Please Print All pages and give to Service TECH.

It will save time repair unit

List of info
( If you have problem to find parts number in service manual ! and parts Availability
Go to service Web under service Ducumrnts on the unit . click open General information
than click open Onkyo Parts Look-up method )
Thermal Sensor Problem Unit shut down in 3 sec,5 min, 10min..(check page 6, 13 and 14)
1.(2,3) Input work Digital lit on display, No audio output to speakers. (Tips can be use for all Unit)
2.(page 4,5) Switch intermittant. Standby light is ON but set will not power ON ( DVD or Receive)
3.(page 6 )GENERAL CHECK LIST FOR INTERMITTANT operation or NO AUDIO ,VIDEO
4. (Page 7 to Page 10 ) MONITOR OUT NOT WORKING (TXSR603X)
5. (Page 11 to page 12) Relay constantly clicks, wont power ON Only sound TiTa TiTa
6.(13,14)General troubleshooting for Protect problem. (Unit may turn off in 1 sec,3 sec 5 min,10 min,15 min...)
7. ( Page 15 to Page 17) Basic DSP circuit
8. (page 18 to page 21 ) Subject: Troubleshooting tips for the Microprocessor and Audio Select IC
9. (page 22 to page 25 ) Sample : DIGITAL AUDIO WAVE FORM SECTION
10. (page 26 ) Subject: Unit Displays Auto Speaker Setup and locks up.
11.(page 27 to 34)Service on audio input and DSP board Sample (TXSR504, HTR 540)
remove screws at back pannel side and sub power board. front break.
Remove bottom chassis set unit as picture you can test and check replace parts.on amp board.
 CONFIDENTIAL

TIPS & TRICKS

18 Park Way, Upper Saddle River, NJ 07458
No. 20070724
Date: July 24, 2007
_____________________________________________________________

Model: DTR-4.6 (for ALL unit service info )

Subject: Input work Digital lit on display, No audio output to speakers.

Symptom: Use DVD RCA audio input, no audio signal at Pin 4,5,6,7 at P3101B.
(Check with Scope should have 2.5 V DC with 0.2 V pp audio
** USE SCOPE TO CHECK **
Missing Output from pin 8 to pin 15 on P3101B digital out Should be
0 V dc with 0.4 V pp) o v
0.4 v pp
Solution: First check microprocessor Q701 control signal output. (5 V. )
5V R267, R268 VOLSTB and VOLCLK should have 5 V dc with
0V 5 V pulse down to 0 V when adjust volume control. ( also at P3105B)
R659 VOLDAT should have 0 V dc with 5 V pulse when adj volume.If low
Remove pin 58,59,60 On Q3003 if pulse was low. To check control signal back
Up to 5 V. If control signal still low Q701 may be def.
If yes have 5 V pulse Q3003 was leaking Replace new IC.

Next check +7 V and 7 V power supply on Q3003 and Q3009.

Remove XM Radio NARF-9688 and VIDEO Board NAVD-8657 .
Check R3127 right side Reg Q3005 out pin 1 should be + 7 V. If low or +2.5 V
Q3003 or Q3009 may be leaking. Remove pin 19 or VCC pin 39 on Q3009 and
Check. Same as Q3006 out pin 3 ,Right side R3128 should be 7 V. if low
Replace def. Q3003 or Q3009.

If control signal is good CD audio signal go in to Q 3003, +7 v

And 7 V all good but no ADRT-,ADRT+ , ADLT- and ADLT+ audio out
Replace Q3003 input select IC.
0.2 V pp
Check next page !

______________________________________________________________________________________
CONFIDENTIALITY NOTICE:
This document and the information it contains is intended for the exclusive use of Authorized ONKYO Service Centers and their employees.
This document may contain information that is privileged, confidential and exempt from disclosure under applicable law and terms of the
ONKYO Service Agreement. Any dissemination, distribution or copying of this document and the information it contains is strictly
prohibited.
 CONFIDENTIAL PLEASE Print ALL Page
It will save Tech time Fix unit.
Technical Tip
18 Park Way, Upper Saddle River, NJ 07458
Date: September 12, 2005
__Switch Problem May find in any DVD ? Receiver too !!____________
Model: DV-CP701/CP702 ( Info May use on other DVD )

Subject: Standby is light is ON but set will not power ON (power on Tray move itself)

Symptom: The Standby light is ON but the set will not power ON when the Standby
button is pressed. (some unit power on or play disc T ray will open close itself)
(Check Voltage with Scope int leaking switch May not show on ohm test )
Solution: Check and verify the power supply voltages at connector CN2. Check the
Reset circuit to confirm that it is operating normally and crystal OSC (X801) to verify
that it is on frequency and supplying 2.5V to 5V pk to pk. If these items are normal
check the voltages on the DISPLAY board at KEY0, KEY1, KEY2 and KEY3. The
voltage at KEY0 through KEY3 should read 4.9V ~ 5VDC. If any of the KEY voltages
read low check the associated momentary KEY switch to see if it is stuck in a closed
position. If the switches check good, check the DISPLAY board capacitors C827, C828,
and C829, to see if any are shorted or leaky. Replace any defective parts and re-test.
If Switch is leaking replace the Bad switch. ( 25035718 ) NPS-111-S6 81 go to nex t page.
Voltage reading at CN2

Pin # & Desc. Standby Unit with power ON Remove CN2 cable
10 EV +12V +12 V +12V 12 V
1 P-con -- -- 1.5 V
11 GND -- -- --
7 SW +8V 0 +8V 3.3 V
8 SW +8V 0 +8V 0V
9 GND -- -- 0V
4 SW+5V 0 +5V 4.4 V
2 EV+5V +5V +5V 5.22 V
6 SW+3.3V 0 +3.3V 3.42 V
3 GND -- -- --
5 GND -- -- --
12 EV-12 -12V -12V -12 V
13 EV+30V -29V -30V -28 V
14 FLAC -22V -22V -21 V
15 FLAC -22V -24.5V -21 V
______________________________________________________________________________________
CONFIDENTIALITY NOTICE:
This document and the information it contains is intended for the exclusive use of Authorized ONKYO Service Centers and their
employees. This document may contain information that is privileged, confidential and exempt from disclosure under applicable law
and terms of the ONKYO Service Agreement. Any dissemination, distribution or copying of this document and the information it
contains is strictly prohibited.
 When Power board was good Standby Lit Unit can not turn on power.
Use scope check Display board U3 P804A
When K0,K1 or K2 Voltage much lower than 5 V. Microprocessor lock up
Unit will have no function.

If K0,K1 or K2 line Lower than 5 V. First check all switch not lock in.
Remove U8 and U9 PCB from U3 Display board . If K0,K1 and K3
Voltage low than 5V.(2V to 4V) Replace display board.U3 NADIS-7808.
When you have 5 V after U8,U9 removed check any K0,K1 or K3 line Voltage
lower than 5 V when you connect U9 orU8 (U7) board back to U3. Replace that board.
Or check out Def. Push switch and replace. 25035718 NPS-111-S681 If SW was leaking
P804B Good Unit Bad Unit no power on TRAY in and out
Standby Lit power on Standby lit only When playDisc
USE Scope to check 702 701

Y ellow KEY 0 + 5V + 5V + 5 V + 4V + 5V
Blue 0V 0V 0V 0V 0V
Blue E of f Q906 0 V 4 .3 0 . 5 V 0V or 2.8V +2. 8 V
Blue 0V + 5V 0V 0V 0V
Blue KE Y 1 + 5V + 5 V + 5V + 5V Int. + 5 V to 4V back 5 V & 4V

( Show on Scope Change Voltage )

P805B U9 Standby SW PC

KE Y 2 + 5 V + 5V + 4V or lower

remove one side solder on switch one by one and check that line scope show lower than 5 v.

when the voltage will back to 5 v DC. the switch was bad change this switch . test play and check again.
** When the Push SW intermitter leaking. Unit may turn power on itself, change function.

Any K0,K1,K2..voltage lower than 5 V Unit microprocessor will lock up. Waitting the Voltage
back to 5 V ! ! pressor switch will not work!!
 Please print out circuit which you work on write down voltage you check. TechEmail
to us all info When you need us to help ! Give us model # and Ser:# Customer
info and problem. ( Always use scope to check)

READ ALL INFO IT WILL Help Y ou Save Time

GENERAL CHECK LIST FOR INTERMITTANT operation or NO AUDIO ,VIDEO
1. What is idling current on each channel? Adjust and test. (If Idling adj. not change !
replaces surrounding transistors and idling adj. resistor.
2. What was customer setup on speakers level? If too high reset unit and test.
(It will over drive amp. When input signal go high unit will go protection)
3. What is each channel voltage from ID+ to chasses ? Good Unit about 0.04V
If a channel ID+ voltage much higher than other. Replace the two input transistors
(use same transistor) at driver circuit. It will drop this voltage down.

4. Use scope check do you have DC in any audio line ?

( When adj. volume up or down. Press and change input bottom) If yes find def. parts
IC mutting transistors.

5. What is voltage on IPRO ( PROTECT) Use scope ? Check transistors it may leak.

6. What is voltage on THERMAL line ? Check transistors it may leak ( delay act. Some unit
5 sec, some unit act in 5 min. some 10 min or more. To turn unit to Thermal protection)
Unit use TXSR XXX LM61CIZ Thermal Sensor. THRM line about 0.95V if unit turn on
and 1.5V. Unit will go Thrmal protiction in 15 min. replace this sensor !!
When THRM line Voltage too low 0.1V or too high over 2.5V.Unit go Thermal protection in 3 sec.

7. Check power supply to all DSP IC . Use scope check voltage and noise!
a. If unit audio work intermittent .Warm up lost audio. Check +5V,+3.3V and +2.5V if
Low down and noise! Check Rag IC . Some unit is in amp board. Not in DSP board.
Add more thermal joint compound and test.
8. When you have audio signal go in to a IC but no output.
a. check you have good power DC supply to this IC ?
b. do you have good control data from microprocessor to the IC ?

c. If good on a. and b. than this IC is bad. (If problem a,b Repair a. or b. before replaces the ICs)
9. Video board problem?
Check power supply to IC in board and Control signal from microprocessor!
a. If power and control signals all good. Switch IC not working .replace this IC.
b. If control signals bad! No video control signals from microprocessor ? Replace
microprocessor. ( If microprocessor not available than replace PCB. some unit in
DSP board ,some in input pre amp. or Microprocessor board.)

10. When you need help ! please give us all info power Voltage and where you lost signal ?
11. Digital all channel work but volume control not working. Analog volume work.
In set up Speaker o db volume not work and some channel no sound.
Use scope to check input sel IC at time adj volume V.CLK V DATA V.STB Good unit have 5V pluse.
If V.DATA only have 3 V The input sel IC Damage. volume may work when unit cool. after IC heat up
no control of volume.

_CONFIDENTIALITY NOTICE: This document and the information it contains is intended for the exclusive use
of Authorized ONKYO Service Centers and their employees. This document may contain information
that is privileged, confidential and exempt from disclosure under applicable law and terms of
the ONKYO Service Agreement. Any dissemination, distribution or copying of this document
and the information it contains is strictly prohibited.
 CONFIDENTIAL

TIPS FOR SERVICE

18 Park Way, Upper Saddle River, NJ 07458

No.
Date:
_____________________________________________________________
Model:
Subject: TX-SR 603X

Symptom: MONITOR OUT NOT WORKING

Cause: Procedure for service: INITIAL SETUP ON COMPONENT VIDEO

DVD IN 1
VIDEO 1 IN 2
VIDEO 2 IN 3
VIDEO 3 VIDEO
VIDEO 4 VIDEO

CHECK VIDEO SECTION DIAGRAMS-8 COMPONENT VIDEO

SELECT DVD VIDEO 1 VIDEO 2 VIDEO 3 VIDEO 4

R- S1 PIN 2 9 Q2111 + 5 V 0V + 5V 0V 0V

R- S 2 PIN 2 8 Q2111 + 5V + 5 V 0V 0V 0V

NEXT PAGE ==== WITH OUT VIDEO INPUT SIGNAL, ==== WITH VIDEO INPUT SIGNAL.________________
CONFIDENTIALITY NOTICE:
This document and the information it contains is intended for the exclusive use of Authorized ONKYO Service Centers and their
employees. This document may contain information that is privileged, confidential and exempt from disclosure under applicable law
and terms of the ONKYO Service Agreement. Any dissemination, distribution or copying of this document and the information it
contains is strictly prohibited.
 CONFIDENTIAL

SERVICE TIPS

18 Park Way, Upper Saddle River, NJ 07458

No.
Date: 6/19/07
_____________________________________________________________

Model:
Subject: TXSR603X VOLTAGE INFO ON P2004 AND P2005 IN DSP BOARD
OSDDA +5 V WHEN PRESS VIDEO
OSDCS 0 V 5 V DROP TO 0 V
OSDCK +5V
VCL FSWCLK +5 V PLUSE scope at 20us 5 V
VDATA FSWSDD + 5 V PLUSE
VSTB FSWSTB +5V
VGND 0V
+5VVD +5 V If missing 5 V no video.
V4Y 0V
-5VVD - 5 V power for video circuit.
V4C 0V
-12 V - 12 V for video circuit Q2111.
V4V 0V
+12 V + 12 V for video circuit Q2111.
GND 0V
VSYNC +5V SCOP AT 5ms
SYNCDET 0 V NO VIDEO INPUT.+5 V WITH VIDEO INPUT SIGNAL. AT SEL VIDEO.
ISS 0V
DSA 5V
SCL 5V
VDRST 0
VMUT 5 V WHEN PRESS VIDEO SELECT DROP TO 0 V and back 5v
RL 1 5 V ACT
RL 2 5 V ACT
RL 3 5 V ACT
RL 4 5 V ACT
If missing red control pluse Q701 microprocess may be def. if audio switch ok . 5 v pluse should be good.

When missing +5 VVD check U02 NAAF-8523 Q5654 , Q5650 and Q5653 +12 power supply.
use DVD RCA video input no monitor video out.
check Q2111 pin 1 -12 v pin 30 + 12 V, pin 14,16 and pin17 have 5 v pulse when press DVD, Video1 than DVD.
with viode signal connect input !! pin 29 should be 0V, pin27 R-S3 +5V, R-s4 -5v, R-S5 -5v, R-s6 +5 V
R-S7 +5 V , R-S8 - 5V, R-S1 5V and RS2 5V.
When Q2111 is good power supply is right.control pluse ok 5 v. missing R-S3 5 v replace Q2004

DVD viseo RCA signal in to Q2001 pin3 out from pin1 to Q2012 E. when R-S3 is 5 V . Video go out to Monitor

______________________________________________________________________________________
CONFIDENTIALITY NOTICE:
This document and the information it contains is intended for the exclusive use of Authorized ONKYO Service Centers and their
employees. This document may contain information that is privileged, confidential and exempt from disclosure under applicable law
and terms of the ONKYO Service Agreement. Any dissemination, distribution or copying of this document and the information it
contains is strictly prohibited.
 CONFIDENTIALITY NOTICE:
The content of this Bulletin is Confidential Information as defined in the applicable Independent Service Center
Agreement. It is for the exclusive use of Onkyo Authorized Service Centers. Republication, dissemination or
posting of this Bulletin on the internet or in any blog is strictly prohibited.

Q2111 TXSR603X Video circuit Check list

DVD Video 1 Video 2 Video 3 Video 4

Pin 27 R-S3 no with +5v

video video -5v
input signal
Pin 26 R-S4 signal input
- 5v

Pin 24 R-S5
- 5v

Pin 23 R-S6 +5V

5v
Pin 21 R-S7
-5v

Pin 20 R-S8 - 5v

+5v
Pin 29 R-S1
0v
+ 5v
Pin28 R-S2
-5v

Pin 14 STB 5 v when press DVD , Video 1 ...

Pin 16 CLK 5 v pluse when press DVD, Video1...

Pin 17 DATA V pluse when press DVD, Video 1....

Pin 1 - 12 V

Pin 2 + 5V DVD 0 V video 1 to video 4

Pin 30 + 12 V

Missing +12 V - 12 V Q2111 will not work. Missing Video +5v and - 5V
Check Q5654,Q5651,Q5650. Q5655,Q5652,Q5653.

When Q2111 and STB,CLK,DATA are good missing 5v R-S3 check Q2004.

CONFIDENTIALITY NOTICE:
The content of this Bulletin is Confidential Information as defined in the applicable Independent Service Center
Agreement. It is for the exclusive use of Onkyo Authorized Service Centers. Republication, dissemination or
posting of this Bulletin on the internet or in any blog is strictly prohibited.
 CONFIDENTIAL

Technical Tip
18 Park Way, Upper Saddle River, NJ 07458
Date: May 25, 2006
_____________________________________________________________

Model: HT-R330
Subject: Relay constantly clicks, wont power ON Only sound TiTa TiTa

Symptom: The relays click but the set will not power ON.
Solution: Check Fuse resistor R9532 0.22 ohm 1/ 2 W for an open condition
Lost + 12 V to Reg IC Q 5640 Unit will not turn on.
Also TXSR 503, HTR530
Unit go to Tip Ta Main Relay on and off ..on and off in 3 sec after power on. POWERD line
and +10S line change up and down.
A. If audio output damage power circuit Fuse , fuse resistor open. B + B - Leaking to gound.
B . Power transformer def. or connection from main transformer to power supply circuit open.

Check from pin 11 S3GND to pin 14 and 13 About 10V AC Same as

SEC2-1 and SEC2-2 on JL9501A or JL9501B also P9502A and P9502
AC input to D9005 on U05 NAAF-8523 Board. When you lost any AC
SEC2-1 or SEC2-2 lost +12V to Reg IC Q5640.
Please print
out circuit
which you

Unit will have Tip Ta Tod relay sound . Power will not turn on.
work on write
down voltage
you check.
TechEmail
to us all info
When you
need us to
help ! Give us
model # and
Ser:#
Customer
info and
problem.
______________________________________________________________________________________
( Always use
scope to
check) CONFIDENTIALITY NOTICE:
This document and the information it contains is intended for the exclusive use of Authorized ONKYO Service Centers and their
employees. This document may contain information that is privileged, confidential and exempt from disclosure under applicable law
and terms of the ONKYO Service Agreement. Any dissemination, distribution or copying of this document and the information it
contains is strictly prohibited.
 CONFIDENTIAL

Technical Tip
18 Park Way, Upper Saddle River, NJ 07458
Date: May 25, 2006
_____________________________________________________________

Model: HTR-330/530, TX-SR303/SR503 (Sample for all Unit)

Subject: General troubleshooting for Protect problem.

Check ground screw

missing GNDDG
ground ,Thermal Thermal line over 2.5V. go <<<<<<-----------------
protect in 3 sec.
voltage lower than
normal. unit will go to
protection. Output is good and
protection line high
check def. pro. detect
transistors.

When output check all good.

unit go to protect in 3 sec.
check Thermal line over 2.5V
Thermal sensor was def.

***When all circuit check good Unit still go protection some time !! ***
Check customer Setup on unit ! Speaker lever setup is for balance surround sound . Not for more power
on speaker !!! Best set Center channel speaker at 0 db. other speaker set to +3,4 db or -db.
When set speaker lever high, it over driver amp circuit ( volume set low or high). It will intermittently set unit
to protection.( When noise input or input signal high)
Please check this first write down what you check ! Ask customer reset speaker lever low !!
______________________________________________________________________________________
CONFIDENTIALITY NOTICE:
This document and the information it contains is intended for the exclusive use of Authorized ONKYO Service Centers and their
employees. This document may contain information that is privileged, confidential and exempt from disclosure under applicable law
and terms of the ONKYO Service Agreement. Any dissemination, distribution or copying of this document and the information it
contains is strictly prohibited.
1 . Normal audio using analog inputs. Do you have all Dolby surround sound ?

2 . All DSP voltages are normal ? Did all supply voltage go to all ICs ?+5vDSP, 2.5V,+3.3V...
+7v,-7V..
3 .Input sel IC. Use CD analog input audio signal (ADRT+,ADRT- and ADLT+,ADLT-) out to DAC IC ?
Surround analog signal out (DAC L,DAC R,DAC C,DAC SW,DAC LS, DAC RS ,DAC SB* back to Input sel.IC.
Pin 1 to pin8 out to p5504. ( Same as pre out) check Mutting transistors Q5600
to Q5617 .
4 . When use digital input signal did digital light up on display ?
If missing 3.3v,2.5v 5vdsp (on Reg IC Q5640) to DSP ICs will disable DSP function. (U05 Amplifer PC board)

Please use TX-SR502 as sample Technical Tip Troubleshooting.

When you need Tech help Please use Tech Email and give us Voltage and signal info. What voltage on DSP ICs
and whereyou lost audio signal ? What you have on input IC Data line
Check with TX-SR502 Troubleshooting tips for the Microprocessor and Audio Select IC

Check from pin 11 S3GND to pin 14 and 13 About 10V AC Same as SEC2-1 and SEC2-2
on JL9501A or JL9501B also P9502A and P9502AC input to D9005 on U05 NAAF-8523 Board.
When you lost any ACSEC2-1 or SEC2-2 lost +12V to Reg IC Q5640.Unit will have Tip Ta Tod relay sound .
Power will not turn on.

Note: When Output transistor Def. short out E,B,C. the F901A B+ B- short
and F901Awill open. F6901 and F6902 may also open. Lost power supply
This time press Standby / on Unit will only sound Ti Ta Ti Ta. .......
Based On TX-DS494 The most critical parts of the DSP besides the Base frequency oscillators, are the Flash-Rom's. These ROM's are often
configured in an 8-bit data bus mode, A failing or loose DSP Flash ROM's could trigger, data error in which DSP may
sound to break up and stutter do to mute ON-OFF. It may also mute indefinitely. It is recommended to check these
Analog signal processing method. components very closely before assuming otherwise. Pins labeled A0~ and D0~ are often same DC level.

Does not
apply to US
models

Q801 DA/AD
Converter

S/D

AK4526A
Master Clock
L/R S/D

L/R S/D
Q801 must have M/C and
Left Sampling frequency to work
properly. M/C is generated by
L/R Clock 12,288mz/256= 48khz Right Q701 in most applications.
In many of the receivers X701 is turned ON
via control data, when source is analog
same IC often is utilized to perform the base
PLL frequency oscillation. L/R Clock Most DSP inputs are
12,288mz/256= 48khz Q701 and its configured in a
surrounding components very easily balanced input mode.
affected by to noise generated by power
supply or excessive grounding of the unit to
external devices. Always check and recheck
power supply regulators for least ripple or
H/F oscillation.

Input selector IC.

Analog source can be any of

the available inputs found on
the unit except multi-channel
input.
Most DSP design will incorporate a
local DC to DC regulator. It extremely
Left important to make sure the primary or
secondary DC have no H/F oscillation.

Right

Page 1
 CONFIDENTIAL

Technical Tip
18 Park Way, Upper Saddle River, NJ 07458
Date: November 9, 2005
_____________________________________________________________

Model: TX-SR502/SR8250, HT-R520

Subject: Troubleshooting tips for the Microprocessor and Audio Select IC

Symptom: The set produces no sound in surround mode, you cannot change the
LISTENING MODE from the buttons on the front panel or if the DVD mode is selected
you can only change from DTS to Stereo.

Solution: First, check coil L7002 located on the Preamp board for an open condition as
outlined in previous tips and tricks publications. If the coil checks out OK, check for data
communication between Microprocessor Q7008 and the Input Select IC Q301. Use an
oscilloscope to check the microprocessors SELCK, SELDA and SLMUT data lines.
Check the Microprocessor side of R7043 for a +5V mute pulse (fig. 1) on the SELMUT
line when the front panel Listening Mode button is depressed.

fig. 1

______________________________________________________________________________________
CONFIDENTIALITY NOTICE:
This document and the information it contains is intended for the exclusive use of Authorized ONKYO Service Centers and their
employees. This document may contain information that is privileged, confidential and exempt from disclosure under applicable law
and terms of the ONKYO Service Agreement. Any dissemination, distribution or copying of this document and the information it
contains is strictly prohibited.
Check SELCK at R7044 (fig. 2) and SELDA at R7045 (fig. 3) for +5V data pulses when
pressing the Listening Mode buttons.

fig. 2

fig. 3

If any of the microprocessors SELCK, SELDA and SLMUT data line pulses are not
generated when the Listening Mode buttons are depressed, check Q7008 for must
haves: X7001 oscillation (pins 69 and 70), Reset (pin 60), VDD (pins 7, 43, 68, 71, 74
and 75) and ground (pins 4, 33, 36 ~ 39, 63 and 67). Look for DC voltage on the SELCK,
SELMUT and SELDA lines. Under normal operating conditions, all three data lines
should have 0VDC present. If DC is found on any of the data lines you can locate which
IC is producing the DC voltage by checking resistors R7043, 7044 and 7045. If positive
DC voltage is found on either side of the resistor when no front panel buttons are pressed
remove the resistor from the circuit and read the open traces to see which IC is producing
the +DC voltage. The IC producing the +DC voltage is defective and should be replaced.
______________________________________________________________________________________
CONFIDENTIALITY NOTICE:
This document and the information it contains is intended for the exclusive use of Authorized ONKYO Service Centers and their
employees. This document may contain information that is privileged, confidential and exempt from disclosure under applicable law
and terms of the ONKYO Service Agreement. Any dissemination, distribution or copying of this document and the information it
contains is strictly prohibited.
Below are general test points to check when troubleshooting the Preamplifier PCB.

General Troubleshooting Test Points

______________________________________________________________________________________
CONFIDENTIALITY NOTICE:
This document and the information it contains is intended for the exclusive use of Authorized ONKYO Service Centers and their
employees. This document may contain information that is privileged, confidential and exempt from disclosure under applicable law
and terms of the ONKYO Service Agreement. Any dissemination, distribution or copying of this document and the information it
contains is strictly prohibited.
Parts:

Ref# Description Part Number

Q7008 Micon, MPD784225GC-253-8BT 22242167R3
Q301 Audio Select IC, BD3817KS 22242117R3
X7001 Xtal, CSTCE12M5G52-R0 3010361R2

______________________________________________________________________________________
CONFIDENTIALITY NOTICE:
This document and the information it contains is intended for the exclusive use of Authorized ONKYO Service Centers and their
employees. This document may contain information that is privileged, confidential and exempt from disclosure under applicable law
and terms of the ONKYO Service Agreement. Any dissemination, distribution or copying of this document and the information it
contains is strictly prohibited.
 Ref:COAX-0724
TX-DS787 DSP- COAX input:

Coaxial1 input Coaxial2 input

Signal loss
compared to
Coax2 input Equal Input Data Rate

267.9mv RMS 58.27mv RMS

A unit having problem with one of COAX

inputs but not the other, technician may
assume a DSP problem. The above wave
form comparison test can be used to verify if
indeed the signal is reaching the intended
primary target. In this case,
the input at COAXIAL2 was loaded to the
ground by a defective Q8001at pin13. Pin 3
input of IC was OK and its RC components at
the input gates of IC8001 were fine. The
measurement was taken with the unit at
power OFF state. That is because the input is
passive components did not require to obtain
the above reading.
 TX-SR674/674E/8467
A B C D
SCHEMATIC DIAGRAM-12(SD-12)
DIGITAL AUDIO WAVE FORM SECTION

NOTE:
1. WF01 is short for WaveForm01 .
1 2. Refer to SD-6(SCHEMATIC DIAGRAM-6) for details. TO NAVD-8928 (SD-10)
P801A WF09

3
4

7
2

5
6
DAC_OUT- R411

MCK_HDMI
FL

PCMSBLR

PCMLRCK
PCMCSW
PCMSLR

PCMBCK
Q401 WF10

PCMLR
TMS320D707E001 DAC_OUT+
WF06 R401 AUDIO_FL
Q201 R412
74HCU04F WF02 WF03 FR
Q131 DSP CX_SDIN1 1 Q401
138 113 DAC 33
R254 32 R402
137 CX_SDIN2 64
COAX1 43 115 30
COAX1 1 4 DIR 135 CX_SDIN3 R255
63 31 R413
R336 116
CX_SDIN4 R256 62 37 C
COAX2 42 14 12 SAI_SDOUT 117 36 R403 Q402
13 10 54 SAI_SDOUT 13 120 R257
COAX2 R337
29
R312 11 9 SAI_SLCK CX_SCLK 2 28
61 SAI_SLCK 10 139 R415
142 26
R316 5
R267
27 SL
TX 50 7 SAI_LRCK CX_LRCK 3 R405 Q403
60 SAI_LRCK 6 141 144 23
IN 9 6 R269 22
DIGITAL R315
VCC 20
R416
OUT OPT1 46
WF04 WF05 Q181 WF07 21
SR
GND 34 R406 Q403
OPT2 45
TC74VHC157FT WF08 35
IN
R141 R417
OPT3 48 SBL
OPT1 VCC
R407 Q404
WF01
2 GND
MASTER CLOCK=128Fs or 256Fs
R418
IN
R142 Q301 CS42518-CQ SBR
R408 Q404
OPT2 VCC

GND R414
SW
IN R404 Q402
R143 LR CLOCK (SAI_LRCK, CX_LRCK) BIT CLOCK (SAI_SLCK, CX_SLCK)
Fs=48kHz : DVD, Clock width=20.8us 64Fs=3072kHz : DVD, Clock width=325ns
OPT3 VCC
Fs=44.1kHz : CD, Clock width=22.7us 64Fs=2822.4kHz : CD, Clock width=354ns
GND

WF01 OPT1 WF02 COAX1 WF03 SAI_SDOUT

4.0V 5.0V 3.3V

Duty varies according to audio data Duty always varies according to audio data Duty varies according to audio data

WF04 SAI_LRCK WF05 SAI_SLCK WF06 CX_SDIN1

3.3V 3.3V 3.3V

20.8us 325 ns 20.8us

4
WF07 CX_LRCK WF08 CX_SCLK WF09 DAC_OUT-

3.3V 3.3V 2.8V

0V
Analog audio wave form with aliasing noise
20.8us 325 ns

WF10 AUDIO_FL WF10 AUDIO_FL

5
2.8V 220mVp-p

0V
Analog audio wave form with aliasing noise Aliasing noise in no audio data
TX-DS595, TX-DS696,
TX-SR500, TX-SR600,
TX-SR700
Based on TX-SR600

Condition is Analog with input

set for CD and mode is
surround.
Right channel has same
type of signal path.

Left Channel
Based on the layout Bass
and treble functions at pin
59~64 may or may not afect
the signal of front channels
depending on front settings.

Left Channel

Pin 46, 47, and 48 are system

control data & clock input.
Left channel signal path to Left channel from Q801 Pin 30
the ADC IC Q801 Pin 32. via Q805 pin 7.
TX-DS595, TX-DS696,
TX-SR500, TX-SR600,
TX-SR700
Based on TX-SR600

Page 2
 CONFIDENTIAL

Technical Tip
18 Park Way, Upper Saddle River, NJ 07458
Date: January 3, 2006
_____________________________________________________________

Model: TX-SR602/SR702 can be use other Receive

Subject: Unit Displays Auto Speaker Setup and locks up.

Symptom: The unit displays Auto Speaker Setup and locks up. There is no sound and
you cannot exit the Menu Screen.

Solution: No +7V to Front panel, +7 volt regulator Q303 found to be overheating and
+7V on pin 19 of the Selector IC Q302 was shorted. Replaced regulator IC Q303 and
Selector IC Q302 and normal operation was restored. Tip submitted by R. Jackson of
Goodman TV, Addison, TX.

Check all Voltage on Amp power board to DSP board.

Parts:

Ref# Description Part Number

Q302 NJW1157B 22242193R3
Q303 78L07 222780073R2

______________________________________________________________________________________
CONFIDENTIALITY NOTICE:
This document and the information it contains is intended for the exclusive use of Authorized ONKYO Service Centers and their
employees. This document may contain information that is privileged, confidential and exempt from disclosure under applicable law
and terms of the ONKYO Service Agreement. Any dissemination, distribution or copying of this document and the information it
contains is strictly prohibited.
 CONFIDENTIAL
TXSR or HTR Receive. (Sample TXSR504 HTR540 )
Remove screws at back panel side and sub power board. Screws at front bracket, Power
transformer. Remove chassis and set unit as picture. Unit can be test and replace parts on
amp board.

______________________________________________________________________________________
CONFIDENTIALITY NOTICE:
This document and the information it contains is intended for the exclusive use of Authorized ONKYO Service Centers and their
employees. This document may contain information that is privileged, confidential and exempt from disclosure under applicable law
and terms of the ONKYO Service Agreement. Any dissemination, distribution or copying of this document and the information it
contains is strictly prohibited.
 HT-R540
A B C D
SCHEMATIC DIAGRAMS-9
DIGITAL AUDIO WAVE FORM SECTION
NOTE:
1. WF01 is short for WaveForm01 .
2. See SD-6(SCHEMATIC DIAGRAM-6) for details

1 WF09
DAC_OUT- R411
FL WF10
Q401
Q201 DAC_OUT+
AUDIO_FL
74HCU04F TMS320D707E001 WF06 R401
R412
Q131 WF02 WF03 FR
CX_SDIN1 Q401
DSP 113 1
DAC 33
CX_SDIN2 R254 64 32 R402
COAX1 43 115 30
COAX 13 10 DIR CX_SDIN3 R255 63 31 R413
R336 116 C
CX_SDIN4 R256 37
117 62 36 R403 Q402
54 SAI_SDOUT 120 R257 29
R312 CX_SCLK 2 28
61 SAI_SLCK R415
139 142 26
R267 27 SL
R316 CX_LRCK 3 R405 Q403
60 SAI_LRCK 144 23
141 R269 22
R315
20
OPT1 46 WF07 R416
WF04 WF05 21
SR
34 R406 Q403
OPT2 WF08 35
45
IN
R141 R417
OPT3 48 SBL
OPT1 R407 Q404
WF01
MASTER CLOCK=128Fs or 256Fs
2 IN
R142 Q301 CS42518-CQ
R418
SBR
R408 Q404
OPT2
R414
LR CLOCK (SAI_LRCK, CX_LRCK) BIT CLOCK (SAI_SLCK, CX_SLCK) SW
IN R404 Q402
R143 Fs=48kHz : DVD, Clock width=20.8us 64Fs=3072kHz : DVD, Clock width=325ns
OPT3 Fs=44.1kHz : CD, Clock width=22.7us 64Fs=2822.4kHz : CD, Clock width=354ns

WF01 OPT1 WF02 COAX1 WF03 SAI_SDOUT

4.0V 5.0V 3.3V

3
Duty varies according to audio data Duty always varies according to audio data Duty varies according to audio data

WF04 SAI_LRCK WF05 SAI_SLCK WF06 CX_SDIN1

3.3V 3.3V 3.3V

20.8us 325 ns 20.8us

4
WF07 CX_LRCK WF08 CX_SCLK WF09 DAC_OUT-

3.3V 3.3V 2.8V

0V

Analog audio wave form with aliasing noise

20.8us 325 ns

WF10 AUDIO_FL WF10 AUDIO_FL

5
2.8V 220mVp-p

0V
Analog audio wave form with aliasing noise Aliasing noise in no audio data
 Audio signal back from DAC IC 0VDC with 0.5 v pp audio signal. HT-R540
A B DAC CT,SW,FL1,FR1...
C D E F G H
SCHEMATIC DIAGRAMS-1
AUDIO INPUT SECTION TO XM/Sirius
TO NADG-8798 When TO NADG-8798 TO NADG-8798
TO NADG-8799 9110#14 P303
output
check all 9110#14 P302 P301
TO NADG-8798 JL5502A
good.unit
9110#06
go to

1
2
3
4
5
6
7

14
13
12
11
10

DAC_FR1 14
DAC_FL1 13
DAC_SW1 12
DAC_C1 11
GND_A 10

1
2
3
4
5
6
NAAF-8779 (1/2)

9
8
7
6
5
4
3
2
1

9
+12V 8
GND_D 7
VOL_DATA 6
VOL_CLK 5
PROTECT 4
SEC1H 3
VOLH 2
AMUT 1
P304
protect in 3

SIRIUS_R

Z2MUT

GND_IR
SIRIUS_L

+12V

TZ2
SB/PREMUTE

IR
+5.6IR
U01

-12V
XM_R
GND_A
XM_L

TUPACK_R

DAC_SR1

DAC_SBR1
TUPACK_L

DAC_SL1

DAC_SBL1
RI
<<<<<<-----------------

VIDEO4_R
sec. check

-12V
GND_TU

VIDEO4_L
Thermal line over

3
2
1
9110#03

GND_A
Thermal
1 2.5V. go

AD_R
MIC

AD_L
line over
P5505 2.5V
Thermal
protect in 3 sec.
AMPLIFIER PC BOARD
P7900 sensor VOLH
R5500 was def. SEC1H
RI 330 PROTECT TO NAAF-8779 (2/2)
Pluse & Voltage ? T6 A6 Other
R5813 0 - -
P7901

R5541 R5575
3 R5501 220K 220K R5814 - 0 0
R

C5502C5501
R5576

221J 221J
330 -
J5062 TA15 -

C5573
C5572
C5575
C5574
C5571
C5570
C5576
C5569
TUNER 1 220K
R5577

R5580
R5502

220K
2 47K
Only A5 A6 L 330 R5542 R5578

R5581

47/50
47/50
47/50
47/50
47/50
47/50
47/50
47/50
220K
220K 47K R5680 220K
4 R5543 R5579 R5681 220K
P7902

T6 only

R5582
R5503 220K

220K
9 220K R5682 220K
C5504C5503
221K 221K

330 Q6226
2SB1068-U

220K
R5583
7
CD

R5813

R5814
LIST

LIST
R6227 3 2
R5504
8 NJM4580 J5062 3.3 C6227 P6221

4
47/50 220 3 Q5630A
330 R5544 104Z

R6226
22

C6226
100K
220K

104Z
100/25 270 100
C5630 R5630 1 SW_OUT 12V TRIG

221J
R5632 C5631
D6221 D6222

1
24
2 R5610

R5631
R5545 C5600 R5620

47K
2

R5600
+12VTRG 2 1 2 1 21
ZONE2

220K
6 R5505 220K R5634

R6228

R6223
C5506C5505

R6224

R6222
10K GND_TRG

1K

3.3K

10K
330
NC NC

R5633
1.2K
R6221 2

10K
15K
4 RN1441 Q5600 Q5610 RN1441
TAPE_OUT C5632 103J

2
100 10
Q5611 LIST
RN1441 Q5601 IR IN

100/25
C6221

R5601

C6222
1 1

220K
5 R5506

+
223K

2
5 Q6227
330 R5546 C5601 R5611 R5621 RN1402

3
7 1
220K Q5630B SBR_OUT 47/50 LIST LIST
1

65
66
67
68
69
INRB/RECR2 INR11/RECR5 70
71
72
73
74
75
76
77
78
79
80

PC817X
NJM4580 6

Q6221
R5547

SBLIN1

C6229
SWIN1
RECR3
RECL3
FLIN1
FRIN1

SLIN1
SBRIN1 SRIN1
INLB/RECL2 INL11/RECL5

CIN1

104Z
3

3
R5507 220K SBL_OUT

8
3 Subwoofer
1 C5551 47/25 R5612 R5622 Q6223 Q6222
C5508C5507

64 C5602
221J 221J

INL9 1-C LIST

R5602
330 LIST RN1402 RN1402

220K
63 2 SBR_OUT 47/50 GND_E
1 INR9 1-OUT
TAPE 62
INLA/RECL1 AGND
3
RN1441 Q5602 Q5612 LIST P6991
R5508 61 4 SBL_OUT
2 INRA/RECR1 2-OUT

INR10/RECR4
INL10/RECL4
60 5 C5552 47/25 RN1441 Q5603 Q5613 LIST
INL8 2-C

R5603
330 R5548

220K
220K 59 6 C5553 47/25
10 INR8 3-C A6 only
58 7 C_OUT C5603
R5549 INL7 3-OUT 47/50 LIST LIST PREOUT RELAY
R5509 220K 57 8 SR_OUT
6 INR7 AGND
R5623
C5510C5509

56 9 SW_OUT1 R5613
Q5700
221J 221J

330 INL6 4-OUT SL_OUT

55 10 C5554 47/25 RN1402
P7903

VIDEO3 4 INR6 4-C

11 C5555 47/25 C5604 R5614 R5624

R5604
54 LIST LIST

220K
INL5 5-C 47/50 C5700
R5668 103Z
5 R5510 53
INR5 Q5501 5-OUT
12 SR_OUT D5700
52
INL4 AGND
13 RN1441 Q5604 Q5614 LIST 22 1SS133 T6 A6 OTHER
330 R5550
220K 51 R2S15211FP 14 SL_OUT R5527.28 330 100 NC
INR4 6-OUT RN1441 Q5605 Q5615 LIST
15 C5556 47/25

R5605
50 (Botom view) 8 9

220K
R5551 INL3 6-C R5567,68 2.2k NC NC
R5511 220K 49 16 C5557 47/25 10
3 INR3 FLC C5605 R5615 R5529,30,32,33,34 NC 100 NC
C5512C5511

48 17 R_OUT 5 4

BASS_R2
BASS_R1
330 INL2 FLOUT R_OUT 47/50 LIST R5625
NC NC

C5529,30,32,33,34 NC 221J NC
3 VIDEO2_OUT 1
47
46
45
INR2
INL1
AGND
FROUT
18
19
20 C5558 47/25
L_OUT L_OUT
C5606
R5616 LIST
R5626
3
12 1
R5512 INR1 FRC LIST PRE_FRONT (A6)

R5606
2 LIST

220K
only T6 A6 330 R5552
-7V 44
AVEE BASS_L1
21 C5559 474J 47/50 RL5700
43 22 C5560 823J R5585 C5527 R5567 Z2Line OUT (T6)

P7907
220K CLOCK BASS_L2
42 23 C5561 223J 1.8K RN1441 Q5606 Q5616 LIST 221J LIST R5527 6
DATA DGND TRE_L R
P7904

7 R5553
+ 12 V

SBRIN2
RN1441 Q5607 Q5617 LIST

SBLIN2
41 24 LIST

TRE_R
SWIN2
MONO

R5513 220K

SRIN2
FRIN2
When THRM line Voltage too low 0.1V or too high over 2.5V.Unit go Thermal protection in 3 sec.
ADCR

AVCC
SUBR

SLIN2

R5607
9 8
FLIN2
ADCL
SUBL

220K
CIN2
FRONT
C5514C5513
221J 221J

330 +/-12V Supply 4

10K
10K

C5607
VIDEO2 7 Q5670 + 22 V
40
39
38
37
36
35
34
33
32
31
30
29
28
C5564 223J 27
C5563 823J 26
25
+/-7V Supply
78M12 C_OUT 47/50 LIST LIST R5528 5
R5674 3 1 R5617 C5528 R5568 LIST L

C5562
R5627
R5588
R5587

R5514

474J
8 O I
C5566

221J LIST

G
2.2K

UDZ6.2C
C5565
47/25

82 Z2_R
47/25

330 R5554

C5674

2
470/16

D5671
C5608 R5618

220/25
C5672

C5670
10/50
220K

1SS133
47/50 C5529 R5529

R5608
D5673

220K
LIST LIST 3
R5555 SR
R5515 220K R5569

1
6 RN1441 Q5608 NC
C5516C5515

1
R5586 PRE_SURR

UDZ6.2C
D5672
330
NC NC

1.8K
RN1441 Q5609

220/25
C5675

C5673

C5671
R5570

470/16

10/50

R5609
4 NC

220K
1SS133
VIDEO1_OUT

2
R5530 2

D5674
SL
-12 V LIST

1
R5516 C5530

2
1
D5707
5

D5717
R5675 2.2K LIST C5707

1
3 2 Z2_L

G
330 R5556 O I
220K C5609 R5619 NC
T6 only

P7908
82 R5667 -12V 7

1
2
79M12 47/50 C5531 R5531 6
R5589
NJM4580 22 Q5671 SW
4

R5557 1K LIST 100

R5517 220K Q5503A 3 Please print R5571
3 DMIXR 8
NC
C5518C5517

1 out circuit A6 OTHER PRE_C/SW

221J 221J

330 4
2 R5591 DAC_FR which you R5572
1 R5611-17 270 2.2K NC
VIDEO1 10K work on write LIST 5
C
R5590 10K R5592 R5593 down voltage R5621-27 100 0
4 2 R5518
C5590 330J 470 1.2K
you check.
TechEmail Q5611-17 RN1441 NO
C5532 R5532
LIST

220/25
C5667
330 R5558
220K to us all info C5533 R5533
10
DAC_SW

R5594 10K When you LIST LIST 3

need us to
SBR
R5595 10K R5573

220/25
C5666
P5506 help ! Give us NC
C5591 330J model # and
1 PRE_SURRBK
R5596 R5597 R5574
Ser:#

2W
R5559
P7905

2W
NC 2
6 R5519 220K
R5598 10K 470 1.2K Customer H5 T6/A6 OTHER SBL
C5520C5519

info and C5534 R5534

221K 221K

R5677 15 15 TA20

LIST

2
1
LIST
330 5

D5718
R5677

R5678
LIST

D5708
problem. LIST PRE OUT A6 only
DVD MULTI IN 4 DMIXL 7 ( Always use R5678 15 15 TA20 C5708 223K
(FRONT) R5599 7 (Except SW OUT)

1
2
Q5503B 6 DAC_FL scope to
5 R5520 NJM4580 10K check) SBR
R5666

TO NAAF-8779 (2/2)
8

+12V
330 R5560 Downmix
220K 22 SBL

R5561 SR
3 R5521 220K
C5522C5521

SL
221J 221J

330
DVD MULTI IN 1 R

TO NAAF-8779 (2/2)
(SURR) R5522
GND_S1
L
2 +22V
330 R5562 C
220K R5660
R5672 2W 2.2 1W S1L+
+22V
Except A6
P7906

7 R5563

1000/35 1000/35
47 D9002 D9001

C9003
R5523 220K

C9001
6 P6002
Audio output to DSP DAC IC 1 2 1 2

334J
R5670 2W
C5524C5523

GND_E
221K 221J

330 RL1N4003 5
47 GND
DVD MULTI IN 4
D9004 D9003
5 J5063

C9004
(C/SW) R5524
1 2 1 2 4

C6086

C6076
5 R5673 2W -22V

103J

102J
330 R5564 2.2 1W S1L- 4
220K 68

JL6604A
3 2
R5671 2W R5661 2 3
R5565
R5525 220K 68 SP:B OUT

C6087

C6077
3 1

103J

102J
C5526C5525
221J 221J

330
DVD MULTI IN 1 1
(SURR BK)

L
2 R5526 6
330 R5566
220K