Professional Documents
Culture Documents
Issue 01 - 10/2010
Translation of the original manual 4279271V91
Rue de la Ferme du carbou Parc Industriel Mi-Carrre BP 637 - 40006 MONT-DE-MARSAN CEDEX
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OPERATORS MANUAL
Rf. 4279271V91
VANDEL - S.A. au capital de 647 400 - 400 369 435 RCS MONT-DE-MARSAN
TVA FR 94 400 369 435 - Code NAF 293 D
Page 3
PRESENTATION
PRESENTATION
Your compactor is intended for spreading and compacting ordinary household and industrial waste in land
disposal facilities.
WARNING SYMBOL
This symbol means DANGER and gives important indications concerning safety. When you see this
symbol please read the message which follows attentively and be careful since there is a risk of serious or
fatal injury.
WARNING!
Improper use of this machine or non-respect of the safety
instructions can lead to serious or even fatal injuries.
2- Ensure that the machine has equipment that is adapted to the work to be carried out;
3- Learn about the applicable regulations of the country, the profession, and private work sites on which it
will be operated.
4279271V91
Page 4
PRESENTATION
FOREWORD
You have just become the owner of a VANDEL compactor. This machine was designed and built with a
concern for quality and viability. It is in conformance with the applicable health and safety regulations
(chapter 1).
However, this does not exclude risks of accidents. This is why it is indispensable to adhere to and apply the
safety rules and basic precautions.
This instruction manual was designed to facilitate use as well as daily and preventive maintenance of your
compactor.
Carefully read the safety, driving, and maintenance instructions that are included and strictly adhere to them
in order to avoid the main dangers related to the machine during use and maintenance.
Your machine is a work tool on which you can always count, on condition nonetheless, that it is properly
maintained.
To keep your compactor in perfect working condition, all the periodic checks must be carried out, failing
which the benefit of the usual guarantees might be lost.
Our customer service is at your disposal for these operations. DO NOT HESITATE TO CONTACT US.
After the guarantee period our technicians or our authorised representative will ensure, at your request, the
customer service that you expect and will supply ORIGINAL SPARE PARTS, the only guarantee of
interchangeability and quality.
Our permanent and continuous concern for improvement of our products can lead us to make modifications
which we consider to be favourable to the increased efficiency of the compactor. We have no obligation to
make these improvements to compactors which have been delivered or which are already in service.
IMPORTANT:
When entrusting this machine to an employee or if it is lent or rented, please ensure that before use the
operator:
1/ has been trained and informed of the instructions for safety and correct use of the machine,
2/ has read and understood the instructions provided in the manual concerning the machine.
Use this manual as a guide and keep it at all times in the storage net reserved for this purpose, located to the
right of the conductor in the compactor cabin. Ensure that it is always complete, in good condition, and that if
there are updates they are included.
If you would like to obtain additional manuals you may refer to our Customer Service, or our authorised
representative, who is at your disposal for any additional information you may need.
SUPPORTING DOCUMENTS
4279271V91
Page 5
PRESENTATION
DESIGN:
450001
The indications for Right and Left mentioned in this manual are given in relation to the forward direction of
the COMPACTOR for an observer in the conductors seat.
IDENTIFICATION
Certain components of your compactor have a name plate on which the serial numbers are engraved.
These indications as well as the serial number of your compactor should be noted in case of interventions on
these components.
4279271V91
NOTES Page 6
NOTES:
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NOTES Page 7
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4279271V91
Page 8
TABLE OF CONTENTS
PRESENTATION .............................................................................................................................................. 3
NOTES: ................................................................................................................................................ 6
1.1 - GENERAL RULES .............................................................................................................................. 12
1.2 - BEFORE USING THE COMPACTOR ............................................................................................... 13
1.3 - OPERATING THE MACHINE ........................................................................................................... 14
1.4 - PARKING THE COMPACTOR .......................................................................................................... 15
1.5 - MAINTENANCE ................................................................................................................................. 15
1.6 - FUNCTIONING FAILURES ............................................................................................................... 17
1.7 - PREVENTION OF FIRES AND/OR EXPLOSIONS.......................................................................... 18
1.8 - PREVENTION OF BURNS ................................................................................................................. 18
1.9 - SAFETY STICKERS ........................................................................................................................... 19
NOTES: .............................................................................................................................................. 24
2.1 - ACCESS TO THE OPERATOR STATION ........................................................................................ 25
2.2 - THE SEAT AND SAFETY BELT ....................................................................................................... 25
2.3 - THE STEERING JOYSTICK .............................................................................................................. 27
2.4 - THE DASHBOARD ............................................................................................................................. 28
2.4.1 - CANCOCKPIT display unit ......................................................................................................... 28
2.4.3 - Warning lights ............................................................................................................................... 32
2.4.4 - Meters and switches ...................................................................................................................... 33
2.5 - CONTROLS ......................................................................................................................................... 34
2.5.1 - The main controls.......................................................................................................................... 34
2.5.2 - Components and safety fittings ..................................................................................................... 35
2.5.3 - Operator comfort ........................................................................................................................... 36
2.5.4 - Fittings .......................................................................................................................................... 38
2.5.5 - The tool box .................................................................................................................................. 39
2.6 - OPTIONS.............................................................................................................................................. 40
2.6.1 - Automatic centralised lubrication (option) ................................................................................... 40
2.6.2 - Flashing reverse lights (option)..................................................................................................... 40
2.6.3 - The COMPACT SYSTEM (option) .......................................................................................... 41
2.6.4 - The VANDEL CONTROL (option) .......................................................................................... 41
2.6.5 - Rear vision device (option) ........................................................................................................... 42
NOTES: .............................................................................................................................................. 43
3.1 - VERIFICATIONS TO BE CARRIED OUT ........................................................................................ 45
3.1.1 - First commissioning Routine verification: ................................................................................. 45
3.1.2 - Systematic daily verifications: ...................................................................................................... 45
3.1.3 - Systematic verifications before each start-up: .............................................................................. 48
3.1.4 - Systematic verifications at each start-up: ...................................................................................... 48
3.2 - CONDITIONS OF USE ....................................................................................................................... 48
3.2.1 - The seat and the dashboard ........................................................................................................... 48
3.2.2. - Starting the engine........................................................................................................................ 49
3.2.3 - Changing gears .............................................................................................................................. 52
3.2.4 - Use of the blade............................................................................................................................. 53
3.2.5 - Mobilizing the compactor ............................................................................................................. 54
3.2.7 - Stopping the engine ....................................................................................................................... 55
3.3 - SPECIAL INSTRUCTIONS ................................................................................................................ 55
3.3.1 - The breaking-in period .................................................................................................................. 55
3.3.2 - Working conditions ....................................................................................................................... 56
3.4 - HANDLING THE COMPACTOR ....................................................................................................... 57
3.4.1 - Lifting............................................................................................................................................ 57
3.4.2 - Towing .......................................................................................................................................... 57
4279271V91
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TABLE OF CONTENTS
3.4.3 - Transport ....................................................................................................................................... 58
3.4.4. - Long term parking ........................................................................................................................ 58
NOTES: .............................................................................................................................................. 59
4 - ENTRETIEN............................................................................................................................................... 61
4.1 GENERAL INSTRUCTIONS ............................................................................................................. 61
4.2 SPECIAL INSTRUCTIONS ................................................................................................................ 62
4.2.1 Protection measures against fires ................................................................................................. 64
4.2.2 - The breaking-in period .................................................................................................................. 65
4.2.3 Maintenance operations ................................................................................................................ 66
4.3 ROUTINE MAINTENANCE OPERATIONS .................................................................................... 67
4.4 CHARACTERISTICS OF THE LUBRICANTS AND GREASES .................................................... 68
4.5 - CAPACITIES OF THE UNITS ............................................................................................................ 69
4.6 - POINTS AND PERIODIC MAINTENANCE OPERATIONS ........................................................... 70
NOTES: .............................................................................................................................................. 76
5 - GUIDE DENTRETIEN ............................................................................................................................ 77
5.1 - THE ENGINE ....................................................................................................................................... 77
5.1.1 - Lubricating the engine................................................................................................................... 77
5.1.2 - The supply system ......................................................................................................................... 79
5.1.3 - The cooling system ....................................................................................................................... 81
5.1.4 - Air filters ....................................................................................................................................... 89
5.15 - The compressed air circuit ............................................................................................................. 92
5.1.6 - The turbocharger ........................................................................................................................... 93
5.1.7 The engine anchoring points ........................................................................................................... 94
5.2 - CLEANING THE RADIATORS ......................................................................................................... 95
5.3 - THE TRANSMISSION ........................................................................................................................ 97
5.3.1 - Checking the oil level ................................................................................................................... 97
5.3.2 - Changing the gearbox oil .............................................................................................................. 98
5.3.3 - The open air filter:......................................................................................................................... 99
5.4 - THE FRONT AND REAR AXLES ................................................................................................... 100
5.4.1 - Checking the oil level: ................................................................................................................ 100
5.4.2 - Changing the oil: ......................................................................................................................... 100
5.5 - THE HYDRAULIC SYSTEM ........................................................................................................... 101
5.5.1 - Checking the oil level: ................................................................................................................ 101
5.5.2 - Draining the system: ................................................................................................................... 101
5.5.3 - Verifying the pressure: ................................................................................................................ 102
5.5.4 - Compression release of the hydraulic system ............................................................................. 103
5.6 - THE AIR CONDITIONING .............................................................................................................. 105
NOTES: ............................................................................................................................................ 107
6 - ENTRETIEN ET REGLAGES ............................................................................................................... 109
6.1 - WHEELS ............................................................................................................................................ 109
6.2 - THE BRAKING SYSTEM ................................................................................................................. 109
6.2.1 - The operating brake .................................................................................................................... 109
6.2.2 - The parking brake ....................................................................................................................... 110
6.3 - THE ENGINE ..................................................................................................................................... 111
6.4 - THE CENTRE-POINT FRAME ARTICULATION ......................................................................... 111
6.5 - THE PROTECTIVE STRUCTURE ................................................................................................... 112
NOTES: ............................................................................................................................................ 113
7 - ELECTRICITE ........................................................................................................................................ 115
7.1 - BATTERIES ....................................................................................................................................... 115
7.2 - THE GENERATOR ........................................................................................................................... 116
7.3 - STARTING UP WITH EMERGENCY BATTERIES ....................................................................... 117
4279271V91
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TABLE OF CONTENTS
7.4 - FUSES AND RELAYS ...................................................................................................................... 118
7.5 - LIGHTING ......................................................................................................................................... 120
NOTES: ............................................................................................................................................ 121
8 - SPECIFICATIONS TECHNIQUES ...................................................................................................... 123
NOTES: ............................................................................................................................................ 125
9 - INDEX ALPHABETIQUE ...................................................................................................................... 127
4279271V91
Page 11
1 - SAFETY
4279271V91
Page 12
1 - SAFETY
The indications given below constitute a summary of the rules to be followed at all times and do not exempt
you from statutory provisions such as the local or private work site regulations.
Your safety, as well as that of the people in the vicinity of the machine, depends on you. It is essential that
you understand this instructions manual in order to drive, inspect, grease, and maintain the machine correctly.
Read this manual carefully and ensure that you have perfectly learnt and understood the directions as well as
the following safety instructions:
This symbol means DANGER and gives important indications concerning safety. When you see this
symbol please read the message which follows attentively and be careful since there is a risk of serious or
fatal injury.
-This machine has a state of the art design and construction and is in conformance with the current safety
regulations. However, this does not completely exclude the risk of accidents. It is therefore essential to adhere
to the safety rules and the basic precautions.
-Strict adherence to the instructions given in this manual allows avoidance of the dangers associated with the
machine during its use and maintenance.
-These instructions are effective only on machines that are properly maintained and in good working
condition. If a defect is detected it must be corrected immediately.
-Do not use the machine for any other purposes besides those described in this manual.
-In case of special problems which require an intervention or application which is not described in this
manual, contact VANDEL or its authorised representative immediately.
-Keep this manual at all times in the storage net provided for this purpose, located to the right of the conductor
in the compactor cabin. Ensure that it is always complete, in good condition, and that if there are updates they
are included.
4279271V91
Page 13
1 - SAFETY
-Do not drive or carry out maintenance work on this machine as long as the warning instructions included in
this manual have not been read and clearly understood
-Always use the means of access that are provided (handles, guardrails, steps, etc) to climb into or out of
the machine and always respect the three-point rule
-Always sit correctly in the conductors seat before touching the machine controls
-Before starting the heat engine, ensure that you are very familiar with the location and function of each
control. An incorrect manoeuvre can lead to serious injuries
-Learn and become familiar with the safety symbols which appear on the machine
-Learn ways of getting out of the machine (emergency exit) in case it turns over or if the main access
accidentally becomes blocked. See the chapter on the OPERATOR STATION.
-Be prepared to intervene in case of emergency. Always have an emergency kit and a good extinguisher at
hand. Be perfectly aware of their method of use.
-Always attach the seat belt before turning on the ignition. The machine is equipped with a protective
structure which ensures your safety in case it turns over. The belt will effectively protect you in all cases if
you attach it correctly. It should neither be too loose, too twisted, nor caught in the seat.
-Exhaust gases are very harmful. Do not operate the compactor in a closed room unless it is properly
ventilated.
4279271V91
Page 14
1 - SAFETY
-To access or exit the operator station, use the access provided for this purpose.
-Keep the accesses clean. Remove oil, grease, mud, as well as snow and ice in winter.
-Adapt driving to the conditions of the worksite (condition of the soil, obstacles, and environment), see the
chapter on OPERATING AND FUNCTIONING.
-Choose the appropriate gear for the work to be carried out so that the engine speed is as close as possible to
the rated speed.
-Avoid using the new compactor at full-load. The compactor should only be used at full-load after a minimum
of 50 hours of functioning.
Never overload the compactor as this could result in premature wearing and a breach in the guarantee
contract.
-In cold weather , before putting the engine in full-load, it should be left running at medium speed for a few
minutes to allow it to reach its functioning temperature.
-Learn the capacities and limits of your compactor, as well as the space required for it to be manoeuvred.
-Different types of work on different sites and in different environments require different protective
equipment. For example, helmets, safety shoes and gloves, reflective vests, respiratory masks, and ear plugs
might be necessary. It is essential to know how to use the equipment you need before starting work.
-Dust, fog, smoke, etc. can affect visibility and cause accidents.
Stop the machine or slow down for as long as the visibility surrounding you and in the work area remains
poor.
-Before starting work, verify all the controls in a safe area and ensure proper functioning of the machine. Then
ensure proper functioning of all the protective devices and the main features (steering system, braking, etc.) in
an unobstructed area.
4279271V91
Page 15
1 - SAFETY
-Do not allow anyone within the danger zone of the machine, which is approximately 7 m (23 ft) around the
machine.
-Stay far from risk zones such as ditches, overhangs, the edges of slopes, and earth fall zones. Inspect the
work site before starting up. Identify dangers.
-Before leaving the operator station ensure that the machine is parked on a flat horizontal surface and is fully
immobilised.
-Never start up a control or driving component if not seated in the operator station seat.
-Appropriate clothing that is adapted to the machine and the work site is required.
Avoid wearing flowing clothes and long hair that is not held back which could become caught in the controls.
-If the machine overturns, you could be seriously injured, which may lead to serious consequences. You must
be capable of judging whether the weather or environmental conditions allow entirely safe use on hilly or
uneven terrain.
-Before Manoeuvring the compactor, ensure that there is no-one close to the machine or in the zone of
manoeuvring.
1.5 - MAINTENANCE
Provide all the care required for everyday and periodic maintenance operations for your compactor by
referring to the appropriate tables in the instructions manual.
Periodic verification and proper maintenance are the best way to keep your compactor in good functioning
condition.
4279271V91
Page 16
1 - SAFETY
The compactor must be kept perfectly clean by opening the armour plates and frequently cleaning the interior
and the lower parts of the frame, which ensures perfect functioning safety.
NB: If you use high pressure cleaning, hold the nozzle of the hose at a reasonable distance and be careful not
to damage the electric wire insulators and the radiator cores, even at relatively moderate temperatures.
Before carrying out the maintenance of this machine, proceed in the following manner:
1/ Park the compactor on flat horizontal ground;
2/ Lower the blade until it rests on the ground;
3/ Stop the engine and raise the hand brake;
4/ Block the machine (rollers, articulated frame) to avoid any movement.
-When carrying out maintenance on the machine, place a Do not start label at a highly visible spot on the
dashboard.
-Maintenance that is not thoroughly carried out can lead to serious injuries. If you do not understand a
maintenance or adjustment procedure contact the VANDEL Customer Service or its authorised representative.
-Modifications of the machine functions or the use of foreign fittings without prior authorisation can lead to
serious injuries. Never attempt to make modifications without the approval of VANDEL.
-If you must verify or check the machine while the engine is running, ensure that you have someone to assist
you. Follow the instructions for maintenance and adjustment in this manual. Do not vacate the operators seat
while the engine is running.
-The protective frame of the cabin is in conformance with the FOPS/ROPS standards. Modifications
(boring, welding, etc) are strictly forbidden and will invalidate conformance with the standards. Anyone
who notices forbidden modifications on the compactor should notify the customer and the manufacturer in
writing.
-Eye protection must always be worn when using a tool which can cause the projection of particles. Use a
hammer with a soft side, for example, in copper, to mount axles or to knock in pins.
-Hydraulic fluid or grease under pressure which penetrates the skin can cause serious injuries. Take the
necessary measures (protection of the face and hands) to avoid all risks.
In addition, before using these products, read the manufacturers instructions for use attentively. In case of
accidental penetration of the skin, immediately contact your physician.
4279271V91
Page 17
1 - SAFETY
-Avoid the area of the kingbolt of the machine when the engine is running, unless the transport/maintenance
safety bar is in the LOCKED position. After maintenance, unlock the bar and place it in the IN USE position.
If you need to carry out maintenance of the machine with a blade in the raised
position (cleaning the blade or other operations), always lock the lift arm by placing
a wedge under the blade.
-When carrying out the maintenance of the machine, always wear a mask or safety goggles, safety shoes,
gloves, a helmet and other protective equipment according to the situation or the local regulations. Do not
wear any hanging objects or jewellery.
-Allow the engine to cool before removing the radiator pressure cap.
-Never add cooling fluid to the radiator when the engine is very hot.
-Ensure that all the protective devices are correctly in place and in good condition.
PREVENTIVE CHECKS OF THE MAIN COMPONENTS: The user is advised to take a course in preventive
maintenance of the sub-assemblies, according to the conditions of use of the material, by simple request to
VANDEL or its authorised representative.
In case of a functioning anomaly or failure, immediately stop the machine, report the defect and, if necessary,
take measures to prevent its use (Do not use label on the dashboard, removal of the keys, cutting the energy
sources, etc.). Before any intervention on the hydraulic and electric systems consult the corresponding
chapters.
It is by discovering abnormal indications on time that you can take the measures required to avoid serious
deteriorations.
The detection of failures and immediate replacement of broken or defective parts will help you to avoid many
setbacks.
-Never fill the tank while the engine is running. Never smoke
during filling.
-While de-greasing parts, always use non-flammable products.
-A spark or flame can cause the hydrogen released by the battery to explode.
Before all interventions, carefully read the applicable instructions.
-A frozen battery can explode if you try to charge it or if you try to start up with the support of another
battery. To prevent the electrolyte from freezing, ensure that the batteries are always charged.
-Sparks can be projected from the electrical or the heat engine exhaust-system and cause a fire or an
explosion. Before operating the machine in areas with flammable vapours, ensure that ventilation is adequate.
-Have a fire extinguisher close at hand on the machine and ensure its regular maintenance according to the
manufacturers instructions.
-Regularly remove all rubbish from the machine that could cause a fire and especially from around the
components such as the engine, the gearbox, the cardan drives, the brakes, and especially the interior of the
frame and the armoured plates.
-Regularly ensure that there are no leakages and replace hoses, pipes, and defective or damaged connecting
components. After all repairs, clean the machine before operating it.
-Do not add either alcohol or gasoline to combustible diesel fuel since this can result in an explosive mixture.
-Sulphuric acid contained in batteries can cause severe burns. Do not ingest, and avoid contact with skin,
eyes, and clothes.
In case of accidental ingestion of acid, call the anti-poison centre and evacuate the victims according to the
safety instructions of the site.
-Boiling fluid from the cooling system can splash if the radiator pressure cap is removed while the unit is still
hot. To remove the radiator pressure cap, allow the system to cool then turn the cap to the first notch and wait
until the pressure drops. You run the risk of being scalded if you remove the expansion tank cap too quickly.
Then completely remove the cap.
4279271V91
Page 19
1 - SAFETY
-Clean them regularly and replace them with new ones if they are lost, damaged or no longer legible.
-When a part with a sticker is replaced, ensure that a new sticker is placed on the replacement part.
NB:
You can obtain new stickers from the VANDEL Customer Service or its authorised representative ( or ).
See the table on the following page for the name and references of the stickers.
4279271V91
Page 20
1 - SAFETY
17 2 1 24 7 8 12 20 21 4
10 11 5 3 16 14
21 18 25 15 9 23 24 13
22 4 3 2 6 10
4279271V91
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1 - SAFETY
7
1 4269165V01 1 4269320V02 1
*
2 4269189V01 2 8 4269916V01 1
9
3 4269191V01 2 4270224V01 1
*
4 4269187V01 2 10 4269246V01 2
5 4269190V01 1 11 4205541V01 1
6 4269188V01 1 12 4205540V01 1
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1 - SAFETY
17 2 1 24 7 8 12 20 21 4
10 11 5 3 16 14
21 18 25 15 9 23 24 13
22 4 3 2 6 10
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1 - SAFETY
20
13 4205543V01 1 4277599V01 1
**
21 4274884V01 2
14 4269528V01 1 22 4269253V01 1
23 4269254V02 1
1 Quantum
15 4270119V01 24 4274702V02 2
300
*
25
16 4277601V01 1 4273933V02 1
*
16 4277602V01 1 17 4277603V01 1
18 4270464V01 1 17 4277604V01 1
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1 - SAFETY
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2 -OPERATING AND FUNCTIONING
MAIN ACCESS:
EMERGENCY EXIT:
350052
The cabin has an emergency exit which is the lateral
window on the right hand side. It is also equipped with an
emergency window breaker Ref. 1, fixed inside on the
rear right jam.
5000011
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Page 26
2 -OPERATING AND FUNCTIONING
- Height adjustment:
7 4 3 5 6 Press the button - Ref. 5: this action activates the
compressor.
-Lumbar adjustment:
Turn the adjusting knob - Ref. 8
6500463
-The consoles can be raised:
Lift the handles - Ref. 9.
350048
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Page 27
2 - OPERATING AND FUNCTIONING
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2 - OPERATING AND FUNCTIONING
4
3
CAN001
The information of the indicators - Ref. 2, 3, and 5 is also visible on the digital display unit of the main panel.
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2 - OPERATING AND FUNCTIONING
2.4.2 The main panel
NORMAL FUNCTIONING
16 14
When the ignition is started, all the audible and visual
alarms go off for 2 seconds to guarantee proper
functioning of the alarm devices.
If the alarms do not function, immediately contact
VANDEL or its authorised representative.
9 13
The button - Ref. 7, or the offset button - Ref. 8 - enables
selection of the desired reading mode. With each impulse
on one of these buttons, the different reading modes
appear on the display unit:
- Engine failure
11
- Tachometer 1/min
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2 - OPERATING AND FUNCTIONING
The display unit automatically goes into the mode in which the warning signal was activated except for the
fuel level. If several warning lights illuminate simultaneously, they can be visualised one after the other by
pressing the Ref. 7 or Ref. 8 button.
If the cause of the warning is not treated immediately, it can be temporarily stopped by pressing the Ref. 7 or
Ref. 8 button for 2 seconds. After a few seconds the warning signal will be activated again and this cycle will
be repeated.
If the cause of the warning is not treated and the operator continues to work normally, the warning will
become an alarm.
- the blinking of the warning signal on the digital display of the main panel.
- the buzzer ringing in the cabin
In addition, initiation of the alarm causes the engine to operate in low speed.
If an alarm is activated, consult the instructions manual to verify which alarm corresponds to the symbol that
is displayed.
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2 - OPERATING AND FUNCTIONING
ENGINE FAILURE
The engine with which your compactor is equipped runs self tests.
In addition, the engines failure codes might appear on the digital display unit.
Should a 1st level engine failure occur, the buzzer rings, the warning light blinks, and the engine
functions in low speed.
CAN012
- Press the scroll button - Ref. 7 or Ref. 8 - several times until the following window appears:
17
CAN0041
The number displayed - Ref. 17 - is the total engine failures registered. Press the Ref. 7 or Ref. 8 button for 2
seconds for the priority failure code to appear. Every time this button is pressed, another code appears in the
following form:
22 19 20
- Ref. 18: failure symbol.
- Ref. 19: SPN code
- Ref. 20: Position of the visualised code
- Ref. 21: FMI code
- Ref. 22: Number of times that the failure occurs
18 CAN0051
CAN012
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2 - OPERATING AND FUNCTIONING
CAN001
12 11 10 9 8 7 6 5 4 3 2 1
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2 - OPERATING AND FUNCTIONING
10
11 9
8
7
12
6
13
5
4
3
CAN006
1- Engine hour meter for the route covered in 2nd gear driving forwards
2- Engine hour meter for the route covered in 2nd gear while reversing
3- Ether injection switch (for starting up in cold weather) (if equipped with the recharge)
4- Dashboard lighting switch
5- GPS switch (option)
6- TEST M (Engine test) switch: Engine anomaly diagnosis (see the previous section)
7- Fuel heating activation switch
8- Windscreen wiper/rear windscreen washer switch: 1st notch: Activates the rear windscreen wiper
2nd notch: Activates the rear windscreen washer
9- Front windscreen washer switch
10- Front windscreen wiper switch: 1st notch: Intermittent functioning
2nd notch: Continuous functioning
11- Front working lights switch
12- Rear working lights switch
13- Gear changing switch (see section 3.2.3)
4279271V91
Page 34
2 - OPERATING AND FUNCTIONING
2.5 - CONTROLS
THE DASHBOARD:
10392
4279271V91
Page 35
2 - OPERATING AND FUNCTIONING
4 - Accelerator pedal
5 - Brake pedal
6500502
5 4 9 10 6
7 - Horn
8 - Key switch
1020
5000013
4279271V91
Page 36
2 - OPERATING AND FUNCTIONING
250050
The heating unit diffuses hot air through the Ref. 13 air
terminals and for demisting through the Ref. 14 air
terminals located on the front section of each side of the
dashboard.
14
13 - Air terminals
16 - Thermostat control
CAN008
17- Ashtray
13 13
4279271V91
Page 37
2 - OPERATING AND FUNCTIONING
AIR CONDITIONING:
350036
When a suitable temperature is attained:
20 - Thermostat control
4279271V91
Page 38
2 - OPERATING AND FUNCTIONING
250051
26 24
2.5.4 - Fittings
25 - Ceiling switch
26 - Radio
350036
27 30 25 31
27 - Box
32 - Telephone/CB stand
400011
28 33
4279271V91
Page 39
2 - OPERATING AND FUNCTIONING
250052
35 36
250053
38 37 39
4279271V91
Page 40
2 - OPERATING AND FUNCTIONING
42 2.6 - OPTIONS
44 43
NB: The instructions for use of the automatic lubrication
device are available in the box at the right of the cabin.
45
250025
4279271V91
Page 41
2 - OPERATING AND FUNCTIONING
4279271V91
Page 42
2 - OPERATING AND FUNCTIONING
Maintenance
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3 OPERATING
NOTES:
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3 OPERATING
NOTES:
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Page 45
3 OPERATING
WARNING!
Check the engine oil level every day with the use of the
gauge - Ref. 2.
350070
4279271V91
Page 46
3 OPERATING
To access the filler cap, - Ref. 3 - use the two steps - Ref.
4 - and the two handles - Ref. 5.
250017
6 4
DRAINING THE SEPARATOR:
4279271V91
350035
Page 47
3 OPERATING
STICKERS:
350071 4279271V91
Page 48
3 OPERATING
4279271V91
11
Page 49
3 OPERATING
250050
FUNCTIONS OF THE KEY IGNITION SWITCH:
12 - Position P: Parking
DIRECTION OF - Position 0: Ignition turned off
- Position I: Ignition
- Position II: Not used
PositionP - Position III: Starting
Position0
PositionI Before starting the engine, be sure that you know the
location and function of each control (). An incorrect
PositionII
manoeuvre can cause a serious accident.
PositionIII
Ensure that the forward/reverse travel selector - Ref. 13 -
is in neutral.
IMPORTANT:
Before starting the engine, if the operator is in a room or
a garage, ensure that ventilation is adequate.
Never operate the compactor in a closed room or garage.
CAN003 4279271V91
Page 50
3 OPERATING
NB:
SC3
SC4
4279271V91
Page 51
3 OPERATING
WARNING!
The heater should be started 5 to 10
minutes before starting the engine and be
turned off once its normal operating
temperature is reached. During this
650165
period, do not surpass 1,000 rpm.
20
Use of the starting assistant by ether injection (option)
Assistance with starting by ether injection - Ref. 20 - is
required for temperatures lower than -12C. After turning
on the ignition, when the engine starts, press on the Ether
switch - Ref. 19 - to inject a measured volume of starting
fluid.
When the starting fluid is injected the warning light - Ref
21- illuminates.
To obtain adaptable refills of ether, contact the VANDEL
Customer Service or its authorised representative.
3500752
21
WARNING!
Starting fluid is extremely flammable and
explosive. Do not hold flames, sparks, or
priming switches near to the fluid.
CAN009 4279271V91
Page 52
3 OPERATING
IMPORTANT:
-Do not rev the engine immediately after starting as this
could affect the oiling of the turbocharger.
This is especially important during cold weather.
CHANGING GEARS:
4279271V91
Page 53
3 OPERATING
CHANGING DIRECTION:
4279271V91
Page 54
3 OPERATING
CAN010
WARNING!
The machine should only be operated
with the driver seated.
Fasten your safety belt.
Do not allow passengers on board.
Do not lift anyone with the blade.
4279271V91
Page 55
3 OPERATING
- Let the engine run idle for a few minutes before turning
it off.
- Turn off the ignition and turn back the key to position 0.
- Remove the key from the ignition after turning it to
650108 position P.
- Activate the battery disconnect switch - Ref. 25 -
located on the exterior, under the walk-way on the left
side.
WARNING!
Mounting or dismounting the machine by
jumping can cause bodily harm. Always
face the machine, use the handles and steps,
and mount/dismount the machine slowly.
250050
- At the end of the work day:
. Ensure that the compactor is parked on flat ground.
. Close all the exits on the machine.
25 . Refuel.
Maintenance:
In the first 50 to 100 hours of functioning there are
specific maintenance operations in addition to routine
maintenance.
See section 4.2.2.
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3 OPERATING
WARNING!
However, it is strictly advised to never
work perpendicularly to the slope.
4279271V91
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3 OPERATING
3.4.1 - Lifting
WARNING!
If it is not correctly done, lifting the
compactor can lead to serious or fatal
accidents.
WARNING!
When lifting the compactor, the central
articulation must be blocked.
3.4.2 - Towing
WARNING!
If it is not done correctly, towing the
compactor can lead to serious or fatal
accidents.
250055
Towing the compactor can be done by using one of the
two eyelets - Ref. 27 - located on the back.
27 The tractive force must remain parallel to the longitudinal
axe of the compactor.
If the two eyelets - Ref. 27 - are used, it is essential to
have a guide frame device.
Towing must be done over the shortest distance possible
at low speed. It is under no circumstances a means of
transporting the compactor.
Couple a draw bar or a cable to the towing device.
WARNING!
If the compactor brakes are no longer
functioning, it is essential to use a draw
bar.
4279271V91
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3 OPERATING
3.4.3 - Transport
For long periods of immobilisation, in the first instance, abide by the same rules as for normal parking (see
sections 3.2.6 and 3.2.7), then proceed with the following operations:
- Wash the compactor in order to identify paint scratches. Paint retouching is required to avoid rust.
- Oil the machine completely.
- Apply an anticorrosion treatment to the exposed parts.
- Fill up with fuel and hydraulic oil to the maximum.
- Cover the exhaust pipe and the engine hood in case of storage outside.
- Ensure that the anti-freeze protection in the cooling system is adequate (in cold weather).
- For storage of over a month, dismount and store the batteries separately in an adapted place (dry and
temperate).
During the entire storage period, verify the outer aspect of the compactor, the condition of the protected
surfaces and whether there are leaks. Make necessary repairs as needed or preserve the machine as before.
The inspection interval for long storage is 6 months in temperate climate, 3 months in tropical, cold, arctic or
coastal climates.
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3 OPERATING
NOTES:
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3 OPERATING
NOTES:
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4 MAINTENANCE
4 - ENTRETIEN
Warning!
There is a risk of injury or death if
maintenance and repairs are not carried
out correctly and according to the
instructions below.
Warning!
2 If you have to work on the compactor
before it cools down, be careful with parts
N
and liquids which might be very hot.
650108
4279271V91
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4 MAINTENANCE
THE HOOD:
To lift the hood from the right side of the platform, move
the lever - Ref. 3 - to the right then activate the pump -
Ref. 4 - , with the lever Ref. 5 -, until the hood is
completely open. A mechanical safety system Ref. 6
automatically locks the hood's descent and holds it in a
maximum raised position.
3500192
4279271V91
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4 MAINTENANCE
WARNING!
10 9 Always raise the walkways to the
maximum and ensure that the safety
system is engaged.
400023
WARNING!
3500172
Return to the right side of the platform and turn the pump
button - Ref. 12 - to open. The weight of the guard/guards
5000282 will cause it/them to open automatically.
13 14 13
To close the guards, turn the button - Ref. 11 - to the
close position then activate the pump Ref. 12 with the
lever until the guards are completely closed. Replace and
tighten the fixing screws Ref. 13.
4279271V91
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4 MAINTENANCE
350134 - Each day, ensure that the machine and the equipment
are clean and not covered with oil or waste.
15 - Inspect the electrical beams, the hydraulic system, the
braking, and fuel hoses, and be on the alert for signs of
wearing due to friction.
4279271V91
Page 65
4 MAINTENANCE
The breaking-in period is essential for the proper functioning and longevity of your compactor.
Special operations are carried out between 50 and 100 hours of functioning (see the table below).
This first expiry date will be indicated by this display on the main display unit.
CAN013
These operations are essential; their aim is to evacuate all impurities which might have been deposited during
the breaking-in period. They are to be carried out in addition to routine operations and periodic maintenance
(sections 4.3 and 4.6).
ENGINE DRAINAGE
ENGINE OIL FILTER REPLACEMENT
FUEL FILTER REPLACEMENT
COOLING SYSTEM VERIFICATION
SCA LEVEL OF THE COOLING FLUID VERIFICATION*
COOLING FLUID FILTER REPLACEMENT**
GEARBOX VERIFICATION
GEARBOX OIL FILTER REPLACEMENT
FRONT AND REAR AXLES VERIFICATION
HYDRAULIC SYSTEM VERIFICATION
* See the Verification procedure for the concentration of cooling fluid in SCA unit in section 5.1.3.
** Do not change the cooling fluid filter if the SCA (supplementary coolant additive) concentration level
surpasses 0.8 units per litre.
The duration and efficiency of your compactor depends on the care it is given. The frequency of maintenance
depends on the conditions in which the compactor is used.
The intervals indicated on the maintenance guide below are the average values which correspond to the
normal conditions of use of the compactor.
During intensive use of the compactor and under unusual conditions such as severe heat, cold, and frequent
starting and stopping, the intervals between periodic maintenance must be subsequently shortened.
4279271V91
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4 MAINTENANCE
THE ROUTINE MAINTENANCE OPERATIONS ARE TO BE CARRIED OUT BY THE OPERATOR HIMSELF AND
ENTAIL MAINTENANCE OF THE GREATEST IMPORTANCE.
It includes oiling, makeup oils, cleaning, as well as various verifications listed under the heading "ROUTINE
MAINTENANCE OPERATIONS".
The operator should also report any anomaly that might be detected.
The PERIODIC MAINTENANCE OPERATIONS are to be carried out by a certified technician, in the
presence of the operator.
We would like to draw special attention to the care that must be given to these operations in terms of the
adherence to the frequencies as well as the attention that must be given to their execution.
The main display unit manages the frequencies of maintenance.
When messages such as the following appear, contact the VANDEL Customer Service or its
authorised representative. CAN013
When the oils are being changed, the standards which are indicated for each unit in the instructions manual as
well as the names of the oil mentioned by certain brands, should be carefully followed and respected.
In fact, many lubricants correspond to the recommended standard but have important differences in certain
areas (example: the flow point which is -20 to -36 degrees for oils which we recommend, and -20 degrees for
others which correspond to the standard). Moreover, the frequencies of drainage mentioned in the manual are
related to the characteristics of the recommended oils.
The choice of fluids used is therefore of particular importance and all the characteristics recommended by
VANDEL are to be scrupulously respected.
Careful attention should therefore be paid to the data sheets for the oils used, which must have all the
technical characteristics of the oils recommended by VANDEL.
It is advisable for the operator to follow a programme on the preventive maintenance of sub-units, by simply
submitting a request to VANDEL or its authorised representative. This study of preventive maintenance
(Turbo, belt idlers, engine, gearbox, axles, transmission, hydraulic system, etc.) is strongly recommended.
4279271V91
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4 MAINTENANCE
As
TYPE OF OPERATION Daily Sec. Ref.
needed
Verification and supplements if needed:
- Dashboard instruments X 2.4/2.5 1
- The gearbox oil level X 5.3.1 2
- The engine oil level X 5.1.1 3
- The hydraulic system oil level X 5.5.1 4
- The level in the cooling system X 5.1.3 5
- Tension and condition of the belts X 5.1.3/7.2 6
- Visual check for leakages in the hydraulic, pneumatic, and
X
fuel supply systems.
- Visual check of the air inlet system X 5.1.6 14
- Visual check of the post-cooling system X 5.1.6 14
- Visual check of the cooling fan X 5.1.3 46
Removal of waste accumulated on the machine* X or X
Visual check to ensure the cleanliness of the interior of the front
and rear frames and that there are no foreign bodies in the low
section and around the moving units. It is essential to proceed
X 7
with cleaning if necessary, by opening the armour plates.
Washing the machine if necessary. Verification and re-tightening
of the screws in the wheel cleaning system, if necessary.
Oiling: all the centralised points plus the blade cylinder pin. X 8
Checking and drainage if necessary, of the fuel/water separator
X 5.1.2 10
under the fuel heater (engine off)
Cleaning:
- Air filter primary cartridge X or X 5.1.4 11
- Cabin paper air filter cartridge X or X 5.6 12
- Radiators and coolers** X or X 5.2 13
- Radiator protection grills X or X 5.2 13
NB: Certain operations fall under routine maintenance and periodic maintenance. All of these
recommendations should be respected.
* Cleaning, replacement of worn parts, and repairs if there are damaged elements.
** Cleaning radiators requires careful attention. Quick spot cleaning can be done with compressed air during
the day. However, to be efficient, this must be done with water using a high pressure cleaner. It is
recommended to clean the 4 angles of the beam until a ray of light from an electric lamp placed behind the
beam is perfectly visible on the other side.
4279271V91
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4 MAINTENANCE
RECOMMENDATION
UNITS SAE GRADE FOR SPECIFICATIONS
LUBRICANTS
API CH-4
TOTAL
ENGINE 15W-40 ACEA E3
RUBIA TIR 6400 15W40
(flow point at -27C)
Summer -
ambient T > TOTAL TO-4
5C DYNATRANS AC30 (flow point at -24C)
CONVERTER 30
GEARBOX
Winter -
SYSTEM
ambient T < TOTAL TO-4
5C DYNATRANS AC 10 (flow point at -30C)
10W
MIL-L-2105 C/D
TOTAL API GL-5-LS
FRONT AND REAR
80W-90 DYNATRANS DA Compatible for limited slip
AXLES
80W-90 differential and immersed brakes
(flow point at -30C)
AFNOR NF E 48-603 HV
ISO 6743/4 HV
HYDRAULIC TOTAL
DIN 51524 P3 HVLP
SYSTEM EQUIVIS ZS 46
Viscosity at 40C: 46 cst
(flow point at -39C)
ISO-L-X BEHB 2
TOTAL DIN 51502 KP2P-20
GENERAL OILING
MULTIS COMPLEX EP 2 Lithium complex base
(operating range : -20C to +160C)
TOTAL COOLELF
AUTO SUPRA -37C
ASTM D4985
COOLING SYSTEM Protection against freezing
add from 0.5 to 0.8 units of
up to -37C
DCA4 per litre of cooling
fluid.
SULFUR CONTENT
GAZOLE ASTM D 975 Grade N2-D
LESS 0,5%
AIR CONDITIONING
SPECIAL OIL SNDC 300 676
COMPRESSOR
TYPE OF GAS
GAS SYSTEM R 134 A
COOLANT
4279271V91
Page 69
4 MAINTENANCE
DRAINAGE
UNITS CAPACITY VERIFICATION OPERATIONS
FREQUENCY
ENGINE:
. Oil (including filter) 37 liters 10 h. 250 h.
. Oil filter 250 h. Change
. Fuel filter + pre-filter 250 h. Change
GEARBOX AND
CONVERTER:
. System Oil 78 liters 10 h. 1000 h.
. Filter 500 h. Change
. Breather 2000 h. Change
FRONT AXLE:
. Differential 16 liters 250 h. 500 h.
. Final drives 19 liters 250 h. 500 h.
. Total 35 liters
. Breather 250 h. Cleaning
REAR AXLE:
. Differential 16 liters 250 h. 500 h.
. Final drives 19 liters 250 h. 500 h.
. Total 35 liters
. Breather 250 h. Cleaning
HYDRAULIC SYSTEM:
. OIL 220 liters 10 h. 1,000 h.
. Return filter 500 h. Change
. Strainer 1000 h. Cleaning*
. Breather 1000 h. Change
AIR CIRCUIT:
. Drying filter 1000 h. Change
COOLING:
. The cooling system: 49 liters 10 h. 2000 h.
. Filter 250 h. Change**
With
BRAKING SYSTEM hydraulic 250 h. 1000 h.
system
* To be changed if necessary.
** Do not change the cooling fluid filter if the SCA (supplementary coolant additive) concentration level
surpasses 0.8 units per litre (see section 5.1.3).
4279271V91
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4 MAINTENANCE
18 8 1 31 32 29 26 30 36 4 22 3 6 5
38 39 23 2 19 8 44 35 39 38 43 46 40 20
13 42 21 37 14 25 45 11 33 12 27 24 18 8
7 41 10 9 16 17 28 15 34 7 15 7 17 16 7
Routineoperation Periodicoperation
4279271V91
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4 MAINTENANCE
18 8 1 31 32 29 26 30 36 4 22 3 6 5
38 39 23 2 19 8 44 35 39 38 43 46 40 20
13 42 21 37 14 25 45 11 33 12 27 24 18 8
7 41 10 9 16 17 28 15 34 7 15 7 17 16 7
Routineoperation Periodicoperation
4279271V91
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4 MAINTENANCE
OP04/08/QS250300
4279271V91
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4 MAINTENANCE
18 8 1 31 32 29 26 30 36 4 22 3 6 5
38 39 23 2 19 8 44 35 39 38 43 46 40 20
13 42 21 37 14 25 45 11 33 12 27 24 18 8
7 41 10 9 16 17 28 15 34 7 15 7 17 16 7
Routineoperation Periodicoperation
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4 MAINTENANCE
OP04/08/QS250300
4279271V91
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4 MAINTENANCE
NOTES:
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4279271V91
Page 77
5 - MAINTENANCE GUIDE
5 - GUIDE DENTRETIEN
This section serves as an aid to maintenance, both with
routine operations and periodic operations. In case of
doubt or problems, do not hesitate to contact the
VANDEL Customer Service or its authorised
representative.
350070
DRAINAGE:
-Drain the oil when the engine is hot with the use of a
drainage pump - Ref. 5 - located on the back of the
compactor, after having fitted the drainage hose - Ref. 6 -
provided for this purpose, and stored in the tool box (see
SC7
section 2.5.5).
To access the drainage pump, open the rear section as is
explained in section 5.2.
WARNING!
3500662
4279271V91
6 5
Page 78
5 - MAINTENANCE GUIDE
WARNING!
NOTE:
Ensure that there are no leaks in the oil filter and in the
engine casing.
SC8
4279271V91
Page 79
5 - MAINTENANCE GUIDE
5.1.2 - The supply system
Proper functioning of diesel engines depends on clean
fuel.
Carefully clean all around the tank cap before removing
it. Avoid splashing the fuel during filling.
Refill the tank after each day of work so that water from
condensation does not gather.
Clean all around the tank cap after each refill.
Drain the separator at the bottom of the tank on the left
side of the front frame, as needed. This operation should
be carried out at least every 250 hours or every 6 months.
See section 3.1.2.
Mounting:
-Lubricate the oil filter seal with clean engine oil.
-Refill the new filter with clean fuel (filtered):
-Install the filter on the filter head after having fitted the
new gasket;
-Turn the filter until the seal is in contact with the surface
of the filter head.
-Tighten the filter manually by an additional half to three
SC21
quarter turn after contact between the gasket and the filter
surface, or follow the manufacturers instruction for the
filter;
-Open the valve - Ref. 78 - by turning it in a vertical
position.
SC23
4279271V91
Page 80
5 - MAINTENANCE GUIDE
Removal:
-Clean the area around the cover of the filter casing.
-Unscrew the wing screw - Ref. 11 - to remove the cover.
-Remove the filter cartridge.
Mounting:
-Fit the new filter cartridge into the casing.
-Fill the filter with clean fuel (filtered).
- Replace the gaskets and lubricate them with clean
engine oil.
-Replace the cover and tighten the wing screw.
NOTE:
The filter - Ref. 10 - is equipped with a fuel heating
system, see section 3.2.2 - Starting up in very cold
weather.
400003
If you have operated the machine until the tank is
completely empty, or if for whatever reason air has
penetrated into the supply system, the following
procedure must be followed:
WARNING!
Do not start the engine before opening the
valve - Ref. 78 - by turning it in a vertical
position.
NOTE:
The engine might turn irregularly for a few minutes until
the air is completely evacuated from the system.
WARNING!
Do not let the engine run for too long before
the system is completely drained otherwise
the injection system could be seriously
damaged.
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5 - MAINTENANCE GUIDE
WARNING!
COOLING FLUID
4279271V91
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5 - MAINTENANCE GUIDE
SC22
4279271V91
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5 - MAINTENANCE GUIDE
7- Use the "SCA units per litre" table that is on the bottle
to determine the SCA concentration: note the value in
units per litre at the intersection of the nitrite and
molybdate concentrations, determined in 4b and 4c.
Maintenance instructions
4279271V91
Page 84
5 - MAINTENANCE GUIDE
NOTE:
-If the belt is being replaced ensure that the part number
of the belt is correct.
SC24
4279271V91
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5 - MAINTENANCE GUIDE
15
CHANGING THE COOLING FLUID FILTER
16
DRAINING THE COOLING FLUID
400007
17 4279271V91
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5 - MAINTENANCE GUIDE
NB:
-Never pour cooling fluid in a hot engine, otherwise the
cylinder block and heads may crack.
-Neglecting to replace the antifreeze causes the system to
clog and the engine might jam.
400007
SC10 4279271V91
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5 - MAINTENANCE GUIDE
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5 - MAINTENANCE GUIDE
SC11
SC13
4279271V91
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5 - MAINTENANCE GUIDE
WARNING!
400022
4279271V91
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5 - MAINTENANCE GUIDE
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5 - MAINTENANCE GUIDE
350024 Before removing the safety filter, carefully clean the air
filter casing.
29 28
Never remove the safety cartridge if it is not to be
changed.
WARNING!
4279271V91
Page 92
5 - MAINTENANCE GUIDE
SC14
4279271V91
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5 - MAINTENANCE GUIDE
-With the engine running, inspect the air inlet and exhaust
pipes for cracks, degradation, or loose connections.
If necessary, replace the damaged pipes and/or the
connections.
-Check for corrosion of the inlet system pipes under the
clamps and hoses. Corrosion can allow corrosive agents
and dirt to penetrate into the admission system. Dismount
and clean the air inlet pipeline if necessary.
-Identify leaks, if any, on the turbocharger.
-If necessary, tighten the 4 turbocharger anchoring screws
on the exhaust manifold (tightening torque - 61 Nm). If
after tightening there is still a leak, replace the attachment
seal.
4279271V91
Page 94
5 - MAINTENANCE GUIDE
Automatic cleaning:
WARNING!
WARNING!
50
The engine must be turned off while the
radiators are being cleaned.
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5 - MAINTENANCE GUIDE
WARNING!
Check the oil level daily; this can be done at the end of
the working period. The gauge - Ref. 53 - is located to the
left on the front of the rear frame. It is protected by a
detachable plate - Ref. 52.
350072
-The compactor must be on a flat, horizontal surface;
-Place the forward/reverse travel selector in a neutral (N)
52 position;
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5 - MAINTENANCE GUIDE
56 53
5.3.2 - Changing the gearbox oil
55 NB: When the engine is turned off, the oil level rises
noticeably above the upper notch of the gauge.
250013
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5 - MAINTENANCE GUIDE
250050
IMPORTANT: The range of operating temperature of the
57 converter is 80C to 110C; very brief increases of up to
120C are allowed.
250060
58
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5 - MAINTENANCE GUIDE
The front and rear axles are maintained on the frame and
the arm by 8 cross bolts.
Tightening torque: 2,167 Nm +/- 30 Nm
The oil level of the final drives and the differential must
be checked every 250 hours. The compactor must be on
flat, horizontal ground.
250061 Turn the final drives to bring the cap - Ref. 59 - to a
horizontal position. The level is then verified by
60 59 removing the cap - Ref. 059.
After verification, the cap must then be refitted with
paste.
For the final drives, turn the cap -Ref. 59 - to the position
at the bottom.
After the oil change, the cap must be refitted with paste.
250063
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5 - MAINTENANCE GUIDE
WARNING!
Never carry out any interventions on the
hydraulic system without ensuring that it is
not under pressure. Read the following
250002 recommendations carefully.
250065
The pressure outlet - Ref. 79 allows measurement of the
gearbox pressure.
79 71
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5 - MAINTENANCE GUIDE
WARNING!
Never carry out an intervention on a
hydraulic system part without ensuring
that it is not under pressure.
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5 - MAINTENANCE GUIDE
HYDRAULIC DIAGRAM
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5 - MAINTENANCE GUIDE
The two filters (Carbon - Ref; 74 and paper - Ref 75) are
to be changed every 500 hours.
The paper filter cartridge - Ref. 75 - must also be cleaned
daily.
WARNING!
The freezing agent used in the air
conditioning system is R 134 A.
10862
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5 - MAINTENANCE GUIDE
80
WARNING!
The freezing agent used in the air-
conditioning system is R 134 A, which
indicates that these operations are
conducted by a certified system.
500011
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6 - MAINTENANCE AND ADJUSTMENTS
6 - ENTRETIEN ET REGLAGES
6.1 - WHEELS
CHOPPER WHEELS:
Proceed with the upkeep of the wheels when the height of
the blade after use is approximately 5 mm above the
bracket welding.
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6 - MAINTENANCE AND ADJUSTMENTS
2
6.2.2 - The parking brake
ADJUSTMENT:
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6 - MAINTENANCE AND ADJUSTMENTS
250059
The upper and lower articulations must be oiled daily.
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6 - MAINTENANCE AND ADJUSTMENTS
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6 - MAINTENANCE AND ADJUSTMENTS
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7 - ELECTRICITY
7 - ELECTRICITE
WARNING!
Before any intervention on the electrical
system of the compactor, ensure that it is
properly isolated from its power source.
7.1 - BATTERIES
WARNING!
Sparks or flames can cause hydrogen
explosions of the battery. To prevent
explosions, proceed as follows:
LOCATION:
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7 - ELECTRICITY
CHARGING BATTERIES:
WARNING!
NB:
To prevent the electrolyte from freezing, try to keep the
battery fully charged.
NB:
The generator and its various components respond poorly
to bad connections.
3500603
Therefore, the following instructions should be followed:
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7 - ELECTRICITY
DISCONNECTING:
WARNING!
A phenomenon of avalanche current can
cause batteries to explode if a battery that
is fully charged is connected to a
discharged battery. Proceed as follows
when starting with emergency batteries.
PROCEED AS FOLLOWS:
ARC WELDING:
NB:
For disconnecting as well as for re-connecting electronic
devices, their terminal voltages must be null.
WARNING:
Never install a fuse with a higher intensity than that
recommended on the plate.
1020
If there are several occurrences of fuses burning out in
the same place, identify the cause.
1 Before replacing the fuse, put the battery disconnect
switch in the Stop position.
2
To effectively protect the power circuits a fuse box - Ref.
2 - is fitted in the engine compartment. It is accessible
from the right side of the engine when the hood is lifted.
It has 2 fuses:
- 1/ 80 A: Cabin power supply
- 2/ Not used
- 3/ Power supply
- 4/ Not used
- 5/ 80 A: Generator
The starting relay - Ref. 3 - is located in the engine
compartment, under the fuse box - Ref. 2.
250023
3
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7 - ELECTRICITY
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7 - ELECTRICITY
7.5 - LIGHTING
350088
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7 - ELECTRICITY
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7 - ELECTRICITY
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8 TECHNICAL SPECIFICATIONS
8 - SPECIFICATIONS TECHNIQUES
ENGINE BRAKES
Make: CUMMINS Operating brakes: immersed discs in the 4 wheels
Type: QSM 11 Hydraulic control pedal from the operator station
Operating principle: Aftercooled, turbocharged, Disc parking brake: manual control by adjustable lever
4-stroke, direct injection diesel
Pressure lubrication DIRECTION
Water cooling Hydraulic, with kingbolt articulation
Air/air post cooling 2 double-acting cylinders
Number of cylinders: 6 in line
HYDRAULIC SYSTEM
Bore: 125 mm
Double-casing gear pump flanged to the gearbox
Stroke: 147 mm
1st casing: Steering & blade
Displacement: 10.8 litres
Priority steering
Compression ratio: 16.3/1
Peak torque: 1674 Nm @ 1400 rpm General system pressure 5: 175 bar
Rated speed: 2100 rpm Th. output at 2100 rpm: 197 l/mn
Anti-shock valves on blade circuit, pressure setting: 230 bar
Rated at 250 kW (335 hp)
Firing order: 1-5-3-6-2-4 2nd casing: Gearbox cooling
Cooling system pressure: 130 bar max
ELECTRICAL FITTINGS
FILTRATION
2 x 12 V. batteries in a row: 190 AMP/H
Alternator: 24 V. - 70 AMP Admission: 60 microns strainer
8 Work lights: 70 W On filter return with 10 paper cartridge by-pass
Audible external back-up alarm CABIN
Circuit breaker PREDISYS CAB type with ventilation, heating and air-
conditioning
TORQUE CONVERTER
Coupled to the gearbox and linked to the engine Ergonomic air suspension seat
by cardan drive ROPS safety structure
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8 TECHNICAL SPECIFICATIONS
THESE FEATURES MAY BE MODIFIED WITHOUT PRIOR NOTICE
F H
DIMENSIONS QS 300
A Overall length (m) 8.83
B Wheelbase (m) 3.75
C Width over wheels (m) 3.46
Straight blade width (m) 3.80
D
Semi-U blade width (m) 3.60
E Blade height (m) 2
F Ground clearance (mm) 660
G Height over safety structure (m) 4.05
H Overall height (m) 4.48
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8 TECHNICAL SPECIFICATIONS
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Page 127
9 - ALPHABETICAL INDEX
9 - INDEX ALPHABETIQUE
Access to operator station .................................. 25 Operating the machine ....................................... 14
Fittings .......................................................... 35,38 Operating and functioning ................................. 25
SCA additive ............................................ 69,82,83 Operators comfort ............................................ 36
Safety stickers ............................................... 19,47 General instructions ........................................... 61
Air coolant ......................................................... 96 Special instructions ............................................ 62
Display unit ........................................................ 28 Key switch .................................................... 35,49
Assistance with start-up ................................... 117 Preventive checks ......................................... 17,66
Alarm ................................................................. 30 Daily visual checks ............................................ 84
Warning.............................................................. 30 Battery disconnect switch ........................... 36,115
Generator.......................................................... 116 Belts ..................................................... 84,105,116
Vibration damper ............................................... 88 Inlet strainer ..................................................... 102
Bulbs ................................................................ 120 Compressed air tank .......................................... 39
Anti-freeze .................................................... 68,81
Stopping the compactor ..................................... 55 Separator ............................................................ 46
Stopping the engine............................................ 55 Braking system compression release ............... 110
Articulation ...................................................... 111 Hydraulic system compression release ............ 103
Foreword .............................................................. 4 Failure during operation .................................... 17
Horn ................................................................... 35 Starting the engine ............................................. 49
Starting with emergency batteries ................... 117
Batteries ........................................................... 115 Starting in cold weather ..................................... 51
Gearbox .............................................................. 47 Starting in very cold weather ............................. 52
Air restoration cylinder ...................................... 92 Machine designation ............................................ 5
Air dryer ............................................................ 92
Camera ............................................................... 42 Dimensions ...................................................... 124
Capacities ........................................................... 69 Rear vision device ............................................. 42
Hood................................................................... 62 Supporting documents ......................................... 4
Technical specifications ................................... 123
Oils and lubricants specifications ...................... 68 Air exchanger .................................................... 96
Low guards......................................................... 63 Lighting ........................................................... 120
Safety belt .......................................................... 25 Electricity......................................................... 115
Changing gears .................................................. 52 Maintenance and adjustments .......................... 109
Changing direction ............................................. 53 Particles screen .................................................. 89
Charging batteries ............................................ 116 Front and rear axles ......................................... 100
Heating ............................................................... 36 Evaporator .................................................. 37,105
Compressed air system ...................................... 92
Hydraulic system ........................................ 47,104 Flashing reverse lights ....................................... 40
Cooling system................................................... 45 Air filters............................................................ 89
Keyboard ............................................................ 29 Cab air filter ................................................ 38,105
Air conditioning .......................................... 37,105 Fuel filter ........................................................... 79
Tool box ............................................................. 39 Engine oil filter .................................................. 77
Controls .............................................................. 34 Open air filter..................................................... 99
Main controls ..................................................... 34 Safety filter ........................................................ 91
Compact System ................................................ 41 Air conditioning dryer filter ............................ 106
Meters ................................................................ 33 Cooling liquid filter ........................................... 85
Air compressor ................................................... 92 Hydraulic filter ................................................ 101
Design .................................................................. 5 Primary filter...................................................... 90
Condenser ........................................................ 106 Engine anchoring points .................................... 94
Operating conditions .......................................... 56 Parking brake .............................................. 34,110
Conditions of use ............................................... 48 Operating brake .............................................. 109
Operating............................................................ 45 Fuses .................................................... 35,118,119
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9 - ALPHABETICAL INDEX
Guarantee - France ............................................... 6 Special instructions ............................................ 55
Oiling ............................................................ 67,68 Presentation ......................................................... 3
Automatic lubrication ........................................ 40 Pressure check ................................................. 102
Maintenance guide ........................................ 65,77 Engine diagnostic socket ................................... 38
Display programming socket ............................. 38
Identification ........................................................ 5 Preventing fires, burns ....................................... 18
Switches ............................................................. 33 Protection against fires ...................................... 63
Emergency exit .................................................. 25 Draining the brake system ............................... 110
Draining the fuel supply system ........................ 80
Front blade .................................................... 47,53
Lifting ................................................................ 58 Water radiator .................................................... 96
Coolant ..................................................... 45,68,81 Hydraulic coolant .............................................. 96
Lubricants .......................................................... 68 Cooling the engine ............................................. 81
Lubricating the engine ....................................... 77 General rules ...................................................... 12
Relays .............................................................. 118
Steering joystick................................................. 27 Towing ............................................................... 58
Blade joystick..................................................... 35 Fuel tank ............................................................ 46
Handling the compactor ..................................... 58 Hydraulic tank ................................................... 47
Protective measures ........................................... 64 Breaking-in ................................................... 55,65
Monitor .............................................................. 42 Wheels ........................................................ 47,109
Engine ......................................................... 76,111
Fan hub............................................................... 88 Maintenance diagram ........................................ 70
Hydraulic system diagram ............................... 104
Cleaning the radiators ........................................ 95 Safety ................................................................. 11
Cleaning the cooling system .............................. 87 Forward/reverse travel selector .................... 35,53
Gearbox oil level. .......................................... 47,97 Seat ............................................................... 25,48
Braking system oil level................................... 110 Table of contents ................................................. 8
Engine oil level ............................................. 45,77 Arc welding ..................................................... 118
Hydraulic system oil level .......................... 47,101 Technical specifications .................................. 123
Front and rear axles oil level............................ 100 Parking the compactor ....................................... 15
Coolant level ................................................. 45,84 Long term parking ............................................. 59
Protective structure .......................................... 112
Components and safety fittings.......................... 35 Warning symbol .................................................. 3
Maintenance operations ................................ 66,70 Fuel supply system ............................................ 79
Routine maintenance operations ................... 66,70 Braking system ................................................ 109
Options ............................................................... 40 Hydraulic system ............................................. 101
Cooling system ............................................. 81,86
Relay bearing ................................................... 110
Accelerator pedal ............................................... 35 Dashboard .......................................................... 28
Brake pedal ........................................................ 35 Warning lights ................................................... 32
Breaking-in period ........................................ 55,65 Belt idlers ........................................................... 84
Maintenance frequency ............................ 67,69,71 Belt tensions ............................................... 84,116
Identification plate ............................................... 5 Transmission ................................................. 47,97
Weight .............................................................. 123 Transport ............................................................ 58
Maintenance intervention points ........................ 70 Operating the compactor ................................... 56
Water pump........................................................ 88 Turbocharger ..................................................... 93
Operator station.................................................. 25 Compressed air pipe .......................................... 39
Radio .................................................................. 38 Engine oil drainage hose.................................... 39
First commissioning ........................................... 45
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9 - ALPHABETICAL INDEX
In keeping with the desire for constant improvement, VANDEL reserves the right to modify the features of
the design and creation of the machine as well as the recommendations for maintenance and other service
measures without any obligation to apply them to machines already sold.
4279271V91