
gine as well as other vital parts 1
of the motorcycle and can lead
to chain slippage or breakage.
To prevent this from occurring,
keep the drive chain slack with-
in the specified limits. [ECA10571] 1. Alignment marks
2. Drive chain puller

7-25
U39P10E0.book Page 26 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


3. Tighten the axle nut, then the lock- EAU23025
may contain substances that
nuts to their specified torques. Cleaning and lubricating the could damage the O-rings.
drive chain [ECA11111]

Tightening torques: The drive chain must be cleaned and


Axle nut: lubricated at the intervals specified in
150 Nm (15 mkgf, 108 ftlbf) the periodic maintenance and lubrica-
Locknut:
16 Nm (1.6 mkgf, 12 ftlbf) tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
4. Make sure that the drive chain pull- wet areas. Service the drive chain as
ers are in the same position, the follows.
ECA10583
drive chain slack is correct, and
the drive chain moves smoothly. NOTICE
The drive chain must be lubricated
after washing the motorcycle, riding
in the rain or riding in wet areas.
1. Clean the drive chain with kero-
sene and a small soft brush.
NOTICE: To prevent damaging 7
the O-rings, do not clean the
drive chain with steam cleaners,
high-pressure washers or inap-
propriate solvents. [ECA11121]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they

7-26
U39P10E0.book Page 27 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23095 EAU23114 EAU44272

Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and shift pedals
The operation of all control cables and The operation of the throttle grip should
Brake pedal
the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated by a
bles and cable ends should be lubricat- Yamaha dealer at the intervals speci-
ed if necessary. If a cable is damaged fied in the periodic maintenance chart.
or does not move smoothly, have a The throttle cable is equipped with a
Yamaha dealer check or replace it. rubber cover. Make sure that the cover
WARNING! Damage to the outer is securely installed. Even though the
housing of cables may result in in- cover is installed correctly, it does not
ternal rusting and cause interfer- completely protect the cable from water
ence with cable movement. Replace entry. Therefore, use care not to pour
damaged cables as soon as possi- water directly onto the cover or cable Shift pedal
ble to prevent unsafe conditions. when washing the vehicle. If the cable
[EWA10711] or cover becomes dirty, wipe clean with
7 a moist cloth.
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil

The operation of the brake and shift


pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.

7-27
U39P10E0.book Page 28 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23142
Recommended lubricant: Checking and lubricating the Recommended lubricants:
Lithium-soap-based grease Brake lever:
brake and clutch levers Silicone grease
Clutch lever:
Brake lever Lithium-soap-based grease

Clutch lever

The operation of the brake and clutch


levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.

7-28
U39P10E0.book Page 29 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23202 EAU23272

Checking and lubricating the Checking the front fork


sidestand The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.

To check the condition


Check the inner tubes for scratches,
damage and excessive oil leakage.
ECA10590

To check the operation NOTICE


1. Place the vehicle on a level sur- If any damage is found or the front
The operation of the sidestand should face and hold it in an upright posi- fork does not operate smoothly,
be checked before each ride, and the tion. WARNING! To avoid injury, have a Yamaha dealer check or re-
sidestand pivot and metal-to-metal securely support the vehicle so pair it.
contact surfaces should be lubricated if there is no danger of it falling
necessary. over. [EWA10751]
7 EWA10731
2. While applying the front brake,
WARNING push down hard on the handlebars
If the sidestand does not move up several times to check if the front
and down smoothly, have a Yamaha fork compresses and rebounds
dealer check or repair it. Otherwise, smoothly.
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.

Recommended lubricant:
Lithium-soap-based grease

7-29
U39P10E0.book Page 30 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU23283 EAU23291 EAU50210

Checking the steering Checking the wheel bearings Battery


Worn or loose steering bearings may
cause danger. Therefore, the operation 2
of the steering must be checked as fol- 1
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to 3
raise the front wheel off the
ground. (See page 7-37 for more
information.) WARNING! To 1. Battery
avoid injury, securely support The front and rear wheel bearings must
2. Positive battery lead (red)
the vehicle so there is no danger be checked at the intervals specified in 3. Negative battery lead (black)
of it falling over. [EWA10751] the periodic maintenance and lubrica-
2. Hold the lower ends of the front tion chart. If there is play in the wheel The battery is located under the rider
fork legs and try to move them for- hub or if the wheel does not turn seat. (See page 4-14.)
ward and backward. If any free smoothly, have a Yamaha dealer check This model is equipped with a VRLA
the wheel bearings. (Valve Regulated Lead Acid) battery. 7
play can be felt, have a Yamaha
dealer check or repair the steering. There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, tightened.
EWA10760

WARNING
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with

7-30
U39P10E0.book Page 31 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


skin, eyes or clothing and al- battery tends to discharge more quickly is turned to OFF, then con-
ways shield your eyes when if the vehicle is equipped with optional nect the positive lead before
working near batteries. In case electrical accessories. connecting the negative lead.
of contact, administer the fol- ECA16521
[ECA16840]

lowing FIRST AID. NOTICE 4. After installation, make sure that


EXTERNAL: Flush with plenty To charge a VRLA (Valve Regulated the battery leads are properly con-
of water. Lead Acid) battery, a special (con- nected to the battery terminals.
INTERNAL: Drink large quan- stant-voltage) battery charger is re- ECA16530

tities of water or milk and im- quired. Using a conventional battery NOTICE
mediately call a physician. charger will damage the battery. Always keep the battery charged.
EYES: Flush with water for 15 Storing a discharged battery can
minutes and seek prompt To store the battery cause permanent battery damage.
medical attention. 1. If the vehicle will not be used for
Batteries produce explosive hy- more than one month, remove the
drogen gas. Therefore, keep battery, fully charge it, and then
sparks, flames, cigarettes, etc., place it in a cool, dry place.
away from the battery and pro- NOTICE: When removing the
7 vide sufficient ventilation when battery, be sure the key is
charging it in an enclosed turned to OFF, then discon-
space. nect the negative lead before
KEEP THIS AND ALL BATTER- disconnecting the positive lead.
IES OUT OF THE REACH OF [ECA16302]

CHILDREN. 2. If the battery will be stored for more


than two months, check it at least
To charge the battery once a month and fully charge it if
Have a Yamaha dealer charge the bat- necessary.
tery as soon as possible if it seems to 3. Fully charge the battery before in-
have discharged. Keep in mind that the stallation. NOTICE: When install-
ing the battery, be sure the key
7-31
U39P10E0.book Page 32 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU47134

Replacing the fuses 1 2 3 4 5 6 7


1
The main fuse, the fuel injection system
fuse, and the fuse box, which contains 2
the fuses for the individual circuits, are
located under the rider seat. (See page
4-14.) 3

2 3 8
1 4 1. Fuse box 1. Starter relay cover
2. Headlight fuse 2. Fuel injection system fuse
3. Ignition fuse 3. Fuel injection system spare fuse
4. Signaling system fuse
5. Backup fuse (for clock) If a fuse is blown, replace it as follows.
6. Right radiator fan fuse 1. Turn the key to OFF and turn off
7. Left radiator fan fuse the electrical circuit in question.
1. Main fuse 8. Spare fuse 2. Remove the blown fuse, and then
2. Fuse box install a new fuse of the specified
7
3. Fuel injection system fuse TIP amperage. WARNING! Do not
4. Fuel injection system spare fuse To access the fuel injection system use a fuse of a higher amperage
fuse, remove the starter relay cover by rating than recommended to
pulling it upward. avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15131]

7-32
U39P10E0.book Page 33 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU49652
Specified fuses: Replacing the headlight bulb
Main fuse:
50.0 A This model is equipped with a halogen
Headlight fuse: bulb headlight. If the headlight bulb
15.0 A burns out, replace it as follows.
Signaling system fuse: ECA10650

10.0 A NOTICE
Ignition fuse:
10.0 A Take care not to damage the follow-
Radiator fan fuse: ing parts:
10.0 A 2 Headlight bulb
Fuel injection system fuse: 1. Do not touch the glass part of the bulb.
Do not touch the glass part of
15.0 A the headlight bulb to keep it free
Backup fuse: 1. Remove the headlight unit top cov-
7.5 A from oil, otherwise the transpar- er by removing its bolts.
ency of the glass, the luminosity
of the bulb, and the bulb life will 1
3. Turn the key to ON and turn on
the electrical circuit in question to be adversely affected. Thor-
check if the device operates. oughly clean off any dirt and fin-
7 4. If the fuse immediately blows gerprints on the headlight bulb 2
again, have a Yamaha dealer using a cloth moistened with al-
check the electrical system. cohol or thinner.
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
1. Headlight unit top cover
lens. 2. Bolt
Do not use a headlight bulb of a
wattage higher than specified. 2. Remove the headlight unit side
covers by removing the bolts un-
der the headlight unit.

7-33
U39P10E0.book Page 34 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


1
1 2

1 1

2 2
1. Headlight unit side cover 1. Headlight unit bolt 1. Headlight coupler
2. Bolt 2. Headlight bulb cover
5. Disconnect the coupler, then take
3. Remove the bolt behind the head- off the headlight unit from the vehi- 7. Unhook the headlight bulb holder,
light unit as shown. cle. then remove the burnt-out bulb.

1
1
2
1. Bolt 1. Coupler 1. Headlight bulb holder
2. Headlight bulb
4. Remove the headlight unit bolts. 6. Disconnect the headlight coupler,
then remove the headlight bulb 8. Place a new headlight bulb into po-
cover. sition, then secure it with the bulb
holder.

7-34
U39P10E0.book Page 35 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


9. Install the headlight bulb cover, 11. Install the headlight unit bolts. EAU24115

then connect the headlight cou- 12. Install the bolt behind the headlight Replacing the tail/brake light
pler. unit. bulb
10. Connect the coupler, then insert 13. Place the side covers in their origi- 1. Remove the passenger seat. (See
the projection on the headlight unit nal position, then install their bolt. page 4-14.)
into the grommet on the vehicle to 2. Remove the tail/brake light bulb
fit the headlight unit in its original socket (together with the bulb) by
position. turning it counterclockwise.

14. Place the top cover in its original


position, and then install its bolts.
7 1. Tail/brake light bulb socket

3. Remove the burnt-out bulb by


pushing it in and turning it counter-
clockwise.
4. Insert a new bulb into the socket,
2 1
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with the
bulb) by turning it clockwise.
15. Have a Yamaha dealer adjust the 6. Install the passenger seat.
1. Projection
headlight beam if necessary.
2. Grommet
7-35
U39P10E0.book Page 36 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU43003 EAU24313

Replacing a turn signal light Replacing the license plate


bulb light bulb
1. Remove the turn signal light unit 1. Remove the license plate light unit
by removing the screw. by removing the screws.

1 1

1. Turn signal light bulb socket

3. Remove the burnt-out bulb by pull-


2 ing it out.

1. Turn signal light unit 1. Screw


2. Screw 2. License plate light unit

2. Remove the socket (together with 2. Remove the license plate light bulb
7
the bulb) by turning it counter- socket (together with the bulb) by
clockwise. pulling it out.
1

1. Turn signal light bulb

4. Insert a new bulb into the socket.


5. Install the socket (together with the
bulb) by turning it clockwise.
6. Install the turn signal light unit by
installing the screw.
7-36
U39P10E0.book Page 37 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU24350
a jack either under each side of the
Supporting the motorcycle frame in front of the rear wheel or under
1 Since this model is not equipped with a each side of the swingarm.
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
2
stable and level position before starting
any maintenance. A strong wooden
1. License plate light bulb
box can be placed under the engine for
2. License plate light bulb socket
added stability.
3. Remove the burnt-out bulb by pull-
ing it out. To service the front wheel
4. Insert a new bulb into the socket. 1. Stabilize the rear of the motorcycle
5. Install the socket (together with the by using a motorcycle stand or, if
bulb) by pushing it in. an additional motorcycle stand is
6. Install the license plate light unit by not available, by placing a jack un-
7
installing the screws. der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.

To service the rear wheel


Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing

7-37
U39P10E0.book Page 38 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU24360
2. Lift the front wheel off the ground
Front wheel according to the procedure in the 3
EAU49831
previous section Supporting the
To remove the front wheel motorcycle.
EWA10821 3. Remove the brake hose holder on
WARNING each side by removing the bolt and
1
To avoid injury, securely support the nut.
vehicle so there is no danger of it
falling over.
1 2
2
1. Brake caliper bolt
1. Loosen the front wheel axle pinch
2. Brake caliper
bolt, then the wheel axle and the
3. Reflector
brake caliper bolts.
5. Pull the wheel axle out, and then
remove the wheel.
3 EAU49841

1. Brake hose holder To install the front wheel


2. Bolt and nut 1. Lift the wheel up between the fork 7
legs.
4. Remove the brake caliper (togeth-
2. Insert the wheel axle.
2 er with the reflector) on each side
3. Lower the front wheel so that it is
1 by removing the bolts. NOTICE:
on the ground, and then put the
1. Front wheel axle pinch bolt Do not apply the brake after the
sidestand down.
2. Wheel axle brake calipers have been re-
4. Install the brake calipers (together
3. Brake caliper bolt moved, otherwise the brake
with the reflectors) by installing the
pads will be forced shut. [ECA11051]
bolts.

7-38
U39P10E0.book Page 39 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU25080
5. Turn the drive chain slack adjust-
TIP Rear wheel ing bolts fully in direction (a) and
Make sure that there is enough space
push the wheel forward.
between the brake pads before install- EAU25314

ing the brake calipers onto the brake To remove the rear wheel
EWA10821 1 2
discs.
WARNING
5. Install the brake hose holders by To avoid injury, securely support the
installing the bolt and nut. vehicle so there is no danger of it
6. Tighten the brake caliper bolts to falling over.
the specified torque. (a)
1. Loosen the axle nut.
Tightening torque:
Brake caliper bolt:
40 Nm (4.0 mkgf, 29 ftlbf) 1. Drive chain slack adjusting bolt
2. Locknut
7. Tighten the wheel axle, and then
6. Remove the drive chain from the
the wheel axle pinch bolt to their
rear sprocket.
specified torque. 1
7 TIP
Tightening torques: If the drive chain is difficult to re-
Wheel axle: move, remove the wheel axle first,
65 Nm (6.5 mkgf, 47 ftlbf) 1. Axle nut
Front wheel axle pinch bolt:
and then lift the wheel upward
23 Nm (2.3 mkgf, 17 ftlbf) 2. Lift the rear wheel off the ground enough to remove the drive chain
according to the procedure on from the rear sprocket.
8. Push down hard on the handlebar page 7-37. The drive chain cannot be disas-
several times to check for proper 3. Remove the axle nut. sembled.
fork operation. 4. Fully loosen the locknut on each 7. While supporting the brake caliper
side of the swingarm. bracket, pull the wheel axle out,
and then remove the wheel.
7-39
U39P10E0.book Page 40 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


NOTICE: Do not apply the brake EAU25871

after the wheel has been re- Troubleshooting


moved together with the brake Although Yamaha motorcycles receive
disc, otherwise the brake pads a thorough inspection before shipment
will be forced shut. [ECA11071]
1 2 from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
1. Slot
represent quick and easy procedures
2. Retainer
for checking these vital systems your-
2. Install the drive chain onto the rear self. However, should your motorcycle
sprocket. require any repair, take it to a Yamaha
3. Install the axle nut. dealer, whose skilled technicians have
1. Wheel axle
4. Lower the rear wheel so that it is the necessary tools, experience, and
EAU39413
on the ground, and then put the know-how to service the motorcycle
To install the rear wheel sidestand down. properly.
7
1. Install the wheel and the brake cal- 5. Adjust the drive chain slack. (See Use only genuine Yamaha replace-
iper bracket by inserting the wheel page 7-24.) ment parts. Imitation parts may look like
axle from the left-hand side. 6. Tighten the axle nut, and then Yamaha parts, but they are often inferi-
tighten the locknuts to the speci- or, have a shorter service life and can
TIP lead to expensive repair bills.
fied torques.
Make sure that the slot in the brake EWA15141

caliper bracket is fit over the retain- Tightening torques: WARNING


er on the swingarm. Axle nut: When checking the fuel system, do
Make sure that there is enough 150 Nm (15 mkgf, 108 ftlbf)
not smoke, and make sure there are
space between the brake pads be- Locknut:
16 Nm (1.6 mkgf, 12 ftlbf) no open flames or sparks in the ar-
fore installing the wheel. ea, including pilot lights from water
7-40
U39P10E0.book Page 41 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.

7-41
U39P10E0.book Page 42 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


EAU42362

Troubleshooting charts

Starting problems or poor engine performance

1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.

2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.

3. Ignition Wipe off with a dry cloth and correct the


Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
Remove the spark plugs
and check the electrodes. 7
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.

4. Battery The engine turns over


The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
Check the battery lead connections, check the vehicle.
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.

7-42
U39P10E0.book Page 43 Thursday, October 7, 2010 5:12 PM

PERIODIC MAINTENANCE AND ADJUSTMENT


Engine overheating
EWA10400

WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

There is Have a Yamaha dealer check


The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.

The coolant level Start the engine. If the engine overheats again, have a
7 is OK. Yamaha dealer check and repair the cooling system.

TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.

7-43
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

MOTORCYCLE CARE AND STORAGE


EAU37833 EAU26014
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel
ECA15192
While the open design of a motorcycle axles. Always rinse the dirt and de-
NOTICE reveals the attractiveness of the tech- greaser off with water.
Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA10772

advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your mo- not leave the cleaner on the af-
be applied to any matte colored fin- torcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray.
plastic bag after the engine has Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and covers 8
panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
spark plug caps, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM

MOTORCYCLE CARE AND STORAGE


off any detergent residue using Test the product on a small hid-
TIP
plenty of water, as it is harmful den part of the windshield to
Salt sprayed on roads in the winter may
to plastic parts. make sure that it does not leave
remain well into spring.
Do not use any harsh chemical any marks. If the windshield is
products on plastic parts. Be scratched, use a quality plastic 1. Clean the motorcycle with cold wa-
sure to avoid using cloths or polishing compound after ter and a mild detergent, after the
sponges which have been in washing. engine has cooled down.
contact with strong or abrasive NOTICE: Do not use warm water
cleaning products, solvent or After normal use since it increases the corrosive
thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild action of the salt. [ECA10791]
movers or inhibitors, brake flu- detergent, and a soft, clean sponge, 2. Apply a corrosion protection spray
id, antifreeze or electrolyte. and then rinse thoroughly with clean on all metal, including chrome- and
Do not use high-pressure wash- water. Use a toothbrush or bottlebrush nickel-plated, surfaces to prevent
ers or steam-jet cleaners since for hard-to-reach areas. Stubborn dirt corrosion.
they cause water seepage and and insects will come off more easily if
deterioration in the following ar- the area is covered with a wet cloth for After cleaning
eas: seals (of wheel and swing- a few minutes before cleaning. 1. Dry the motorcycle with a chamois
arm bearings, fork and brakes), or an absorbing cloth.
electric components (couplers, After riding in the rain, near the sea or 2. Immediately dry the drive chain
connectors, instruments, on salt-sprayed roads and lubricate it to prevent it from
8
switches and lights), breather Since sea salt or salt sprayed on roads rusting.
hoses and vents. during winter are extremely corrosive in 3. Use a chrome polish to shine
For motorcycles equipped with combination with water, carry out the chrome, aluminum and stainless-
a windshield: Do not use strong following steps after each ride in the steel parts, including the exhaust
cleaners or hard sponges as rain, near the sea or on salt-sprayed system. (Even the thermally in-
they will cause dulling or roads. duced discoloring of stainless-
scratching. Some cleaning com- steel exhaust systems can be re-
pounds for plastic may leave moved through polishing.)
scratches on the windshield.
8-2
U39P10E0.book Page 3 Thursday, October 7, 2010 5:12 PM

MOTORCYCLE CARE AND STORAGE


4. To prevent corrosion, it is recom- ECA10800 EAU26182

mended to apply a corrosion pro- NOTICE Storage


tection spray on all metal, Apply spray oil and wax spar-
including chrome- and nickel-plat- ingly and make sure to wipe off Short-term
ed, surfaces. any excess. Always store your motorcycle in a cool,
5. Use spray oil as a universal clean- Never apply oil or wax to any dry place and, if necessary, protect it
er to remove any remaining dirt. rubber and plastic parts, but against dust with a porous cover. Be
6. Touch up minor paint damage treat them with a suitable care sure the engine and the exhaust sys-
caused by stones, etc. product. tem are cool before covering the motor-
7. Wax all painted surfaces. Avoid using abrasive polishing cycle.
ECA10810
8. Let the motorcycle dry completely compounds as they will wear NOTICE
before storing or covering it. away the paint.
EWA11131 Storing the motorcycle in a
WARNING TIP poorly ventilated room or cover-
Contaminants on the brakes or tires Consult a Yamaha dealer for ad- ing it with a tarp, while it is still
can cause loss of control. vice on what products to use. wet, will allow water and humid-
Make sure that there is no oil or Washing, rainy weather or humid ity to seep in and cause rust.
wax on the brakes or tires. climates can cause the headlight To prevent corrosion, avoid
If necessary, clean the brake lens to fog. Turning the headlight damp cellars, stables (because
discs and brake linings with a on for a short period of time will of the presence of ammonia)
and areas where strong chemi- 8
regular brake disc cleaner or ac- help remove the moisture from the
etone, and wash the tires with lens. cals are stored.
warm water and a mild deter-
gent. Before riding at higher Long-term
speeds, test the motorcycles Before storing your motorcycle for sev-
braking performance and cor- eral months:
nering behavior. 1. Follow all the instructions in the
Care section of this chapter.

8-3
U39P10E0.book Page 4 Thursday, October 7, 2010 5:12 PM

MOTORCYCLE CARE AND STORAGE


2. Fill up the fuel tank and add fuel e. Remove the spark plug caps
TIP
stabilizer (if available) to prevent from the spark plugs, and then
Make any necessary repairs before
the fuel tank from rusting and the install the spark plugs and the
storing the motorcycle.
fuel from deteriorating. spark plug caps.
3. Perform the following steps to pro- 4. Lubricate all control cables and the
tect the cylinders, piston rings, etc. pivoting points of all levers and
from corrosion. pedals as well as of the side-
a. Remove the spark plug caps stand/centerstand.
and spark plugs. 5. Check and, if necessary, correct
b. Pour a teaspoonful of engine oil the tire air pressure, and then lift
into each spark plug bore. the motorcycle so that both of its
c. Install the spark plug caps onto wheels are off the ground. Alterna-
the spark plugs, and then place tively, turn the wheels a little every
the spark plugs on the cylinder month in order to prevent the tires
head so that the electrodes are from becoming degraded in one
grounded. (This will limit spark- spot.
ing during the next step.) 6. Cover the muffler outlet with a
d. Turn the engine over several plastic bag to prevent moisture
times with the starter. (This will from entering it.
coat the cylinder walls with oil.) 7. Remove the battery and fully
8
WARNING! To prevent dam- charge it. Store it in a cool, dry
age or injury from sparking, place and charge it once a month.
make sure to ground the Do not store the battery in an ex-
spark plug electrodes while cessively cold or warm place [less
turning the engine over. than 0 C (30 F) or more than 30
[EWA10951] C (90 F)]. For more information
on storing the battery, see page
7-30.

8-4
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Recommended brand: Recommended fuel:
2140 mm (84.3 in) YAMALUBE Regular unleaded gasoline or gasohol
Overall width: Type: (E10)
770 mm (30.3 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, Fuel tank capacity:
Overall height: 20W-40 or 20W-50 17.0 L (4.49 US gal, 3.74 Imp.gal)
1065 mm (41.9 in) Fuel reserve amount:
0 10 30 50 70 90 110 130 F
Seat height: 3.4 L (0.90 US gal, 0.75 Imp.gal)
815 mm (32.1 in) SAE 10W-30 Fuel injection:
Wheelbase: Throttle body:
SAE 10W-40
1460 mm (57.5 in) ID mark:
Ground clearance: SAE 10W-50 FZ8NA 39P1 00
140 mm (5.51 in) SAE 15W-40 FZ8NAC 39P3 10
Minimum turning radius: Spark plug(s):
SAE 20W-40
3000 mm (118.1 in) Manufacturer/model:
Weight: SAE 20W-50
NGK/CR9E
Curb weight: 20 10 0 10 20 30 40 50 C Spark plug gap:
FZ8NA 212 kg (467 lb) 0.70.8 mm (0.0280.031 in)
Recommended engine oil grade:
FZ8NAC 213 kg (470 lb) Clutch:
API service SG type or higher, JASO
Engine: Clutch type:
standard MA
Engine type: Wet, multiple-disc
Engine oil quantity:
Liquid cooled 4-stroke, DOHC Transmission:
Without oil filter cartridge replacement:
Cylinder arrangement: Primary reduction ratio:
2.90 L (3.07 US qt, 2.55 Imp.qt)
Inline 4-cylinder 1.512 (65/43)
With oil filter cartridge replacement:
Displacement: Final drive:
3.10 L (3.28 US qt, 2.73 Imp.qt)
779 cm Chain
Bore stroke:
Cooling system:
Secondary reduction ratio: 9
Coolant reservoir capacity (up to the
68.0 53.6 mm (2.68 2.11 in) 2.875 (46/16)
maximum level mark):
Compression ratio: Transmission type:
0.25 L (0.26 US qt, 0.22 Imp.qt)
12.00 :1 Constant mesh 6-speed
Radiator capacity (including all routes):
Starting system: Operation:
2.25 L (2.38 US qt, 1.98 Imp.qt)
Electric starter Left foot operation
Lubrication system: Air filter:
Wet sump Air filter element:
Oil-coated paper element
9-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM

SPECIFICATIONS
Gear ratio: Loading: Rim size:
1st: Maximum load: 17M/C x MT5.50
2.692 (35/13) FZ8NA 198 kg (437 lb) Front brake:
2nd: FZ8NAC 197 kg (434 lb) Type:
2.063 (33/16) (Total weight of rider, passenger, cargo and Dual disc brake
3rd: accessories) Operation:
1.762 (37/21) Tire air pressure (measured on cold Right hand operation
4th: tires): Recommended fluid:
1.522 (35/23) Loading condition: DOT 4
5th: 090 kg (0198 lb) Rear brake:
1.350 (27/20) Front: Type:
6th: 250 kPa (2.50 kgf/cm, 36 psi) Single disc brake
1.208 (29/24) Rear: Operation:
Chassis: 290 kPa (2.90 kgf/cm, 42 psi) Right foot operation
Frame type: Loading condition: Recommended fluid:
Diamond FZ8NA 90198 kg (198437 lb) DOT 4
Caster angle: FZ8NAC 90197 kg (198434 lb) Front suspension:
25.00 Front: Type:
Trail: 250 kPa (2.50 kgf/cm, 36 psi) Telescopic fork
109 mm (4.3 in) Rear: Spring/shock absorber type:
Front tire: 290 kPa (2.90 kgf/cm, 42 psi) Coil spring/oil damper
Type: High-speed riding: Wheel travel:
Tubeless Front: 130.0 mm (5.12 in)
Size: 250 kPa (2.50 kgf/cm, 36 psi) Rear suspension:
120/70 ZR17M/C (58W) Rear: Type:
Manufacturer/model: 290 kPa (2.90 kgf/cm, 42 psi) Swingarm (link suspension)
9 BRIDGESTONE/BT021F BB Front wheel: Spring/shock absorber type:
Rear tire: Wheel type: Coil spring/gas-oil damper
Type: Cast wheel Wheel travel:
Tubeless Rim size: 130.0 mm (5.12 in)
Size: 17M/C x MT3.50 Electrical system:
180/55 ZR17M/C (73W) Rear wheel: Ignition system:
Manufacturer/model: Wheel type: TCI
BRIDGESTONE/BT021R BB Cast wheel

9-2
U39P10E0.book Page 3 Thursday, October 7, 2010 5:12 PM

SPECIFICATIONS
Charging system: Engine trouble warning light:
AC magneto LED
Battery: Fuses:
Model: Main fuse:
YTZ10S 50.0 A
Voltage, capacity: Headlight fuse:
12 V, 8.6 Ah 15.0 A
Headlight: Signaling system fuse:
Bulb type: 10.0 A
Halogen bulb Ignition fuse:
Bulb voltage, wattage quantity: 10.0 A
Headlight: Radiator fan fuse:
12 V, 60 W/55 W 1 10.0 A 2
Tail/brake light: Fuel injection system fuse:
12 V, 5.0 W/21.0 W 1 15.0 A
Front turn signal/position light: Backup fuse:
12 V, 21 W/5.0 W 2 7.5 A
Rear turn signal light:
12 V, 21.0 W 2
License plate light:
12 V, 5.0 W 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED 9
Oil level warning light:
LED
Turn signal indicator light:
LED
Coolant temperature warning light:
LED

9-3
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

CONSUMER INFORMATION
EAU26352 EAU26381 EAU26400

Identification numbers Key identification number Vehicle identification number


Record the key identification number,
vehicle identification number and mod- 1
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
KEY IDENTIFICATION NUMBER:

1. Key identification number 1. Vehicle identification number

The key identification number is The vehicle identification number is


stamped into the key tag. Record this stamped into the steering head pipe.
VEHICLE IDENTIFICATION number in the space provided and use Record this number in the space pro-
NUMBER: it for reference when ordering a new vided.
key.
TIP
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
MODEL LABEL INFORMATION: cle with the licensing authority in your
area.

10

10-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM

CONSUMER INFORMATION
EAU26470 EAU48270
Model label Vehicle Emission Control Informa-
tion label
1

1. Model label
1. Vehicle Emission Control Information label
The model label is affixed to the frame
under the rider seat. (See page 4-14.) The Vehicle Emission Control Informa-
Record the information on this label in tion label is affixed at the location in the
the space provided. This information illustration. This label shows specifica-
will be needed when ordering spare tions related to exhaust emissions as
parts from a Yamaha dealer. required by federal law, state law and
Environment Canada.

10

10-2
U39P10E0.book Page 3 Thursday, October 7, 2010 5:12 PM

CONSUMER INFORMATION
EAU26551

Reporting safety defects


If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately
inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,
U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group
of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Yamaha Motor Corporation, U.S.A.
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to
http://www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also
obtain other information about motor vehicle safety from http://www.safercar.gov.

10

10-3
U39P10E0.book Page 4 Thursday, October 7, 2010 5:12 PM

CONSUMER INFORMATION
EAU26560

Motorcycle noise regulation


TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:
Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other
than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve-
hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of
the vehicle after such device or element of design has been removed or rendered inoperative by any person.
AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW.
These acts include tampering with the following systems; i.e., modification, removal, etc.
Exhaust system
Muffler
Exhaust pipe
Silencer
Intake system
Air cleaner case
Air cleaner element
Intake duct

10

10-4
U39P10E0.book Page 5 Thursday, October 7, 2010 5:12 PM

CONSUMER INFORMATION
EAU26632

Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
600 mi
(1000 km) or
1 month
4000 mi
(7000 km) or
6 months
8000 mi
(13000 km) or
12 months
12000 mi
(19000 km) or
18 months
16000 mi
(25000 km) or
24 months
20000 mi
(31000 km) or
30 months
24000 mi
(37000 km) or
36 months
28000 mi
10 (43000 km) or
42 months
32000 mi
(49000 km) or
48 months

10-5
U39P10E0.book Page 6 Thursday, October 7, 2010 5:12 PM

CONSUMER INFORMATION
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
36000 mi
(55000 km) or
54 months
40000 mi
(61000 km) or
60 months

10

10-6
U39P10E0.book Page 7 Thursday, October 7, 2010 5:12 PM

CONSUMER INFORMATION
EAU26663

YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED


WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants that THE CUSTOMERS RESPONSIBILITY under this Engine
new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period
material and workmanship for the period of time stated 1. Operate and maintain the motorcycle as specified in Under 50cc 6,000 km (3,750 miles)
herein, subject to certain stated limitations. the appropriate Owners Manual, and or five years, whichever occurs first
2. Give notice to an authorized Yamaha motorcycle
THE PERIOD OF WARRANTY for Yamaha motorcycles dealer of any and all apparent defects within ten (10) 50cc to 169cc 12,000 km (7,465 miles)
originally equipped with headlight, stoplight, and turn days after discovery, and make the machine available or five years whichever occurs first
signals shall be one (1) year from the date of purchase, at that time for inspection and repairs at such dealers
with no mileage limitation. place of business. 170cc to 279cc 18,000 km (11,185 miles)
or five years, whichever occurs first
MODELS EXCLUDED FROM WARRANTY include WARRANTY TRANSFER: To transfer the warranty from
those used for non-Yamaha-authorized renting, leasing the original purchaser to any subsequent purchaser, it is 280cc and over 30,000 km (18,641 miles)
or other commercial purposes, and TZ models. imperative that the machine be inspected and registered or five years, whichever occurs first
for warranty by an authorized Yamaha motorcycle dealer.
DURING THE PERIOD OF WARRANTY, any authorized In order for this warranty to remain in effect, this YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO
Yamaha motorcycle dealer will, free of charge, repair or inspection and registration must take place within ten OTHER WARRANTY OF ANY KIND, EXPRESSED OR
replace any part adjudged defective by Yamaha due to (10) days after transfer. An inspection and registration fee IMPLIED. ALL IMPLIED WARRANTIES OF
faulty workmanship or material from the factory. Parts used will be charged for this service. MERCHANTABILITY AND FITNESS FOR A
in warranty repairs will be warranted for the balance of the PARTICULAR PURPOSE WHICH EXCEED THE
products warranty period. All parts replaced under EMISSION CONTROL SYSTEM WARRANTY: OBLIGATIONS AND TIME LIMITS STATED IN THIS
warranty become property of Yamaha Motor Corporation, Yamaha Motor Corporation, U.S.A. also warrants to the WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA
U.S.A. ultimate purchaser and each subsequent purchaser of MOTOR CORPORATION, U.S.A. AND EXCLUDED
each Yamaha motorcycle covered by this warranty with a FROM THIS WARRANTY.
GENERAL EXCLUSIONS from this warranty shall displacement of 50cc or greater, that the vehicle is
include any failures caused by: designed, built, and equipped so as to conform at the SOME STATES DO NOT ALLOW LIMITATIONS ON
a) Competition or racing use. time of sale with all U.S. emissions standards applicable HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
b) Installation of parts or accessories that are not at the time of manufacture and that it is free from defects ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO
qualitatively equivalent to genuine Yamaha parts. in materials and workmanship which would cause it not EXCLUDED FROM THIS WARRANTY ARE ANY
c) Abnormal strain, neglect, or abuse. to meet these standards within the period listed INCIDENTAL OR CONSEQUENTIAL DAMAGES
d) Lack of proper maintenance. immediately below. Failures other than those resulting INCLUDING LOSS OF USE. SOME STATES DO NOT
e) Accident or collision damage. from defects in material or workmanship, which arise ALLOW THE EXCLUSION OR LIMITATION OF
f) Modification to original parts. solely as a result of owner abuse and/or lack of proper INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
maintenance, are not covered by this warranty. THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
SPECIFIC EXCLUSIONS from this warranty shall
include parts replaced due to normal wear or routine THIS WARRANTY GIVES YOU SPECIFIC LEGAL
maintenance. RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS
10 WHICH VARY FROM STATE TO STATE.

YAMAHA MOTOR CORPORATION, U.S.A.


P.O. Box 6555
Cypress, California 90630

10-7
U39P10E0.book Page 8 Thursday, October 7, 2010 5:12 PM

CONSUMER INFORMATION

WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE


Q. What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha
A. The customers responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty
non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase. If a question or
spark plugs, and brake shoes. problem arises regarding the warranty, first contact the owner of the dealership. Since
all warranty matters are handled at the dealer level, this person is in the best position to
Q. What are some examples of abnormal strain, neglect, or abuse? help you. IF you are still not satisfied and require additional assistance, please write to:
A. These terms are general and overlap each other in areas. Specific examples
include: Running the machine out of oil, sustained high rpm, full-throttle, operating YAMAHA MOTOR CORPORATION, U.S.A.
the machine with a broken or damaged part which causes another part to fail, CUSTOMER RELATIONS DEPARTMENT
damage or failure due to improper or careless transportation and/or tie-down. If P.O. Box 6555
you have any specific questions on operation or maintenance, please contact your Cypress, California 90630
dealer for advice.
When contacting Yamaha Motor Corporation, U.S.A., dont forget to include any
Q. Does the warranty cover incidental costs such as towing or transportation due to important information such as names, addresses, model, V.I.N. (frame number),
a failure? dates, and receipts.
A. No. The warranty is limited to repair of the machine itself.
CHANGE OF ADDRESS
Q. May I perform any or all of the recommended maintenance shown in the Owners
Manual instead of having the dealer do them? The federal government requires each manufacturer of a motor vehicle to maintain a
A. Yes, if you are a qualified mechanic and follow the procedures specified in the complete, up-to-date list of all first purchasers against the possibility of a safety-
Owners and Service Manual. We do recommend, however, that items requiring related defect and recall. This list is compiled from the purchase registrations sent to
special tools or equipment be done by a Yamaha motorcycle dealer. Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.
Q. Will the warranty be void or cancelled if I do not operate or maintain my new If you should move after you have purchased your new motorcycle, please advise us
motorcycle exactly as specified in the Owners Manual? of your new address by sending a postcard listing your motorcycle model name, V.I.N.
A. No. The warranty on a new motorcycle cannot be voided or cancelled. However, (frame number), dealer number (or dealers name) as it is shown on your warranty
if a particular failure is caused by operation or maintenance other than as card, your name and new mailing address. Mail to:
described in the Owners Manual, that failure may not be covered under
warranty. YAMAHA MOTOR CORPORATION, U.S.A.
P.O. Box 6555
Q. What responsibility does my dealer have under this warranty? Cypress, California 90630
A. Each Yamaha motorcycle dealer is expected to: Attention: Warranty Department
1. Completely set up every new machine before sale.
2. Explain the operation, maintenance, and warranty requirements to your This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration
satisfaction at the time of sale, and upon your request at any later date. record in accordance with federal law.
3. Each Yamaha motorcycle dealer is held responsible for his setup, service and
warranty repair work.
10
Q. Is the warranty transferable to second owners?
A. Yes. The remainder of the existing warranty can be transferred upon request. The
unit has to be inspected and re-registered by an authorized Yamaha motorcycle
dealer for the policy to remain effective.

10-8
U39P10E0.book Page 9 Thursday, October 7, 2010 5:12 PM

CONSUMER INFORMATION
EAU26750

YAMAHA EXTENDED SERVICE (Y.E.S.)


Keep your Yamaha protected even after your warranty In addition, Travel and Recreation Interruption Protection
expires with genuine Yamaha Extended Service (Y.E.S.). (TRIP) is included at no extra cost. TRIP gives you up to
$150 reimbursement per occurrence for any reasonable
Y.E.S. is designed and administered by Yamaha Motor
expenses you incur because your Yamaha needs
Corporation to provide maximum owner satisfaction. You
covered service: replacement vehicle rental, emergency
get uninterrupted factory-backed coverage for extra
towing, phone calls, even food and lodging when you are
peace of mind.
away from home. This superb coverage goes into effect
Y.E.S. is flexible. You choose the plan thats right for when you purchase Y.E.S., so it applies to any warranty
you: 12 months, 24 months, 36 months or, on certain repairs as well as covered repairs during your entire
models, even 48 months beyond your warranty period. Y.E.S. plan period.
Y.E.S. is designed and administered by the same Y.E.S. coverage is honored at any authorized Yamaha
Yamaha people who handle your warranty and it dealer nationwide.
shows in the comprehensive coverage benefits. There
Y.E.S. coverage is transferable to a new owner if you
are no mileage limitations. Coverage isnt limited to
sell or trade-in. That can make your Yamaha much more
moving parts or the drive train like many other plans.
valuable!
And Y.E.S. covers manufacturing defects just like the
warranty. See the sample contract at your Yamaha This excellent Y.E.S. plan coverage is only available to
dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still
backed protection can be. within the Yamaha Limited Warranty period. So visit your
authorized Yamaha dealer to get all the facts. He can show
You dont have to pay anything for covered repairs.
you how easy it is to protect your investment with Yamaha
Theres no deductible to pay, and repairs arent
Extended Service.
pro-rated. You dont have any out-of-pocket expenses
for covered repairs.

10

10-9
U39P10E0.book Page 10 Thursday, October 7, 2010 5:12 PM

CONSUMER INFORMATION
We urge you to act now. Youll get the excellent benefits of
TRIP coverage right away, and youll rest easy knowing
youll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isnt convenient, contact Yamaha with
your Primary ID number (your frame number). Well be
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)

10

10-10
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM

INDEX
A F O
Air filter element, replacing ................... 7-15 Front and rear brake pads, checking.... 7-22 Oil level warning light .............................. 4-2
B Front fork, checking .............................. 7-29 P
Battery................................................... 7-30 Fuel....................................................... 4-11 Panel, removing and installing ................7-9
Brake and clutch levers, Fuel tank breather/overflow hose ......... 4-12 Parking ....................................................6-4
checking and lubricating ..................... 7-28 Fuel tank cap ........................................ 4-10 Part locations .......................................... 3-1
Brake and shift pedals, Fuses, replacing ................................... 7-32 S
checking and lubricating ..................... 7-27 H Safety defects, reporting .......................10-3
Brake fluid, changing ............................ 7-24 Handlebar switches ................................ 4-8 Safety information ...................................2-1
Brake fluid level, checking .................... 7-23 Headlight bulb, replacing ...................... 7-33 Seats ..................................................... 4-14
Brake lever............................................ 4-10 High beam indicator light ........................ 4-2 Shifting ....................................................6-2
Brake lever free play, checking............. 7-21 Horn switch............................................. 4-8 Shift pedal ............................................... 4-9
Brake light switches .............................. 7-22 I Shock absorber assembly, adjusting ....4-16
Brake pedal........................................... 4-10 Identification numbers .......................... 10-1 Sidestand ..............................................4-17
C Ignition circuit cut-off system ................ 4-18 Sidestand, checking and lubricating......7-29
Cables, checking and lubricating .......... 7-27 Indicator lights and warning lights .......... 4-2 Spark plugs, checking .............................7-9
Canister (for California only) ................. 7-10 K Specifications .......................................... 9-1
Care ........................................................ 8-1 Key identification number ..................... 10-1 Starting the engine .................................. 6-1
Catalytic converter ................................ 4-13 L Start switch..............................................4-9
Clutch lever ............................................. 4-9 Labels, location....................................... 1-1 Steering, checking.................................7-30
Clutch lever free play, adjusting............ 7-21 License plate light bulb, replacing ........ 7-36 Storage....................................................8-3
Coolant.................................................. 7-13 Luggage strap holders.......................... 4-17 Storage compartment............................ 4-15
Coolant temperature warning light .......... 4-3 M Supporting the motorcycle .................... 7-37
D Main switch/steering lock........................ 4-1 T
Dimmer switch ........................................ 4-8 Maintenance and lubrication, periodic .... 7-5 Tail/brake light bulb, replacing ..............7-35
Drive chain, cleaning and lubricating .... 7-26 Maintenance, emission control Throttle grip and cable,
Drive chain slack................................... 7-24 system.................................................. 7-3 checking and lubricating ..................... 7-27
E Maintenance record.............................. 10-5 Throttle grip free play, checking ............7-17
Engine break-in....................................... 6-3 Matte color, caution ................................ 8-1 Tires ......................................................7-18
Engine idling speed, checking .............. 7-17 Model label ........................................... 10-2 Tool kit..................................................... 7-2
Engine oil and oil filter cartridge............ 7-11 Multi-function meter unit ......................... 4-5 Troubleshooting .................................... 7-40
Engine stop switch .................................. 4-8 N Troubleshooting charts.......................... 7-42
Engine trouble warning light.................... 4-5 Neutral indicator light.............................. 4-2 Turn signal indicator light ........................ 4-2
Noise regulation.................................... 10-4 Turn signal light bulb, replacing ............7-36
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM

INDEX
Turn signal switch................................... 4-8
V
Valve clearance .................................... 7-18
Vehicle Emission Control Information
label.................................................... 10-2
Vehicle identification number................ 10-1
W
Warranty, extended .............................. 10-9
Warranty, limited................................... 10-7
Wheel bearings, checking .................... 7-30
Wheel (front) ......................................... 7-38
Wheel (rear).......................................... 7-39
Wheels.................................................. 7-20
A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM
A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2010.10-0.51 CR
(E)

DIC183

You might also like