Professional Documents
Culture Documents
OWNERS MANUAL
FZ8NA(C)
LIT-11626-24-07 39P-28199-10
DIC183
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM
EAU10042
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM
INTRODUCTION
EAU10083
Congratulations on your purchase of the Yamaha FZ8NA(C). This model is the result of Yamahas vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10011
WARNING
Please read this manual and the YOU AND YOUR MOTORCYCLE: RIDING TIPS booklet carefully before operating
this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con-
trols and operating features. Regular inspections and careful maintenance, along with good operating techniques,
will help ensure that you safely enjoy the capabilities and reliability of this motorcycle.
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAU10193
FZ8NA(C)
OWNERS MANUAL
2010 by Yamaha Motor Corporation, U.S.A.
1st edition, September 2010
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-24-07
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM
TABLE OF CONTENTS
LOCATION OF IMPORTANT Sidestand ..................................... 4-17 Valve clearance ........................... 7-18
LABELS .............................................1-1 Ignition circuit cut-off system ........ 4-18 Tires ............................................. 7-18
Cast wheels ................................. 7-20
SAFETY INFORMATION ..................2-1 FOR YOUR SAFETY Adjusting the clutch lever free
PRE-OPERATION CHECKS ............. 5-1 play ........................................... 7-21
DESCRIPTION ..................................3-1 Checking the brake lever free
Left view ..........................................3-1 OPERATION AND IMPORTANT play ........................................... 7-21
Right view ........................................3-2 RIDING POINTS................................. 6-1 Brake light switches ..................... 7-22
Controls and instruments.................3-3 Starting the engine ......................... 6-1 Checking the front and
Shifting ........................................... 6-2 rear brake pads ........................ 7-22
INSTRUMENT AND CONTROL Engine break-in .............................. 6-3 Checking the brake fluid level ...... 7-23
FUNCTIONS .......................................4-1 Parking ........................................... 6-4 Changing the brake fluid .............. 7-24
Main switch/steering lock ................4-1 Drive chain slack .......................... 7-24
Indicator lights and warning PERIODIC MAINTENANCE AND Cleaning and lubricating
lights ............................................4-2 ADJUSTMENT ................................... 7-1 the drive chain .......................... 7-26
Multi-function meter unit .................4-5 Owners tool kit ............................... 7-2 Checking and lubricating
Handlebar switches ........................4-8 Periodic maintenance chart for the cables ................................. 7-27
Clutch lever .....................................4-9 the emission control system ....... 7-3 Checking and lubricating
Shift pedal .......................................4-9 General maintenance and the throttle grip and cable ......... 7-27
Brake lever ...................................4-10 lubrication chart .......................... 7-5 Checking and lubricating
Brake pedal ..................................4-10 Removing and installing the brake and shift pedals ........ 7-27
Fuel tank cap ................................4-10 the panel ..................................... 7-9 Checking and lubricating
Fuel ...............................................4-11 Checking the spark plugs ............... 7-9 the brake and clutch levers ...... 7-28
Fuel tank breather/overflow Canister (for California only) ........ 7-10 Checking and lubricating
hose ..........................................4-12 Engine oil and oil filter cartridge ... 7-11 the sidestand ............................ 7-29
Catalytic converter ........................4-13 Coolant ......................................... 7-13 Checking the front fork ................. 7-29
Seats ............................................4-14 Replacing the air filter element ..... 7-15 Checking the steering .................. 7-30
Storage compartment ...................4-15 Checking the engine idling Checking the wheel bearings ....... 7-30
Adjusting the shock absorber speed ........................................ 7-17 Battery ......................................... 7-30
assembly ...................................4-16 Checking the throttle grip free Replacing the fuses ..................... 7-32
Luggage strap holders ..................4-17 play ........................................... 7-17 Replacing the headlight bulb ....... 7-33
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TABLE OF CONTENTS
Replacing the tail/brake light YAMAHA EXTENDED SERVICE
bulb ...........................................7-35 (Y.E.S.) ..................................... 10-9
Replacing a turn signal light
bulb ...........................................7-36
Replacing the license plate light
bulb ...........................................7-36
Supporting the motorcycle ............7-37
Front wheel ...................................7-38
Rear wheel ...................................7-39
Troubleshooting ............................7-40
Troubleshooting charts .................7-42
SPECIFICATIONS .............................9-1
CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
Reporting safety defects ...............10-3
Motorcycle noise regulation ..........10-4
Maintenance record ......................10-5
YAMAHA MOTOR
CORPORATION,
U.S.A. STREET AND
ENDURO MOTORCYCLE
LIMITED WARRANTY ..............10-7
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Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
1 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
1 2,3 6
5 4
1-1
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3 4
LOAD LIMIT TIRE INFORMATION
Cold tire normal pressure should be set
3 kg {7 lbs} as follows.
3TB-24877-A0 Up to 90 kg (198 lbs) load
FRONT : 250 kPa, (2.50 kgf/cm), 36 psi
REAR : 290 kPa, (2.90 kgf/cm), 42 psi
90kg (198 lbs) ~ maximum load
FRONT : 250 kPa, (2.50 kgf/cm), 36 psi
REAR : 290 kPa, (2.90 kgf/cm), 42 psi
14B-21668-00
5 6 California only
WARNING EMISSION HOSE ROUTING
This unit contains high pressure nitrogen gas.
Mishandling can cause explosion. CHARCOAL CANISTER
Read owners manual for instructions.
#4
Do not incinerate, puncture or open.
4AA-22259-80
#3
#2
#1
FUEL TANK
THROTTLE BODY ATMOSPHERE
39P-21686-00
1-2
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SAFETY INFORMATION
EAU10287
Safe Riding Ride where other motorists can
Perform the pre-operation checks each see you. Avoid riding in another
time you use the vehicle to make sure it motorists blind spot.
Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi-
As the vehicles owner, you are respon- inspect or maintain the vehicle properly enced operators. In fact, many op-
sible for the safe and proper operation increases the possibility of an accident erators who have been involved in
2 of your motorcycle. or equipment damage. See page 5-1 accidents do not even have a cur-
Motorcycles are single-track vehicles. for a list of pre-operation checks. rent motorcycle license.
Their safe use and operation are de- This motorcycle is designed to car- Make sure that you are qualified
pendent upon the use of proper riding ry the operator and a passenger. and that you only lend your mo-
techniques as well as the expertise of The failure of motorists to detect torcycle to other qualified opera-
the operator. Every operator should and recognize motorcycles in traf- tors.
know the following requirements before fic is the predominating cause of Know your skills and limits.
riding this motorcycle. automobile/motorcycle accidents. Staying within your limits may
He or she should: Many accidents have been caused help you to avoid an accident.
Obtain thorough instructions from by an automobile driver who did We recommend that you prac-
a competent source on all aspects not see the motorcycle. Making tice riding your motorcycle
of motorcycle operation. yourself conspicuous appears to where there is no traffic until you
Observe the warnings and mainte- be very effective in reducing the have become thoroughly famil-
nance requirements in this Own- chance of this type of accident. iar with the motorcycle and all of
ers Manual. Therefore: its controls.
Obtain qualified training in safe Wear a brightly colored jacket. Many accidents have been caused
and proper riding techniques. Use extra caution when you are by error of the motorcycle opera-
Obtain professional technical ser- approaching and passing tor. A typical error made by the op-
vice as indicated in this Owners through intersections, since in- erator is veering wide on a turn
Manual and/or when made neces- tersections are the most likely
sary by mechanical conditions. places for motorcycle accidents
to occur.
2-1
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SAFETY INFORMATION
due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe
cornering (insufficient lean angle road use only. It is not suitable for the above precautions.
for the speed). off-road use.
Always obey the speed limit and Avoid Carbon Monoxide Poisoning
never travel faster than warrant- Protective Apparel All engine exhaust contains carbon
ed by road and traffic conditions. The majority of fatalities from motorcy- monoxide, a deadly gas. Breathing car- 2
Always signal before turning or cle accidents are the result of head in- bon monoxide can cause headaches,
changing lanes. Make sure that juries. The use of a safety helmet is the dizziness, drowsiness, nausea, confu-
other motorists can see you. single most critical factor in the preven- sion, and eventually death.
The posture of the operator and tion or reduction of head injuries. Carbon Monoxide is a colorless, odor-
passenger is important for proper Always wear an approved helmet. less, tasteless gas which may be
control. Wear a face shield or goggles. present even if you do not see or smell
The operator should keep both Wind in your unprotected eyes any engine exhaust. Deadly levels of
hands on the handlebar and could contribute to an impairment carbon monoxide can collect rapidly
both feet on the operator foot- of vision that could delay seeing a and you can quickly be overcome and
rests during operation to main- hazard. unable to save yourself. Also, deadly
tain control of the motorcycle. The use of a jacket, heavy boots, levels of carbon monoxide can linger
The passenger should always trousers, gloves, etc., is effective in for hours or days in enclosed or poorly
hold onto the operator, the seat preventing or reducing abrasions ventilated areas. If you experience any
strap or grab bar, if equipped, or lacerations. symptoms of carbon monoxide poison-
with both hands and keep both Never wear loose-fitting clothes, ing, leave the area immediately, get
feet on the passenger footrests. otherwise they could catch on the fresh air, and SEEK MEDICAL TREAT-
Never carry a passenger unless control levers, footrests, or wheels MENT.
he or she can firmly place both and cause injury or an accident. Do not run engine indoors. Even if
feet on the passenger footrests. Always wear protective clothing you try to ventilate engine exhaust
Never ride under the influence of that covers your legs, ankles, and with fans or open windows and
alcohol or other drugs. feet. The engine or exhaust sys- doors, carbon monoxide can rap-
tem become very hot during or af- idly reach dangerous levels.
ter operation and can cause burns.
2-2
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SAFETY INFORMATION
Do not run engine in poorly venti- Never attach any large or heavy
Maximum load:
lated or partially enclosed areas FZ8NA 198 kg (437 lb) items to the handlebar, front
such as barns, garages, or car- FZ8NAC 197 kg (434 lb) fork, or front fender. These
ports. items, including such cargo as
Do not run engine outdoors where When loading within this weight limit, sleeping bags, duffel bags, or
engine exhaust can be drawn into keep the following in mind: tents, can create unstable han-
2
a building through openings such Cargo and accessory weight dling or a slow steering re-
as windows and doors. should be kept as low and close to sponse.
the motorcycle as possible. Se- This vehicle is not designed to
Loading curely pack your heaviest items as pull a trailer or to be attached to
Adding accessories or cargo to your close to the center of the vehicle as a sidecar.
motorcycle can adversely affect stabili- possible and make sure to distrib-
ty and handling if the weight distribution ute the weight as evenly as possi- Genuine Yamaha Accessories
of the motorcycle is changed. To avoid ble on both sides of the motorcycle Choosing accessories for your vehicle
the possibility of an accident, use ex- to minimize imbalance or instabili- is an important decision. Genuine
treme caution when adding cargo or ty. Yamaha accessories, which are avail-
accessories to your motorcycle. Use Shifting weights can create a sud- able only from a Yamaha dealer, have
extra care when riding a motorcycle den imbalance. Make sure that ac- been designed, tested, and approved
that has added cargo or accessories. cessories and cargo are securely by Yamaha for use on your vehicle.
Here, along with the information about attached to the motorcycle before Many companies with no connection to
accessories below, are some general riding. Check accessory mounts Yamaha manufacture parts and acces-
guidelines to follow if loading cargo to and cargo restraints frequently. sories or offer other modifications for
your motorcycle: Properly adjust the suspension Yamaha vehicles. Yamaha is not in a
The total weight of the operator, pas- for your load (suspension-ad- position to test the products that these
senger, accessories and cargo must justable models only), and aftermarket companies produce.
not exceed the maximum load limit. check the condition and pres- Therefore, Yamaha can neither en-
Operation of an overloaded vehicle sure of your tires. dorse nor recommend the use of ac-
could cause an accident. cessories not sold by Yamaha or
2-3
U39P10E0.book Page 4 Thursday, October 7, 2010 5:12 PM
SAFETY INFORMATION
modifications not specifically recom- clearance or cornering clearance, tor and may limit control ability,
mended by Yamaha, even if sold and limit suspension travel, steering therefore, such accessories are
installed by a Yamaha dealer. travel or control operation, or ob- not recommended.
scure lights or reflectors. Use caution when adding electri-
Aftermarket Parts, Accessories, and Accessories fitted to the handle- cal accessories. If electrical acces-
Modifications bar or the front fork area can sories exceed the capacity of the 2
While you may find aftermarket prod- create instability due to improper motorcycles electrical system, an
ucts similar in design and quality to weight distribution or aerody- electric failure could result, which
genuine Yamaha accessories, recog- namic changes. If accessories could cause a dangerous loss of
nize that some aftermarket accessories are added to the handlebar or lights or engine power.
or modifications are not suitable be- front fork area, they must be as
cause of potential safety hazards to you lightweight as possible and Aftermarket Tires and Rims
or others. Installing aftermarket prod- should be kept to a minimum. The tires and rims that came with your
ucts or having other modifications per- Bulky or large accessories may motorcycle were designed to match the
formed to your vehicle that change any seriously affect the stability of performance capabilities and to provide
of the vehicles design or operation the motorcycle due to aerody- the best combination of handling, brak-
characteristics can put you and others namic effects. Wind may at- ing, and comfort. Other tires, rims, siz-
at greater risk of serious injury or death. tempt to lift the motorcycle, or es, and combinations may not be
You are responsible for injuries related the motorcycle may become un- appropriate. Refer to page 7-18 for tire
to changes in the vehicle. stable in cross winds. These ac- specifications and more information on
Keep the following guidelines in mind, cessories may also cause replacing your tires.
as well as those provided under Load- instability when passing or being
ing when mounting accessories. passed by large vehicles. Transporting the Motorcycle
Never install accessories or carry Certain accessories can dis- Be sure to observe following instruc-
cargo that would impair the perfor- place the operator from his or tions before transporting the motorcy-
mance of your motorcycle. Care- her normal riding position. This cle in another vehicle.
fully inspect the accessory before improper position limits the free- Remove all loose items from the
using it to make sure that it does dom of movement of the opera- motorcycle.
not in any way reduce ground
2-4
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SAFETY INFORMATION
Check that the fuel cock (if
equipped) is in the OFF position
and that there are no fuel leaks.
Point the front wheel straight
ahead on the trailer or in the truck
2 bed, and choke it in a rail to pre-
vent movement.
Shift the transmission in gear (for
models with a manual transmis-
sion).
Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or parts
that could break). Choose the lo-
cation for the straps carefully so
the straps will not rub against
painted surfaces during transport.
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce excessive-
ly during transport.
2-5
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DESCRIPTION
EAU10410
Left view
1 2 3 4 5,6
10 9 8 7
1. Air filter element (page 7-15) 9. Engine oil drain bolt (page 7-11)
2. Passenger seat lock (page 4-14) 10.Engine oil filter cartridge (page 7-11)
3. Main fuse (page 7-32)
4. Fuel injection system fuse (page 7-32)
5. Storage compartment (page 4-15)
6. Owners tool kit (page 7-2)
7. Shock absorber assembly spring preload adjusting ring (page 4-16)
8. Shift pedal (page 4-9)
3-1
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DESCRIPTION
EAU10420
Right view
1 2 3 45 6
9 8 7
1. Luggage strap holder (page 4-17) 9. Rear brake light switch (page 7-22)
2. Fuse box (page 7-32)
3. Battery (page 7-30)
4. Rear brake fluid reservoir (page 7-23)
5. Coolant reservoir (page 7-13)
6. Engine oil filler cap (page 7-11)
7. Engine oil level check window (page 7-11)
8. Brake pedal (page 4-10)
3-2
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DESCRIPTION
EAU10430
1 2 3 4 5 6 7 8
3-3
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WARNING
Never turn the key to OFF or
LOCK while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident.
4 1. Push.
The main switch/steering lock controls EAU10683 2. Turn.
the ignition and lighting systems, and is LOCK
The steering is locked, and all electrical 1. Turn the handlebars all the way to
used to lock the steering. The various the left.
positions are described below. systems are off. The key can be re-
moved. 2. Push the key in from the OFF po-
EAU10540
sition, and then turn it to LOCK
ON while still pushing it.
All electrical circuits are supplied with 3. Remove the key.
power, and the meter lighting, taillight,
license plate light and position lights
come on, and the engine can be start-
ed. The key cannot be removed.
TIP
The headlight comes on automatically
when the engine is started and stays on
until the key is turned to OFF, even if
the engine stalls.
4-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM
EAU11254
Oil level warning light
This warning light comes on if the en-
gine oil level is low.
The electrical circuit of the warning light
1. Push. can be checked by turning the key to 4
2. Turn. 65 ON. The warning light should come
1. Turn signal indicator light on for a few seconds, and then go off.
Push the key in, and then turn it to 2. Neutral indicator light If the warning light does not come on
OFF while still pushing it. 3. High beam indicator light initially when the key is turned to ON,
4. Engine trouble warning light or if the warning light remains on, have
5. Oil level warning light a Yamaha dealer check the electrical
6. Coolant temperature warning light circuit.
EAU11020 TIP
Turn signal indicator light Even if the oil level is sufficient, the
This indicator light flashes when the warning light may flicker when
turn signal switch is pushed to the left or riding on a slope or during sudden
right. acceleration or deceleration, but
this is not a malfunction.
EAU11060
Neutral indicator light This model is also equipped with a
This indicator light comes on when the self-diagnosis device for the oil
transmission is in the neutral position. level detection circuit. If a problem
is detected in the oil level detection
4-2
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NOTICE
Do not continue to operate the en-
gine if it is overheating.
4-3
U39P10E0.book Page 4 Thursday, October 7, 2010 5:12 PM
Under 39 C
Message Lo is displayed. OK. Go ahead with riding.
(Under 103 F)
Above 135 C Message HI flashes. Stop the engine and allow it to cool.
(Above 275 F) Warning light comes on. (See page 7-42.)
4-4
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4-5
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1. Tachometer 1. Clock 4
2. Tachometer red zone
The clock displays when the key is
The electric tachometer allows the rider turned to ON. In addition, the clock
to monitor the engine speed and keep it can be displayed for 10 seconds by 1
within the ideal power range. pushing the SELECT button when the
1. Odometer/tripmeter/fuel reserve tripmeter
When the key is turned to ON, the ta- main switch is in the OFF or LOCK
chometer needle will sweep once position. Push the SELECT button to switch
across the r/min range and then return the display between the odometer
to zero r/min in order to test the electri- To set the clock mode ODO and the tripmeter modes
cal circuit. 1. Turn the key to ON. TRIP A and TRIP B in the following
ECA10031
2. Push the SELECT button and order:
NOTICE RESET button together for at TRIP A TRIP B ODO TRIP A
Do not operate the engine in the ta- least two seconds. When the fuel amount in the fuel tank
chometer red zone. 3. When the hour digits start flashing, decreases to 3.4 L (0.90 US gal,
Red zone: 11500 r/min and above push the RESET button to set the 0.75 Imp.gal), the left segment of the
hours. fuel meter will start flashing, and the
4. Push the SELECT button, and odometer display will automatically
the minute digits will start flashing. change to the fuel reserve tripmeter
4-6
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1. Fuel meter
4-7
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EAU12460
4-8
U39P10E0.book Page 9 Thursday, October 7, 2010 5:12 PM
The clutch lever is located at the left The shift pedal is located on the left
handlebar grip. To disengage the side of the motorcycle and is used in
clutch, pull the lever toward the handle- combination with the clutch lever when
bar grip. To engage the clutch, release shifting the gears of the 6-speed con-
the lever. The lever should be pulled stant-mesh transmission equipped on
rapidly and released slowly for smooth this motorcycle.
clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
4-18.)
4-9
U39P10E0.book Page 10 Thursday, October 7, 2010 5:12 PM
2 1
4
3 4 1. Brake pedal 1. Fuel tank cap lock cover
5
2. Unlock.
1
wash with soap and water. If gaso- will extend spark plug life and reduce Fuel tank breather/overflow
line spills on your clothing, change maintenance costs. hose
your clothes. Gasohol
There are two types of gasohol: gaso-
EAU13313 hol containing ethanol and that contain-
ing methanol. Gasohol containing
ethanol can be used if the ethanol con-
Recommended fuel:
Regular unleaded gasoline or gaso- tent does not exceed 10% (E10). Gas-
hol (E10) ohol containing methanol is not 2 3
Fuel tank capacity: recommended by Yamaha because it 4
17.0 L (4.49 US gal, 3.74 Imp.gal) can cause damage to the fuel system 1
Fuel reserve amount: or vehicle performance problems. 1. Fuel tank overflow hose
3.4 L (0.90 US gal, 0.75 Imp.gal)
2. Original position (paint mark)
ECA11400 3. Fuel tank breather hose
NOTICE
Use only unleaded gasoline. The use TIP
of leaded gasoline will cause severe For California: See page 7-10 for
damage to internal engine parts, breather hose information.
such as the valves and piston rings, Before operating the motorcycle:
as well as to the exhaust system. Check the fuel tank breather/over-
4-12
U39P10E0.book Page 13 Thursday, October 7, 2010 5:12 PM
4-13
U39P10E0.book Page 14 Thursday, October 7, 2010 5:12 PM
1
1. Bolt
2 4
1
To install the rider seat
Insert the projection on the front of the
2 rider seat into the seat holder as
shown, place the seat in the original po-
1. Projection sition, and then install the bolts.
2. Seat holder
1. Passenger seat lock
2. Unlock. 2. Remove the key.
1
2. While holding the key in that posi- Rider seat
tion, lift the rear of the passenger 2
seat and pull it off. To remove the rider seat
Pull back the rear of the rider seat as
shown, remove the bolts, and then pull
the seat off.
1. Projection
2. Seat holder
4-14
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4
1. Storage compartment
WARNING
Do not exceed the load limit of 3
kg (7 lb) for the storage com-
partment.
4-15
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4-16
U39P10E0.book Page 17 Thursday, October 7, 2010 5:12 PM
WARNING
1 The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamahas ignition circuit cut-off
1. Luggage strap holder system has been designed to assist
the operator in fulfilling the respon-
There are six luggage strap holders, sibility of raising the sidestand be-
four on the bottom of the passenger fore starting off. Therefore, check
seat and one on each passenger foot-
rest. To use the luggage strap holders
4-17
U39P10E0.book Page 18 Thursday, October 7, 2010 5:12 PM
4-18
U39P10E0.book Page 19 Thursday, October 7, 2010 5:12 PM
4-19
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owners Manual.
EWA11151
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
5-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Rear brake Replace if necessary. 7-22, 7-23
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
Lubricate cable if necessary.
Clutch 7-21
Check lever free play.
Adjust if necessary.
Make sure that operation is smooth.
Check throttle grip free play.
Throttle grip 7-17, 7-27
5 If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing.
Make sure that operation is smooth.
Control cables 7-27
Lubricate if necessary.
Check chain slack.
Adjust if necessary.
Drive chain 7-24, 7-26
Check chain condition.
Lubricate if necessary.
Check for damage.
Check tire condition and tread depth.
Wheels and tires 7-18, 7-20
Check air pressure.
Correct if necessary.
Make sure that operation is smooth.
Brake and shift pedals 7-27
Lubricate pedal pivoting points if necessary.
Make sure that operation is smooth.
Brake and clutch levers 7-28
Lubricate lever pivoting points if necessary.
Make sure that operation is smooth.
Sidestand 7-29
Lubricate pivot if necessary.
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U39P10E0.book Page 3 Thursday, October 7, 2010 5:12 PM
Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners
Tighten if necessary.
Instruments, lights, signals Check operation.
and switches Correct if necessary.
Check operation of ignition circuit cut-off system.
Sidestand switch 4-17
If system is not working correctly, have Yamaha dealer check vehicle.
5-3
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM
NOTICE
If a warning light does not come on
initially when the key is turned to
ON, or if a warning light remains
on, see page 4-2 for the correspond-
ing warning light circuit check.
6-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM
shown in the following table, close tral position when the motorcycle Engine break-in
the throttle, and at the same time, is almost completely stopped. The There is never a more important period
quickly pull the clutch lever in. neutral indicator light should come in the life of your engine than the period
5. Shift the transmission into second on. between 0 and 1600 km (1000 mi). For
gear. (Make sure not to shift the this reason, you should read the follow-
transmission into the neutral posi- EAU16740 ing material carefully.
Recommended shift points Since the engine is brand new, do not
tion.)
The recommended shift points during put an excessive load on it for the first
6. Open the throttle part way and
acceleration and deceleration are 1600 km (1000 mi). The various parts in
gradually release the clutch lever.
shown in the table below. the engine wear and polish themselves
7. Follow the same procedure when
shifting to the next higher gear. to the correct operating clearances.
Shift up points: During this period, prolonged full-throt-
TIP 1st 2nd: 20 km/h (12 mi/h)
2nd 3rd: 30 km/h (19 mi/h) tle operation or any condition that might
When shifting gears in normal operat- 3rd 4th: 40 km/h (25 mi/h) result in engine overheating must be
6 ing conditions, use the recommended 4th 5th: 50 km/h (31 mi/h) avoided.
shift points. 5th 6th: 60 km/h (37 mi/h)
Shift down points: EAU17093
6-4
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM
WARNING
Periodic inspection, adjustment, and lu- Turn off the engine when performing Emission controls not only function to
brication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition pos- specified. proper engine operation and maximum
sible. Safety is an obligation of the vehi- A running engine has moving
performance. In the following periodic
cle owner/operator. The most important parts that can catch on body maintenance charts, the services relat-
points of vehicle inspection, adjust- parts or clothing and electrical ed to emissions control are grouped
ment, and lubrication are explained on parts that can cause shocks or separately. These services require
the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic Running the engine while ser-
equipment. Maintenance, replacement,
maintenance charts should be simply vicing can lead to eye injury, or repair of the emission control devic-
considered as a general guide under burns, fire, or carbon monoxide es and systems may be performed by
normal riding conditions. However, de- poisoning possibly leading to any repair establishment or individual
pending on the weather, terrain, geo- death. See page 2-1 for more in- that is certified (if applicable). Yamaha
graphical location, and individual use, formation about carbon monox- dealers are trained and equipped to
the maintenance intervals may need to ide. perform these particular services.
be shortened.
7 EWA10321 EWA15460
WARNING WARNING
Failure to properly maintain the ve- Brake discs, calipers, drums, and
hicle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
7-1
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7-2
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TIP
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12
months.
Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service.
EAU17601
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7-6
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7-7
U39P10E0.book Page 8 Thursday, October 7, 2010 5:12 PM
Check operation.
Check throttle grip free play, and
27 * Throttle grip
adjust if necessary.
Lubricate cable and grip housing.
Lights, signals and Check operation.
28 *
switches Adjust headlight beam.
EAU17650
TIP
Air filter
This models air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. 7
Hydraulic brake service
After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
Replace the brake hoses every four years and if cracked or damaged.
7-8
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7-9
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#4
of the correct torque is 1/41/2 turn
past finger tight. However, the spark
#3
plug should be tightened to the speci-
fied torque as soon as possible.
#2
ECA10840
#1
NOTICE FUEL TANK
THROTTLE BODY ATMOSPHERE
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
This model is equipped with a canister
the ignition coil coupler may get
to prevent the discharging of fuel vapor
1. Spark plug gap damaged. The spark plug cap may
into the atmosphere. Before operating
be difficult to remove because the
this vehicle, make sure to check the fol-
Spark plug gap: rubber seal on the end of the cap fits
lowing:
0.70.8 mm (0.0280.031 in) tightly. To remove the spark plug
Check each hose connection.
cap, simply twist it back and forth 7
Clean the surface of the spark plug Check each hose and canister for
while pulling it out; to install it, twist
gasket and its mating surface, and then cracks or damage. Replace if dam-
it back and forth while pushing it in.
wipe off any grime from the spark plug aged.
threads. Make sure that the canister breath-
er is not blocked, and if necessary,
Tightening torque: clean it.
Spark plug:
13 Nm (1.3 mkgf, 9.4 ftlbf)
7-10
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1 2
1
1. Oil filter wrench 1. O-ring 1. Torque wrench
2. Oil filter cartridge
TIP Tightening torque:
TIP Make sure that the O-ring is properly Oil filter cartridge:
17 Nm (1.7 mkgf, 12 ftlbf)
An oil filter wrench is available at a seated.
Yamaha dealer. 8. Install the engine oil drain bolt and
7. Install the new oil filter cartridge
6. Apply a thin coat of clean engine with an oil filter wrench, and then its new gasket, and then tighten
oil to the O-ring of the new oil filter tighten it to the specified torque the bolt to the specified torque.
7
cartridge. with a torque wrench.
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 mkgf, 31 ftlbf)
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7 1
1
1. Fuel tank cowling 1. Fuel tank bolt
2. Fuel tank cowling bolt
5. Lift the front of the fuel tank, and
3. Pull the bottom of the cowling out- carefully tilt it back and away from
ward on both sides, then remove the air filter case, but do not dis-
the cowling by moving it forward, connect the fuel hoses.
1. Fuel tank hose
and then lifting it up. WARNING! Make sure that the
fuel tank is well supported. Do
7-15
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7-19
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valve cores listed below to ment tires. Other tires may run Cast wheels
avoid tire deflation during a the danger of bursting at super To maximize the performance, durabil-
high-speed ride. high speeds. ity, and safe operation of your vehicle,
Brand-new tires can have a rela- note the following points regarding the
After extensive tests, only the tires list- specified wheels.
tively poor grip on certain road
ed below have been approved for this The wheel rims should be checked
surfaces until they have been
model by Yamaha Motor Co., Ltd. for cracks, bends, warpage or oth-
broken in. Therefore, it is ad-
visable before doing any high- er damage before each ride. If any
Front tire: damage is found, have a Yamaha
Size: speed riding to ride conserva-
120/70 ZR17M/C (58W) tively for approximately 100 km dealer replace the wheel. Do not
Manufacturer/model: (60 mi) after installing a new tire. attempt even the smallest repair to
BRIDGESTONE/BT021F BB The tires must be warmed up the wheel. A deformed or cracked
Rear tire: wheel must be replaced.
Size: before a high-speed run.
Always adjust the tire air pres- The wheel should be balanced
180/55 ZR17M/C (73W)
Manufacturer/model: sure according to the operating whenever either the tire or wheel
BRIDGESTONE/BT021R BB conditions. has been changed or replaced. An
FRONT and REAR: unbalanced wheel can result in
Tire air valve:
7
poor performance, adverse han-
TR412 dling characteristics, and a short-
Valve core:
#9100 (original) ened tire life.
EWA10600
WARNING
This motorcycle is fitted with super-
high-speed tires. Note the following
points in order to make the most ef-
ficient use of these tires.
7-20
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Adjusting the clutch lever free TIP Checking the brake lever free
play If the specified free play cannot be ob- play
tained as described above or if the
clutch does not operate correctly, have
a Yamaha dealer check the internal
clutch mechanism. 1
1. Clutch lever free play adjusting bolt 1. No brake lever free play
2. Clutch lever free play
There should be no free play at the
The clutch lever free play should mea- brake lever end. If there is free play,
sure 10.015.0 mm (0.390.59 in) as have a Yamaha dealer inspect the
shown. Periodically check the clutch le- brake system.
7
ver free play and, if necessary, adjust it EWA14211
as follows. WARNING
To increase the clutch lever free play, A soft or spongy feeling in the brake
turn the clutch lever free play adjusting lever can indicate the presence of air
bolt in direction (a). To decrease the in the hydraulic system. If there is air
clutch lever free play, turn the adjusting in the hydraulic system, have a
bolt in direction (b). Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
7-21
U39P10E0.book Page 22 Thursday, October 7, 2010 5:12 PM
sult in loss of control and an acci- Brake light switches Checking the front and rear
dent. brake pads
1 2 The front and rear brake pads must be
(a) (b) checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU36890
Front brake pads
7-22
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1 TIP
1 1 The rear brake fluid reservoir is located
behind panel A. (See page 7-9.)
1. Minimum level mark Observe these precautions:
When checking the fluid level,
Rear brake make sure that the top of the brake
1. Brake pad wear indicator groove fluid reservoir is level.
Use only the recommended quality
Each rear brake pad is provided with
7 wear indicator grooves, which allow brake fluid, otherwise the rubber
you to check the brake pad wear with- seals may deteriorate, causing
out having to disassemble the brake. leakage and poor braking perfor-
To check the brake pad wear, check mance.
UPPER
the wear indicator grooves. If a brake LOWER
Recommended brake fluid:
pad has worn to the point that a wear 1 DOT 4
indicator groove almost appears, have 1. Minimum level mark
a Yamaha dealer replace the brake Refill with the same type of brake
pads as a set. Insufficient brake fluid may allow air to fluid. Mixing fluids may result in a
enter the brake system, possibly caus- harmful chemical reaction and
ing it to become ineffective. lead to poor braking performance.
7-23
U39P10E0.book Page 24 Thursday, October 7, 2010 5:12 PM
ter the brake fluid reservoir when Changing the brake fluid Drive chain slack
refilling. Water will significantly Have a Yamaha dealer change the The drive chain slack should be
lower the boiling point of the fluid brake fluid at the intervals specified in checked before each ride and adjusted
and may result in vapor lock. the TIP after the periodic maintenance if necessary.
Brake fluid may deteriorate paint- and lubrication chart. In addition, have
ed surfaces or plastic parts. Al- the oil seals of the master cylinders and EAU22774
To check the drive chain slack
ways clean up spilled fluid calipers as well as the brake hoses re-
1. Place the motorcycle on the side-
immediately. placed at the intervals listed below or
stand.
As the brake pads wear, it is nor- whenever they are damaged or leak-
mal for the brake fluid level to grad- ing. TIP
ually go down. However, if the Oil seals: Replace every two When checking and adjusting the drive
brake fluid level goes down sud- years. chain slack, there should be no weight
denly, have a Yamaha dealer Brake hoses: Replace every four on the motorcycle.
check the cause. years.
2. Shift the transmission into the neu-
tral position.
3. Measure the drive chain slack as
shown. 7
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U39P10E0.book Page 25 Thursday, October 7, 2010 5:12 PM
1
(a)
1
1 2
(b)
1. Drive chain slack 1. Axle nut 1. Drive chain slack adjusting bolt
2. Locknut
4. If the drive chain slack is incorrect,
TIP
adjust it as follows. 2. To tighten the drive chain, turn the
drive chain slack adjusting bolt on Using the alignment marks on each
EAU34317 each side of the swingarm in direc- side of the swingarm, make sure that
To adjust the drive chain slack both drive chain pullers are in the same
tion (a). To loosen the drive chain,
Consult a Yamaha dealer before ad- position for proper wheel alignment.
turn the adjusting bolt on each side
justing the drive chain slack.
7 of the swingarm in direction (b),
1. Loosen the axle nut and the lock- 2
and then push the rear wheel for-
nut on each side of the swingarm.
ward. NOTICE: Improper drive
chain slack will overload the en-
gine as well as other vital parts 1
of the motorcycle and can lead
to chain slippage or breakage.
To prevent this from occurring,
keep the drive chain slack with-
in the specified limits. [ECA10571] 1. Alignment marks
2. Drive chain puller
7-25
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7-26
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Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and shift pedals
The operation of all control cables and The operation of the throttle grip should
Brake pedal
the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated by a
bles and cable ends should be lubricat- Yamaha dealer at the intervals speci-
ed if necessary. If a cable is damaged fied in the periodic maintenance chart.
or does not move smoothly, have a The throttle cable is equipped with a
Yamaha dealer check or replace it. rubber cover. Make sure that the cover
WARNING! Damage to the outer is securely installed. Even though the
housing of cables may result in in- cover is installed correctly, it does not
ternal rusting and cause interfer- completely protect the cable from water
ence with cable movement. Replace entry. Therefore, use care not to pour
damaged cables as soon as possi- water directly onto the cover or cable Shift pedal
ble to prevent unsafe conditions. when washing the vehicle. If the cable
[EWA10711] or cover becomes dirty, wipe clean with
7 a moist cloth.
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil
7-27
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Clutch lever
7-28
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Recommended lubricant:
Lithium-soap-based grease
7-29
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WARNING
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
7-30
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tities of water or milk and im- quired. Using a conventional battery NOTICE
mediately call a physician. charger will damage the battery. Always keep the battery charged.
EYES: Flush with water for 15 Storing a discharged battery can
minutes and seek prompt To store the battery cause permanent battery damage.
medical attention. 1. If the vehicle will not be used for
Batteries produce explosive hy- more than one month, remove the
drogen gas. Therefore, keep battery, fully charge it, and then
sparks, flames, cigarettes, etc., place it in a cool, dry place.
away from the battery and pro- NOTICE: When removing the
7 vide sufficient ventilation when battery, be sure the key is
charging it in an enclosed turned to OFF, then discon-
space. nect the negative lead before
KEEP THIS AND ALL BATTER- disconnecting the positive lead.
IES OUT OF THE REACH OF [ECA16302]
2 3 8
1 4 1. Fuse box 1. Starter relay cover
2. Headlight fuse 2. Fuel injection system fuse
3. Ignition fuse 3. Fuel injection system spare fuse
4. Signaling system fuse
5. Backup fuse (for clock) If a fuse is blown, replace it as follows.
6. Right radiator fan fuse 1. Turn the key to OFF and turn off
7. Left radiator fan fuse the electrical circuit in question.
1. Main fuse 8. Spare fuse 2. Remove the blown fuse, and then
2. Fuse box install a new fuse of the specified
7
3. Fuel injection system fuse TIP amperage. WARNING! Do not
4. Fuel injection system spare fuse To access the fuel injection system use a fuse of a higher amperage
fuse, remove the starter relay cover by rating than recommended to
pulling it upward. avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15131]
7-32
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10.0 A NOTICE
Ignition fuse:
10.0 A Take care not to damage the follow-
Radiator fan fuse: ing parts:
10.0 A 2 Headlight bulb
Fuel injection system fuse: 1. Do not touch the glass part of the bulb.
Do not touch the glass part of
15.0 A the headlight bulb to keep it free
Backup fuse: 1. Remove the headlight unit top cov-
7.5 A from oil, otherwise the transpar- er by removing its bolts.
ency of the glass, the luminosity
of the bulb, and the bulb life will 1
3. Turn the key to ON and turn on
the electrical circuit in question to be adversely affected. Thor-
check if the device operates. oughly clean off any dirt and fin-
7 4. If the fuse immediately blows gerprints on the headlight bulb 2
again, have a Yamaha dealer using a cloth moistened with al-
check the electrical system. cohol or thinner.
Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
1. Headlight unit top cover
lens. 2. Bolt
Do not use a headlight bulb of a
wattage higher than specified. 2. Remove the headlight unit side
covers by removing the bolts un-
der the headlight unit.
7-33
U39P10E0.book Page 34 Thursday, October 7, 2010 5:12 PM
1 1
2 2
1. Headlight unit side cover 1. Headlight unit bolt 1. Headlight coupler
2. Bolt 2. Headlight bulb cover
5. Disconnect the coupler, then take
3. Remove the bolt behind the head- off the headlight unit from the vehi- 7. Unhook the headlight bulb holder,
light unit as shown. cle. then remove the burnt-out bulb.
1
1
2
1. Bolt 1. Coupler 1. Headlight bulb holder
2. Headlight bulb
4. Remove the headlight unit bolts. 6. Disconnect the headlight coupler,
then remove the headlight bulb 8. Place a new headlight bulb into po-
cover. sition, then secure it with the bulb
holder.
7-34
U39P10E0.book Page 35 Thursday, October 7, 2010 5:12 PM
then connect the headlight cou- 12. Install the bolt behind the headlight Replacing the tail/brake light
pler. unit. bulb
10. Connect the coupler, then insert 13. Place the side covers in their origi- 1. Remove the passenger seat. (See
the projection on the headlight unit nal position, then install their bolt. page 4-14.)
into the grommet on the vehicle to 2. Remove the tail/brake light bulb
fit the headlight unit in its original socket (together with the bulb) by
position. turning it counterclockwise.
1 1
2. Remove the socket (together with 2. Remove the license plate light bulb
7
the bulb) by turning it counter- socket (together with the bulb) by
clockwise. pulling it out.
1
7-37
U39P10E0.book Page 38 Thursday, October 7, 2010 5:12 PM
7-38
U39P10E0.book Page 39 Thursday, October 7, 2010 5:12 PM
ing the brake calipers onto the brake To remove the rear wheel
EWA10821 1 2
discs.
WARNING
5. Install the brake hose holders by To avoid injury, securely support the
installing the bolt and nut. vehicle so there is no danger of it
6. Tighten the brake caliper bolts to falling over.
the specified torque. (a)
1. Loosen the axle nut.
Tightening torque:
Brake caliper bolt:
40 Nm (4.0 mkgf, 29 ftlbf) 1. Drive chain slack adjusting bolt
2. Locknut
7. Tighten the wheel axle, and then
6. Remove the drive chain from the
the wheel axle pinch bolt to their
rear sprocket.
specified torque. 1
7 TIP
Tightening torques: If the drive chain is difficult to re-
Wheel axle: move, remove the wheel axle first,
65 Nm (6.5 mkgf, 47 ftlbf) 1. Axle nut
Front wheel axle pinch bolt:
and then lift the wheel upward
23 Nm (2.3 mkgf, 17 ftlbf) 2. Lift the rear wheel off the ground enough to remove the drive chain
according to the procedure on from the rear sprocket.
8. Push down hard on the handlebar page 7-37. The drive chain cannot be disas-
several times to check for proper 3. Remove the axle nut. sembled.
fork operation. 4. Fully loosen the locknut on each 7. While supporting the brake caliper
side of the swingarm. bracket, pull the wheel axle out,
and then remove the wheel.
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7-41
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Troubleshooting charts
1. Fuel
There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the compression.
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
7-42
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WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
7 is OK. Yamaha dealer check and repair the cooling system.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
7-43
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your mo- not leave the cleaner on the af-
be applied to any matte colored fin- torcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray.
plastic bag after the engine has Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and covers 8
panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
spark plug caps, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1
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8-3
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8-4
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SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Recommended brand: Recommended fuel:
2140 mm (84.3 in) YAMALUBE Regular unleaded gasoline or gasohol
Overall width: Type: (E10)
770 mm (30.3 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, Fuel tank capacity:
Overall height: 20W-40 or 20W-50 17.0 L (4.49 US gal, 3.74 Imp.gal)
1065 mm (41.9 in) Fuel reserve amount:
0 10 30 50 70 90 110 130 F
Seat height: 3.4 L (0.90 US gal, 0.75 Imp.gal)
815 mm (32.1 in) SAE 10W-30 Fuel injection:
Wheelbase: Throttle body:
SAE 10W-40
1460 mm (57.5 in) ID mark:
Ground clearance: SAE 10W-50 FZ8NA 39P1 00
140 mm (5.51 in) SAE 15W-40 FZ8NAC 39P3 10
Minimum turning radius: Spark plug(s):
SAE 20W-40
3000 mm (118.1 in) Manufacturer/model:
Weight: SAE 20W-50
NGK/CR9E
Curb weight: 20 10 0 10 20 30 40 50 C Spark plug gap:
FZ8NA 212 kg (467 lb) 0.70.8 mm (0.0280.031 in)
Recommended engine oil grade:
FZ8NAC 213 kg (470 lb) Clutch:
API service SG type or higher, JASO
Engine: Clutch type:
standard MA
Engine type: Wet, multiple-disc
Engine oil quantity:
Liquid cooled 4-stroke, DOHC Transmission:
Without oil filter cartridge replacement:
Cylinder arrangement: Primary reduction ratio:
2.90 L (3.07 US qt, 2.55 Imp.qt)
Inline 4-cylinder 1.512 (65/43)
With oil filter cartridge replacement:
Displacement: Final drive:
3.10 L (3.28 US qt, 2.73 Imp.qt)
779 cm Chain
Bore stroke:
Cooling system:
Secondary reduction ratio: 9
Coolant reservoir capacity (up to the
68.0 53.6 mm (2.68 2.11 in) 2.875 (46/16)
maximum level mark):
Compression ratio: Transmission type:
0.25 L (0.26 US qt, 0.22 Imp.qt)
12.00 :1 Constant mesh 6-speed
Radiator capacity (including all routes):
Starting system: Operation:
2.25 L (2.38 US qt, 1.98 Imp.qt)
Electric starter Left foot operation
Lubrication system: Air filter:
Wet sump Air filter element:
Oil-coated paper element
9-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM
SPECIFICATIONS
Gear ratio: Loading: Rim size:
1st: Maximum load: 17M/C x MT5.50
2.692 (35/13) FZ8NA 198 kg (437 lb) Front brake:
2nd: FZ8NAC 197 kg (434 lb) Type:
2.063 (33/16) (Total weight of rider, passenger, cargo and Dual disc brake
3rd: accessories) Operation:
1.762 (37/21) Tire air pressure (measured on cold Right hand operation
4th: tires): Recommended fluid:
1.522 (35/23) Loading condition: DOT 4
5th: 090 kg (0198 lb) Rear brake:
1.350 (27/20) Front: Type:
6th: 250 kPa (2.50 kgf/cm, 36 psi) Single disc brake
1.208 (29/24) Rear: Operation:
Chassis: 290 kPa (2.90 kgf/cm, 42 psi) Right foot operation
Frame type: Loading condition: Recommended fluid:
Diamond FZ8NA 90198 kg (198437 lb) DOT 4
Caster angle: FZ8NAC 90197 kg (198434 lb) Front suspension:
25.00 Front: Type:
Trail: 250 kPa (2.50 kgf/cm, 36 psi) Telescopic fork
109 mm (4.3 in) Rear: Spring/shock absorber type:
Front tire: 290 kPa (2.90 kgf/cm, 42 psi) Coil spring/oil damper
Type: High-speed riding: Wheel travel:
Tubeless Front: 130.0 mm (5.12 in)
Size: 250 kPa (2.50 kgf/cm, 36 psi) Rear suspension:
120/70 ZR17M/C (58W) Rear: Type:
Manufacturer/model: 290 kPa (2.90 kgf/cm, 42 psi) Swingarm (link suspension)
9 BRIDGESTONE/BT021F BB Front wheel: Spring/shock absorber type:
Rear tire: Wheel type: Coil spring/gas-oil damper
Type: Cast wheel Wheel travel:
Tubeless Rim size: 130.0 mm (5.12 in)
Size: 17M/C x MT3.50 Electrical system:
180/55 ZR17M/C (73W) Rear wheel: Ignition system:
Manufacturer/model: Wheel type: TCI
BRIDGESTONE/BT021R BB Cast wheel
9-2
U39P10E0.book Page 3 Thursday, October 7, 2010 5:12 PM
SPECIFICATIONS
Charging system: Engine trouble warning light:
AC magneto LED
Battery: Fuses:
Model: Main fuse:
YTZ10S 50.0 A
Voltage, capacity: Headlight fuse:
12 V, 8.6 Ah 15.0 A
Headlight: Signaling system fuse:
Bulb type: 10.0 A
Halogen bulb Ignition fuse:
Bulb voltage, wattage quantity: 10.0 A
Headlight: Radiator fan fuse:
12 V, 60 W/55 W 1 10.0 A 2
Tail/brake light: Fuel injection system fuse:
12 V, 5.0 W/21.0 W 1 15.0 A
Front turn signal/position light: Backup fuse:
12 V, 21 W/5.0 W 2 7.5 A
Rear turn signal light:
12 V, 21.0 W 2
License plate light:
12 V, 5.0 W 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED 9
Oil level warning light:
LED
Turn signal indicator light:
LED
Coolant temperature warning light:
LED
9-3
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM
CONSUMER INFORMATION
EAU26352 EAU26381 EAU26400
10
10-1
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM
CONSUMER INFORMATION
EAU26470 EAU48270
Model label Vehicle Emission Control Informa-
tion label
1
1. Model label
1. Vehicle Emission Control Information label
The model label is affixed to the frame
under the rider seat. (See page 4-14.) The Vehicle Emission Control Informa-
Record the information on this label in tion label is affixed at the location in the
the space provided. This information illustration. This label shows specifica-
will be needed when ordering spare tions related to exhaust emissions as
parts from a Yamaha dealer. required by federal law, state law and
Environment Canada.
10
10-2
U39P10E0.book Page 3 Thursday, October 7, 2010 5:12 PM
CONSUMER INFORMATION
EAU26551
10
10-3
U39P10E0.book Page 4 Thursday, October 7, 2010 5:12 PM
CONSUMER INFORMATION
EAU26560
10
10-4
U39P10E0.book Page 5 Thursday, October 7, 2010 5:12 PM
CONSUMER INFORMATION
EAU26632
Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
600 mi
(1000 km) or
1 month
4000 mi
(7000 km) or
6 months
8000 mi
(13000 km) or
12 months
12000 mi
(19000 km) or
18 months
16000 mi
(25000 km) or
24 months
20000 mi
(31000 km) or
30 months
24000 mi
(37000 km) or
36 months
28000 mi
10 (43000 km) or
42 months
32000 mi
(49000 km) or
48 months
10-5
U39P10E0.book Page 6 Thursday, October 7, 2010 5:12 PM
CONSUMER INFORMATION
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
36000 mi
(55000 km) or
54 months
40000 mi
(61000 km) or
60 months
10
10-6
U39P10E0.book Page 7 Thursday, October 7, 2010 5:12 PM
CONSUMER INFORMATION
EAU26663
10-7
U39P10E0.book Page 8 Thursday, October 7, 2010 5:12 PM
CONSUMER INFORMATION
10-8
U39P10E0.book Page 9 Thursday, October 7, 2010 5:12 PM
CONSUMER INFORMATION
EAU26750
10
10-9
U39P10E0.book Page 10 Thursday, October 7, 2010 5:12 PM
CONSUMER INFORMATION
We urge you to act now. Youll get the excellent benefits of
TRIP coverage right away, and youll rest easy knowing
youll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isnt convenient, contact Yamaha with
your Primary ID number (your frame number). Well be
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)
10
10-10
U39P10E0.book Page 1 Thursday, October 7, 2010 5:12 PM
INDEX
A F O
Air filter element, replacing ................... 7-15 Front and rear brake pads, checking.... 7-22 Oil level warning light .............................. 4-2
B Front fork, checking .............................. 7-29 P
Battery................................................... 7-30 Fuel....................................................... 4-11 Panel, removing and installing ................7-9
Brake and clutch levers, Fuel tank breather/overflow hose ......... 4-12 Parking ....................................................6-4
checking and lubricating ..................... 7-28 Fuel tank cap ........................................ 4-10 Part locations .......................................... 3-1
Brake and shift pedals, Fuses, replacing ................................... 7-32 S
checking and lubricating ..................... 7-27 H Safety defects, reporting .......................10-3
Brake fluid, changing ............................ 7-24 Handlebar switches ................................ 4-8 Safety information ...................................2-1
Brake fluid level, checking .................... 7-23 Headlight bulb, replacing ...................... 7-33 Seats ..................................................... 4-14
Brake lever............................................ 4-10 High beam indicator light ........................ 4-2 Shifting ....................................................6-2
Brake lever free play, checking............. 7-21 Horn switch............................................. 4-8 Shift pedal ............................................... 4-9
Brake light switches .............................. 7-22 I Shock absorber assembly, adjusting ....4-16
Brake pedal........................................... 4-10 Identification numbers .......................... 10-1 Sidestand ..............................................4-17
C Ignition circuit cut-off system ................ 4-18 Sidestand, checking and lubricating......7-29
Cables, checking and lubricating .......... 7-27 Indicator lights and warning lights .......... 4-2 Spark plugs, checking .............................7-9
Canister (for California only) ................. 7-10 K Specifications .......................................... 9-1
Care ........................................................ 8-1 Key identification number ..................... 10-1 Starting the engine .................................. 6-1
Catalytic converter ................................ 4-13 L Start switch..............................................4-9
Clutch lever ............................................. 4-9 Labels, location....................................... 1-1 Steering, checking.................................7-30
Clutch lever free play, adjusting............ 7-21 License plate light bulb, replacing ........ 7-36 Storage....................................................8-3
Coolant.................................................. 7-13 Luggage strap holders.......................... 4-17 Storage compartment............................ 4-15
Coolant temperature warning light .......... 4-3 M Supporting the motorcycle .................... 7-37
D Main switch/steering lock........................ 4-1 T
Dimmer switch ........................................ 4-8 Maintenance and lubrication, periodic .... 7-5 Tail/brake light bulb, replacing ..............7-35
Drive chain, cleaning and lubricating .... 7-26 Maintenance, emission control Throttle grip and cable,
Drive chain slack................................... 7-24 system.................................................. 7-3 checking and lubricating ..................... 7-27
E Maintenance record.............................. 10-5 Throttle grip free play, checking ............7-17
Engine break-in....................................... 6-3 Matte color, caution ................................ 8-1 Tires ......................................................7-18
Engine idling speed, checking .............. 7-17 Model label ........................................... 10-2 Tool kit..................................................... 7-2
Engine oil and oil filter cartridge............ 7-11 Multi-function meter unit ......................... 4-5 Troubleshooting .................................... 7-40
Engine stop switch .................................. 4-8 N Troubleshooting charts.......................... 7-42
Engine trouble warning light.................... 4-5 Neutral indicator light.............................. 4-2 Turn signal indicator light ........................ 4-2
Noise regulation.................................... 10-4 Turn signal light bulb, replacing ............7-36
U39P10E0.book Page 2 Thursday, October 7, 2010 5:12 PM
INDEX
Turn signal switch................................... 4-8
V
Valve clearance .................................... 7-18
Vehicle Emission Control Information
label.................................................... 10-2
Vehicle identification number................ 10-1
W
Warranty, extended .............................. 10-9
Warranty, limited................................... 10-7
Wheel bearings, checking .................... 7-30
Wheel (front) ......................................... 7-38
Wheel (rear).......................................... 7-39
Wheels.................................................. 7-20
A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM
A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2010.10-0.51 CR
(E)
DIC183