COURSE OUTLINES

Title: Global Maintenance Management and KPI's

Instructor: Eng. Ehab Aboward

Overview This course aims to introduce the modern thought in maintenance

management utilizing reliability techniques, preventive and predictive
strategies to optimize the performance of maintenance team and get
the maximum results from maintenance investment.

Objective Upon completion of this course, participants will have gained the
following knowledge and skills

- Understand the different maintenance strategies and its

evolution.
- Explain the preventive maintenance activities and how to
optimize.
- Describe the predictive maintenance techniques and its
capabilities.
- Knowledge of reliability principles and methods.
- Knowledge Reliability centered Maintenance approach and its
components.
- Develop and implement the KPI's and benchmarks for
maintenance management process and team.
-

Methodolgy A mix of classroom lectures, power point presentation, video

animation as well as group discussions and case studies.

Who Should Maintenance Managers, Section heads, supervisors. All people

attend who have a direct interference with maintenance management
processes can benefit from this programs.

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 TOPICS

Maintenance program
Evolution of maintenance strategies. Objectives of Maintenance Program.
Equipment ranking and criticality analysis. Preventive Maintenance concept
and its benefits and limitations. Maintenance resources forecasting and
utilization optimization. Cost implications in maintenance program.

Predictive maintenance
Development of Predictive Maintenance and its applications. Vibration
Measurement and analysis. Spectrum analysis. Infra-red thermography. Oil
sampling and analysis programs. Ultrasonic technology in fault detection.
Motor current fingerprint. Cooling water analysis. Other techniques in
condition monitoring.

Reliability Engineering and KPI's

Reliability concept and its applications. System and components reliability
relations. Asset Life cycle. Introduction to probability concept. Risk
concept. Failure statistics. Failure Rate. MTBF. MTTR. Design reliability
and its impact on equipment maintenance efforts.

Reliability centered maintenance

Reliability Centered Maintenance (RCM) Program Components. Failure
Modes and Effect Analysis (FMEA). Life span characteristics. Failure
investigation. Root Cause Failure Analysis (RCFA). Standard tools for data
analysis. Collecting evidences. Developing action plan.

RCM program implementation

Implementation of RCM programs. Roles and resources required. Why
RCM programs implementations fail. Change management.
Total Productive Maintenance. Operator maintenance activities. Teamwork
organization structure.

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