Introducing

810 Vibration Tester

Get AnswersIntroducing
2010 Fluke CorporationNow. 810 Vibration Tester 1
BeforeWeBegin

Ask questions at any time!

Please turn your cell phone to vibrate.

If you must take a call, please feel free but we ask

that you take it outside the seminar room.

2010 Fluke Corporation Introducing 810 Vibration Tester 2

Agenda
Maintenance practices
What is mechanical vibration?
What are the benefits of vibration testing?
How a vibration meter works
Vibration basics
Introduction to the Fluke 810 Vibration Tester
Vibration Testing in 3 Easy Steps
Setting up the machine
Taking a proper measurement
Interpreting the diagnosis
Viewer PC software
How to start testing vibration in your facility

2010 Fluke Corporation Introducing 810 Vibration Tester 3

MaintenancePractices
ReactiveMaintenance:Oftencalledruntofailure. Norepairormaintenanceactions
aretakenonmachineryuntilthedesignedlifespanisreachedorothervariables
causethemachinerytofail.
Upside:
Lowerupfrontmaintenancecosts
Lowermaintenancestaffcosts
Downside:
Unplanned,sometimescatastrophic,downtimeandovertimehours
Secondarydamagetomachinesimpactedbythefailedmachine
Potentiallyhighercapitalcostsasentirecomponentsmayneedtobereplaced
Machinescontrolmaintenancedepartment
PreventiveMaintenance(Proactive CalendarBased):AlsocalledHistoricalor
calendarbasedmaintenance
Upside:
Increasedequipmentlife
Reducedequipmentorprocessfailure
Flexibilitywithmaintenancescheduling
Downside:
Faultfreemachinesmaintainedunnecessarily couldleadtoincidentalproblemswith
components
Overhaulreducesreliabilityofthemachine(seethebathtubcurve)
MorelaborintensivethanReactiveMaintenance

2010 Fluke Corporation Introducing 810 Vibration Tester 4

MaintenancePractices
PredictiveMaintenance(Proactive ConditionBased):Useofdifferenttesting
(vibration,thermography,oilanalysis,ultrasoundarethemostcommon)to
understandmachineconditionandpreventfailure
Upside
Allowspreemptiveactiontoincreaseequipmentlife
Increasedequipmentlife
Reducedequipmentorprocessfailure
Reducedrepairpartsandlaborcosts
Increasedsafety
Reducedlikelihoodofcatastrophicfailures
Downside
Increasedinvestmentindiagnostic/testequipment
Increasedinvestmentintrainingandstaff
Costbenefitsnotreadilyseenbymanagement
Mayrequiretopdownculturalchangeinmaintenanceapproach

Howismaintenanceperformedinyourfacility?
Howoftendomechanicalbreakdownsoccur?
Whatdoyoudotokeepmechanicalbreakdownsfromrecurring?
2010 Fluke Corporation Introducing 810 Vibration Tester 5
EarlyIndicatorsofMachineHealth
Intheworldofmechanicalmaintenance,vibrationremains
oneoftheearliestindicatorsofamachineshealth.
Point where
failure starts to
occur Wear Debris in Oil P-F Interval 1-6 mos
P P P
P = Potential Failure 1 Quantitative PM P-F Interval 5-8 wks
2 P
3 P
4 P
5
Heat By Touch P-F Interval 1-5 days
P6

F F = Failure

The P-F Curve, Adapted from John Moubrays book Reliability Centered Maintenance II

Withoverhalfofunplanneddowntimeattributedto
mechanicalfailures,whyarentmorecompaniesinvesting
invibrationanalysis?
2010 Fluke Corporation Introducing 810 Vibration Tester 6
CurrentSolutionsNotforEveryone
Currentvibrationanalysistoolsrequireacommitment
Upfrontinvestment
Fulltimeresourcestolearnandperformvibration
analysis
Manyfacilitiescannotmakethenecessaryinvestment,
yetstruggledailywithmechanicalbreakdowns.
Theonlyoptionsavailabletothesefacilitieshave
included:
Changingpartsregularlybeforetheywearout
Outsourcingvibrationanalysistoconsultants
Usingsubjectivetechniques
Simplyfirefighting orrunningtofailure
Maintenanceteamsneedhelpgettinganswerstotheir
mechanicalproblemsNOW.

2010 Fluke Corporation Introducing 810 Vibration Tester 7

 AVibrationProgramPaysforItself
CostofDowntime/Repair Cost(RTF)
1.Netincomeperhourofoutputforproductionlineorothercriticalprocess $20,000/hr(critical&noncriticalmachinefailures)

2.Calculatetheaveragedowntime(duetomechanicalfailures)foreachequipment 8hrsdown,5motors,1x/yr
failureandnumberofeventsperyear.
3.Multiplytheresultsofstep1bybothvaluesinstep2. ($20,000*8)*5=$800,000

4.Estimatelabor(overtime)andequipmentpartscostperdowntimeincident $30/hr*8hrs*2techs=$480+$5000/motor=$5480

5.Addstep3andstep4.Thisistheannualcostinlostrevenueplusrepaircosts $805,480(duetocritical/noncriticalfailures)

CostofProgramImplementation Cost
1.Averagecostofcurrenttestequipment(hardwareandsoftware) $30,000
2.Averagecostofdedicated,experiencedvibrationtechnician(FTE)(Assume1man 1hr/mo/motor*150motors*12mos/yr*$35/manhr=
hour/motor/month) $63000
3.Averageupfrontequipmenttrainingcosts+maintenancetraining $6000
4.Addsteps1throughstep3.Thisisthetotalfirstyearcostofprogramstartup $102,000

VibrationTestingPayback Cost
1.Assume50%ofunplanneddowntimeandrepaircostssavings $805,480*50%=$402,740
2.ReturnonInvestment&Paybackofvibrationtestingprogram(totalcostperyear/ $102,000/$402,740=0.25yrsor3mos
totalsavingsperyear)

Basicvibrationtestingprogramspayforthemselvesbutcurrentsolutionsaredesigned
forexperiencedvibrationanalystswithinapredictivemaintenancecontext
Upfrontcosts(hardware,software,training,headcount)canstillbehigh
2010 Fluke Corporation Introducing 810 Vibration Tester 8
BenefitsofVibrationTesting
Vibration provides the earliest
indicator of machine condition

Vibration addresses all the

moving parts of rotating
equipment and can identify
root cause

Saves time by addressing

problems earlier

Saves money by reducing spare

parts inventories

2010 Fluke Corporation Introducing 810 Vibration Tester 9

WhatisMechanicalVibration?

Vibrationistheoscillationofapoint,anobject,orapartof an
objectaroundafixedreference,orrest,position.
Sometypesofvibrationarebydesignmosttypesaresymptomsof
otherproblemssuchasbearingcondition,shaftmisalignment,
loosenessoroutofbalanceconditions.
2010 Fluke Corporation Introducing 810 Vibration Tester 10
MechanicsofVibrationTesting
Transducerpicksup
vibrationsignalsfrom
bearinglocationsand
transmitsthemtoa
datacollectiondevice

Exampleofatimewaveform

Allrotatingequipmentgenerateauniquevibrationsignalorsignature
Theseuniquesignalsareusuallycapturedinseries,withthesignals
amplitude(yaxis)depictedovertime(xaxis).Thisiscalledatimewaveform.
2010 Fluke Corporation Introducing 810 Vibration Tester 11
MakingVibrationDataEasiertoInterpretKindOf
Thewaveformcontainsalltheinformationaboutthe
vibrationofthemachineatthepointwhereitwas
measured

Buttheindividualpatternsofvibrationcausedbydifferent
eventsinthemachinearealloverlappedandjumbled
together.
Exampleofatimewaveform
FFT

Afrequencyanalysisperformedinthedatacollectoror
softwareclarifiesandsimplifiesthetimewaveform
data.Theresultiscalledavibrationspectrum(or
vibrationsignature,FFT,orspectralplot.)

Spectrumistheplotofthevibrationsignalsamplitude
(yaxis)againstfrequency(xaxis)

Exampleofavibrationspectrum

Mostvibrationdatacollectors,analyzersandsoftwaregetyouthisfarbut
atrainedtechnicianisstillrequiredtointerpretthedataintosomething
meaningful andactionable
2010 Fluke Corporation Introducing 810 Vibration Tester 12
CommonMachineFaults&SpectrumAnalysis
Everymachineryfaultproducesaunique
typeofvibrationsignal.

Signalsdisplayedinthevibration
spectrumoftenformcharacteristic
patterns.

Patternrecognitionisakeypartof
vibrationanalysisbutsignificanttraining
andexperiencearenecessarytoreadthe
patterns.

Inthisseminarwewillanalyze4different
typeoffailures:
Imbalance
Misalignment
Looseness
BearingFailures

2010 Fluke Corporation Introducing 810 Vibration Tester 13

WhatisImbalance?
Imbalanceisaconditionofarotatingpartwherethe
centerofmassdoesnotlieontheaxisofrotation.In
otherwords,thereisaheavyspot somewhereon
therotor.

Thelargepeakof124VdBat1Xrunningspeedis
causedbytheimbalance.
VdB
140
130 Theotherpeaksarecausedbydifferent
120 phenomenainthemachine
110
100
90
80
70
60
0 1 2 3 4 5 6
ORDERS

2010 Fluke Corporation Introducing 810 Vibration Tester 14

SourcesofImbalance
Variousmachineconditionscanresultinimbalance:
Dirtaccumulationormissingbalanceweights
Lackofhomogeneityinmaterials,especiallyincastings(e.g.poroussections,
blowholes)
Differenceindimensionofmatingparts(e.g.shaft,bore)
Rollerdeflection(e.g.papermillrolls)ormachiningerrors
Unevenmassdistributioninelectricalwindings
Unevencorrosion,eccentricrotororerosionofrotors

Imbalance
typically
manifestsitselfat
1Xrunningspeed
inanydirection

2010 Fluke Corporation Introducing 810 Vibration Tester 15

WhatisMisalignment?
Inmachines,perfectalignmentoccurswhenthecenterlineoftwo coupledshafts
coincide.Whentheydonotcoincide,misalignmentexists.
Threetypesofmisalignmentarepossible:
Angular thecenterlineofthetwoshaftsintersectbutarenotparallel.

AngularMisalignment

Parallel thecenterlineofthetwoshaftsareparallelbutnotconcentric.

ParallelMisalignment

ParallelandAngular(Common) mostmisalignmentisacombinationof
angularandparallel

2010 Fluke Corporation Introducing 810 Vibration Tester 16

 SourcesofMisalignment
Misalignmentcanbecausedbyseveralsources,including:
Poorassemblyorshiftingafterassembly
Distortionduetopipestrain
Distortionduetotorquecombinedwithflexiblesupport
Temperatureinducedgrowthofthemachinestructure
Poorlymachinedcoupling
Inadequatecouplinglubrication

Misalignmentwillmanifestitself
intwoways:
At2Xrunningspeed in
theRadial&Tangential
directions(parallel)
At1Xrunningspeedin
theAxialdirection
(angular)

2010 Fluke Corporation Introducing 810 Vibration Tester 17

 WhatisLooseness?
Mechanicalloosenesscanbeeitheroftwotypes:
RotatingLooseness:Arotatingloosenessiscausedbyexcessiveclearance
betweenrotatingandstationaryelementsofthemachinesuchasinabearing.

NonrotatingLooseness:Nonrotatingloosenessisaloosenessbetweentwo
normallystationaryparts,suchasafootandafoundation,ora bearinghousing
andamachine.

2010 Fluke Corporation Introducing 810 Vibration Tester 18

 LoosenessintheSpectrum
RotatingLooseness
Excessiveclearanceinsleeveandrollingelementbearings(bearinglooseness)will
produceharmonicsof1Xthatcanextendinsomecasesabove10X
Excessivejournalbearingclearancecanproduceharmonicsof0.5Xasshown.They
arecalledhalfordercomponentsorsubharmonics.Theycanbeproducedbyrubsand
severeimpacting.

1X 2X 1X
3X
4X .5X 1.5X
3X
2.5X 4.5X
5.5X
4X

NonrotatingLooseness
Mosttypesofnonrotatingloosenessalsoproduceharmonicsofrunspeed,butthey
usuallydo notproduceasmany,nordotheyproducesubharmonics.Nonrotating
loosenesscangeneraterandomnoiseaswellasharmonics,andthisproducesa
continuousspectrumratherthandefinitepeaks.
2010 Fluke Corporation Introducing 810 Vibration Tester 19
BearingTonesinSpectra
Themostimportantfactaboutbearingtonesisthattheyarenonsynchronous
i.e.,theyarenotatthesamefrequencyasanyoftheharmonics oftheRPM.
Theillustrationshowsbearingtonesatabout3.2and6.4orders:

VdB
120

110

100

90

80

70

60 1 3 4 5 6
0 2
Orders

2010 Fluke Corporation Introducing 810 Vibration Tester 20

CausesofBearingFailure
Bearingconditiondegradesforanumberofreasons:
Heavierthananticipatedloading
Inadequateorincorrectlubrication
Ineffectivesealing
Shaftmisalignment
Incorrectfit

2010 Fluke Corporation Introducing 810 Vibration Tester 21

TypicalBearingWearProgression
VdB
120
MachineWithoutBearingProblems
110

100

90

80

70

60
0 1 2 3 4 5 6

VdB
120
MachineWithLateStageBearingProblems
110

100

90

80

70 Broadbandnoiselevel
increasesasbearingfailsto
60
carryload
0 1 2 3 4 5 6 Excessivebearingtemps
Orders Randomnoiseintroduced Lubricationloss
(haystack)aswearprogresses
2010 Fluke Corporation Introducing 810 Vibration Tester 22
LetsReview
Vibrationprovidestheearliestindicatorofmachine
condition
Vibrationaddressesallthemovingpartsofrotating
equipment andcanidentifyrootcause
Savestimebyaddressingproblemsearlier
Savesmoneybyreducingsparepartsinventories

BUT
Upfrontstartupcosts(equipment,training,human
resources)canbesignificant
Spectraanalysisandmachinediagnosisstillcomplex
CulturalchangeoftennecessaryforPdM

2010 Fluke Corporation Introducing 810 Vibration Tester 23

LetsReview
What if there was a way to understand machine
condition
With little training
With existing maintenance resources
With minimal upfront cost
At a glance?

2010 Fluke Corporation Introducing 810 Vibration Tester 24

Flukeredefinesmechanicaltroubleshootingwith810VibrationTester

Clickonscreentostartorpausevideo

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VibrationTestingin3SimpleSteps

Vibrationtestinghasneverbeeneasier
The810asksforbasicmachineinformationcustomersalreadyknow.ItsonboardInfo
featuregivesfieldtipsforsettingupandtakingmeasurementslikeapro

Fluke810fitseasilyintocustomers maintenanceroutine
Useittoquicklytroubleshootproblemsormonitormachineconditions

Fixitrightthefirsttime
Withthepressofabutton,theFluke810identifiestherootcause,itslocation,andhow
severetheproblemis

2010 Fluke Corporation Introducing 810 Vibration Tester 26

Fluke810UsesAvailableData
Fluke810requiresthesameinformationa
vibrationanalystneeds
Componenttypes(motors,pumps,etc)
Rotatingshaftspeed
Itautomaticallysetsupthemeasurements
necessarytoperformitsdiagnosis

2010 Fluke Corporation Introducing 810 Vibration Tester 27

DiagnosesFourMostCommonFaults
Covers~80%ofmechanicalfailures

BearingCondition Misalignment Unbalance Looseness

Useonthemostcommonindustrialmachinery
Motors(AC/DC, HP+)
Fans
Blowers
BeltsandChainDrives
Gearboxes
Couplings
Pumps(Centrifugal,Piston,SlidingVane,Propeller,Screw,RotaryThread/Gear/Lobe)
Compressors(Piston,Centrifugal,Screw)
ClosedCoupledMachines
Spindles

810cannot beusedon
Turbines
Centrifuges(Purifiers)
Diesel/gasenginesandgenerators
Mostcommonfaults
Beveledgearboxes Mostcommonequipmenttypes
Optimizedforeverydaytroubleshooting

2010 Fluke Corporation Introducing 810 Vibration Tester 28

810VibrationTesterFeatures
Features
Onboarddiagnosisandlocationofthefour
mostcommonstandardmechanicalfaults:
bearings,looseness,misalignment,
unbalanceandother(nonstandardfaults)
Faultseverityscalewithfourseveritylevels:
Slight,Moderate,Serious,andExtreme
Prioritizedrepairrecommendations
Diagnosticdetailsincludecitedpeaksand
vibrationspectra
ContextSensitiveHelp
2GBexpandableonboardmemory
Dataexport(viaUSBconnection)formore
detailedAnalysis
Lasertachometerforaccuratemachine
runningspeed
100mV/gTEDStriaxialaccelerometer
Datastorageandtrackingwithincluded
VIEWERSoftware
Languages:English,French,German,Italian,
Portuguese,Spanish,Japanese,Simplified
Chinese

2010 Fluke Corporation Introducing 810 Vibration Tester 29

 810VibrationTester ProductOverview
General Supportssingle MiniUSBPC Laser
Specifications: andtriaxial Connection Tachometer
accelerometer input
Multilingual inputs
interface OnboardContextSensitiveHelp
2GBmemory,
expandablewith
additionalSD
Card
8hrbatterylife,
rechargeable
VGAColorTFT
Display

2010 Fluke Corporation
ViewerPCSoftware
MachineSetups
Import/Export/TrackData
StoreThermalImages
Introducing 810 Vibration Tester 30
Fluke810sDiagnosticEngine Howdoesitwork?

Traditionalvibrationanalysistakesalongtermview,whereabaseline
conditionisestablishedandamachinesconditioniscomparedover
timetotheoriginalbaseline.

Fluke810feedsthesetupandmeasurementdataintoasetof
powerfulalgorithmstoidentifyamachinesmechanicalfaults

Fluke810usesaninnovativesyntheticbaseline todeterminefault
severity
DiagnosticEnginemarksabnormalpeaks

2010 Fluke Corporation Introducing 810 Vibration Tester 31

FirstStep SettingupaMachine

Machinesetupsareeasyto
build,saveandrecall
ASetupWizardguidesthe
userthroughtheprocess
GarbageIn,GarbageOut:
Goodmachinesetups
promotebetterdiagnoses

2010 Fluke Corporation Introducing 810 Vibration Tester 32

MachineSetup

TheFluke810willaskforbasicmachineinformationyoualready know,like
RPMandhorsepower.
TheTesterwillaskquestionsregardingthedrivetraininthefollowingorder:
1. Driver(Motor)
2. Transmission/Coupling
3. DrivenComponent
Asyouentertheparameters,theTesterwillcreateaniconicimageofthe
drivetrainatthetopofthescreen.
2010 Fluke Corporation Introducing 810 Vibration Tester 33
LaserTachometer

Foraccuraterunningspeed,the810VibrationTestershipswithalaser
tachometer.

Accuraterunningspeedisakeyinputtothe810diagnosticsystem

2010 Fluke Corporation Introducing 810 Vibration Tester 34

AnExampleMachineSetup
HereisanexampleofthelistofquestionsthattheTesterwill
askforatypicalpumpcoupledtoanACMotor:
MachineName:Pump1
ACMotor
NoVariableFrequencyDrive
RPM:1800(Minimum200RPM)
HP:40
MotorMounting:Horizontal
MotorBearingType:RollerBearing
NextComponent:FlexibleCoupling
DrivenComponent:CentrifugalPump
Impellerissupportedby:TwoBearings
NumberofVanes[optional]:5

2010 Fluke Corporation Introducing 810 Vibration Tester 35

 Review SettingUpaMachine

Clickonscreentostartorpausevideo

2010 Fluke Corporation Introducing 810 Vibration Tester 36

Step2 Takingapropermeasurement
2 1

Fluke810shipswithatriaxialFlukesensorwhichcancollectvibration
signalsfromthreeaxessimultaneously.
810siconbased,visualmeasurementscreensaredesignedtomakethe
sensorplacementandsensororientationscreenseasyandconvenientfor
theuser.

TakingvibrationreadingsisfastandeasywiththeFluke810striaxialsensoranduser
friendlyinterface.

2010 Fluke Corporation Introducing 810 Vibration Tester 37

SensorPlacement

Holdthesensorfirmly andcarefullyroll itonthetopofthedrivetrainto

minimizethepotentialimpactdamagingthesensor.
2010 Fluke Corporation Introducing 810 Vibration Tester 38
SensorPlacement
Thenumbersatthetopofthedrivetrainimage
indicatemeasurementlocations.Locationnumbering
followstheflowofenergy.
MeasurementTipsformeasurementlocation:
Forconsistentdiagnoses overtime,youmust
placethetriaxialsensorattheexactsamelocation
onamachineandwiththesameorientation.
Donottakebearingmeasurementsfroma
foundationorfabricatedbase.
Donotmistakeseallocationsforabearing
measurementlocationonpumps.
AttachtheSensortoaclean,flat,baremetal
surfaceifpossible.Thicklayersofpaint,grease,
oil,orothermatterreduceboththeholdingforce
ofthemagnetandthehighfrequencyresponseof
thesensor.
Avoidmountingthesensoronthinsurfaceareas,
suchasfanshroudsandcoolingfins.

2010 Fluke Corporation Introducing 810 Vibration Tester 39

SensorOrientation

SensorcablePERPENDICULARtoSHAFT SensorcableALIGNEDwiththeSHAFT

TheorientationsetuphelpstheTesterproperlycorrelatevibrationsignalstoeachofthethree
directionalaxes.
Simplyfollowthegraphicalpromptstoproperlylocateandorientthesensortothebearing
location
2010 Fluke Corporation Introducing 810 Vibration Tester 40
MountingOptions
Advantages:Highestfrequencyresponse,veryrepeatabledata
overtime.
Disadvantages:Lesspracticalforwalkaround
troubleshootingduetotimeneededtoscrew/unscrewthe
Sensorfrommachinery,oftendifficulttotapaholeinthe
desiredmeasurementlocation.

Advantages:Highfrequencyresponseapproachingthatofa
studmountwithouthavingtotapahole,veryrepeatabledata
overtime.
Disadvantages:Lesspracticalforwalkaround
troubleshootingduetotimeneededtoscrew/unscrewthe
Sensorfrommountingpad.

Advantages:Fastest,mostconvenientmethodfor
walkaround troubleshooting.
Disadvantages:Whiletypicallyadequatefortroubleshooting,
themagneticmountdoesnothaveashighafrequencyrange
asoptionsthataremorepermanent.

Fluke810shipswithamagneticmountand10mountingpadswith adhesive
Additionalmountingpadpacksareavailableasaccessories
2010 Fluke Corporation Introducing 810 Vibration Tester 41
 Review Takingapropermeasurement

Clickonscreentostartorpausevideo

2010 Fluke Corporation Introducing 810 Vibration Tester 42

DissectingtheDiagnosis

WHATISTHEPROBLEM?
TheFluke810Vibration
WHEREISTHEPROBLEM? Testerwillprovideyou
actionableanswersNOW.
HOWBADISTHEPROBLEM?

2010 Fluke Corporation Introducing 810 Vibration Tester 43

DiagnosisDetails CitedPeaks
CITEDPEAKS:Mechanicalfaultsaredetectedatcertainrunningspeedsor
frequenciesinthespectra.

CitedPeak

2010 Fluke Corporation Introducing 810 Vibration Tester 44

DiagnosisDetails Spectra

Viewingthespectrais
simpleonthe810

Exportthedatatothe
Viewersoftwareandview
spectraingreaterdetail

2010 Fluke Corporation Introducing 810 Vibration Tester 45

Review InterpretingtheDiagnosis

Clickonscreentostartorpausevideo

2010 Fluke Corporation Introducing 810 Vibration Tester 46

ViewerPCSoftware

VIEWERSoftwareenablestheuserstouploadtheirmachinedata(machine
setupsanddiagnosticdata)tostore,keeptrackandviewingreaterdetail.
AlsouserscanusethePCtosetupmachineryfastandeasy.

TransfermachinedatatoandfromtheTester
Exportmachinedataforadditionalexpertanalysis

Create,edit,deletemachinesetupseasilywiththekeyboard

Reviewfullmachinediagnosis,
Viewspectrainfulldetail

Modifyapplicationsettings(e.g.language,date/time,units,subunits,etc.

2010 Fluke Corporation Introducing 810 Vibration Tester 47

Transfer:Import/ExportMachineSetup

ImportMachineSetupscreatedintheTestertotheViewersoftware
ExportMachineSetupscreatedinthePCtotheTester
2010 Fluke Corporation Introducing 810 Vibration Tester 48
Transfer:ImportDiagnosticDataMachineSetup

Importmeasurementdatafromthe810tothePCforfurtheranalysis

2010 Fluke Corporation Introducing 810 Vibration Tester 49

Transfer:ExportDiagnosticData

Wantasecondopinion?Exportdiagnosticinformationtoametafilefor
independentanalysis
2010 Fluke Corporation Introducing 810 Vibration Tester 50
Transfer:ExportFaultDatato.pdf

Exportyourdiagnosticdatatoa.PDFformatreport

2010 Fluke Corporation Introducing 810 Vibration Tester 51

MachineSetup

CreateandmanageyourmachinesetupsintheViewersoftware,thensyncit
upwiththe810VibrationTester
2010 Fluke Corporation Introducing 810 Vibration Tester 52
ViewDiagnosis

2010 Fluke Corporation Introducing 810 Vibration Tester 53

 ViewDiagnosis

Viewdiagnosticdata(Citedpeaks,Spectra,
TimeWaveformsifcaptured)byTesterName,
bySpecificMeasurementRecord,byLocation

UploadandviewThermalImages

ViewDetailsofCitedPeaks

2010 Fluke Corporation Introducing 810 Vibration Tester 54

ViewDiagnosis Spectra

Viewspectraacrossthethreedifferentdimensions(axial,radial,
tangential)andoverhighandlowRanges
2010 Fluke Corporation Introducing 810 Vibration Tester 55
Everythingyouneed outofthebox
Fluke810includeseverythingyouneedto
getstarted:

VibrationTester
Lasertachometerwithpouch
TriaxialTEDSaccelerometer(sensor)
Quickdisconnectcable
Sensormountingpadkitwithadhesive
USBcable
ViewerPCsoftware
Shoulderandhandstraps
Hardcarryingcase
QuickReferenceGuide
GettingStartedGuide
UserManualCD
FREE Product/ApplicationTrainingDVD
(availableseparately)

ListPrice:$7,999
2010 Fluke Corporation Introducing 810 Vibration Tester 56
Fluke810andYourMaintenanceRoutine
Use the Fluke 810 Vibration Tester to:

Troubleshoot and identify the root cause

Confirmrepairspreandpostmaintenance

Commissionnewequipment

Checkequipmentafterinstallation

Providequantifiableproof

Maketherightdecision repairorreplacement?

Prioritizeandplanrepairactivities

Anticipateequipmentfailures

Takecontrolofyoursparepartsinventory

Trainneworlessexperiencedtechnicians

2010 Fluke Corporation Introducing 810 Vibration Tester 57

 Fluke810PaysforItselfAndThenSome
CostofDowntime/Repair Cost(RTF)
1.Netincomeperhourofoutputforproductionlineorothercriticalprocess $20,000/hr(critical&noncriticalmachinefailures)

2.Calculatetheaveragedowntime(duetomechanicalfailures)foreachequipment 8hrsdown,5motors,1x/yr
failureandnumberofeventsperyear.
3.Multiplytheresultsofstep1bybothvaluesinstep2. ($20,000*8)*5=$800,000

4.Estimatelabor(overtime)andequipmentpartscostperdowntimeincident $30/hr*8hrs*2techs=$480+$5000/motor=$5480

5.Addstep3andstep4.Thisistheannualcostinlostrevenueplusrepaircosts $805,480(duetocritical/noncriticalfailures)

CostofProgramImplementation Cost
1.CostofFluke810 $7,999
2.Averagecostofdedicated,experiencedvibrationtechnician(FTE)(Assume1man $0(Useexistingtechnicianresources noincrementalcost)
hour/motor/month)
3.Averageupfrontequipmenttrainingcosts+maintenancetraining $0(TrainingDVDincluded noincrementaltrainingcosts)
4.Addsteps1throughstep3.Thisisthetotalfirstyearcostofprogramstartup $7,999

VibrationTestingPayback Cost
1.Assume50%ofunplanneddowntimeandrepaircostssavings $805,480*50%=$402,740
2.ReturnonInvestment&PaybackofFluke810(totalcostperyear/totalsavings $7,999/$402,740=1wk
peryear)

Fluke810makesvibrationtestingeasyformaintenanceteams noadditionaltraining
costs,softwareandsupportfees,fitsintoexistingpreventivemaintenanceroutines
2010 Fluke Corporation Introducing 810 Vibration Tester 58
FlukeMakesVibrationTestingEasier

WiththeFluke810,vibrationtestingiswithinreach
Itseasytouse
Itgivesyouanswerswhenyouneedthem
Itincludeseverythingyouneedtogetstarted
immediately
Youwillunderstand
Rootcauseoffaultsandfixitrightthefirsttime
Severityoffailuresandprioritizeyourrepairs
Locationoffaultsandfocusyourrepairwork
ItrequiresminimalupfrontinvestmentbuttheROIis
significant

2010 Fluke Corporation Introducing 810 Vibration Tester 59

Fluke810VibrationTester
GetAnswersNow.

Visitwww.fluke.com/machinehealth formoreinformation
2010 Fluke Corporation Introducing 810 Vibration Tester 60