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  • Managing hospital bed production WIP buffers with control theory

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    Susanto Sudiro
    15 views18 pages
    This document discusses a method for managing work-in-process (WIP) buffers in a hospital bed production system using a "day-1" feeding materials scenario and conventional control theory. An application was developed using MATLAB to simulate the design and diagnose production stability. The method was applied to a case study of producing 134 hospital beds per week for shipping. Results showed the production schedule was achieved on time when using a time constant less than 1 and proportional gain of 1 for control. Future work will involve planning and scheduling to manage multi-product WIP buffers and improve the simulation to handle disturbances.

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    Managing WIP buffer with combination of feeding materials scenario and conventional control theory of single type of hospital bed production

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    This document discusses a method for managing work-in-process (WIP) buffers in a hospital bed production system using a "day-1" feeding materials scenario and conventional control theory. An application was developed using MATLAB to simulate the design and diagnose production stability. The method was applied to a case study of producing 134 hospital beds per week for shipping. Results showed the production schedule was achieved on time when using a time constant less than 1 and proportional gain of 1 for control. Future work will involve planning and scheduling to manage multi-product WIP buffers and improve the simulation to handle disturbances.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    15 views18 pages

    Managing hospital bed production WIP buffers with control theory

    Uploaded by

    Susanto Sudiro
    This document discusses a method for managing work-in-process (WIP) buffers in a hospital bed production system using a "day-1" feeding materials scenario and conventional control theory. An application was developed using MATLAB to simulate the design and diagnose production stability. The method was applied to a case study of producing 134 hospital beds per week for shipping. Results showed the production schedule was achieved on time when using a time constant less than 1 and proportional gain of 1 for control. Future work will involve planning and scheduling to manage multi-product WIP buffers and improve the simulation to handle disturbances.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 18

    we grow up by innovation and technology

    Managing WIP buffer with combination of


    feeding materials scenario and conventional
    control theory of single type of hospital bed
    production

    by : Susanto Sudiro & Shari Mohd Yusof


    PT Mega Andalan Kalasan and Mechanical Engineering
    Departement University Pancasila
    UTM RAZAK School of Engineering and Advanced Technology
    Problem Identification
    www.mak-techno.com

    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    Sales, Production, Stock and Delivery
    www.mak-techno.com

    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    Product
    www.mak-techno.com

    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    Product
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    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    Welding and Assembly Plant
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    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    Multi Buffer Multi Machine System
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    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    Day-1(day minus one) WIP Buffer scenario in
    the Assembly Plant for Single Bench
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    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    Timing scheme of buffering WIP using
    method D minus 1
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    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    Open Loop Mathematical Equation 1
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    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    Open Loop Mathematical Equation 2
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    Is supply of finish weld to buffer B2


    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017
    Case Study
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    Products J0014MSR8E TRG 23 Bed


    Shipment Ordery, 1 containers , quantity 134 units every week
    Cycle Time and Line Balancing:

    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    D minus 1 of Assembly, Painting and Welding
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    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    Display control responds of close loop production system
    for produce 134 units bed for shipping time 5 days
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    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    Conclusion 1
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    This study has attempted to develop a new


    method for manage WIP buffer. The following
    results have been achieved and presented in
    this paper:
    a) A method to manage WIP Buffer use D
    minus 1, with the Day 0 being time
    scheduled to assembly the finish goods.
    Day minus 1 is day schedulled on the
    upstream buffer WIP materials supply .

    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    Conclusion 2
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    b) An application program for simulation of this design


    scenario based on conventional control theory has
    been developed using MATLAB. The application can
    be used to make a D Minus 1 production plan
    scenario and diagnose the stability of production
    process .
    c) The method in a) and b) has been applied for
    shipment containers number 41 to 45. The
    production scheduled was implemented in the
    production floor and was able to achieve delivery on
    time as scheduled. Controller parameter to control
    stability of process is use time constant<=1 and
    proportional gain=1.
    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017
    Future Work
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    Future work will involve production planning


    and scheduling to manage WIP buffer of
    production multi product hospital bed and
    completing the simulation program to
    respons of disturbance on production
    process.

    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017


    www.mak-techno.com

    Thankyou

    COMPANY PROFILE , MEGA ANDALAN KALASAN, pt. 2/9/2017

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